Frontier BL2130 Operator's Manual

OPERATOR'S MANUAL
Hydraulic
DEBRIS BLOWER
BL2130
OM 0401-A 02/11
TABLE OF CONTENT
SPÉCIFICATIONS ........................................................................................................................................... 3
INTRODUCTION – TO THE PURCHASER .................................................................................................... 4
SAFETY ...................................................................................................................................................... 5-11
Before Operation .................................................................................................................................. 5
Notice .................................................................................................................................................. 6
Debris Blower ....................................................................................................................................... 6
Before Operation...................................................................................................................... 6
Debris Blower Operation ......................................................................................................... 7
The Tractor ........................................................................................................................................... 8
General Information ................................................................................................................. 8
Operating the Tractor ............................................................................................................... 8
During Operation...................................................................................................................... 9
Maintenance ....................................................................................................................................... 10
Transportation .................................................................................................................................... 11
Storage ............................................................................................................................................... 11
DECALS .......................................................................................................................................................... 12
ASSEMBLY ...................................................................................................................................... 13-18
Tractor Preparation .............................................................................................................................. 13
Debris Blower Assembly ...................................................................................................................... 13
Debris Blower removing front wooden crate ...................................................................... 14
Installation of the Debris Blower ......................................................................................... 14
Installation of the Hydraulic Hoses ..................................................................................... 15
Installation of the Cooling Unit – 5RDF0036 ................................................................. 16-17
Removing Debris Blower from Tractor ............................................................................... 18
OM 0401-A
1
TABLE OF CONTENT
OPERATION ............................................................................................................................................ 19-21
Optimum Performances ....................................................................................................................... 19
General Preparation ............................................................................................................................. 19
Operating Controls ............................................................................................................................... 20
Debris Blower Commands .................................................................................................. 20
Debris Blower Utilization .................................................................................................... . 20
Nozzle air ejection Orientation ............................................................................................ 20
Adjustments .................................................................................................................. ....................... 21
Belt Tension Adjustment .................................................................................................... 21
MAINTENANCE ........................................................................................................................................ 22-26
Maintenance ......................................................................................................................................... 22
Storage ................................................................................................................................ 22
Hydraulic Oil ........................................................................................................................ 22
Lubrication ........................................................................................................................... 23
Periodic Checks .................................................................................................................. 23
Belt Replacement ................................................................................................................ 24
Impeller Removing and Reinstallation ................................................................................ 25
Troubleshooting ................................................................................................................................... 26
PARTS ...................................................................................................................................................... 27-36
Introduction ............................................................................................................................................... 27
Manual Holder ........................................................................................................................................... 27
Debris Blower –Belt Drive System ...................................................................................................... 28-29
Debris Blower – Housing .......................................................................................................................... 30
Debris Blower – Impeller Housing ............................................................................................................ 31
Debris Blower – Hitch and Wheels ........................................................................................................... 32
Hydraulic Components .......................................................................................................... ................... 33
Hydraulic Motor - 5RD3910088 ........................................................................................................... 34-35
Cooling Unit – 5RDF0036 (Option) .............................................................................................. ............ 36
TORQUE SPECIFICATION TABLE .................................................................................................... .... 37-39
OM 0401-A
2
SPECIFICATION
Features and Specifications
Recommended Flow 12 to 23 gpm
Recommended Pressure 2000 @ 3000 psi
Air flow 6061 cfm @ 20 gpm Impeller dimension 29 3/4" x 10" – 12 blades Impeller speed 1560 rpm to 20 gpm Air velocity 141 m/h – 227 km/h Outlet area 70.4 sq.in – 454.2 sq.cm Drive Belt 4-5VX560 "power ban d"
BL2130
Impeller Drive 125 cc/rev hydraulic motor Check Valve Impeller motor Main Hydraulic Hoses 3/4" Approx. Set-up Time 2 to 3 hours ( including hydraulic pump) Directional control Manual – left or right Ground clearance 3 1/ 8" Height adjustment Determined by tractor Caster wheel 3 wheels – 12" dia. X 3" pn eumatic Impeller housing Dimension 46 1/2" length x 48 1/2" height x 49 1/4" width Weight 655 lbs
Rear & front panel: 10ga
Housing edge : 12ga
OM 0401-A
3
TO THE PURCHASER
INTRODUCTION
All products are designed to give safe, dependable service if they are operated and maintained according to instructions.
Read and understand this manual before operation.
This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the implements. The information was applicable to products at the time of manufacture and does not include modifications made afterwards.
Read and understand this operator's manual before attempting to put an implement into service. Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the implements and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.
The Dealer is responsible for wa rran t y re gistra ti on of t he uni t y ou h ave pu rchas ed . T o assis t yo ur deal er i n handling your needs, please record here after the mo del numb er and seri al number o f your imple ment and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that an implement or tractor is lost or stolen.
Illustrations
The illustrations may not necessarily reproduce the full detail and the exact sha pe of the parts or depict the actual models, but are intended for reference only.
Direction Reference
Right Hand and Left Hand are determined by those seen by the conductor standing behi nd the equipment.
TRACTOR DEBRIS BLOWER
MODEL :
SERIAL NUMBER :
DATE OF PURCHASE :
OM 0401-A
4
SAFETY
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used th roughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before yo u attempt to assemble or use this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions
are not followed. NOTE : Gives helpful information.
All products are designed to give saf e, dependable service if they are operated and maintained according to instructions. Read and understand this man ual before operation be certain anyone operating this product reads this manual, and all other applicable manuals , to become familiar with this equipment and all safety precautions. Failure to do s o could result in serious personal injury or equipment damage. If you have any questions, consult your dealer.
. It is the owner's responsibility to
BEFORE OPERATION
Children and Bystanders
Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.
1. Keep children out of the operating area and under the watchful eye of another responsible adult.
2. Be alert and turn machine off if children enter the work area.
3. Before and when backing, look behind and look for small children.
4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with safe operation of the machine.
5. Never allow children to play on the machine or attachment even when turned off.
6. Never allow children to operate the machine even under adult supervision.
7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
OM 0401-A
5
SAFETY - continued
NOTICE
A safe operator is the best insuranc e against accidents. All operators, no matter how experienced t hey may be, should read this Operator's Manual and all other related manuals before attempting to opera te an implement. Please read the following section and pay particular attention to all safety recommen­dations contained in this manual and those labeled on the implements and on the tractor.
DEBRIS BLOWER
Before Operation
1. Read and understand this operator's manual and tractor operator's manual. Know how to operate all controls and how to stop the unit and disengage the controls quickly.
2. Never wear loose, torn, or bulky clothing around the tractor and implement. It may catch on moving parts or controls, leading to the risk of accident.
3. Clear the area of people, animals and large debris before beginning operation
4. Disengage clutch and shift into neutral before starting the engine.
5. Do not operate equipment in wintertime without wearing adequate winter garments.
6. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the equipment as well as the tractor operator's manual. Working with unfamiliar equipment can lead to accidents. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
9. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in the operator's manual.
10. Do not modify or alter this equipment or any of its components or any equipment function without first consulting your dealer.
11. Keep safety decals clean of dirt and grime.
12. Make sure the tractor is counterweighted
as recommended by your dealer. Weights provide the necessary balance to prevent tip-over or loss of traction or steering
7. Keep all shields in place and properly tighten all mounting hardware.
8. Periodically, inspect all moving parts for wear and replace with authorized service parts if an excessive amount of wear is present.
OM 0401-A
6
SAFETY - continued
Debris Blower Operation
1. Before leaving the tractor/debris blower unattended, take all possible precautions. Park the tractor/debris blower on level ground, set the parking brake, disengage debris blower drive, lower the debris blower to the ground, place all levers including auxiliary control levers in neutral, shut off the engine and remove the ignition key.
2. Prior to operation, clear work area of all objects that can be picked up and thrown. Mark all curbs, pipes, etc. that cannot be moved.
3. Be sure the debris blower drive is in OFF position before starting engine.
4. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic.
5. Do not carry passengers.
6. Keep clear of all rotating parts. Do not put
hands or feet under, or into debris blower with engine running. Be especially observant of the debris blower areas of discharge, intake or all other mechanical motions.
7. Park the tractor/debris blower on level ground, set the parking brake, disengage the debris blower drive, lower the debris blower to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts to stop BEFORE making any repairs, adjustments or inspections.
8. If the debris blower starts to vibrate abnormally, disengage the pulley, stop the engine immediately and check for cause. Excessive vibration is generally a sign of trouble.
9. Do not ru n the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless and deadly.
10. Do not attempt to operate on ste ep slopes. If operating on slopes is necessary, exercise extreme caution when changing direction.
11. Never operate debris blower without guards, and other safety protective de vices in place. All tractor and debris blower shields and covers must be correctly installed at all times. When necessary to remove these, th ey must be reinstalled immediately.
12. Never operate debris blower near glass enclosures, automobiles, window wells, embankments, etc., without proper adjustment of the angling deflector.
13. Never operate machine at high transport speeds on a slippery surface.
14. Use extra caution when backing up.
15. Disengage power to debris blower when
transporting or when n ot in use.
16. Never operate the debris blower without good visibility and lighting.
17. Prolonged exposure to loud noise c an cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises.
18. Never allow anyone near the work area.
19. Never allow anyone to operate the debris
blower until they have read the manual completely and are thoroughly familiar with basic tractor and debris blower operation.
20. Always make sure all debris blower components are properly installed and securely fastened BEFORE operation.
21. Keep away from discharge. This debris blower has the capacity to throw deb ris at far distances.
22. Never direct discharge towards people or animals. Thrown debris can cause serious injury.
OM 0401-A
7
THE TRACTOR
General Information
SAFETY - continued
1. Read the operator's manual carefully before
using tractor. Lack of operating knowledge can lead to accidents.
Operating the Tractor
1. Never run the tractor engine in a closed building without adequate ventilation, as the exhaust fumes are very dangerous.
2. Never allow an open flame near the fuel tank or battery.
3. Make sure the shield is installed when using a PTO-driven equipment and always replace the shield if damaged.
4. Always bring the tractor to a complete stop, shut off the engine, lower the implement to the ground and remove the ignition key before leaving the tractor.
5. Never park the tractor on a steep slope.
6. Do not attempt to operate on steep slopes.
2. Do not allow anyone but the operator to ride
on the tractor. There is no safe place for extra riders
14. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.
15. Always make sure all debris blower components are properly installed and securely fastened BEFORE operation.
7. Use of tire chains for better traction and stability is recommended.
8. Always drive the tractor at speeds compatible with safety, especially when operating over rough ground, crossing ditches, or when turning.
9. Handle fuel with care, as it is highly flammable.
10. Use approved fuel container.
11. Never add fuel to a running engine or a hot
engine.
12. Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.
13. Never allow anyone to operate the debris blower until they are thoroughly familiar with basic tractor and debris blower operation.
OM 0401-A
8
SAFETY - continued
During Operation
1. Do not allow passengers on the
tractor/equipment at any time. There is no safe place for passengers on this equipment. The operator MUST sit in the tractor seat.
2. Eye and hearing protection is
recommended when operating the equipment.
3. Operate only during daylight hours, or when
the area is well lit with bright artificial light.
4. Park the tractor/ equipment on level ground,
place the transmission in neutral, set the parking brake, disengage the PTO, lower the equipment to the ground, place all control levers in neutral, shut off the engine and remove the ignition key BEFORE leaving the operator’s seat.
5. Inspect the equipment after striking any
foreign object to assure that all equipment parts are secure and not damaged.
6. Be especially observant of the operating
area and terrain. Watch for holes, rocks, or other hidden hazards. ALWAYS inspect the area prior to operating equipment.
7. DO NOT operate equipment near the edge
of drop-offs or banks.
Roll-Over Protective Structure "ROPS" (If Equipped)
1. DO NOT weld, drill or alter the ROPS. Damaged ROPS must not be straightened or used. If damage does occur, consult your dealer.
2. If the ROPS is lowered or removed from the tractor for any reason, it must be erected and/or refitted immediately. Original bolts or equivalent replacements must be used and tightened to the correct torque. The manufacturer does not recommend usage of tractor with ROPS removed.
4. If a fold-down ROPS is used, the ROPS can be folded down for storage, but it must be pinned in the upright position prior to operation.
5. Seat belt usage: With ROPS installed on the tractor it is imperative that the seat belt be installed, used and correctly adjusted, at all times. DO NOT use a seat belt if operating without ROPS.
Additional Safety Equipment
A fire extinguisher and first aid kit should be kept readily accessible.
8. DO NOT operate equipment on steep slopes as overturn may result.
9. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
10. Drive tractor backwards up steeper slopes with equipment off. Then operate as you travel down the slope.
11. Slow down before you change directions on any slope.
12. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.
13. Never stand alongside of the equipment while the engine is running.
OM 0401-A
9
MAINTENANCE
SAFETY - continued
ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED
1. Keep the tractor and equipment properly
maintained.
2. Park the tractor/ equipment on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the equipment to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow the rotating parts to stop BEFORE making any equipment adjustments.
3. To avoid injury, do not adjust, unblock the driving system, or service the equipment with the tractor engine running. Make sure rotating components have completely stopped before leaving the operator’s seat.
4. Keep the tractor/ equipment clean. Snow , dirt or ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage.
5. Always wear eye protection when cleaning or servicing the equipment.
6. DO NOT service the tractor while the engine is running or hot, or if the unit is in motion. Always lower equipment to the ground. If necessary to service equipment in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered.
7. Do not attempt to service machine, clear obstructions or unclog the equipment's driving system with the engine running. Always shut off engine and allow all motion to cease.
8. The manufacturer will not accept responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use.
9. Make sure all shields and guards are securely in place following all service, cleaning, or repair work.
10. Do not modify or alter this equipment or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.
11. Do not operate a equipment that is defective or has missing parts. Make sure that all recommended maintenance procedures are completed before operating the equipment.
12. Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted.
13. Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts.
14. To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks.
15. Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses. Tighten all connections before starting engine or pressurizing hoses.
OM 0401-A
10
SAFETY - continued
TRANSPORTATION
1. If the tractor/ debris blower is to be driven on
public roads, it must be equipped with an SMV (Slow Moving Vehicle) sign. Check local traffic codes that may apply to unit usage on public roads and highways in your area.
2. Be alert for all ot her traffic when driving the tractor/ debris blower on public roads or highways.
STOR AGE
1. Before storing the debris blower, certain
precautions should be taken to protect it from deterioration.
2. Clean the debris blower thoroughly.
3. Make all the necessary repairs.
4. Replace all Safety Signs that are
damaged, lost, or otherwise become illegible. If a part to be replaced has a sign on it, obtain a new safety sign from your dealer and install it in the same place as on the removed part.
5. Repaint all parts from which paint has worn or peeled.
6. Lubricate the debris blower as instructed under "Lubrication" section.
7. When the debris blower is dry, oil all moving parts. Apply oil liberally to all surfaces to protect against rust.
8. Store in a dry place.
OM 0401-A
11
5RD2500785
DECALS
Replace immediately if damaged
5RD2500790
5RD2500791
5RD2500786
5RD2500827
5RD2500624
5RD664391
5RD664391
5RD2500828
BL2130
5RD2500819
5RD664391
OM 0401-A
5RD2500624
5RD2500616
5RD2500830
12
Loading...
+ 30 hidden pages