OPERATOR'S MANUAL
OFFSET DISK HARROWS
DH3474 DH3499
DH3480 DH3409
DH3490
DH34_5TL15659_12/1/10
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Frontier dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check
Lists in the Owner’s/Operator’s Manual are completed before releasing equipment to the owner.
The dealer must complete the Warranty Registration located on the Frontier website.
TO THE OWNER:
Read this manual before operating your Frontier equipment. The information presented will prepare
you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to
read this manual carefully and become acquainted with all the adjustment and operating procedures
before attempting to operate. Replacement manuals can be obtained from your selling dealer.
The equipment you have purchased has been carefully engineered and manufactured to provide
dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep.
Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the
equipment.
For service, your authorized Frontier dealer has trained mechanics, genuine Frontier service parts, and
the necessary tools and equipment to handle all your needs.
Use only genuine Frontier service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your
equipment in the spaces provided:
Model:____________________________________ Date of Purchase:_________________
Serial Number: (see Safety Decal section for location)_______________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause
damage to equipment. The terms CAUTION,WARNING and DANGER are used in conjunction with the
Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate the degree of hazard for items
of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
WARNING
CAUTION
Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in
death or serious injury, and includes hazards that are exposed when guards
are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in
minor or moderate injury.
IMPORTANT
Indicates that failure to observe can cause damage to equipment.
NOTE
Indicates helpful information.
Introduction ii
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
GENERAL INFORMATION / NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 7
DEALER INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PRE-ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 , 12
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PARTS CATALOG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 - 16
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 18
BOLT SIZE AND BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Table of Contents
GENERAL INFORMATION
The purpose of this manual is to assist you
in operating and maintaining your Offset
Disc Harrow. Read it carefully. It furnishes
information and instructions that will help
you achieve years of dependable performance.
These instructions have been compiled
from field experience and engineering
data. Some information may be general in
nature, due to unknown and varying operating conditions. However, through experience and these instructions, you should
be able to develop procedures suitable to
NOTES
your particular situation.
The illustrations and data used in this
manual were current at the time of printing. However, due to possible inline production changes, your machine may vary
slightly in detail. We reserve the right to
redesign and change the machines as
may be necessary without notification.
Throughout this manual, references are
made to right and left direction. These are
determined by standing behind the tractor
facing the direction of forward travel.
1 Notes
SPECIFICATIONS
DH3474 DH3480 DH3490 DH3499 DH3409
Function Lifestyle and Small-
farm Operators
Machine Weight 1725 lbs. 1830 lbs. 2018 lbs. 2150 lbs. 2362 lbs.
Weight per blade 107.81 lbs. 101.67 lbs. 100.90 lbs. 97.73 lbs. 98.42 lbs.
Hitch Type CAT II & III CAT II & III CAT II & III CAT II & III CAT II & III
Quick Coupler
Compatibility
Tractor
Compatibility
Cut Width 6'2" 6'8" 7'6" 8'4" 9'
Tractor HP (PTO) 60 - 130 60 - 130 60 - 130 60 - 130 60 - 130
Number of Blades 16 18 20 22 24
Blade Size 24" 24" 24" 24" 24"
Blade Thickness 6mm 6mm 6mm 6mm 6mm
Blade Types Front Notched Notched Notched Notched Notched
Blade Types Rear Notched Notched Notched Notched Notched
Blade Spacing 9" 9" 9" 9" 9"
Frame Tube 4" Square (1/4") 4" Square (1/4") 4" Square (1/4") 4" Square (1/4") 4" Square (1/4")
Bearing Hanger 2" x 5" steel tubing
Bearing Type Sealed Sealed Sealed Sealed Sealed
Gang Tube 5" x 3" 5" x 3" 5" x 3" 5" x 3" 5" x 3"
Gang Axle 1 1/2" 1 1/2" 1 1/2" 1 1/2" 1 1/2"
Front Gang Angle 12, 10, 8, 5, 3 12, 10, 8, 5, 3 12, 10, 8, 5, 3 12, 10, 8, 5, 3 12, 10, 8, 5, 3
Rear Gang Angle 23, 21, 18, 16, 14 23, 21, 18, 16, 14 23, 21, 18, 16, 14 23, 21, 18, 16, 14 23, 21, 18, 16, 14
Optional Equip/
Attachments
Assembly/Set-Up
Time
Shipping Weight 1875 lbs. 1980 lbs. 2168 lbs. 2300 lbs. 2512 lbs.
Shipping per Crate 1 1 1 1 1
Warranty 1 Year 1 Year 1 Year 1 Year 1 Year
iMatch / Quick
Coupler Compatible
5000 - 7000 Series 5000 - 7000 Series 5000 - 7000 Series 5000 - 7000 Series 5000 - 7000 Series
with 7/8" u-bolt
Blade Scrapers Blade Scrapers Blade Scrapers Blade Scrapers Blade Scrapers
45 min. 45 min. 45 min. 45 min. 45 min.
Lifestyle and Smallfarm Operators
iMatch / Quick
Coupler Compatible
2" x 5" steel tubing
with 7/8" u-bolt
Lifestyle and Smallfarm Operators
iMatch / Quick
Coupler Compatible
2" x 5" steel tubing
with 7/8" u-bolt
Lifestyle and Smallfarm Operators
iMatch / Quick
Coupler Compatible
2" x 5" steel tubing
with 7/8" u-bolt
Lifestyle and Smallfarm Operators
iMatch / Quick
Coupler Compatible
2" x 5" steel tubing
with 7/8" u-bolt
Specifications 2
SAFETY REFLECTOR DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
Replace Decals Immediately If Damaged!
SMV Sign
5TL14996
Check that all reflector decals are
installed and in good condition.
Replace if decals are
worn or damaged.
Only the DH3499 and DH3409 have
(2) 2” x 9” yellow reective decals.
2" x 9” Yellow
Reflectors
5TL15200
2' X 9” Red
Reflectors
5TL15199
3 Safety Decals
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH
Replace Decals Immediately If Damaged!
Check that all safety decals are
installed and in good condition.
Replace if decals are worn or
damaged. Replacement Part
numbers are listed here.
Safety Decals 4
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.”We ask you to be
that kind of operator.
TRAINING
• Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information.
(Replacement manuals are available from selling dealer.) Failure to follow instructions or
safety rules can result in serious injury or
death.
• If you do not understand any part of this manual and need assistance, see your dealer.
• Operators must be instructed in and be capable of the safe operation of the equipment, its
attachments, and all controls. Do not allow anyone to operate this equipment without proper
instructions.
rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
• Make sure attachment is properly secured,
adjusted, and in good operating condition.
• Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt
securely fastened. Falling off power unit can
result in death from being run over or crushed.
Keep foldable ROPS system in “locked up”
position at all times.
• A minimum 20% of tractor and equipment
weight must be on the tractor front wheels
when attachments are in transport position.
Without this weight, tractor could tip over, causing personal injury or death. The weight may be
attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the
tractor and equipment. Do not estimate.
TRANSPORTATION
• Always comply with all state and local laws
governing highway safety and lighting and
marking requirements.
• Never allow riders on power unit or attachment.
• Do not operate or transport on steep slopes.
• Never allow children or untrained persons to
operate equipment.
• Train all new personnel and review instruction’s
frequently with existing workers. A person who
has not read and understood all operating and
safety instructions is not qualified to operate the
machine. An untrained operator exposes himself
and bystanders to possible serious injury or
death.
PREPARATION
• Always wear relatively tight and belted clothing to
avoid getting caught in moving parts.Wear sturdy,
5 Safety Rules
• Use extreme care and reduce ground speed
on slopes and rough terrain.
• Do not operate or transport equipment while
under the influence of alcohol or drugs. Consult
your doctor about operating this machine while
taking prescription medications.
OPERATION
• Never go underneath equipment (lowered to
the ground or raised) unless it is properly
blocked and secured. Never place any part of
the body underneath equipment or between
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
OPERATION (cont’d)
moveable parts even when the engine has
been turned off. Hydraulic system leak down,
hydraulic system failures, mechanical failures,
or movement of control levers can cause
equipment to drop or rotate unexpectedly and
cause severe injury or death.
• Always comply with all state and local laws
governing highway safety and lighting and
marking requirements.
• Operate only in daylight or good artificial
light.
• Use extreme care and reduce ground speed
on slopes and rough terrain.
• Keep alert and watch the front as well as the
rear when operating.
• When making gang adjustments, be careful to
keep hands and feet clear of sliding parts and
possible pinch points.
• Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage
before resuming operation.
• Keep bystanders away from equipment.
• Keep hands, feet, hair, and clothing away
from equipment while engine is running. Stay
clear of all moving parts.
• Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt
securely fastened. Falling off power unit can
result in death from being run over or crushed.
Keep foldable ROPS system in “locked up”
position at all times.
• Never allow riders on power unit or attachment.
• Always sit in power unit seat when operating
controls or starting engine. Securely fasten
seat belt, place transmission in neutral, engage
brake, and ensure all other controls are disengaged before starting power unit engine.
• Look down and to the rear and make sure
area is clear before operating in reverse.
• Use extreme care when working close to fences,
ditches, other obstructions, or on hillsides.
• Do not operate or transport on steep slopes.
• Do not stop, start, or change directions sud-
denly on slopes. Always operate down slopes;
never across the face.
• Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
MAINTENANCE
• Always wear relatively tight and belted clothing to avoid getting caught in moving parts.
Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask
where appropriate.
• Never go underneath equipment (lowered to
the ground or raised) unless it is properly
blocked and secured. Never place any part of
the body underneath equipment or between
moveable parts even when the engine has
been turned off. Hydraulic system leak down,
hydraulic system failures, mechanical failures,
or movement of control levers can cause equipment to drop or rotate unexpectedly and cause
severe injury or death.
• When performing maintenance or repairs
make sure the equipment is in the lowered
position and both the mainframe and gangs are
properly blocked and secured to prevent rolling.
Failure to do so can cause serious injury or
death.
Safety Rules 6
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
MAINTENANCE(cont’d)
• Make sure attachment is properly secured,
adjusted, and in good operating condition.
• Before leaving operator’s seat, lower lift arms
and put attachment on the ground. Engage
brake, stop engine, remove key, and remove
seat belt.
• Never perform service or maintenance with
engine running.
• Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
• Tighten all bolts, nuts, and screws to torque
chart specifications on page 19. Check that all
cotter pins are installed securely to ensure
equipment is in a safe condition before putting
unit into service.
STORAGE
• Block equipment securely for storage.
• Keep children and bystanders away from stor-
age area.
7 Safety Rules
Dealer Instructions
Dealer Checklist
(Dealer’s Responsibility)
It is the dealer's responsibility to complete all preassembly of the DH34 before delivery to the customer. Pre-assembly instructions follow on page 9,
10.
Inspect the equipment thoroughly after pre-assembly
to be certain it is set up properly before delivering it to
the customer. The following check list is a reminder of
points to inspect.
Check off each item if it is found satisfactory or after
proper adjustment is made.
____ Check that all safety decals are installed and in
good condition. Replace if damaged.
____ Check all bolts to be sure they are tight.
____ Check that all cotter pins and safety pins are
properly installed.
____The disc gangs have been pre assembled at the
factory. It is important for the dealer to visually
check and make sure all parts are in tact prior to
delivery to customer.
____ For mounted units, add wheel weights, ballast in
front tires, and/or front tractor weight to enhance front
end stability. A minimum 20% of tractor and equipment
gross weight must be on front tractor wheels. When
adding weight to attain 20% of tractor and equipment
weight on front tractor wheels, you must not exceed
the ROPS weight certification. Weigh the tractor and
equipment. Do not estimate!
____ Show customer how to make adjustments.
____ Present Owner’s/Operator’s Manual and request
that customer and all operators read it before operating
equipment. Point out the manual safety rules, explain
their meanings and emphasize the increased safety
hazards that exist when safety rules are not followed.
____ Point out the safety decals. Explain their meaning and the need to keep them in place and in good
condition. Emphasize the increased safety hazards
when instructions are not followed.
____ Explain to customer the potential crushing hazards of going underneath raised equipment. Instruct
customer that service work does not require going
underneath unit and never to do so.
____ Show customer the safe, proper procedures to
be used when mounting, dismounting, and storing
equipment.
____ Complete the Warranty Registration located on
the Frontier website.
Dealer Instructions 8
Pre-Assembly
The DH34 is shipped from the factory unassembled. The numbers referenced below are from the
DH34 parts catalog, Figure 3 on page 14. When
assembly is complete tighten all bolts according to
the torque and bolt chart on page 19.
Remove the bag from the pallet which contains the
u-bolts and hardware. Cut the bands(Photo 1) from
the pressure control assembly (ref. #16,17,18,19)
Photo 1
and the mast and pivot weldment (ref. #6). Attach
(Photo 2) the spring end of the pressure control
assembly (ref. # 16,17,18,19) to the main frame
using the rear pivot pin (ref. #43) which is already
in main frame. Once this is attached, rotate the
mast and pivot weldment (ref. #6) upwards. Using
the front pivot pin (ref. #41), which is already in the
mast and pivot weldment (ref. #6), connect the two.
When finished, cut all bands from the pallet and
remove all remaining components.
Photo 2
Photo 3
Using a hoist(Photo 3), raise frame approximately
28” off the ground. Loosen the gang beam clamps
(ref. #11 & #12) and the gang beam pivot clamps
(ref. #9) on front and rear of unit. *DO NOT
REMOVE* these were pre-assembled on the unit
at the factory. Slide gang beam (ref. #8) through
gang beam clamp (ref. #11 & #12) and gang beam
pivot clamp on front of unit. Repeat the same process on the rear gang beam (ref. #8).
To attach gangs, reference the gang assembly
chart on page 10. Find the model purchased and
attach the gangs to the main frame using the
u-bolts (ref. #20) and hardware (ref. #22 & 23) from
the bag removed earlier. Position the gangs under
the frame using the diagram and measurements
given on page 9. Each model has one gang with an
outrigger washer attached (ref. # 37). This gang is
to be placed on the right rear of the unit with the
washer facing out. Once gangs have been positioned and attached to gang beam (ref. # 8), the
gang beam will then need to be laterally positioned
on the frame. See measurements on page 10.
When this is finished, tighten the gang beam
clamps (ref. #11 & #12) and the gang beam pivot
clamps (ref. #9).
9 Dealer Instructions
The SMV sign (ref. #10) should be bolted on with
the hardware provided on the back side of the
frame (see Figure 3, page 14)
DH32 Gang Assembly
Figure 1
A - Measurement from the side of the
frame to the edge of disc blade.
B - Measurement from end of gang beam
to center of u-bolt in hanger.
#5TLT1001 FRONT & REAR GANG BEAM
5” X 3” X ¼” TUBE X 63”
#5TL11686 FRONT & REAR GANG BEAM
5” X 3” X ¼” TUBE X 72”
#5TLT1005 FRONT & REAR GANG BEAM
5” X 3” X ¼” TUBE X 90”
#5TLT1003 FRONT & REAR GANG BEAM
5” X 3” X ¼” TUBE X 81”
#5TLT1007 FRONT & REAR GANG BEAM
5” X 3” X ¼” TUBE X 99”
Dealer Instructions 10
Operation
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
It has been said “The best safety device is an
informed, careful operator.”We ask you to be
that kind of operator.
The operator is responsible for the safe operation
of this equipment. The operator must be properly
trained. Operators should be familiar with the
equipment, the tractor, and all safety practices
before starting operation. Read the safety rules
and safety decals on pages 3-7.
Owner should check and tighten all hardware after
the first hour of operation. The break in stage of
your new disc harrow can cause minimal loosening
of disc gangs and other hardware as the new paint
wears. Please see Bolt Torque Chart (page 19) for
proper torque information.
WARNING
• Power unit must be equipped with ROPS or
ROPS cab and seat belt. Keep seat belt
securely fastened. Falling off power unit can
result in death from being run over or crushed.
Keep foldable ROPS systems in “locked up”
position at all times.
• Never allow children or untrained persons to
operate equipment.
system leak down, hydraulic system failures,
mechanical failures, or movement of control
levers can cause equipment to drop or rotate
unexpectedly and cause severe injury or death.
• Service work does not require going underneath.
• Read Manual for service instructions or have
service performed by a qualified dealer.
• Stop tractor and implement immediately upon
striking an obstruction. Turn off engine, remove
key, inspect, and repair any damage before
resuming operation.
• Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and
head.
Owner/Operator Pre-Operation
Checklist
(Owner’s/Operator’s Responsibility)
____ Review and follow all safety rules and
safety decal instructions on page 3 through
page 7.
____ Check that equipment is properly and
securely attached to tractor.
____ Check that all safety decals are installed
and in good condition. Replace if damaged.
____ Check that all hardware is properly
installed and secured.
____ Do not allow riders.
____ Make sure tractor ROPS or ROPS CAB
and seat belt are in good condition. Keep seat
belt securely fastened during operation.
• Keep bystanders away from equipment.
• NEVER GO UNDERNEATH EQUIPMENT.
Never place any part of the body underneath
equipment or between moveable parts even
when the engine has been turned off. Hydraulic
11Operation
Depth Control
The DH34 leveling system controls the harrow
from full depth penetration all the way up to
transport height. Once it is set for a particular
tractor, only minor adjustments will ever be
required. The springs also allow pressure controlled flexibility when obstructions and/or
uneven terrain are encountered.
Most operating problems are caused by unequal
pressure and penetration of the front and rear
gangs. Adjust the leveling system to obtain
equal penetration by the front and rear gangs
and stabilize the direction and side shift of the
disk.
CAUTION
When making depth adjustments, be careful to
keep hands and feet clear of sliding parts and
possible pinch points.
Adjusting Gang Angles
The gang angles on the DH34 series disk are adjustable. The unit should be lifted two to three inches off
the ground with the tractor hydraulic system for an
easier adjustment. Each trial run should be made with
the tractor in the same gear and approximately the
same RPM. Keep in mind that many variables affect
the operation of your disk. These include, but are not
limited to penetration, speed, soil conditions, etc.
To adjust the front and rear gang angles, remove the
gang angle adjusting bar (ref. #1, figure 2) from the
Figure 2
stud (ref. #4, figure 2) on main frame (ref. #6, figure
2). Insert stud (ref. #2, figure 2) on angle adjusting
lever (ref. #3, figure 2) into hole (ref. #5, figure2) on
gang angle adjusting bar (ref. #1, figure 2). This will
allow you to use leverage to increase or decrease
gang angle. Once desired angle is set, apply gang
angle adjusting bar (ref. #1, figure 2) back on main
frame stud (ref. #4, figure 2) and pin off to secure.
Angle adjusting lever (ref. #3, figure 2) should be positioned to rest on top of frame.
CAUTION
When making gang adjustments, be careful to
keep hands and feet clear of sliding parts and
possible pinch points.
Gang Adjustment Trouble Shooting
1. Unit not tracking or is fishtailing
2. Unit not tracking: skipping, jumping, and
fishtailing(in untilled, hard soil)
3. Blades plugging with soil or trash.
A. Adjust top link to increase weight on the rear
of the disc
B. Disc assembled incorrectly. Refer to assembly instructions.
A. Insure equal cut or depth on front and rear.
B. Reduce speed.
C. Reduce gang angle.
D. Reduce depth of cut by carrying on 3 point
lift discing shallow the first time over. NOTE:
Some experimentation may be required by trial
and error to arrive at proper solution.
A. Add optional heavy scraper kit(Page 17).
If already equipped, re-adjust them.
B. Soil conditions not suitable for discing due to
excessive moisture.
Trouble Shooting 12
WARNING
Owner Service
Gang Assembly for Maintenance
WARNING
• NEVER GO UNDERNEATH EQUIPMENT.
Never place any part of the body underneath
equipment or between moveable parts even
when the engine has been turned off. Hydraulic
system leak down, hydraulic system failures,
mechanical failures, or movement of control
levers can cause equipment to drop or rotate
unexpectedly and cause severe injury or death.
• Service work does not require going underneath.
WARNING
• Read Manual for service instructions or have
service performed by a qualified dealer.
The information in this section is written for operators who possess basic mechanical skills. If you
need help, your dealer has trained service technicians available. For your protection, read and
follow the safety information in this manual.
• Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
• Before dismounting power unit or performing
any service or maintenance, follow these steps:
disengage power to equipment, lower the 3 point
hitch and all raised components to the ground,
operate valve levers to release any hydraulic
pressure, set parking brake, stop engine, remove
key, and unfasten seat belt.
• When performing maintenance or repairs make
sure the equipment is in the lowered position
and both the mainframe and gangs are properly
blocked and secured to prevent rolling. Failure
to do so can cause serious injury or death.
When gang component replacement is required,
carefully observe all safety issues. Place unit on
level ground prior to gang drop. Also make sure
that gangs are blocked to keep them from rolling
in either direction. After unit is lowered to ground
and gangs are secure, loosen nuts on all hex
bolts holding hangers to main frame. Observe
the sequence and location of each gang component and refer to the gang diagram on Figure 3
for removal and replacement of the desired component. After replacement is completed reinstall
gang parts in proper order as shown on gang
diagram on Figure 3. Make sure that the gang
nut on the gang axle is properly tightened after
replacements are made. Refer to " Bolt Tightening
Torque Chart" on page 19 for proper torque.
Storage
When storing your disc harrow make sure the
unit is placed on level ground and that the gangs
are properly chocked by bracing with 6”x6”
blocks on the front and rear side of one complete gang assembly. See the diagram below.
CAUTION
• Always wear relatively tight and belted clothing
to avoid entanglement in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and
head.
13 Owner Service
6”x6” blocks securing
gang for storage
DH34 Parts Catalog
Figure 3
Parts Catalog 14
Ref.# Part # Description Qty.
1 5TL12733 MAIN FRAME, (DH3474/DH3480/DH3490) 1
5TL13244 MAIN FRAME, (DH3499/DH3409) 1
2 5TL12250 PIVOT SHAFT 2
3 5TL15650 HITCH PIN, CAT. 2 & 3 2
4 5TL10333 ROLL PIN 4
5 5TLVP252 LYNCH PIN 4
6 5TL12735 MAST & PIVOT WELDMENT 1
7 5TL15208 CAT. 2 TOP LINK PIN 1
8 5TLT1001 GANG BEAM, 5"X3"X 63" (DH3474) 2
5TL11686 GANG BEAM, 5"X3"X 72" (DH3480) 2
5TLT1003 GANG BEAM, 5"X3"X 81" (DH3490) 2
5TLT1005 GANG BEAM, 5"X3"X 90" (DH3499) 2
5TLT1007 GANG BEAM, 5"X3"X 99" (DH3409) 2
9 5TL12271 GANG BEAM PIVOT CLAMP 2
10 5TLT727A LOCK NUT, 1 1/2" *MS
11 5TL10727 GANG BEAM BOTTOM CLAMP 2
12 5TL12288 GANG BEAM TOP CLAMP PLATE 2
13 5TLT28 HEX NUT, 1" 4
14 5TL12041 GANG ANGLE ADJUSTING BAR 1
15 5TL9979 HAIR PIN CLIP 5
16 5TL12728 PRESSURE CONTROL ROD, (DH3474/DH3480/DH3490) 1
5TL13247 PRESSURE CONTROL ROD, (DH3499/DH3409) 1
17 5TL12256 PRESSURE CONTROL SCREW 1
18 5TLT509 SPRING, 8 1/2" 2
19 5TLT18 HEX NUT, 1 1/8" 4
20 5TL11975 U-BOLT, 7/8" FOR 5"X3" BEAM *MS
21 5TL12166 TUBULAR GANG HANGER FOR 5"X3" BEAM *MS
22 5TLT21 LOCKWASHER, 7/8" *MS
23 5TLT19 HEX NUT, 7/8" *MS
24 5TL12163 HEX BOLT, 1/2" X 3 1/2" GR. 5 *MS
25 5TL9226 FLANGE LOCK NUT, 1/2" *MS
26 5TLTMDT604IP TRUNNION HOUSING, BEARING, & SNAP RING ASSY. *MS
27 5TL9472 JAM NUT, 1 1/2" *MS
28 5TLT728 LOCKWASHER, 1 1/2" *MS
29 5TLT492 END WASHER, 1 1/2" *MS
30 5TL3242562 DISK BLADE, 24" X 1 1/2"SQ. NOTCHED *MS
31 5TLT103 SPACER SPOOL, 1 1/2" X 9" *MS
33 5TLT495 END SPACER *MS
34 5TLT729 SNAP RING, 4" *MS
35 5TLT604IP BEARING, 1 1/2" SQ. (W211PP3) *MS
15 Parts Catalog * M/S - Model Specific
Parts List (cont’d)
Ref.# Part # Description Qty.
36 5TLTMD TRUNNION BEARING HOUSING *MS
37 5TLT491 BUMPER WASHER, 1 1/2" *MS
5TLTOR15 OUTRIGGER WASHER, 1 1/2" (REAR GANG ONLY) 1
38 5TL11397 SQUARE AXLE NUT, 1 1/2" *MS
39 5TL9879 AXLE, 1 1/2" X 34 1/8" (DH3480) 2
5TL9880 AXLE, 1 1/2" X 42 3/4" (DH3480) 2
(DH3490) 4
(DH3499) 2
5TL9881 AXLE, 1 1/2" X 51 3/4" (DH3499) 2
(DH3409) 4
5TL9883 AXLE, 1 1/2" X 70 1/2" (DH3474) 2
40 5TL15530 COTTER PIN, 3/16" X 2" 2
41 5TL15652 FRONT PIVOT PIN 1
42 5TLT606 FLATWASHER, 1" 2
43 5TL13311 REAR PIVOT PIN 1
44 5TL15651 CAT. 3 TOP LINK PIN 1
45 5TL15189 ASSEMBLY MANUAL TUBE AND CAP 1
46 5TL15348 SELF TAPPING SCREW, 5/16" X 1" 2
47 5TLT34 LOCKWASHER, 1" 4
48 5TL15376 SPACER WASHER, 1 1/2" SQ. (IF NEEDED) *MS
49 5TL14996 SMV SIGN 1
50 5TL15212 ROUND HEAD MACHINE SCREW, 1/8" X 1/2" GR. 2 2
51 5TL15213 HEX NUT, 1/8" 2
52 5TL14997 SMV MOUNTING BRACKET 1
53 5TL14998 CARRIAGE BOLT, 5/16" X 1" GR. 2 2
54 5TL15198 LOCK NUT, 5/16" 2
55 5TL12034 ANGLE ADJUSTING LEVER 1
56 5TL15194 SAFETY DECAL SHEET 1
5TL15653 "DH3474" MODEL DECAL, NOT SHOWN 2
5TL15654 "DH3480" MODEL DECAL, NOT SHOWN 2
5TL15655 "DH3490" MODEL DECAL, NOT SHOWN 2
5TL15656 "DH3499" MODEL DECAL, NOT SHOWN 2
5TL15657 "DH3409" MODEL DECAL, NOT SHOWN 2
5TL15658 3 1/2" FRONTIER LOGO DECAL, NOT SHOWN 2
5TL15199 9" RED REFLECTOR DECAL, NOT SHOWN 2
5TL15200 9" YELLOW REFLECTOR DECAL (DH3499 & DH3409 ONLY),
NOT SHOWN
5TL15659 "DH34" OPERATORS MANUAL, NOT SHOWN 1
2
* M/S - Model Specific Parts Catalog 16
Heavy Scraper Kit
Figure 4
DH3474 5TL916SK
DH3480 5TL918SK
DH3490 5TL920SK
DH3499 5TL922SK
DH3409 5TL924SK
Optional Equipment
Ref.# Part # Description Qty.
1 5TL10266 SCRAPER MOUNT BRACKET (5X3) MODEL DH34 *MS
2 5TL10265 SCRAPER BAR TOP PLATE (5X3) MODEL DH34 *MS
3 5TLT745 HEX BOLT, 5/8" X 5" GR. 2 *MS
4 5TLT22 HEX NUT, 5/8" *MS
5 5TLT24 LOCKWASHER, 5/8" *MS
6 5TL11082 HEX BOLT, 1/2" X 2 1/2" GR. 2 *MS
7 5TL9226 FLANGE LOCK NUT, 1/2" *MS
8 5TLT733 HEX BOLT, 1/2" X 1 1/2" GR. 2 *MS
9 5TLT26 HEX NUT, 1/2" *MS
10 5TLT25 LOCKWASHER, 1/2" *MS
11 5TLT803 SCRAPER BAR CLAMP, "U" CLAMP- 1 HOLE *MS
12 5TL9356 2- HOLE CLAMP *MS
13 5TLT2644 HEAVY SCRAPER BAR, 63" (DH3474) 2
5TL11712 HEAVY SCRAPER BAR, 72" (DH3480) 2
5TLT2645 HEAVY SCRAPER BAR, 81" (DH3490) 2
5TLT2647 HEAVY SCRAPER BAR, 90" (DH3499) 2
5TLT2649 HEAVY SCRAPER BAR, 99" (DH3409) 2
14 5TL10151 SCRAPER ARM *MS
15 5TL11081 UNIVERSAL SCRAPER BLADE *MS
16 5TL11027 or ARM & BLADE ASSEMBLY (FRONT) *MS
5TL11028 ARM & BLADE ASSEMBLY (REAR) *MS
17 Optional Equipment * M/S - Model Specific
Heavy Scraper Kit Mounting Instructions
*NOTE- When attaching heavy scraper kit, do
NOT tighten any hardware until stated in directions. Adjustments may need to be made.
Reference Figure 4
To attach heavy scraper kit to disc, place scraper
bar top plate (Figure 4, ref. #2) on top of gang
beam and scraper mount bracket (ref. #1) on bottom of gang beam. Using 5/8" x 5" Gr. 2 bolts
(ref. #3), fasten both pieces together around
gang beam with 5/8" lock washer and hex nut
(ref. #4 & #5). There should be two scraper
mount bracket assemblies for each gang beam
with the placement being close to each gang
hanger. Some adjustment may need to be made
when mounting scraper arm & blade assemblies
(ref. #16). Take heavy scraper bar (ref. #13) and
mount on top of scraper mount bracket assembly
with 1-hole scraper bar clamp (ref. #11). Use a
1/2" x 2 1/2" Gr. 2 bolt (ref. #6) and a 1/2" flange
locknut (ref. #7) to fasten. Scraper arm & blade
assemblies (ref. #16) are now mounted on bottom of scraper bar (ref. #13). There are two different sides of scraper arm & blade assemblies
(ref. #16). One side fits the right front and left
rear, the other side fits the left front and right rear.
When mounting scraper arm & blade assemblies
(ref. #16) to bottom of scraper bar (ref. #13), use
2-hole clamp (ref. #12) on top of scraper bar (ref.
#13) and fasten together with 1/2" x2 1/2 GR 2
bolt(ref. 6) and 1/2” flange locknut (ref. #7).
Scraper arm & blade assemblies are not provided
for outside front and inside rear blades! Once all
scraper arm & blade assemblies (ref. #16) have
been mounted, now is the time to make adjustments to scraper mount bracket assemblies, if
needed. When adjustments are made, tighten
scraper mount bracket assemblies to gang beam
and tighten scraper bar (ref. #13) to scraper
mount bracket assembly using 1-hole scraper
bar clamp (ref. #11) and hardware (ref. #6 & #7).
Scraper arm & blade assemblies (ref. #16) should
then be positioned as close to the disc blade as
possible without touching it. Turning the gang
after mounting each scraper arm & blade assembly (ref. #16) will help determine the correct
mounting position of each one. This is recommended to prevent dragging or binding of the
gang.
*NOTE- Tighten all fasteners after setting and
adjustments are made. Please see Bolt and
torque Chart on page 19.
*NOTE- Re-tighten all fasteners after first operational use. Please see Bolt and Torque Chart on
page 19.
Regardless of model or conguration, scrapers
are only located between two disk blades(Refer
to the diagram to the right). There is no need for
a scraper on the far right blade on the front gangs
or the far left blade on the rear gangs.
Optional Equipment 18
Bolt Size Chart
SAE Torque Chart
DH34 Series gang bolt torque 795 lbs-ft 1080 N-m
19 Bolt Size and Bolt Torque Chart
NOTES
Notes 20
PART NO.
5TL15659
© 2010 Monroe Tufline Manufacturing, Inc. All Rights Reserved
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