OPERATOR'S MANUAL
Hydraulic
DEBRIS BLOWER
BL2130
OM 0401-A
02/11
TABLE OF CONTENT
SPÉCIFICATIONS ........................................................................................................................................... 3
INTRODUCTION – TO THE PURCHASER .................................................................................................... 4
SAFETY ...................................................................................................................................................... 5-11
Before Operation .................................................................................................................................. 5
Notice .................................................................................................................................................. 6
Debris Blower ....................................................................................................................................... 6
Before Operation...................................................................................................................... 6
Debris Blower Operation ......................................................................................................... 7
The Tractor ........................................................................................................................................... 8
General Information ................................................................................................................. 8
Operating the Tractor ............................................................................................................... 8
During Operation...................................................................................................................... 9
Maintenance ....................................................................................................................................... 10
Transportation .................................................................................................................................... 11
Storage ............................................................................................................................................... 11
DECALS .......................................................................................................................................................... 12
ASSEMBLY ...................................................................................................................................... 13-18
Tractor Preparation .............................................................................................................................. 13
Debris Blower Assembly ...................................................................................................................... 13
Debris Blower removing front wooden crate ...................................................................... 14
Installation of the Debris Blower ......................................................................................... 14
Installation of the Hydraulic Hoses ..................................................................................... 15
Installation of the Cooling Unit – 5RDF0036 ................................................................. 16-17
Removing Debris Blower from Tractor ............................................................................... 18
OM 0401-A
1
TABLE OF CONTENT
OPERATION ............................................................................................................................................ 19-21
Optimum Performances ....................................................................................................................... 19
General Preparation ............................................................................................................................. 19
Operating Controls ............................................................................................................................... 20
Debris Blower Commands .................................................................................................. 20
Debris Blower Utilization .................................................................................................... . 20
Nozzle air ejection Orientation ............................................................................................ 20
Adjustments .................................................................................................................. ....................... 21
Belt Tension Adjustment .................................................................................................... 21
MAINTENANCE ........................................................................................................................................ 22-26
Maintenance ......................................................................................................................................... 22
Storage ................................................................................................................................ 22
Hydraulic Oil ........................................................................................................................ 22
Lubrication ........................................................................................................................... 23
Periodic Checks .................................................................................................................. 23
Belt Replacement ................................................................................................................ 24
Impeller Removing and Reinstallation ................................................................................ 25
Troubleshooting ................................................................................................................................... 26
PARTS ...................................................................................................................................................... 27-36
Introduction ............................................................................................................................................... 27
Manual Holder ........................................................................................................................................... 27
Debris Blower –Belt Drive System ...................................................................................................... 28-29
Debris Blower – Housing .......................................................................................................................... 30
Debris Blower – Impeller Housing ............................................................................................................ 31
Debris Blower – Hitch and Wheels ........................................................................................................... 32
Hydraulic Components .......................................................................................................... ................... 33
Hydraulic Motor - 5RD3910088 ........................................................................................................... 34-35
Cooling Unit – 5RDF0036 (Option) .............................................................................................. ............ 36
TORQUE SPECIFICATION TABLE .................................................................................................... .... 37-39
OM 0401-A
2
SPECIFICATION
Features and Specifications
Recommended Flow 12 to 23 gpm
Recommended Pressure 2000 @ 3000 psi
Air flow 6061 cfm @ 20 gpm
Impeller dimension 29 3/4" x 10" – 12 blades
Impeller speed 1560 rpm to 20 gpm
Air velocity 141 m/h – 227 km/h
Outlet area 70.4 sq.in – 454.2 sq.cm
Drive Belt 4-5VX560 "power ban d"
BL2130
Impeller Drive 125 cc/rev hydraulic motor
Check Valve Impeller motor
Main Hydraulic Hoses 3/4"
Approx. Set-up Time 2 to 3 hours ( including hydraulic pump)
Directional control Manual – left or right
Ground clearance 3 1/ 8"
Height adjustment Determined by tractor
Caster wheel 3 wheels – 12" dia. X 3" pn eumatic
Impeller housing
Dimension 46 1/2" length x 48 1/2" height x 49 1/4" width
Weight 655 lbs
Rear & front panel: 10ga
Housing edge : 12ga
OM 0401-A
3
TO THE PURCHASER
INTRODUCTION
All products are designed to give safe, dependable
service if they are operated and maintained
according to instructions.
Read and understand this manual before
operation.
This manual has been prepared to assist the
owner and operators in the safe operation and
suitable maintenance of the implements. The
information was applicable to products at the time
of manufacture and does not include modifications
made afterwards.
Read and understand this operator's manual
before attempting to put an implement into
service. Familiarize yourself with the operating
instructions and all the safety recommendations
contained in this manual and those labeled on the
implements and on the tractor. Follow the safety
recommendations and make sure that those with
whom you work follow them.
The Dealer is responsible for wa rran t y re gistra ti on of t he uni t y ou h ave pu rchas ed . T o assis t yo ur deal er i n
handling your needs, please record here after the mo del numb er and seri al number o f your imple ment and
tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that an
implement or tractor is lost or stolen.
Illustrations
The illustrations may not necessarily reproduce
the full detail and the exact sha pe of the parts or
depict the actual models, but are intended for
reference only.
Direction Reference
Right Hand and Left Hand are determined by
those seen by the conductor standing behi nd the
equipment.
TRACTOR DEBRIS BLOWER
MODEL :
SERIAL NUMBER :
DATE OF PURCHASE :
OM 0401-A
4
SAFETY
SAFETY FIRST
This symbol, the industry's "Safety Alert Symbol", is used th roughout this manual and on labels
on the machine itself to warn of the possibility of personal injury. Read these instructions
carefully. It is essential that you read the instructions and safety regulations before yo u attempt
to assemble or use this unit.
DANGER : Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING : Indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION : Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
IMPORTANT : Indicates that equipment or property damage could result if instructions
are not followed.
NOTE : Gives helpful information.
All products are designed to give saf e, dependable service if they are operated and maintained according
to instructions. Read and understand this man ual before operation
be certain anyone operating this product reads this manual, and all other applicable manuals , to become
familiar with this equipment and all safety precautions. Failure to do s o could result in serious personal
injury or equipment damage. If you have any questions, consult your dealer.
. It is the owner's responsibility to
BEFORE OPERATION
Children and Bystanders
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
generally attracted to machines and the work
being done. Never assume children will remain
where you last saw them.
1. Keep children out of the operating area and
under the watchful eye of another
responsible adult.
2. Be alert and turn machine off if children enter
the work area.
3. Before and when backing, look behind and
look for small children.
4. Never carry children while operating the
machine. They may fall off and be seriously
injured or interfere with safe operation of the
machine.
5. Never allow children to play on the machine
or attachment even when turned off.
6. Never allow children to operate the machine
even under adult supervision.
7. Use extra care when approaching blind
corners, shrubs, trees, or other obstructions
that might hide children from sight.
OM 0401-A
5
SAFETY - continued
NOTICE
A safe operator is the best insuranc e against accidents. All operators, no matter how experienced t hey
may be, should read this Operator's Manual and all other related manuals before attempting to opera te
an implement. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the implements and on the tractor.
DEBRIS BLOWER
Before Operation
1. Read and understand this operator's
manual and tractor operator's manual.
Know how to operate all controls and how
to stop the unit and disengage the controls
quickly.
2. Never wear loose, torn, or bulky clothing
around the tractor and implement. It may
catch on moving parts or controls, leading
to the risk of accident.
3. Clear the area of people, animals and large
debris before beginning operation
4. Disengage clutch and shift into neutral
before starting the engine.
5. Do not operate equipment in wintertime
without wearing adequate winter garments.
6. Never attempt to make any adjustments
while engine is running. Read this manual
carefully to acquaint yourself with the
equipment as well as the tractor operator's
manual. Working with unfamiliar equipment
can lead to accidents. Be thoroughly
familiar with the controls and proper use of
the equipment. Know how to stop the unit
and disengage the controls quickly.
9. Replace all missing, illegible, or damaged
safety and warning decals. See list of
decals in the operator's manual.
10. Do not modify or alter this equipment or
any of its components or any equipment
function without first consulting your dealer.
11. Keep safety decals clean of dirt and grime.
12. Make sure the tractor is counterweighted
as recommended by your dealer. Weights
provide the necessary balance to prevent
tip-over or loss of traction or steering
7. Keep all shields in place and properly
tighten all mounting hardware.
8. Periodically, inspect all moving parts for
wear and replace with authorized service
parts if an excessive amount of wear is
present.
OM 0401-A
6
SAFETY - continued
Debris Blower Operation
1. Before leaving the tractor/debris blower
unattended, take all possible precautions.
Park the tractor/debris blower on level
ground, set the parking brake, disengage
debris blower drive, lower the debris blower
to the ground, place all levers including
auxiliary control levers in neutral, shut off the
engine and remove the ignition key.
2. Prior to operation, clear work area of all
objects that can be picked up and thrown.
Mark all curbs, pipes, etc. that cannot be
moved.
3. Be sure the debris blower drive is in OFF
position before starting engine.
4. Exercise extreme caution when operating on
or crossing a gravel drive, walks, or roads.
Stay alert for hidden hazards or traffic.
5. Do not carry passengers.
6. Keep clear of all rotating parts. Do not put
hands or feet under, or into debris blower
with engine running. Be especially
observant of the debris blower areas of
discharge, intake or all other mechanical
motions.
7. Park the tractor/debris blower on level
ground, set the parking brake, disengage
the debris blower drive, lower the debris
blower to the ground, place all control levers
in neutral, shut off the engine, remove the
ignition key and allow the rotating parts to
stop BEFORE making any repairs,
adjustments or inspections.
8. If the debris blower starts to vibrate
abnormally, disengage the pulley, stop the
engine immediately and check for cause.
Excessive vibration is generally a sign of
trouble.
9. Do not ru n the engine indoors except when
starting engine and transporting attachment
in or out of building. Carbon monoxide gas
is colorless, odorless and deadly.
10. Do not attempt to operate on ste ep slopes. If
operating on slopes is necessary, exercise
extreme caution when changing direction.
11. Never operate debris blower without guards,
and other safety protective de vices in place.
All tractor and debris blower shields and
covers must be correctly installed at all times.
When necessary to remove these, th ey must
be reinstalled immediately.
12. Never operate debris blower near glass
enclosures, automobiles, window wells,
embankments, etc., without proper
adjustment of the angling deflector.
13. Never operate machine at high transport
speeds on a slippery surface.
14. Use extra caution when backing up.
15. Disengage power to debris blower when
transporting or when n ot in use.
16. Never operate the debris blower without good
visibility and lighting.
17. Prolonged exposure to loud noise c an cause
impairment or loss of hearing. Wear a
suitable hearing protective device such as
earmuffs or earplugs to protect against
objectionable or uncomfortable noises.
18. Never allow anyone near the work area.
19. Never allow anyone to operate the debris
blower until they have read the manual
completely and are thoroughly familiar with
basic tractor and debris blower operation.
20. Always make sure all debris blower
components are properly installed and
securely fastened BEFORE operation.
21. Keep away from discharge. This debris
blower has the capacity to throw deb ris at far
distances.
22. Never direct discharge towards people or
animals. Thrown debris can cause serious
injury.
OM 0401-A
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THE TRACTOR
General Information
SAFETY - continued
1. Read the operator's manual carefully before
using tractor. Lack of operating knowledge
can lead to accidents.
Operating the Tractor
1. Never run the tractor engine in a closed
building without adequate ventilation, as
the exhaust fumes are very dangerous.
2. Never allow an open flame near the fuel
tank or battery.
3. Make sure the shield is installed when
using a PTO-driven equipment and always
replace the shield if damaged.
4. Always bring the tractor to a complete stop,
shut off the engine, lower the implement to
the ground and remove the ignition key
before leaving the tractor.
5. Never park the tractor on a steep slope.
6. Do not attempt to operate on steep slopes.
2. Do not allow anyone but the operator to ride
on the tractor. There is no safe place for
extra riders
14. A minimum 20% of tractor and equipment
weight must be on the tractor front wheels
when attachments are in transport position.
Without this weight, tractor could tip over,
causing personal injury or death. The
weight may be attained with a loader, front
wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and
equipment. Do not estimate.
15. Always make sure all debris blower
components are properly installed and
securely fastened BEFORE operation.
7. Use of tire chains for better traction and
stability is recommended.
8. Always drive the tractor at speeds
compatible with safety, especially when
operating over rough ground, crossing
ditches, or when turning.
9. Handle fuel with care, as it is highly
flammable.
10. Use approved fuel container.
11. Never add fuel to a running engine or a hot
engine.
12. Fill fuel tank outdoors with extreme care.
Never fill fuel tank indoors. Replace fuel
cap securely and wipe up spilled fuel.
13. Never allow anyone to operate the debris
blower until they are thoroughly familiar
with basic tractor and debris blower
operation.
OM 0401-A
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SAFETY - continued
During Operation
1. Do not allow passengers on the
tractor/equipment at any time. There is no
safe place for passengers on this
equipment. The operator MUST sit in the
tractor seat.
2. Eye and hearing protection is
recommended when operating the
equipment.
3. Operate only during daylight hours, or when
the area is well lit with bright artificial light.
4. Park the tractor/ equipment on level ground,
place the transmission in neutral, set the
parking brake, disengage the PTO, lower
the equipment to the ground, place all
control levers in neutral, shut off the engine
and remove the ignition key BEFORE
leaving the operator’s seat.
5. Inspect the equipment after striking any
foreign object to assure that all equipment
parts are secure and not damaged.
6. Be especially observant of the operating
area and terrain. Watch for holes, rocks, or
other hidden hazards. ALWAYS inspect the
area prior to operating equipment.
7. DO NOT operate equipment near the edge
of drop-offs or banks.
Roll-Over Protective Structure "ROPS"
(If Equipped)
1. DO NOT weld, drill or alter the ROPS.
Damaged ROPS must not be straightened
or used. If damage does occur, consult your
dealer.
2. If the ROPS is lowered or removed from the
tractor for any reason, it must be erected
and/or refitted immediately. Original bolts or
equivalent replacements must be used and
tightened to the correct torque. The
manufacturer does not recommend usage
of tractor with ROPS removed.
4. If a fold-down ROPS is used, the ROPS
can be folded down for storage, but it must
be pinned in the upright position prior to
operation.
5. Seat belt usage: With ROPS installed on
the tractor it is imperative that the seat belt
be installed, used and correctly adjusted, at
all times. DO NOT use a seat belt if
operating without ROPS.
Additional Safety Equipment
A fire extinguisher and first aid kit should be
kept readily accessible.
8. DO NOT operate equipment on steep
slopes as overturn may result.
9. Operate up and down (not across)
intermediate slopes. Avoid sudden starts
and stops.
10. Drive tractor backwards up steeper slopes
with equipment off. Then operate as you
travel down the slope.
11. Slow down before you change directions on
any slope.
12. Make sure the tractor is counterweighted as
recommended by your dealer. Weights
provide the necessary balance to improve
stability, traction and steering.
13. Never stand alongside of the equipment
while the engine is running.
OM 0401-A
9
MAINTENANCE
SAFETY - continued
ALWAYS USE GENUINE PARTS WHEN
REPLACEMENT PARTS ARE REQUIRED
1. Keep the tractor and equipment properly
maintained.
2. Park the tractor/ equipment on level ground,
place the transmission in neutral, set the
parking brake, disengage the PTO, lower
the equipment to the ground, place all
control levers in neutral, shut off the engine
and remove the ignition key and allow the
rotating parts to stop BEFORE making any
equipment adjustments.
3. To avoid injury, do not adjust, unblock the
driving system, or service the equipment
with the tractor engine running. Make sure
rotating components have completely
stopped before leaving the operator’s seat.
4. Keep the tractor/ equipment clean. Snow ,
dirt or ice build-up can lead to malfunction
or personal injury from thawing and
refreezing in garage.
5. Always wear eye protection when cleaning
or servicing the equipment.
6. DO NOT service the tractor while the
engine is running or hot, or if the unit is in
motion. Always lower equipment to the
ground. If necessary to service equipment
in raised position, securely support with
stands or suitable blocking before working
underneath. Do not rely on hydraulically
supported devices for your safety. They can
settle suddenly, leak down, or be
accidentally lowered.
7. Do not attempt to service machine, clear
obstructions or unclog the equipment's
driving system with the engine running.
Always shut off engine and allow all motion
to cease.
8. The manufacturer will not accept
responsibility for fitment of unapproved
parts and/or accessories and any damages
as a result of their use.
9. Make sure all shields and guards are
securely in place following all service,
cleaning, or repair work.
10. Do not modify or alter this equipment or
any of its components or operating
functions. If you have questions
concerning modifications, consult with
your dealer.
11. Do not operate a equipment that is
defective or has missing parts. Make sure
that all recommended maintenance
procedures are completed before
operating the equipment.
12. Check all controls regularly and adjust
where necessary. Make sure that the
brakes are evenly adjusted.
13. Periodically check all nuts and bolts for
tightness, especially wheel hub and rim
nuts.
14. To avoid serious personal injury:
Escaping hydraulic/diesel fluid under
pressure can penetrate the skin causing
serious injury. Do not use your hands to
check for leaks. Use a piece of cardboard
or paper to search for leaks.
15. Stop engine and relieve pressure before
connecting or disconnecting hydraulic
hoses. Tighten all connections before
starting engine or pressurizing hoses.
OM 0401-A
10
SAFETY - continued
TRANSPORTATION
1. If the tractor/ debris blower is to be driven on
public roads, it must be equipped with an
SMV (Slow Moving Vehicle) sign. Check
local traffic codes that may apply to unit
usage on public roads and highways in your
area.
2. Be alert for all ot her traffic when driving the
tractor/ debris blower on public roads or
highways.
STOR AGE
1. Before storing the debris blower, certain
precautions should be taken to protect it
from deterioration.
2. Clean the debris blower thoroughly.
3. Make all the necessary repairs.
4. Replace all Safety Signs that are
damaged, lost, or otherwise become
illegible. If a part to be replaced has a sign
on it, obtain a new safety sign from your
dealer and install it in the same place as on
the removed part.
5. Repaint all parts from which paint has worn
or peeled.
6. Lubricate the debris blower as instructed
under "Lubrication" section.
7. When the debris blower is dry, oil all
moving parts. Apply oil liberally to all
surfaces to protect against rust.
8. Store in a dry place.
OM 0401-A
11
5RD2500785
DECALS
Replace immediately if damaged
5RD2500790
5RD2500791
5RD2500786
5RD2500827
5RD2500624
5RD664391
5RD664391
5RD2500828
BL2130
5RD2500819
5RD664391
OM 0401-A
5RD2500624
5RD2500616
5RD2500830
12
ASSEMBLY
TRACTOR PREPARATION
See Dealer for Tractor Preparation information.
DEBRIS BLOWER ASSEMBLY
Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After
assembly, torque all the bolts according to the Torque Specification Table at the end of the manual.
Debris Blower removing front wooden crate (Fig. 1)
1. Remove the six 3/8"NC x 3/4" carriage bolt
and six 3/8"NC serrated flange nut to
remove the belt protector (item 1).
2. Keep the hardware for further use. Remove
the four screws (item 4) and 1/4" flat
washers (item 5) that maintain the Debris
Blower to the crate.
3. Reinstall the belt protector (item 1) with the
six 3/8"NC x 3/4" carriage bolt and six
3/8"NC serrated flange nut removed
previously.
4. Remove the three round wire lock pins
(item 6) from the wheel support pins and
attach them in the holes provided on the
side of the Debris Blower (item A).
5. You may use the two lifting holes (item 7) to
move the Debris Blower more easily.
OM 0401-A
Figure 1
13
ASSEMBLY
Debris Blower Installation (Figures 2-3)
1. For installation on a Tractor equipped with a
HP2134-HP2120
Keep the ø3/4"NPT quick couplers already
installed on hoses.
2. For installation on a Tractor equipped with a
HP2025
Figure 2: Install the ø1/2"NPT quick couplers
attached to the hoses with a plastic film.
A- Remove the ø3/4" NPT female quick coupler
B- Remove the ø3/4" NPT male quick coupler
C- The ø3/4"NPT male and female quick
3. Figure 3: Install the two
universal hitch hooks (item 1) to
the two front load brackets
(item 2). Insert the two universal
hitch pins (item 3) in the front
load bracket holes (item 4) and
secure with two linchpins
provided with the front load
brackets (item 5).
Hydraulic Unit:
(item 3). With thread sealant, install the
ø1/2" NPT female quick coupler (item 1).
(item 4). With thread sealant, install the
ø1/2" NPT male quick coupler (item 2).
couplers won't be needed any further.
Hydraulic Unit:
Figure 2
Figure 3
OM 0401-A
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ASSEMBLY
Installation of the Hydraulic Hoses (Figures 4-5)
1. Figure 4: Insert the hydraulic hoses (items 1-
2) through the hose support of the universal
hitch (item 3) then through the front support
of the loader (item 4). Make sure the hose
protector (item 5) is under the bar of the
universal hitch hose support (item 3). Place
the other hose protector (item 7) above the
front loader tube (item 6).
7
6
2. Figure 5: Connect the male coupler of the
debris blower hose (item 1) to female coupler
of the hydraulic pump hose (item 2). Conn ect
the female coupler of the debris bl ower hose
(item 3) to male coupler of the hydraulic
pump hose (item 4).
Figure 4
4
3
2
1
Figure 5
5
2
1
4
3
OM 0401-A
15
ASSEMBLY
Installation of the Cooling Unit 5RDF0036 (Figures 6a to 6g)
For Debris blower working in warm region, use the 5RDF0036 oil cooler. If you own a HP2120 power
unit, use the 5RDF0037 cooling unit upgrade.
IMPORTANT:
NOTE
hydraulic oil from overheating. When the hydraulic block is not power supplied, the oil is in recirculation
mode meaning that the equipment will not function. To power the block, refer to the Hydraulic Pump
Manual.
1. Figure 6a: Unscrew the 1 1/16" JIC elbow
2. Figure 6b: Unscrew the straight 1-1/16"JIC
3. Figure 6c: Install the oil cooler support (item 1)
4. Figure 6d: Install the support plates (item 1)
: The new HP2025 and HP2134 pumps are equipped with a safety system to prevent the
(item 1) from the in-tank filter. Remove the
3/4"NC x 2" lg bolt (item 2) and the stover nut
(item 3). Remove the stover nut (item 4) from
the 3/4"NC x 4 1/2" lg bolt but do not remove the
bolt.
adapter (item 1) and rotate the hose of 90° up to
bring up the 90° 1-1/16"JIC elbow adapter
(item 2). Tighten the straight 1-1/16"JIC adapter,
to rotate the hose, at 65-75 ft-lb (93-101 N-M).
with a 3/4" NC x 2" lg bolt (item 2) and the 3/4"
stover nut (item 3) removed previously. Reinstall
the 3/4" NC stover nut (item 4) previously
removed on the 3/4" NC x 4 1/2" bolt.
with six 5/16" NC x 1" bolts (item 2), eight 5/16"
flat washers (item 3) and six 5/16" NC nylon
insert nuts (item 4) making sure to place a flat
washer between the support plates and the "U"
section of the frame.
To not damage the oil cooler, it is essential to disconnect the fan of the oil cooler
when the temperature is under 0°C.
Figure 6a
Figure 6b
Figure 6d
OM 0401-A
Figure 6c
16
ASSEMBLY
5. Figure 6e: Install the rubber bushings (items 1-
2) on the support then attach the oil cooler
(item 3) with four 5/16" NC x 2 1/4" bolts
(item 4), 5/16" flat washers (item 5), the flat
washers supplied with the rubber bushings
(item 6) and 5/16" NC nylon insert nuts
(item 7).
Figure 6e
IMPORTANT
pass valve (item 8) faces the rear as illustrated.
6. Figure 6f: Install the 1 5/8" ORB – 1 1/16" JIC
elbows (item 1) on the oil cooler's inlet and
outlet in the positions illustrated. Connect the
straight end of the outlet hose (item 2) to the oil
cooler elbow and the bent end to the filter.
Connect the inlet hose (item 3) previously
disconnected from the filter to the other elbow
making sure it passes outside the support plate
(item 4).
7. Figure 6g: Connect the oil cooler fan harness
(item 1) to the available connector on the
hydraulic pump's wiring harness (item 2).
Figure 6g
: Position the oil cooler so the by-
1
Figure 6f
OM 0401-A
2
17
ASSEMBLY
Removing Debris Blower from Tractor (Figures 7 to 10)
1. Set parking brake and turn engine off.
2. Figure 7: Direct the wheel supports
(item 2) along the housing suppo rt tube
(as illustrated) and lock in position with
three round wire lock pins (item 1), that
are attached to the debris blower
housing (item A).
3. Figure 8: Disconnect the male coupler
(item 1) of the debris blower hos e from
the female coupler (item 2) of the
hydraulic pump hose. Disconnect the
female coupler (item 3) of the debris
blower hose from the male coupler
(item 4) of the hydraulic pump hose.
Install the dust caps (item 5) on each
coupler (items 1-2-3-4).
Figure 7
Figure 8
2
1
4. Figure 9:
(items 1-2) from the front support of the
loader (item 3). Roll up the hoses
around the universal hitch so they don't
drag on the ground.
5. Figure 10:
(item 5). Disengage the two universal
hitch pins (item 3) from the holes of the
front loader (item 4).
6. Figure 10:
hitch hooks (item 1) from the loader
brackets (item 2). Back away slowly.
IMPORTANT
debris blower, retorque all bol ts a fter the
first 10 hours of operatio n.
Figure 10
Remove the hydraulic hoses
Remove the two linchpins
Disengage the two universal
: To avoid damages to the
4
3
5
Figure 9
1
3
OM 0401-A
2
18
OPERATION
OPTIMUM PERFORMANCES
IMPORTANT: The hydraulic motors of the rotary broom must have a breaking in period. If it is
not respected, the warranty could be voided. The breaking in period must follow these steps:
1- 15-30 minutes of operation at half engine speed (tractor RPM around 1250).
2- Check for unusual noises coming from the motors. If everything sounds normal, the
load and engine speed can be increased.
The new HP2025 and HP2134 pumps are equipped with a safety system to prevent the
hydraulic oil from overheating. When the hydraulic block is not power supplied, the oil is in
recirculation mode meaning that the equipment will not function. To power the block, the
ignition key must be in the "ON" or "START" position. If the system remains in the
recirculation mode, refer to the "Troubleshooting" section at page 26.
GENERAL PREPARATION
1. Read the operator’s manual carefully
before using the tractor and debris
blower. Be thoroughly familiar with the
controls and proper use of the
equipment. Know how to stop the unit
and disengage the controls quickly.
2. Make sure the impeller operates freely.
3. Check the shear bolt on the PTO, for
proper tightness.
4. Wear adequate winter outer garments
while operating equipment.
WARNING: To avoid serious injuries or
death:
• Do not allow bystanders near working area.
• Do not allow anyone to ride on debris blower.
• Before cleaning, adjusting or repairing the
debris blower: bring the tractor to a complete
stop, wait for all movement to stop, apply
parking brake, lower the implement to the
ground, shut off the engine and remove the
ignition key.
• Never put any part of your body under the
debris blower while making adjustments.
WARNING: To avoid serious injuries:
• Always operate the debris blower from the
operator's seat only. Never allow anyone to
ride on the machine.
• Operate the debris blower at a speed that
matches the working conditions. Be extremely
careful when working on banks or uneven
terrain.
• Always wear protective eyewear when
operating the debris blower.
OM 0401-A
19
OPERATING CONTROLS
OPERATION
Debris Blower Commands
1. Use the PTO button to start and stop the
impeller. Start the engine and put the
throttle lever at low engine speed.
Engage the PTO lever and maintain
engaged. Make sure the debris blower is
turning in the right direction. If not, switch
the quick couplers. To stop the rotation,
disengage the PTO button.
2. Never engage or disengage the debris
blower at high engine speed or the
hydraulic motor(s) could get damaged.
3. Raise and lower the debris blower using
the hydraulic lift lever located on the
tractor. Pulling the lever backward raises
the debris blower, pushing the lever
forward lowers the debris blower.
4. Control impeller speed with the RPM that
controls the debris ejection power.
Debris Blower Utilization
1. A debris blower purpose to displace rather light
debris to a variable distance according to the
impeller speed. For heavy debris, it is
recommended using some other equipmen t type
such as a rotary broom. For an optimum
performance, lower the debris blower as the 3
wheels touch the ground. Make sure th e loader
control lever is in floating position to allow the
equipment to follow the ground variation and so
more debris to be blown.
WARNING: To avoid equipment
damage
debris blower.
2. For light debris, use a higher vehicle ground
speed. For heavier debris, use a reduced vehicle
ground speed. For small area, lowe r the tractor
motor speed to eject debris on a short dis tance.
For wider area, use higher speed.
: never raise the tractor front with the
Nozzle air ejection Orientation
Equipment air ejection can be don e to the right or
the left. To change direction, move the orientation
arms on the debris blower. See decal on equipment
to check arm positions for right orientation.
WARNING: To avoid serious injuries:
never move the orientation arm when th e debris
blower is running.
OM 0401-A
20
OPERATION
ADJUSTMENTS
Belt Tension Adjustment (Figure 11)
1. Remove the belt protector (item 5) by removing
the six 3/8"NC x 3/4" carriage bolts and six
serrated flange nuts (item s 6-7) .
2. Loosen the eight 1/2"NC nylon insert locknut
(item 1).
3. Tighten eyebolt nuts (item 2). With a belt
tension gauge check for a 35lbs tension and a
3/16" displacement in the center in all belt axis
(item 3).
4. Reali gn the driving pulley asse mbly (item 4) by
pressing the support against the bolted gui des.
Tighten loosely the eight 1/2"NC nylon insert
locknuts (item 2) loosen previously. With a long
ruler that may cover the distance between
pulleys, check the pulleys alignment, If
alignment is good, tighten the eight 1/2"NC
nylon insert locknuts (item 2). If not, follow next
step.
5. If the belts are not well aligned, loosen the
guide nuts and the eyebolt nuts. Align the two
pulleys, slightly tighten the eigh t 1/2"NC nylon
insert locknuts (item 2). Press the guides
against the driving pulley assembly (item 4)
and tighten guide nuts. Redo step 2. Check the
pulleys alignment and if the driving pulley
assembly is well pressed on guides. If so,
tighten firmly the eight 1/2"NC nylon insert
locknuts. If not, repeat procedure.
6. Reins tall the belt protec tor (item 5) with the si x
3/8"NC x 3/4" carriage bolts and six serrated
flange nuts (items 6-7).
Figure 11
OM 0401-A
21
MAINTENANCE
MAINTENANCE
ALWAYS USE GENUINE PARTS WHEN
REPLACEMENT PARTS ARE REQUIRED
Storage
1. Check hardware at regular intervals to
ensure it is always tightened properly.
2. Never park the tractor inside a building
where an open flame or sparks are present.
Allow the engine to cool down before storing
in any enclosure.
WARNING: Provide adequate blocking
before working under the debris blower when
in raised position.
Hydraulic Oil
Check oil level before each use. Refer to the
operation's manual of the HP2120, HP2025 and
HP2134 hydraulic pumps.
IMPORTANT
pump, it is recommended to use the
5RDF0037 update kit.
: If you own a HP2120 hydraulic
ATTENTION: Escaping
hydraulic/diesel fluid under pressure can
penetrate the skin causing severe injuries.
• Do not use your hands to
check for leaks. Use a
piece of cardboard or paper
to search for leaks.
• Shut engine off and relieve pressure
before connecting or disconnecting lines.
• Tighten all connections before starting
engine or pressurizing lines.
• If any fluid is injected into the skin, obtain
medical attention immediately or
gangrene may result.
1. Hydraulic line
2. Cardboard
3. Magnifying glass
OM 0401-A
22
MAINTENANCE
LUBRICATION
Use oil or a grease gun and lubricate as follows:
DESCRIPTION TIME INTERVAL LUBRICATION REQUIRED
And Wheels
Bearing
24 hours of operation
Grease each bearing of the impeller shaft, the
wheel support pins and the wheels.
PERIODIC CHECKS
DESCRIPTION TIME INTERVAL REQUIRED CHECKS
Belt Each lubrication Check for damages
Hoses Each lubrication Check for leaks
Hydraulic motor Each lubrication Check for leaks
Housing, hitches, impeller
wheel supports
Hardware 24 hours of use Check a n d t ig h t e n i f n e e d e d
Tires Each utilization Check pressure
OM 0401-A
100 hours of use Repair if needed
23
MAINTENANCE
Belt Replacement (figures 12a-12b)
1. Figure 12a: Remove the belt guard (item 1) and
the six 3/8"NC x 3/4" carriage bolts (item 2) and
six 3/8"NC serrated flange nuts (item 3).
2. Figure 12a: Remove the 1/2"NC x 2 1/2" bolt
hex (item 4) and the 1/2" lockwasher (item 5),
the 1/2" flat washer (item 6), the spacer (item 7)
and the 1/2" nylon insert locknut (item 8).
3. Figure 12a: Remove the 3/8" x 5" eyebolt
(item 9), the flat washer (item 10) and the nylon
insert locknut (item 11).
4. Figure 12a: Perform the 2 and 3 steps for the
second eyebolt.
5. Figure 12a: Remove the eight 1/2"NC nylon
insert locknuts (item 12), the eight 1/2"
lockwashers (item 13), the eight 1/2" (9/16" int.)
flat washers (item 14) and the eight 1/2"NC x 1
3/4" carriage bolts (item 15).
6. Figure 12b: With a hoist, raise the drive pulley
assembly (item 2) with a two hook chain (item 1)
to well balance the weight. (This assembly
weights approximately 75 pounds).
7. Put the drive pulley assembly to the ground.
8. Remove the belt by the new one and install it
on the small upper pulley.
9. Raise the drive pulley assembly with the hoist
and reinstall the eight 1/2"NC x 1 3/4"
carriage bolts with the flat washers,
lockwashers and nylon insert locknuts. Do
not tighten.
10. Reinstall the two 3/8" x 5" eyebolts with the
1/2"NC x 2 1/2" hex bolts, the 1/2"
lockwashers, the 1/2" flat washers, the
spacers and the 1/2" nylon insert locknuts.
11. Go to «BELT TENSION ADJUSTMENT »
section.
OM 0401-A
Figure 12b
Figure 12a
24
MAINTENANCE
Impeller Removing and Reinstallation (figures 13a-13b)
TO REMOVE THE IMPELLER:
1. Figure 13a: If the debris blower is in
storage, remove the round wire lockpin
(item 1). Then remove the 1/4" cotter pin
(item 2), the flat washer (item 3) and the
wheel assembly (item 4). Place the arm
on a small wood block as a temporary
support.
2. Figure 13a: Attach the housing (item 7)
to a hoist with the hook provided on the
housing (item 5). Remove the twelve 3/8"
NC serrated flange nuts (item 6) and
move the housing to the front to take it
out from the impeller.
3. Figure 13b: Remove the 1/2"NC x 1" hex
bolt, the lockwasher and the flat washer
(items 2, 3 and 4) in front of the impeller
(item 1).
4. Figure 13b: Remove the 1/2"NC x 3 1/2"
hex bolt (item 5) and the 1/2"NC nylon
insert locknut (item 6).
5. Figure 13b: The impeller is provided with
an ejection device, so just screw a
3/4"NC x +/- 2 1/2" hex bolt (item 7) that
pushes against the shaft end and ejects
the impeller (item 1).
T
O REINSTALL THE IMPELLER:
1. Figure 13b: Remove the 3/4" x +/- 2 1/2" hex bolt
(item7).
2. Figure 13b: Apply grease on the shaft to
facilitate the reinstallation. Make sure to align the
hole in the impeller with the hole on the shaft,
where the 1/2"NC x 3 1/2" hex bolt was installed
(item 5). A light punch on the impeller should be
enough to insert it on the shaft.
3. Figure 13b: Attach with the 1/2"NC x 1" hex bolt,
the lockwasher and the flat washer (items 2, 3
and 4) in front of the impeller.
4. Figure 13b: Then attach the impeller with the
1/2"NC x 3 1/2" hex bolt (item 5) and the 1/2"NC
nylon insert locknut (item 6).
5. Figure 13a: Reinstall the front housing and the
wheels (follow the preceding procedure in
reverse).
Figure 13b
OM 0401-A
Figure 13a
25
TROUBLESHOOTING
MAINTENANCE
Optimum Performance
IMPORTANT: The optimum performances of
the debris blower are only achieved after 10 to
15 minutes of debris blower operation. It is
therefore important to ensure that the hydraulic
oil reaches a temperature of over 40ºC (104ºF)
before judging the debris blower performances.
The following chart serves as a guide in case
of a malfunction. If the problem is not solved
after taking the appropriate corrective
measure, contact your dealer.
PROBLEM CORRECTIVE MEASURE
• Check if an object is blocking the impeller
• Check that the PTO is engaged
• Check for oil leaks
1. The Impeller does
not turn
• Check if the pump is in recirculation mode
• Check hydraulic pump oil level and add some if needed
• Check that the input and output hoses are connected
• Check that the input and output hoses are in the right position, if not
reverse their position
• Check if the belt is broken or damaged.
2. The Impeller is
turning in reverse
3. The debris are not
thrown very far
• Check that the hoses are connected correctly to the hydraulic manifold and
reverse their position if necessary
• The engine is not at full RPM
• Check hydraulic pump oil level and add some if needed
• Check hydraulic pump hydraulic pressure, adjust if too low
• Check hydraulic pump hydraulic flow
• Reduce the ground speed (Refer to Operation section)
• Check the hoses for leaks, replace if needed
• Check hydraulic pump, replace if needed
• Check the impeller motor; replace if needed
WARNING: Several corrective measures
present a certain risk, which may cause serious
injuries or death.
Only a qualified person, familiar with the risks
associated with hydraulics, electricity and machinery
should perform the repairs. Review the safety
precautions at the beginning of this manual.
WARNING: Hot engine parts and hydraulic oil
can cause serious burns. Always let the engine
cool before proceeding with repairs or
maintenance.
CAUTION: The oil temperature must never go
above 65ºC (149ºF) to avoid damages to the
hydraulic components.
4. The hydraulic motor
of the Impeller leaks
oil from the shaft
OM 0401-A
• Check that the maximum hydraulic pressure is below the allowable level
• Check that the maximum return pressure is below the allowable level
• Replace the motor seals
• Replace the motor
26
PARTS
I
NTRODUCTION
All parts are illustrated in "exploded views" which show the individual parts in their normal relationship to
each other. Reference numbers are used in the illustrations . These numbers correspond to those in the
"Reference Number" (REF) column, and are followed by the description and quantity required.
Right Hand and Left Hand are determin ed by th ose see n by the oper ator sta nding behind the equ ipment.
The manufacturer reserves the rights to change , modify, or eliminate from time to time, for technical or
other reasons, certain or all data, specifications, or the product or products themselves, without any liability
or obligation.
The parts listed here are available through your local dealer.
MANUAL HOLDER
EF. DESCRIPTION QTY PART #
R
1 Manual holder 1 5RD4200030
2 Bolt hex. 5/16" NC x 1" lg gr. 5, PTD 2 5RD0100019
3 Nylon insert locknut 5/16" NC, PTD 2 5RD1000005
OM 0401-A
27
PARTS
DEBRIS BLOWER –BELT DRIVE SYSTEM
OM 0401-A
28
PARTS
DEBRIS BLOWER – BELT DRIVE
REF. DESCRIPTION QTY PART #
1 CCW impeller 1 5RD669549
2 Rear bearing support 1 5RD669606
3 Hydraulic Motor (incl. Check Valve) 1 5RD3910088
4 Tension guide 2 5RD669576
5 Spacer ring - Upper shaft 1 5RD669571
6 Bushing - Tensioner 2 5RD669572
7 Key 5/16" x 5/16" x 1 3/4" 1 5RD661166
8 Driven shaft 1 3/8" 1 5RD669559
9 Bushing 3/4" lg 1 5RD669608
10 Bearing 1 3/8" with setscrew 2 5RD4300019
11 Eye bolt 3/8" NC x 5" (Hex. nut 3/8" NC included) 2 5RD661426
12 Pulley 14" diam., "4V", TYPE "5V" 1 5RD4800020
13 Hub Type E-1 3/8" dia. 1 5RD4800021
Including: H ex bolt 1/2"NC x 2 3/4" Gr.5 "full threa d"
Lockwasher ø1/2" PTD
Set screw 3/8"NC x 3/8"
14 Pulley 5.2" diam., "4V", TYPE "5V" 1 5RD4800022
15 Hub Type SD-1 3/8" dia. 1 5RD4800023
Including: H ex bolt 1/ 4"NC x 2" Gr.5 "full th read"
Lock washer ø1/4" PTD
Set screw 1/4"NC x 1/4"
16 Belt "Power Band" 4-R5VX560 1 5RD4800024
17 Bolt hex. 1/2"NC x 1 3/4" Gr.5 PTD 5 5RD0100071
18 Carriage bolt 1/2"NC x 1 3/4" Gr.5 PTD 8 5RD0300025
19 Nylon insert locknut 1/2"NC, PTD 19 5RD1000011
20 Lockwasher 1/2", PTD 16 5RD1200006
21 Flat washer 1/2" (9/16" int.), PTD 16 5RD1400006
22 Bolt hex. 1/2"NC x 3 1/2" Gr.5 PTD 1 5RD0100079
23 Key 1/4" x 1/8" x 5/16" x 1 1/8" 1 5RD669609
24 Carriage bolt 3/8"NC x 1 1/4" Gr.5 PTD 4 5RD0300009
25 Lockwasher 3/8", PTD 4 5RD1200004
26 Nylon insert locknut 3/8"NC, PTD 6 5RD1000006
27 Flat washer 3/8" (7/16" int.), PTD 6 5RD1400004
28 Allen Socket Head Cap Screw 1/2NC x 2 1/2" Gr.5 PTD, cylinder.head 4 5RD0800021
29 Bolt hex. 1/2"NC x 2 1/2" Gr.5 PTD 2 5RD0100076
30 Lockwasher 5/8", PTD 1 5RD1200007
31 Bolt hex. 1/2"NC x 1" Gr.5 PTD 1 5RD0100068
32 Bolt hex. 5/8"NF x 1 1/2" Gr.5 PTD 1 5RD0100240
3 3 1 -
3 3 1 -
OM 0401-A
29
PARTS
DEBRIS BLOWER – HOUSING
R
EF. DESCRIPTION QTY PART #
1 Housing 1 5RD669547
2 Belt shield 1 5RD669556
3 Lateral bracket 1 5RD669573
4 Carriage bolt ø3/8"NC x 3/4" Gr.5 PTD 6 5RD0300007
5 Carriage bolt ø1/2"NC x 1 3/4" Gr.5 PTD 10 5RD0300025
6 Serrated flange nut ø3/8"NC PTD 6 5RD0900035
7 Nylon insert locknut 1/2"NC, PTD 10 5RD10000 11
8 Lockwasher 1/2", PTD 10 5RD1200006
9 Flat washer 1/2" (9/16" int. ), PT D 6 5RD1400006
OM 0401-A
30
PARTS
DEBRIS BLOWER – IMPELLER HOUSING
R
EF. DESCRIPTION QTY PART #
1 Impeller housing 1 5RD669548
2 Intake cover 1 5RD669550
3 Orientation deflector 1 5RD669553
4 Angling arm 1 5RD669554
5 Cotter pin 3/16" x 1 1/4" 1 5RD1500012
6 Bolt serrated flange 3/8"NC x 3/4" Gr.5 PTD 3 5RD0200066
7 Bolt hex. 1/4"NC x 1" Gr.5 PTD 2 5RD0100004
8 Flat washer 1/4" (5/16" int. ), PT D 4 5RD1400002
9 Nylon insert locknut 1/4"NC, PTD 2 5RD1000003
10 Serrated flange nut ø3/8"NC PTD 12 5RD0900035
OM 0401-A
31
PARTS
DEBRIS BLOWER – HITCH AND WHEELS
R
EF. DESCRIPTION QTY PART #
1 Universal rear Support 1 5RD669579
2 Wheels support 3 5RD669555
3 Welded Universal Hitch 1 5RD669148
4 Spacer 1.015" ID x 1" lg. 6 5RD661119
5 Wheel bushing 3 5RD669560
6 Wheel and rim 3 5RD660658
7 Upper Hitch 1 5RD669583
8 Bolt hex. 3/4"NC x 3 3/4" Gr.5 PTD 2 5RD0100123
9 Lockwasher 3/4", PTD 2 5RD1200008
10 Nut hex 3/4"NC, PTD 2 5RD0900008
11 Bolt hex. 5/8"NC x 4 1/2" Gr.5 PTD 1 5RD0100104
12 Round Wire Lock Pin 1/4" x 1 3/4" 3 5RD1900006
13 Lockwasher 5/8", PTD 1 5RD1200007
14 Cotter pin 1/4" x 2" 3 5RD1500022
15 Flat washer 1 1/8" (1 1/4" int.) , PTD 3 5RD1400014
16 Bolt hex. 5/8"NC x 7" Gr.5 PTD 3 5RD0100109
17 Nylon insert locknut 5/8"NC, PTD 4 5RD1000012
18 Flat washer 5/8" (11/16" int.), PTD 4 5RD1400008
19 Grease fitting 1/4NF 3 5RD654106
20 Bolt hex. 1/2"NC x 1 1/2" Gr.5 PTD 2 5RD0100070
21 Flat washer 1/2" (9/16" int.), PT D 2 5RD1400006
22 Nylon insert locknut 1/2"NC, PTD 2 5RD1000011
OM 0401-A
32
PARTS
HYDRAULIC COMPONENTS
R
EF. DESCRIPTION QTY
Hydraulic Motor 127 c.c. without relief valve, 1 1/4"shaft with check valve
1
and inner drain
2
- Chech Valve (incl. in 5RD3910088)
3
Plastic Guard for hoses, black
4
Elbow 45°-1 1/16" JIC m. X 7/8" ORB m.
5
Quick Coupler 3/4NPT, female
6
Dust Plug 3/4"
7
Quick Coupler 3/4NPT, male
8
Dust Cap 3/4"
9
Adapter 1/2NPT m. rig. X 3/4NPT fem. rig.
10
Quick Coupler 1/2NPT fem.
11
Dust Plug for coupler
12
Male Quick Coupler 1/2NPT Fem
13
Dust Cap for coupler
14
Hose 3/4" X 95" - 1-1/16 "JIC swiv. fem. short bend X 1-1/16"JIC swiv.fem.
P
ART #
1 5RD3910088
1 5RD3910089
2 5RD669154
2 5RD2600166
1 5RD661294
1 5RD2600196
1 5RD661293
1 5RD2600197
2 5RD2600217
1 5RD662702
1 5RD2600133
1 5RD2600092
1 5RD664898
2 5RD3700161
OM 0401-A
33
PARTS
HYDRAULIC MOTOR - 5RD3910088
OM 0401-A
34
PARTS
HYDRAULIC MOTOR - 5RD3910088
EF. DESCRIPTION QTY PART #
R
Seal Kit (Includes #1 to 11) 5RD3900042
1 Dust seal 1 ----2 Retaining ring 1 ----3 Backup shim 1 ----4 High pressure seal 1 ----5 Backup shim 1 ----6 Teflon backup seal 1 ----7 Shaft seal 1 ----8 Body seal 5 ----9 Collector seal 1 -----
10 O-Ring seal 1 ----11 Teflon backup seal 1 ----12 Seal carrier 1 5RD3900132
13 Thrust washer 3 5RD3900044
14 Thrust bearing 2 5RD3900045
15 Housing bearing 2 5RD3900046
16 Housing Kit, (includes #13-14-15-29) 1 5RD3900047
17 Wear plate 1 5RD3900133
18 Drive link 1 5RD3900049
19 Rotor 1 5RD3900053
20 Collector 1 5RD3900056
21 Commutator assembly 1 5RD3900057
22 End cover piston 1 5RD3900059
23 Piston spring 1 5RD3900060
24 End cover (includes #10-11-22-23) 1 5RD3900063
25 Serial number plate 1 --26 Bolt set kit (4) 1 5RD3900065
27 Shaft 1 1/4" 1 5RD3900068
28 Key 1 5RD3900069
29 Bearing spacer 1 5RD3900071
OM 0401-A
35
PARTS
COOLING UNIT – 5RDF0036 (OPTION)
REF. DESCRIPTION QTY PART #
1 Oil cooler with relief valve and 12V fan 1 5RD669585
2 - Bolts and seal kit (incl.in 5RD669585) 1 5RD3900475
3 - Hydraulic plug kit (incl.in 5RD669585) 1 5RD3900476
4 - Relief valve 25 PSI kit (incl.in 5RD669585) 1 5RD3900477
5 - Fan 12V ass. (incl.in 5RD669585) 1 5RD669620
6 Cooler support 1 5RD669510
7 Cooler support plate 2 5RD669540
8 Hose 3/4" x 30 1/2" lg 1 5RD3700158
9
Elbow 90° 1 5/8"ORB M x 1 1/16"JIC M
10 Shock absorber for vibration 4 5RD4200043
11 Bolt hex. 3/4"NC x 2 1/4" gr5, PTD 1 5RD0100118
12 Bolt hex. 5/16"NC x 2 1/4" gr5, PTD 4 5RD0100025
13 Bolt hex. 5/16"NC x 1" gr5, PTD 6 5RD0100019
14 Flat washer 5/16" (3/8" int.), PTD 16 5RD1400003
15 Nylon insert locknut 5/16"NC, PTD 10 5RD1000005
2 5RD2600218
OM 0401-A
36
TORQUE SPECIFICATION TABLE
GENERAL SPECIFICATION TABLE
Use the following torques when special torques are not given
NOTE: These values apply to fasteners as rec eived from supplier, dry, or when lubricated with normal engine oil. They do not apply if
special graphited or moly sidulphide greases or other extreme pressure lubricants are used. This applies to both UNF and UNC threads.
BOLT HEAD IDENTIFICATION
MARKS AS PER GRADE
NOTE: MANUFACTURING
MARKS WILL VARY.
Torque Torque Torque
BOLT SIZES Pounds-Foot Newtons-Meter Pounds-Foot Newtons-Meter Pounds-Foot Newtons-Meter
Inches Millimeters MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX.
1/4 6.35 5 6 6.8 8.13 9 11.0 12.2 14.9 12 15 16.3 30.3
5/16 7.94 10 12 13.6 16.3 17 20.5 23.1 27.8 24 29 32.5 39.3
3/8 9.53 20 23 27.1 31.2 35 42.0 47.5 57.0 45 54 61.0 73.2
7/16 11.11 25 30 40.7 47.4 54 64.0 73.2 86.8 70 84 94.9 113.9
1/2 12.70 45 52 61.0 70.5 80 96.0 108.5 130.2 110 132 149.2 179.0
9/16 14.29 65 75 88.1 101.6 110 132.0 149.2 179.0 160 192 217.0 260.4
5/8 15.88 95 105 128.7 142.3 150 180 203.4 244.1 220 264 298.3 358.0
3/4 19.05 150 185 203.3 250.7 270 324 366.1 439.3 380 456 515.3 618.3
7/8 22.23 160 200 216.8 271.0 400 480 542.4 650.9 600 720 813.6 976.3
1 25.40 250 300 338.8 406.5 580 696 786.5 943.8 900 1080 1220.4 1464.5
1 1/8 25.58 - - - - 800 880 1084.8 1193.3 1280 1440 1735.7 1952.6
1 1/4 31.75 - - - - 1120 1240 1518.7 1681.4 1820 2000 2467.9 2712.0
1 3/8 34.93 - - - - 1460 1680 1979.8 2278.1 2380 2720 3227.3 3688.3
1 1/2 38.10 - - - - 1940 2200 2630.6 2983.2 3160 3560 4285.0 4827.4
Coarse thread Fine Thread
Pitch
(mm)
1.0
1.25
1.5
1.75
2.0
2.0
2.0
2.5
Pounds-Foot Newtons-Meter
MIN. MAX. MIN. MAX. MIN. MAX. MIN. MAX.
3.6
5.8
7.2
7.2
17
20
20
34
38
28
51
57
49
81
96
67
116
129
88
150
175
108
186
213
Size of
screw
M6
M8
M10
M12
M14
M16
M18
M20
Grade No.
4T
7T
8T
4T
7T
8T
4T
7T
8T
4T
7T
8T
4T
7T
8T
4T
7T
8T
4T
7T
8T
4T
7T
8T
METRIC BOLT TORQUE SPECIFICATIONS
Pitch
(mm)
5.8
9.4
10
14
22
26
25
40
46
34
59
66
56
93
109
77
130
145
100
168
194
130
205
249
4.9
7.9
9.8
9.8
23
27.1
27.1
46.1
51.5
37.9
69.1
77.2
66.4
109.8
130.1
90.8
157.2
174.8
119.2
203.3
237.1
146.3
252
288.6
7.9
12.7
13.6
19.0
29.8
35.2
33.9
54.2
62.3
46.1
79.9
89.4
75.9
126
147.7
104.3
176.2
196.5
136
227.6
262.9
176.2
277.8
337.4
-
1.0
1.25
1.25
1.5
1.5
1.5
1.5
107
120
140
100
177
202
132
206
246
Pounds-Foot Newtons-Meter
-
-
-
12
19
22
20
35
40
31
56
62
52
90
69
-
-
-
17
27
31
29
47
52
41
68
75
64
106
124
83
138
158
117
199
231
150
242
289
-
-
-
16.3
25.7
29.8
27.1
47.4
54.2
42
75.9
84
70.5
122
145
93.5
162.6
189.7
136
239.8
273.7
178.9
279.1
333.3
-
-
-
23.0
36.6
42
39.3
63.7
70.5
55.6
92.1
101.6
86.7
143.6
168
112.5
187
214.1
158.5
269.6
313
203.3
327.9
391.6
OM 0401-A
37
TORQUE SPECIFICATION TABLE
TORQUE SPECIFICATION TABLE FOR HYDRAULIC FITTINGS
Use the following torques when a specific torque is not given. Note: These values apply to
fittings when dry. These values do not apply if lubricants are used..
SIZE OF FITTINGS TORQUE
SIZE ( JIC ) - INCHES foot-pounds Newton-meters
03 - 3/8"- 24 8-9 12-13
04 - 7/16"- 20 13-15 18-20
05 - 1/2"- 20 14-15 19-21
06 - 9/16"- 18 23-24 32-33
08 - 3/4"- 16 40-43 55-57
10 - 7/8"- 14 43-48 59-64
12 - 1 1/16"- 12 68-75 93-101
14 - 1 3/16"- 12 83-90 113-122
16 - 1 5/16"- 12 112-123 152-166
20 - 1 5/8"- 12 146-161 198-218
24 - 1 7/8"- 12 154-170 209-230
32 - 2 1/2"- 12 218-240 296-325
SIZE ( ORB ) - INCHES foot-pounds Newton-meters
03 - 3/8"- 24 8-10 11-13
04 - 7/16"- 20 14-16 20-22
05 - 1/2"- 20 18-20 24-27
06 - 9/16"- 18 24-26 33-35
08 - 3/4"- 16 50-60 68-78
10 - 7/8"- 14 72-80 98-110
12 - 1 1/16"- 12 125-135 170-183
14 - 1 3/16"- 12 160-180 215-245
16 - 1 5/16"- 12 200-220 270-300
20 - 1 5/8"- 12 210-280 285-380
24 - 1 7/8"- 12 270-360 370-490
OM 0401-A
38
ASSEMBLY
TORQUE SPECIFICATION TABLE
SIZE ( NPT ) - INCHES Torque FFT
1/8"- 27 2.0 - 3.0
1/4"- 18 2.0 - 3.0
3/8"- 18 2.0 - 3.0
1/2"- 14 2.0 - 3.0
3/4"- 16 2.0 - 3.0
1"- 11 1/2" 1.5 - 2.5
1 1/4"- 11 1/2" 1.5 - 2.5
1 1/2"- 11 1/2" 1.5 - 2.5
The method used to assemble fittings with
NPT threads is in two stages. First tighten
firmly by hand then tighten one again
according to the number of turns listed on
the above table. The following method is
recommended to minimize the risks of leaks
and/or damages to the parts.
Inspect threads and tapping to make sure they
are clean.
Apply a sealant/lubricant product to the NPT
threads (Teflon covered threads are
preferable to other lubricating products). If
PTFE tape (Teflon) is used, make 1,5 or 2
turns clockwise.
Attention
distortion or cracks in the orifice.
Tighten the fitting by hand.
: More than 2 turns can cause
Screw the fitting the number of turns listed on
the above table making sure that in the case
of a shape fitting the end is aligned to the
desired position. Never unscrew a fitting
to obtain the proper alignment.
If the leak persists after having followed the
preceding instructions, check that the
threads are not damaged and the number of
seated threads.
If the threads are very damaged, replace the
fitting. If the tapping is damaged, retap if
possible or replace the part.
Usually, the number of threads seated is
between 3, 5 and 6. If the range is different it
would indicate that the fitting was tightened too
much or not enough or that the tightening was
not within thread tolerances. If the fitting is not
tight enough, tighten but never more than one
turn. If it's too tight, control the threading and
tapping and replace the section that has
threads that are not within tolerances.
OM 0401-A
39
PART NO.
5RDBL2130A
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