Fronius IG Plus 25 V, IG Plus 30 V, IG Plus 35 V, IG Plus 50 V, IG Plus 55 V, IG Plus 60 V, IG Plus 70 V, IG Plus 80 V, IG Plus 100 V, IG Plus 120 V, IG Plus 150 V Operating Instruction [EN]
/ Perfect Charging / Perfect Welding / Solar Energy
Fronius IG Plus
25 V / 30 V / 35 V / 50 V / 55 V / 60 V
70 V / 80 V / 100 V / 120 V / 150 V
Operating Instructions
Inverter for grid-connected photo-
EN-US
voltaic systems
42,0426,0062,EA 022-07062016
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Dear reader,
IntroductionThank you for the trust you have placed in our company and congratulations on buying this
high-quality Fronius product. These instructions will help you familiarize yourself with the
product. Reading the instructions carefully will enable you to learn about the many different
features it has to offer. This will allow you to make full use of its advantages.
Please also note the safety rules to ensure greater safety when using the product. Careful
handling of the product will repay you with years of safe and reliable operation. These are
essential prerequisites for excellent results.
Explanation of Safety Instructions.........................................................................................................9
General .................................................................................................................................................9
Utilization in Accordance with "Intended Purpose" ...............................................................................10
Monitoring the Grid ...............................................................................................................................13
Warning notices affixed to the device ...................................................................................................13
Warning notice on the wall bracket .......................................................................................................15
The Fronius IG Plus Unit in the PV System ...............................................................................................16
General .................................................................................................................................................16
Choosing the Location ...............................................................................................................................19
Choosing the Location, General ...........................................................................................................19
Choosing a Location for Inside Installation ...........................................................................................19
Choosing a location for outdoor installation ..........................................................................................20
Fronius IG Plus Connection Options..........................................................................................................21
Fronius IG Plus connection options ......................................................................................................21
Knockouts on the Fronius IG Plus .............................................................................................................23
General .................................................................................................................................................23
Knockouts on the Fronius IG Plus for wire inputs .................................................................................23
Fronius IG Plus Installation ........................................................................................................................24
Attaching the wall bracket .....................................................................................................................24
Lifting the Fronius IG Plus.....................................................................................................................24
Fronius IG Plus installation ...................................................................................................................25
Connecting the Fronius IG Plus to the Public Grid (AC) ............................................................................27
Monitoring the Grid ...............................................................................................................................27
Installations with Several Inverters .......................................................................................................27
Ungrounded System: Connecting Solar Module Strings with a Cable Cross Section > 16 mm² ...............37
General .................................................................................................................................................37
Ungrounded system: Connecting solar module strings with a cable cross section > 16 mm² ..............37
Solar Module Ground at Negative Pole: Connecting Solar Module Strings...............................................41
General .................................................................................................................................................41
Wire Cross Section of Solar Module Strings.........................................................................................41
Solar module ground at negative pole: Connecting solar module strings.............................................41
General .................................................................................................................................................45
Solar Module Ground at Negative Pole for Fronius IG Plus ......................................................................49
General .................................................................................................................................................49
Solar Module Ground at Negative Pole ................................................................................................49
Solar Module Grounding at Negative Pole for Fronius IG Plus.............................................................49
Setting inverters for grounded solar modules .......................................................................................50
Solar Module Ground: Inserting Fuse or "100 kohm Grounding Kit" Option.........................................50
Opening Fronius IG Plus for Service/Maintenance...............................................................................51
Solar Module Ground at Positive Pole: Connecting Solar Module Strings ................................................52
General .................................................................................................................................................52
Wire Cross Section of Solar Module Strings.........................................................................................52
Solar module ground at positive pole: Connecting solar module strings ..............................................52
General .................................................................................................................................................56
Solar Module Ground at Positive Pole for Fronius IG Plus ........................................................................61
General .................................................................................................................................................61
Solar Module Ground at Positive Pole ..................................................................................................61
Solar Module Grounding at Positive Pole for Fronius IG Plus ..............................................................61
Setting inverters for grounded solar modules .......................................................................................62
Solar Module Ground: Inserting Fuse or "100 kohm Grounding Kit" Option.........................................62
Opening Fronius IG Plus for Service/Maintenance...............................................................................63
Criteria for the Proper Selection of String Fuses .......................................................................................64
General .................................................................................................................................................64
Criteria for the Proper Selection of String Fuses ..................................................................................64
Effects of Using Underrated Fuses .......................................................................................................64
Closing Fronius IG Plus .............................................................................................................................66
Closing Fronius IG Plus ........................................................................................................................66
Inserting option cards into the Fronius IG Plus .....................................................................................68
Closing Fronius IG Plus ........................................................................................................................68
Data Communication and Solar Net ..........................................................................................................70
Solar Net and Data Interface ................................................................................................................70
Example ................................................................................................................................................70
Automatic switch to the "Now" display mode or the startup phase .......................................................81
Accessing the Menu Level ....................................................................................................................81
The Display Modes ....................................................................................................................................82
The Display Modes ...............................................................................................................................82
Selecting a Display Mode .....................................................................................................................82
Overview of Display Values ..................................................................................................................83
Display Values in "Now" Display Mode......................................................................................................84
Selecting the "Now" Display Mode........................................................................................................84
Display values in the "Now" display mode ............................................................................................84
Display Values in "Day / Year / Total" Display Modes ...............................................................................87
General .................................................................................................................................................87
Selecting "Day / Year / Total" Display Mode.........................................................................................87
Display values in the 'Day / Year / Total' display modes.......................................................................88
The Setup Menu ........................................................................................................................................90
DAT COM .............................................................................................................................................95
TIME .....................................................................................................................................................96
STATE PS.............................................................................................................................................99
Setting and Displaying Menu Items ........................................................................................................... 101
Setting Menu Items - General ............................................................................................................... 101
Examples of Setting and Displaying Menu Items.................................................................................. 101
Setting the Currency and Charge Rate................................................................................................. 101
Displaying and Setting Parameters in the "DATCOM" Menu Item........................................................ 103
...........................94
EN-US
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Setting Time and Date ......................................................................................................................... 106
Setup Lock function ................................................................................................................................... 109
General ................................................................................................................................................. 109
Activating/deactivating the "Setup Lock" function ................................................................................. 109
Select Log Entry function ........................................................................................................................... 111
General ................................................................................................................................................. 111
Energy Management function .................................................................................................................... 113
General ................................................................................................................................................. 113
Activating the "Energy Management" function...................................................................................... 113
Notes on configuring the switch-on and switch-off points ..................................................................... 115
Example ................................................................................................................................................ 116
Status Diagnosis and Troubleshooting ...................................................................................................... 117
Displaying Status Codes....................................................................................................................... 117
Normal Operation Status Codes ........................................................................................................... 117
Total Failure .......................................................................................................................................... 117
Status Codes on inverters with Several Power Stage Sets .................................................................. 117
Class 1 Status Codes ........................................................................................................................... 118
Class 3 status codes............................................................................................................................. 120
Class 4 status codes............................................................................................................................. 122
Class 5 status codes............................................................................................................................. 128
Customer Service ................................................................................................................................. 132
General ................................................................................................................................................. 133
Operation in Dusty Environments ......................................................................................................... 133
Opening Fronius IG Plus for Service/Maintenance............................................................................... 133
Technical Data ........................................................................................................................................... 138
Fronius IG Plus 25 V-1.......................................................................................................................... 138
Fronius IG Plus 30 V-1.......................................................................................................................... 139
Fronius IG Plus 35 V-1.......................................................................................................................... 140
Fronius IG Plus 50 V-1.......................................................................................................................... 141
Fronius IG Plus 55 V-1, Fronius IG Plus 55 V-2 ................................................................................... 142
Fronius IG Plus 55 V-3.......................................................................................................................... 144
Fronius IG Plus 60 V-1,Fronius IG Plus60 V-2 ..................................................................................... 145
Fronius IG Plus 60 V-3.......................................................................................................................... 146
Fronius IG Plus 70 V-1, Fronius IG Plus 70 V-2 ................................................................................... 147
Fronius IG Plus 80 V-3.......................................................................................................................... 148
Fronius IG Plus 100 V-1, Fronius IG Plus 100 V-2 ............................................................................... 149
Fronius IG Plus 100 V-3........................................................................................................................ 151
Fronius IG Plus 120 V-1........................................................................................................................ 152
Fronius IG Plus 120 V-3........................................................................................................................ 153
Fronius IG Plus 150 V-3........................................................................................................................ 154
Explanation of footnotes ....................................................................................................................... 155
Relevant Standards and Directives............................................................................................................ 156
CE Conformity Marking......................................................................................................................... 156
Parallel Operation of In-Plant Power Generation Systems ................................................................... 156
Circuit to Prevent Islanding ................................................................................................................... 156
DANGER! Indicates an immediate danger. Death or serious injury may result if
appropriate precautions are not taken.
WARNING! Indicates a possibly dangerous situation. Death or serious injury may
result if appropriate precautions are not taken.
CAUTION! Indicates a situation where damage or injury could occur. Minor injury
or damage to property may result if appropriate precautions are not taken.
NOTE! Indicates the possibility of flawed results and damage to the equipment.
IMPORTANT! Indicates tips for correct operation and other particularly useful information.
It does not indicate a potentially damaging or dangerous situation.
If you see any of the symbols depicted in the "Safety Rules," special care is required.
The device is manufactured using state-of-the-art technology and according
to recognized safety standards. If used incorrectly or misused, however, it can
cause
-injury or death to the operator or a third party,
-damage to the device and other material assets belonging to the operator,
-inefficient operation of the device
All persons involved in commissioning, maintaining and servicing the device
must
-be suitably qualified,
-have knowledge of and experience in dealing with electrical installations
and
-read and follow these operating instructions carefully
The operating instructions must always be at hand wherever the device is being used. In addition to the operating instructions, attention must also be paid
to any generally applicable and local regulations regarding accident prevention and environmental protection.
All safety and danger notices on the device
-must be kept in a legible state
-must not be damaged/marked
-must not be removed
-must not be covered, pasted or painted over
For the location of the safety and danger notices on the device, refer to the
section headed "General" in the operating instructions for the device.
Before switching on the device, remove any faults that could compromise
safety.
Your personal safety is at stake!
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Utilization in Accordance with
"Intended Purpose"
The device is to be used exclusively for its intended purpose.
Utilization for any other purpose, or in any other manner, shall be deemed to
be "not in accordance with the intended purpose." The manufacturer shall not
be liable for any damage resulting from such improper use.
Utilization in accordance with the "intended purpose" also includes
-carefully reading and obeying all the instructions and all the safety and
danger notices in the operating instructions
-performing all stipulated inspection and servicing work
-installation as specified in the operating instructions
The following guidelines should also be applied where relevant:
-Regulations of the utility regarding energy fed into the grid
-Instructions from the solar module manufacturer
Environmental
Conditions
Qualified Service
Engineers
Operation or storage of the device outside the stipulated area will be deemed
as "not in accordance with the intended purpose." The manufacturer is not responsible for any damages resulting from unintended use.
For exact information on permitted environmental conditions, please refer to
the "Technical data" in the operating instructions.
The servicing information contained in these operating instructions is intended
only for the use of qualified service engineers. An electric shock can be fatal.
Do not perform any actions other than those described in the documentation.
This also applies to those who may be qualified.
All cables and leads must be secured, undamaged, insulated and adequately
dimensioned. Loose connections, scorched, damaged or inadequately dimensioned cables and leads must be immediately repaired by authorized personnel.
Maintenance and repair work must only be carried out by authorized personnel.
It is impossible to guarantee that externally procured parts are designed and
manufactured to meet the demands made on them, or that they satisfy safety
requirements. Use only original replacement parts (also applies to standard
parts).
Do not carry out any modifications, alterations, etc. without the manufacturer's
consent.
Components that are not in perfect condition must be changed immediately.
Safety Measures
at the Installation
Location
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When installing devices with openings for cooling air, ensure that the cooling air can enter
and exit unhindered through the vents. Only operate the device in accordance with the degree of protection shown on the rating plate.
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Data Regarding
Noise Emission
Values
The inverter generates a maximum sound power level of < 80 dB(A) (ref. 1
pW) when operating under full load in accordance with IEC 62109-1:2010.
The device is cooled as quietly as possible with the aid of an electronic temperature control system, and depends on the amount of converted power, the
ambient temperature, the level of soiling of the device, etc.
It is not possible to provide a workplace-related emission value for this device,
because the actual sound pressure level is heavily influenced by the installation situation, the power quality, the surrounding walls and the properties of
the room in general.
EN-US
EMC Device Classifications
EMC Measures
Grid Connection
Devices in emission class A:
-Are only designed for use in industrial settings
-Can cause line-bound and radiated interference in other areas
Devices in emission class B:
-Satisfy the emissions criteria for residential and industrial areas.
This is also true for residential areas in which the energy is supplied from the public low-voltage grid.
EMC device classification as per the rating plate or technical data.
In certain cases, even though a device complies with the standard limit values
for emissions, it may affect the application area for which it was designed (e.g.,
when there is sensitive equipment at the same location, or if the site where the
device is installed is close to either radio or television receivers). If this is the
case, then the operator is obliged to take appropriate action to rectify the situation.
High-performance devices (> 16 A) can affect the voltage quality of the grid
because of a high output current in the main supply.
This may affect a number of types of device in terms of:
-connection restrictions
-criteria with regard to maximum permissible mains impedance *)
-criteria with regard to minimum short-circuit power requirement *)
Electrical Installations
*) at the interface with the public grid
see Technical Data
In this case, the operator or the person using the device should check whether
or not the device is allowed to be connected, where appropriate through discussion with the power supply company.
Electrical installations must only be carried out according to relevant national
and local standards and regulations.
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Protective Measures against
ESD
Danger of damage to electrical components from electrical discharge. Suitable
measures should be taken to protect against ESD when replacing and installing components.
Safety measures
in normal operation
Safety Symbols
Disposal
Only operate the device when all safety devices are fully functional. If the safety devices are not fully functional, there is a risk of
-injury or death to the operator or a third party
-damage to the device and other material assets belonging to the operating company
-inefficient operation of the device
Safety equipment that is not fully functional must be repaired by an authorized
specialist before the device is turned on.
Never bypass or disable safety devices.
Devices with the CE marking satisfy the essential requirements of the low-voltage and electromagnetic compatibility directives. Further details can be found
in the appendix or the chapter entitled "Technical data" in your documentation.
Do not dispose of this device with normal domestic waste! To comply with the
European Directive on Waste Electrical and Electronic Equipment and its implementation as national law, electrical equipment that has reached the end of
its life must be collected separately and returned to an approved recycling facility. Any device that you no longer require must be returned to your dealer,
or you must locate the approved collection and recycling facilities in your area.
Ignoring this European Directive may have potentially adverse affects on the
environment and your health!
Backup
Copyright
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The user is responsible for backing up any changes made to the factory settings. The manufacturer accepts no liability for any deleted personal settings.
Copyright of these operating instructions remains with the manufacturer.
Text and illustrations are technically correct at the time of going to print. The
right to make modifications is reserved. The contents of the operating instructions shall not provide the basis for any claims whatsoever on the part of the
purchaser. If you have any suggestions for improvement, or can point out any
mistakes that you have found in the operating instructions, we will be most
grateful for your comments.
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Protection of Persons and Equipment
EN-US
Safety
Protection of Persons and Equipment
Galvanic isolationThe inverter is equipped with a high frequency transformer that ensures galvanic isolation
Monitoring the
Grid
The design and function of the inverter offer a maximum level of safety, both during installation as well as operation.
The inverter provides operator and equipment protection through:
a)galvanic isolation
b)monitoring the grid
between the DC side and the grid, thus ensuring the highest possible safety.
Whenever conditions in the electric grid are inconsistent with standard conditions (for example, grid switch-off, interruption), the inverter will immediately stop operating and interrupt the supply of power into the grid.
WARNING! If the equipment is used or tasks are carried out incorrectly, serious
injury or damage may result. Only qualified personnel are authorized to install
your inverter and only within the scope of the respective technical regulations. It
is essential that you read the "Safety regulations" chapter before commissioning
the equipment or carrying out maintenance work.
Warning notices
affixed to the device
Grid monitoring is carried out using:
-Voltage monitoring
-Frequency monitoring
-Monitoring islanding conditions
The inverter contains warning notices and safety symbols. These warning notices and
safety symbols must NOT be removed or painted over. The notices and symbols warn
against operating the equipment incorrectly, as this may result in serious injury and damage.
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Safety symbols:
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Risk of serious injury and damage due to incorrect operation
Do not use the functions described until you have thoroughly read and understood the following documents:
-these operating instructions
-all operating instructions for system components of the photovoltaic system, especially the safety rules
Dangerous electrical voltages
Text of warning notices:
WARNING!
The connection area should only be opened by a licensed electrician. The separate power
stage set area should only be disconnected from the connection area after first being disconnected from the grid power. The separate power stage set area should only be opened
by trained service personnel.
You must wait until the capacitors have discharged. Discharge takes 5 minutes. The neutral conductor of the grid must be grounded. Solar modules exposed to light create dangerous voltage. Activate the DC disconnect and disengage the module ground, if available,
before working on the solar modules.
EN-US
Warning notice
on the wall bracket
The wall bracket contains a warning notice regarding the installation of several inverters
next to each other. This warning notice warns against incorrect installation and must not
be removed or painted over. Incorrect installation voids the warranty, property damage can
result.
The spacing information listed in the warning notice from the wall/ceiling to the inverter and
from inverter to inverter must be observed when installing several inverters next to each
other.
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The Fronius IG Plus Unit in the PV System
GeneralThe solar inverter is the highly complex link between the solar modules and the public grid.
TasksThe main tasks of the inverter include:
-Converting DC to AC current
-Fully automatic operational management
-Display function and data communication
Converting DC to
AC Current
Fully automatic
operation management
The inverter transforms the direct current generated by the solar modules into alternating
current. This alternating current is fed into your home system or into the public grid and
synchronized with the voltage that is used there.
IMPORTANT! The inverter has been designed exclusively for use in grid-connected photovoltaic systems. It cannot generate electric power independently of the grid.
The inverter is fully automatic. Starting at sunrise, as soon as the solar modules generate
enough energy, the automatic control unit starts monitoring grid voltage and frequency. As
soon as there is a sufficient level of irradiance, your solar inverter starts feeding energy into
the grid.
The control system of the inverter ensures that the maximum possible power output is
drawn from the solar modules at all times.
This function is called MPPT (Maximum Power Point Tracking).
As dusk starts and there is no longer sufficient energy available to feed power into the grid,
the inverter shuts down the grid connection completely and stops operating. All settings
and recorded data are saved.
Display function
and data communication
System UpgradeThe inverter is designed for various system upgrades, e.g.:
16
The display on the inverter is the interface between the inverter and the operator. The design of the display is geared towards simple operation and making system data available
as long as the inverter operates.
The inverter is equipped with a basic logging function to monitor minimum and maximum
data on a daily and a cumulative basis. These values are shown on the display.
A wide range of data communication products allows for many possibilities of recording
and viewing data.
-Upgrades that enable the inverter to communicate with external system upgrades as
well as with other inverters
-Datalogger (when using a PC to record and manage data from your photovoltaic system), includes Datalogger and a modem interface
-Various large-format displays
-Fronius Personal Display
-Actuators (e.g.: relays, alarms)
-Interface cards
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Forced Ventilation
System upgrades are available as plug-in cards.
EN-US
The inverter's temperature-controlled, variable-speed fan with ball-bearing support provides:
-optimal inverter cooling
-efficiency increases
-cooler components, thus improving service life
-least possible energy consumption and lowest possible noise level
-weight reduction due to a reduction of the cooling element surface
100 kohm
Grounding Kit
Option
Along with the solar module ground on the positive or negative
pole, solar modules can also be grounded with high resistance on
the positive or negative pole.
This requires the 100 kohm Grounding Kit option, which is inserted into the corresponding fuse holder similar to a regular fuse for
the solar module ground.
Grounding Kit 100 kOhm
Power deratingShould there be insufficient heat dissipation in spite of the fan operating at maximum speed
(for example, inadequate heat transfer away from the heat sinks), the power will be derated
to protect the inverter when the ambient temperature reaches approx. 40 °C and above.
Derating the power reduces the output of the inverter for a short period sufficient to ensure
that the temperature will not exceed the permissible limit.
Your inverter will remain ready for operation as long as possible without any interruption.
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Fronius IG Plus Installation and Connection
Inverter Construction
(1)
(2)
Overview‘Fronius IG Plus Installation and Connection’ contains the following sections:
-Choosing the Location
-Fronius IG Plus Connection Options
-Knockouts on the Fronius IG Plus
-Fronius IG Plus Installation
-Connecting the Fronius IG Plus to the Public Grid (AC)
-Connecting Solar Module Strings to the Fronius IG Plus (DC)
-Closing Fronius IG Plus
The power stage set and the connection
area are separated from each other for delivery.
(1)Power stage set(s)
(2)Connection area
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Choosing the Location
50 mm
300 mm
200 mm
EN-US
Choosing the Location, General
Please note the following criteria when choosing a location for the inverter:
It should only be installed on a stable, vertical wall
Max. ambient temperatures: -20 °C / +55 °C
Relative humidity: 0 - 95 %
For use at altitudes above sea level: up to 2000 m
-There should be a 200 mm (7.8 in) clearance on both sides of the inverter for the cool
air vents.
-Maintain a side distance of 300 mm (11.8 in) between individual inverters.
Choosing a Location for Inside Installation
The air flow direction within the inverter is from right to left (cold air intake on right, hot air
exit on left).
When installing the inverter in a switch panel cabinet (or similar closed environment), it is
necessary to make sure that the hot air that develops will be discharged by forced ventilation.
The inverter is designed for installation both indoors and outdoors.
During certain operation phases the inverter may produce a slight noise. For this reason
it should not be installed in an occupied living area.
Do not install the inverter in:
-areas with large amounts of dust
-areas with large amounts of conducting dust particles (e.g., iron filings)
-areas with corrosive gases, acids or salts
-areas where there is an increased risk of accidents, e.g., from farm animals (horses,
cattle, sheep, pigs, etc.)
-stables or adjoining areas
-storage areas for hay, straw, chaff, animal feed, fertilizers, etc.
-storage or processing areas for fruit, vegetables or winegrowing products
-areas used in the preparation of grain, green fodder or animal feeds
-greenhouses
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Choosing a location for outdoor
installation
Because of its degree of protection, the inverter is not susceptible to splash water from
any direction.
However the manufacturer recommends, if possible, not to expose the inverter to direct
weathering, in order to prevent water deposits caused by rain or snow.
In order to protect the display, the inverter should not be exposed to direct sunlight. Ideally, the inverter should be installed in a protected location, e.g., near the solar modules
or under a roof overhang.
Do not install the inverter:
-where it can be exposed to ammonia, corrosive gasses, acids or salts (e.g., fertilizer
storage areas, vent openings of livestock stables, chemical plants, tanneries)
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Fronius IG Plus Connection Options
Fronius IG Plus
connection options
EN-US
ItemDescription
(1)Fuse cover (6 x for string fuses, 1 x for the solar module ground fuse)
(2)Jumper slot SMON
(3)DC+ main switch wire
(4)6 DC+ fuse holders
(5)Jumper slot SMOFF
(6)DC- main switch wire
(7)Plug-in card for country setup (IG Brain)
(8)Open card slot for an option card
(9)Open card slot for a second option card
(10)Open card slot for a third option card
(11)Fuse holder for solar module ground
(12)Strain relief for plug-in card cable
(13)AC-side terminals
(14)Metric screw joint M32 or M40 (AC connection)
(15)6 DC- terminals
(16)Strain relief for solar module strings
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ItemDescription
(17)6 DC+ terminals
(18)DC main switch
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Knockouts on the Fronius IG Plus
GeneralThe inverter contains several knockouts of different sizes. When knocked out, the open-
ings are used for the inputs of various wires.
Knockouts on the
Fronius IG Plus
for wire inputs
(1)
(2)
(3)
EN-US
Removing Knockouts
ItemDescription
(1)2 cable inputs for M32 metric screw joint
(for DC cables with a cross section > 16 mm²)
(2)12 cables inputs for 6 solar module strings DC
(for a cable diameter of 5 - 9.2 mm)
(3)Sealing insert (cable input for plug-in card wire)
The knockouts made from plastic as well as the larger ones made from metal should only
be removed from the outside in.
The smaller knockouts made from metal should be removed from the inside out.
You should only remove the number of knockouts required for the available cables (e.g., 6
openings for 3 module strings).
The plastic knockouts are also equipped with centering holes so that they can be drilled
out if required.
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Fronius IG Plus Installation
"click"
Attaching the wall
bracket
IMPORTANT! Depending on the surface, different dowels and screws may be required for
installing the wall bracket. Therefore, these dowels and screws are not part of the scope of
supply for the inverter. The system installer is responsible for selecting the proper dowels
and screws.
NOTE! The Fronius IG Plus should only be installed upright on the wall.
12
1
"click"
1
2
min. 50 mm
min. 2 in.
2
4
1
1
3
1
6
5
7
(*)
Lifting the Fronius IG Plus
IMPORTANT! Attach the wall bracket so that the display marking (*) on the wall bracket is
at eye level.
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3
1
22
3
5
4
6
4
1
6 x
2
23
4
6
5
7
Fronius recommends using commercially available vacuum lifting pads for flat surfaces to
lift the connection area and power stage set.
IMPORTANT!
-The vacuum lifting pads must be designed for the weight of the connection area and
power stage set.
-Follow all safety instructions from the vacuum lifting pad manufacturer.
-Vacuum lifting pads are not part of the scope of delivery for the inverter.
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Weight information for the connection area and power stage set:
InverterConnection areaPower stage set
Fronius IG Plus 25 V-19.85 kg13.95 kg
Fronius IG Plus 30 V-19.85 kg13.95 kg
Fronius IG Plus 35 V-19.85 kg13.95 kg
Fronius IG Plus 50 V-19.85 kg13.95 kg
Fronius IG Plus 55 V-19.85 kg26.10 kg
Fronius IG Plus 55 V-29.85 kg26.10 kg
Fronius IG Plus 55 V-311.05 kg38.15 kg
Fronius IG Plus 60 V-19.85 kg26.10 kg
Fronius IG Plus 60 V-29.85 kg26.10 kg
Fronius IG Plus 60 V-311.05 kg38.15 kg
Fronius IG Plus 70 V-19.85 kg26.10 kg
Fronius IG Plus 70 V-29.85 kg26.10 kg
Fronius IG Plus 80 V-311.05 kg38.15 kg
Fronius IG Plus 100 V-110.80 kg26.10 kg
Fronius IG Plus 100 V-210.85 kg26.10 kg
Fronius IG Plus 100 V-311.05 kg38.15 kg
Fronius IG Plus 120 V-111.05 kg38.15 kg
Fronius IG Plus 120 V-311.05 kg38.15 kg
Fronius IG Plus 150 V-311.05 kg38.15 kg
EN-US
Fronius IG Plus
installation
NOTE! For inverter assembly, please ensure that:
-the wall bracket is fixed securely to the wall
-the connector is hung and fixed to the wall bracket
-the power stage set is hung on the wall bracket and fixed to the connector
12
1
A
2
1
B
2
2
1
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3
3
4
1
4
56
1
2
5
3
3
2
1
6
1
3
A
2
2
3
B
7
7
Use the screws in the bag attached to the
wall bracket to secure the power stage set
to the connection area.
1
1
2
1
3
26
Page 27
Connecting the Fronius IG Plus to the Public Grid
PE (a)
(b)
(AC)
EN-US
Monitoring the
Grid
Installations with
Several Inverters
AC-side terminals
IMPORTANT! The resistance in the leads to the AC-side connection terminals must be as
low as possible for optimal functioning of grid monitoring.
For larger photovoltaic systems, it is possible to connect several inverters in parallel without any problems. To ensure symmetrical feeding, connect the inverters uniformly to all 3
phases.
Single-phase inverterTwo-phase inverter
PE (a)
Three-phase inverterLegend:
(b)
L1Phase conductor
L2Phase conductor
L3Phase conductor
NNeutral conductor
PEGround conductor/grounding
PE (a) Connection option for additional
(b)"US Sense" terminal (for USA)
Max. cable cross-section:
25 mm² - for flexible cables
35 mm² - for rigid cables
PE (a)
grounding
27
Page 28
Mains Neutral
Conductor
NOTE! Make sure that the grid neutral conductor is grounded.
The neutral conductor must be connected in order to operate the inverter.
NOTE! If the neutral conductor is too small it can aversely affect the inverter's
feed-in of power to the mains. The neutral conductor must therefore be the same
size as the other live conductors: L1, L2 and L3.
Connecting Aluminum Cables
Cross Section of
AC Wires
Safety
NOTE! The AC side terminals are not designed for connecting aluminum cables.
For M32 metric screw joint:
Cable diameter 11 - 21 mm
For M40 metric screw joint:
Cable diameter 19 - 28 mm
If required, use reducers for smaller cable diameters.
WARNING! An electric shock can be fatal. Danger due to grid voltage and DC
voltage from solar modules.
-The connection area should only be opened by a licensed electrician.
-The separate power stage set area should only be disconnected from the
connection area after first being disconnected from the grid power.
-The separate power stage set area should only be opened by Fronius-trained
service personnel.
Connecting the
Fronius IG Plus to
the public grid
(AC)
Never work with live wires! Prior to all connection work, make sure that the AC
and DC wires are not charged.
CAUTION! Danger of damaging the inverter by overloading the grid neutral conductor.
-Do not connect 2-phase and 3-phase devices together to one phase
-Never operate multi-phase devices in one phase
CAUTION! Danger of damaging the inverter from improperly connected terminals. Improperly connected terminals can cause thermal damage to the inverter
and may cause a fire. When connecting the AC and DC cables, make sure that
all terminals are tightened securely using the proper torque.
Only an authorized electrician is permitted to connect this inverter to the public grid.
NOTE! Finely stranded cables up to conductor class 5 can be connected to the
AC-side terminals without wire end ferrules.
28
Page 29
12
1
1
on
off
2
EN-US
Maximum alternating current
fuse protection
10 mm
20 mm
2
OFF
AC
7
3
2
4
5
6
1
Terminal tightening torque: 2 Nm
InverterPhasesNominal outputFuse protection
Fronius IG Plus 25 V-112.6 kW1 x C 25 A
Fronius IG Plus 30 V-113 kW1 x C 25 A
Fronius IG Plus 35 V-113.5 kW1 x C 25 A
Fronius IG Plus 50 V-114 kW1 x C 25 A
Fronius IG Plus 55 V-115 kW1 x C 50 A
Fronius IG Plus 55 V-225 kW2 x C 25 A
Fronius IG Plus 55 V-335 kW3 x C 25 A
Fronius IG Plus 60 V-116 kW1 x C 50 A
Fronius IG Plus 60 V-226 kW2 x C 25 A
Fronius IG Plus 60 V-336 kW3 x C 25 A
Fronius IG Plus 70 V-116.5 kW1 x C 50 A
Fronius IG Plus 70 V-226.5 kW2 x C 25 A
Fronius IG Plus 80 V-337 kW3 x C 25 A
Fronius IG Plus 100 V-118 kW1 x C 50 A
Fronius IG Plus 100 V-228 kW2 x C 25 A
Fronius IG Plus 100 V-338 kW3 x C 25 A
Fronius IG Plus 120 V-1110 kW1 x C 63 A
Fronius IG Plus 120 V-3310 kW3 x C 25 A
Fronius IG Plus 150 V-3312 kW3 x C 25 A
NOTE! A residual current circuit breaker for the AC connecting cable may be required depending on local regulations, the power supply company as well as other conditions. A type A residual current circuit breaker is generally sufficient in this
case, however, false alarms can be triggered for the type A residual current circuit
breaker in individual cases and depending on local conditions. For this reason,
Fronius recommends that you use a residual current circuit breaker suitable for a
frequency converter.
NOTE! Only for three-phase inverters: When using a residual current circuit
breaker, the voltage difference between the PE ground conductor and the N neutral conductor must not be higher than 8 V.
29
Page 30
Connecting Solar Module Strings to the Fronius IG
Plus (DC)
General Information about Solar
Modules
Safety
In order to select suitable solar modules and get the most efficient use out of the inverter,
please note the following points:
-If irradiance is constant and the temperature is falling, the open circuit voltage of the
solar modules will increase. Open circuit voltage may not exceed 600 V.
Whenever the open circuit voltage of the solar modules exceeds 600 volts, the inverter
may be damaged, and all warranty rights will become null and void.
-More exact values for dimensioning solar modules for the chosen installation location
can be provided using suitable calculation programs like the Fronius Solar.configurator (available at http.//www.fronius.com).
NOTE! Before connecting solar modules:
-make sure that the voltage specified by the manufacturer corresponds to the
actual measured voltage
-determine whether or not a solar module ground is required
WARNING! An electric shock can be fatal. Danger due to grid voltage and DC
voltage from solar modules.
-The connection area should only be opened by a licensed electrician.
-The separate power stage set area should only be disconnected from the
connection area after first being disconnected from the grid power.
-The separate power stage set area should only be opened by Fronius-trained
service personnel.
Never work with live wires! Prior to all connection work, make sure that the AC
and DC wires are not charged.
The DC main switch is only used to switch off power to the power stage set. When
the DC main switch is turned off, the connection area is still energized.
CAUTION! Danger of damaging the inverter from improperly connected terminals. Improperly connected terminals can cause thermal damage to the inverter
and may cause a fire. When connecting the AC and DC cables, make sure that
all terminals are tightened securely using the proper torque.
30
Page 31
DC-Side Terminals
EN-US
DC+DC-
Connecting aluminum cables
(DC)
The DC-side terminals are designed for connecting single-wire, round aluminum cables.
The following points must be taken into account when connecting aluminum cables due to
the non-conducting oxide layer of aluminum:
-The reduced rated currents for aluminum cables
-The connection requirements listed below
Reduced rated currents for aluminum cables:
Rated cross sectionReduced rated current
2.5 mm²20 A
4 mm²27 A
6 mm²35 A
10 mm²48 A
16 mm²64 A
NOTE! Take into account local specifications when configuring cable cross sections.
Connection requirements:
Carefully clean off the oxide layer of the stripped cable end, e.g., using a knife.
1
IMPORTANT! Do not use brushes, files or sandpaper. Aluminum particles may get stuck
and can transfer to other cables.
After removing the oxide layer of the cable end, rub in a neutral grease, e.g., acid- and
2
alkali-free Vaseline.
Then immediately connect to the terminal.
3
Repeat the steps above whenever the cable is disconnected and then reconnected.
31
Page 32
Polarity Reversal
of Solar Module
Strings
CAUTION! Risk of damage and fire to inverter due to reverse polarity of single
solar module strings.
Reverse polarity of even one single solar module string can cause an unacceptable thermal load, which can lead to an inverter fire.
Confirm string polarity and voltage before connecting DC wires to the inverter!
Connecting all solar module strings with reverse polarity will not cause any damage to the
inverter.
DC+ DC-
-
-
-
All solar module strings connected with reverse polarity - no damage to the inverter
Overview‘Connecting Solar Module Strings to the Fronius IG Plus (DC)’ includes the following sec-
tions:
-Ungrounded System: Connecting Solar Module Strings
-Ungrounded System: Connecting Solar Module Strings with a Cable Cross Section >
16 mm²
-Solar Module Ground at Negative Pole: Connecting Solar Module Strings
-Solar Module Ground at Negative Pole: Connecting Solar Module Strings with a Cable
Cross Section > 16 mm²
-Solar Module Ground at Negative Pole for Fronius IG Plus
+
+
+
One single solar module string connected with reverse
polarity - risk of damage, risk of fire !
-
+
-
DC+ DC-
+
-
+
32
-Solar Module Ground at Positive Pole: Connecting Solar Module Strings
-Solar Module Ground at Positive Pole: Connecting Solar Module Strings with a Cable
Cross Section > 16 mm²
-Solar Module Ground at Positive Pole for Fronius IG Plus
-Criteria for the Proper Selection of String Fuses
Page 33
Ungrounded System: Connecting Solar Module
Strings
EN-US
Wire Cross Section of Solar Module Strings
Ungrounded system: Connecting
solar module
strings
The cable cross section for solar module strings should be a maximum of 16 mm² per cable.
NOTE! To ensure an effective strain relief device for solar module strings, only
use cable cross sections of the same size.
12
1
2
1
6 x
1
3
3
1
4
2
3
4
NOTE! Finely stranded cables up to conductor class 5 can be connected to the
DC-side terminals without wire end ferrules.
33
Page 34
1
4
10 mm
1
CAUTION! Danger of damaging the inverter by overload.
-Only connect a maximum of 20 A to an individual DC terminal.
-Connect the DC+ and DC- cables to the correct DC+ and DC- terminals on
the inverter.
23
6
7
1
2
SMON
3
SMOFF
Tightening torque of terminals:
1.2 - 1.5 Nm
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the solar module strings: the voltage should be a
max. of 600 V, the difference between the individual solar module strings should be a
max. of 10 V.
34
Page 35
45
10
11
max. 600 V
3
2
SMON
1
SMOFF
IMPORTANT!
-When connecting solar module strings, you should use metal bolts or string fuses with
fuse covers in the fuse holders depending on the solar module manufacturer's instructions.
The metal bolts are included in the inverter scope of delivery.
-Place metal bolts with fuse covers in the fuse holders for unoccupied DC+ terminals.
67
14
1
15
EN-US
Selecting String
Fuses
1
2
3
2
6 x
For more information on string fuses, see the section "Criteria for the proper selection of
string fuses."
If the solar module manufacturer requires the use of string fuses for operation:
-Select string fuses according to the information from the solar module manufacturer
or according to "Criteria for the Proper Selection of String Fuses" (max. 20 A per solar
module string, max. 6 solar module strings)
IMPORTANT!
-Please follow solar module safety instructions
-Follow all solar module manufacturer requirements
Inserting String
Fuses
NOTE! If the solar module manufacturer requires the use of string fuses:
-Insert fuses with a fuse cover in the respective fuse holder
-Do not operate the inverter without fuse covers
35
Page 36
1
1
1
WARNING! An electric shock can
be fatal. Danger from DC voltage
1
from solar modules. Fuse covers
are for installation purposes only.
They offer no protection against
2
3
4
contact.
36
Page 37
Ungrounded System: Connecting Solar Module
Strings with a Cable Cross Section > 16 mm²
GeneralAs an option, you can also connect DC cables to the inverter with a cross section > 16 mm²,
e.g., when the DC cables from the solar modules are combined outside of the inverter into
a large string.
EN-US
Additional components required
Ungrounded system: Connecting
solar module
strings with a cable cross section
> 16 mm²
The following additional components are required for connecting DC cables with a cross
section > 16 mm²:
-2 M32 metric screw joints (degree of
protection min. IP45)
-2 connection distributors
*)
Metric screw joints and connection distributors are available from Fronius as
an option.
-2 M10 cable lugs
Select cable lugs that match the available DC cables
*)
-2 M10 hexagon nuts
12
1
2
1
6 x
1
3
2
4
37
Page 38
34
3
4
1
4
2
3
4
CAUTION! Danger of damaging the inverter by overload. Connect the DC+ and
DC- cables to the correct DC+ and DC- terminals on the inverter.
56
9
3
1
M10
3
5
4
6 x
2
10
5 mm
1
3
DC+
1
AC
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
12
7
5 mm
2
1
DC+
AC
8
1
6 x
2
M10
3
5
4
38
Page 39
12
9
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
10
EN-US
1
2
SMON
1
DC+
DC-
AC
3
SMOFF
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the DC cables strings: The voltage should be a max.
of 600 V.
34
13
14
max. 600 V
3
2
SMON
5
15
1
SMOFF
1
IMPORTANT When using connection distributors, insert 6 metal bolts with fuse covers in the fuse holders. The metal bolts are
included in the inverter scope of delivery.
2
6 x
39
Page 40
40
Page 41
Solar Module Ground at Negative Pole: Connecting
Solar Module Strings
GeneralThe following steps are only necessary when the solar module manufacturer requires a so-
lar module ground at the negative pole.
EN-US
Wire Cross Section of Solar Module Strings
Solar module
ground at negative pole: Connecting solar
module strings
The cable cross section for solar module strings should be a maximum of 16 mm² per cable.
NOTE! To ensure an effective strain relief device for solar module strings, only
use cable cross sections of the same size.
12
1
2
1
6 x
1
3
3
1
4
2
3
4
NOTE! Finely stranded cables up to conductor class 5 can be connected to the
DC-side terminals without wire end ferrules.
41
Page 42
1
4
10 mm
1
CAUTION! Danger of damaging the inverter by overload.
-Only connect a maximum of 20 A to an individual DC terminal.
-Connect the DC+ and DC- cables to the correct DC+ and DC- terminals on
the inverter.
23
6
7
1
2
SMON
3
SMOFF
Tightening torque of terminals:
1.2 - 1.5 Nm
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the solar module strings: the voltage should be a
max. of 600 V, the difference between the individual solar module strings should be a
max. of 10 V.
42
Page 43
45
10
11
max. 600 V
3
2
SMON
1
SMOFF
IMPORTANT!
-When connecting solar module strings, you should use metal bolts or string fuses with
fuse covers in the fuse holders depending on the solar module manufacturer's instructions.
The metal bolts are included in the inverter scope of delivery.
-Place metal bolts with fuse covers in the fuse holders for unoccupied DC+ terminals.
67
14
1
15
EN-US
Selecting String
Fuses
1
2
3
2
6 x
For more information on string fuses, see the section "Criteria for the proper selection of
string fuses."
If the solar module manufacturer requires the use of string fuses for operation:
-Select string fuses according to the information from the solar module manufacturer
or according to "Criteria for the Proper Selection of String Fuses" (max. 20 A per solar
module string, max. 6 solar module strings)
IMPORTANT!
-Please follow solar module safety instructions
-Follow all solar module manufacturer requirements
Inserting String
Fuses
NOTE! If the solar module manufacturer requires the use of string fuses:
-Insert fuses with a fuse cover in the respective fuse holder
-Do not operate the inverter without fuse covers
43
Page 44
1
1
1
WARNING! An electric shock can
be fatal. Danger from DC voltage
1
from solar modules. Fuse covers
are for installation purposes only.
They offer no protection against
2
3
4
contact.
44
Page 45
Solar Module Ground at Negative Pole: Connecting
Solar Module Strings with a Cable Cross Section >
16 mm²
GeneralThe following steps are only necessary when the solar module manufacturer requires a so-
lar module ground at the negative pole.
As an option, you can also connect DC cables to the inverter with a cross section > 16 mm²,
e.g., when the DC cables from the solar modules are combined outside of the inverter into
a large string.
EN-US
Additional components required
Solar module
ground at negative pole: Connecting solar
module strings
with a cable cross
section > 16 mm²
The following additional components are required for connecting DC cables with a cross
section > 16 mm²:
-2 M32 metric screw joints (degree of
protection min. IP45)
-2 connection distributors
*)
Metric screw joints and connection distributors are available from Fronius as
an option.
-2 M10 cable lugs
Select cable lugs that match the available DC cables
*)
12
1
-2 M10 hexagon nuts
2
1
6 x
1
3
2
4
45
Page 46
34
3
4
1
4
2
3
4
CAUTION! Danger of damaging the inverter by overload. Connect the DC+ and
DC- cables to the correct DC+ and DC- terminals on the inverter.
56
9
3
1
M10
3
5
4
6 x
2
10
5 mm
1
3
DC+
1
AC
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
12
7
5 mm
2
1
DC+
AC
8
1
6 x
2
M10
3
5
4
46
Page 47
12
9
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
10
EN-US
1
2
SMON
1
DC+
DC-
AC
3
SMOFF
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the DC cables strings: The voltage should be a max.
of 600 V.
34
13
14
max. 600 V
3
2
SMON
5
15
1
SMOFF
1
IMPORTANT When using connection distributors, insert 6 metal bolts with fuse covers in the fuse holders. The metal bolts are
included in the inverter scope of delivery.
2
6 x
47
Page 48
48
Page 49
Solar Module Ground at Negative Pole for Fronius IG
Plus
GeneralSome manufacturers of solar modules stipulate that the module must be grounded.
IMPORTANT: Take into account the following points if a solar module ground is required:
-Specifications of the solar module manufacturer regarding polarity and required type
of solar module ground
-National provisions
EN-US
Solar Module
Ground at Negative Pole
Solar Module
Grounding at
Negative Pole for
Fronius IG Plus
Example:
Solar module ground at negative pole with
(1)
DC+
DC-
(2)
L
N
=~=
(3)
fuse or high ohm resistor
(1)Solar module
(2)Inverter
(3)Fuse / High ohm resistor
~
PE
You can ground solar modules in the Fronius IG Plus using a fuse or a high ohm resistor.
Fuse Holder on the Fronius IG Plus for Solar Module Grounding
Fronius recommends a 1A fuse, size 10 x
38 mm for solar module grounding.
For solar module grounding using a high
ohm resistor, Fronius recommends the
"100 kOhm Grounding Kit" option only.
WARNING! An electric shock can be fatal. Incorrect or insufficient solar module
grounding may result in an electric shock.
If the solar module manufacturer requires solar module grounding in the inverter,
this may only be provided via the specified fuse or the high ohm resistor "Grounding Kit 100 kohm" in compliance with IEC 62109-2.
49
Page 50
Safety
WARNING! An electric shock can be fatal. Danger presented by DC voltage from
solar modules that are exposed to light. When solar modules are grounded, the
inverter's insulation monitoring is deactivated.
-Ensure that grounded solar modules are designed so that they are double insulated according to protection class II.
-Place the relevant safety labels in a clearly visible place on the photovoltaic
system.
-Set the inverter so that a warning message is displayed if the fuse trips.
Safety label for the solar module ground
IMPORTANT! The safety labels and fuse
for the solar module ground are not part of
the scope of delivery for the inverter and
Warnung!
Ein elektrischer Schlag kann tödlich sein.
Gefahr durch DC-Spannung von den
Solarmodulen.
Die Isolationsüberwachung des Wechselrichters ist deaktiviert. Die Solarmodule
sind geerdet.
VorArbeiten an der Photovoltaik-Anlage
AC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich sein.
Gefahr durch DC-Spannung von den
Solarmodulen.
Die Isolationsüberwachung des Wechselrichters ist deaktiviert. Die Solarmodule
sind geerdet.
VorArbeiten an der Photovoltaik-Anlage
AC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
must be obtained separately.
Setting inverters
for grounded solar modules
Solar Module
Ground: Inserting
Fuse or "100
kohm Grounding
Kit" Option
When solar modules are grounded, the inverter's insulation monitoring must be deactivated. For this reason, the inverter must be configured in the second level of the Setup menu
so that an error message is displayed or the inverter turns off when the ground fuse is
blown (depending on the country setup).
The access code 22742 must be entered in order to access the second level of the Setup
menu.
NOTE! If the solar module manufacturer requires a ground for solar modules at
the negative pole:
-Insert the "100 kohm Grounding Kit" option into the fuse holder completely
with the plastic jacket
-Do not operate the inverter without the plastic jacket when using the "100
kohm Grounding Kit" option
or
-Insert the fuse with a fuse cover in the fuse holder
-Do not operate the inverter without a fuse cover
WARNING! An electric shock can be fatal. Danger from DC voltage from solar
modules. Fuse covers are for installation purposes only. They offer no protection
against contact.
50
The DC main switch is only used to switch off power to the power stage set. When
the DC main switch is turned off, the solar module ground at the negative pole remains unaffected. Never touch the DC+ and DC-.
Page 51
Inserting a fuse:Inserting the "100 kohm Grounding
Kit" option:
1
1
1
1
1
EN-US
1
*)
2
3
4
*)The plastic bolts are included in
the inverter scope of delivery
Fronius recommends a fuse with 1 A and
a dimension of 10 x 38 mm for solar module grounding.
Inserting the fuse will ground the solar
module at the negative pole.
*)
2
3
*)Remove standard fuse holder with
plastic bolt
Insert the "100 kohm Grounding Kit" option into the fuse holder completely with
the plastic jacket
Inserting the "100 kohm Grounding Kit"
option grounds the solar module at the
negative pole via a high ohm resistor.
Opening Fronius
IG Plus for Service/Maintenance
Procedure for opening the inverter for service or maintenance:
Disconnect AC and DC supply from the inverter
1
Open the connection area
2
Turn off DC main switch
3
Allow the capacitors to discharge (5 minutes)
4
Remove metal covers
5
If present, remove the fuse for the solar module ground
6
If present, remove string fuses
7
Disconnect DC wire
8
Disconnect AC wire
9
51
Page 52
Solar Module Ground at Positive Pole: Connecting
Solar Module Strings
GeneralThe following steps are necessary when the solar module manufacturer requires a solar
module ground at the positive pole.
Wire Cross Section of Solar Module Strings
Solar module
ground at positive pole: Connecting solar
module strings
The cable cross section for solar module strings should be a maximum of 16 mm² per cable.
NOTE! To ensure an effective strain relief device for solar module strings, only
use cable cross sections of the same size.
12
1
2
1
6 x
1
34
3
1
4
2
3
4
4
DC
+
1
2
After disconnecting the DC main switch cable:
-Connect the DC+ cable to the DC- connection as per step 5
-Connect the DC- cable to the DC+ connection as per step 5
-Identify the reversed polarity with (+) and (-) according to steps 6 and 7
DC
-
3
4
52
Page 53
12
5
DC
+
3
2
1
6
DC
+
1
EN-US
DC
-
1
4
3
5
DC
-
2
7
DC
-
1
+
DC
2
NOTE! Finely stranded cables up to conductor class 5 can be connected to the
DC-side terminals without wire end ferrules.
1
8
10 mm
1
CAUTION! Danger of damaging the inverter by overload.
-Only connect a maximum of 20 A to an individual DC terminal.
-Connect the DC+ cable to the right connection block of the inverter's DC terminals.
-Connect the DC- cable to the left connection block of the inverter's DC terminals.
-Identify the reversed polarity with (+) and (-) according to step 10
53
Page 54
21
10
10
DC
+
1
DC
+
DC
-
2
DC
-
DC-
DC+
DC-
DC
DC
DC-
-
3
-
DC+
DC
DC
DC+
+
4
+
Tightening torque of terminals:
1.2 - 1.5 Nm
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the solar module strings: the voltage should be a
max. of 600 V, the difference between the individual solar module strings should be a
max. of 10 V.
12
11
12
max. 600 V
3
15
1
3
SMON
2
SMON
3
SMOFF
2
1
SMOFF
54
Page 55
IMPORTANT!
-When connecting solar module strings, you should use metal bolts with fuse covers in
the fuse holders depending on the solar module manufacturer's instructions.
The metal bolts are included in the inverter scope of delivery.
-Place metal bolts with fuse covers in the fuse holders for unoccupied DC+ terminals.
45
17
1
18
1
EN-US
Selecting String
Fuses
Inserting String
Fuses
2
2
6 x
If the solar module manufacturer requires the use of string fuses for operation:
-Select string fuses according to the information from the solar module manufacturer
or according to "Criteria for the Proper Selection of String Fuses" (max. 20 A per solar
module string, max. 6 solar module strings)
IMPORTANT!
-Please follow solar module safety instructions
-Follow all solar module manufacturer requirements
NOTE! If the solar module manufacturer requires the use of string fuses:
-Insert fuses with a fuse cover in the respective fuse holder
-Do not operate the inverter without fuse covers
1
1
1
WARNING! An electric shock can
be fatal. Danger from DC voltage
1
from solar modules. Fuse covers
are for installation purposes only.
They offer no protection against
2
3
contact.
3
4
55
Page 56
Solar Module Ground at Positive Pole: Connecting
Solar Module Strings with a Cable Cross Section >
16 mm²
GeneralThe following steps are only necessary when the solar module manufacturer requires a so-
lar module ground at the negative pole.
As an option, you can also connect DC cables to the inverter with a cross section > 16 mm²,
e.g., when the DC cables from the solar modules are combined outside of the inverter into
a large string.
Additional components required
Solar module
ground at positive pole: Connecting solar
module strings
with a cable cross
section > 16 mm²
The following additional components are required for connecting DC cables with a cross
section > 16 mm²:
-2 M32 metric screw joints (degree of
protection min. IP45)
-2 connection distributors
*)
Metric screw joints and connection distributors are available from Fronius as
an option.
-2 M10 cable lugs
Select cable lugs that match the available DC cables
*)
23
2
-2 M10 hexagon nuts
3
1
6 x
56
1
3
2
4
Page 57
45
4
5
DC
+
1
EN-US
1
4
2
3
4
2
After disconnecting the DC main switch cables:
-Connect the DC+ cable to the DC- connection as per step 5
-Connect the DC- cable to the DC+ connection as per step 5
-Identify the reversed polarity with (+) and (-) according to steps 6 and 7
12
5
DC
+
3
2
1
DC
-
6
DC
+
1
DC
-
3
4
DC
-
2
1
4
34
5
7
DC
-
1
+
DC
2
8
2
5 mm
1
57
Page 58
CAUTION! Danger of damaging the inverter by overload.
-Connect the DC+ cable to the right connection block of the inverter's DC terminals.
-Connect the DC- cable to the left connection block of the inverter's DC terminals.
-Identify the reversed polarity with (+) and (-) according to step 14
56
13
3
1
14
DC-
M10
3
5
4
6 x
2
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
12
11
5 mm
2
1
12
1
DC+
DC-
M10
AC
1
3
5
4
6 x
2
58
DC+
AC
Tightening torque of terminals:
1.2 - 1.5 Nm
Tightening torque of hexagon nut on the
connection distributor:
max. 15 Nm
Page 59
12
13
1
14
DC
+
1
DC
+
DC
-
3
DC
-
DC
-
2
EN-US
DC
-
DC
+
4
DC
+
DC-
DC+
AC
IMPORTANT!
-Set the jumper from the 'SMON' position to the 'SM
' position for correct measure-
OFF
ment results
-Check the polarity and voltage of the DC cables strings: The voltage should be a max.
of 600 V.
12
1516
1
2
SMON
3
SMOFF
3
17
3
2
SMON
1
SMOFF
IMPORTANT! When using connection distributors, insert 6 metal bolts with fuse covers in
the fuse holders. The metal bolts are included in the Fronius IG Plus scope of delivery.
59
Page 60
4
21
1
2
6 x
60
Page 61
Solar Module Ground at Positive Pole for Fronius IG
Plus
GeneralSome manufacturers of solar modules stipulate that the module must be grounded.
IMPORTANT: Take into account the following points if a solar module ground is required:
-Specifications of the solar module manufacturer regarding polarity and required type
of solar module ground
-National provisions
EN-US
Solar Module
Ground at Positive Pole
Solar Module
Grounding at
Positive Pole for
Fronius IG Plus
Example:
Solar module ground at positive pole with
(1)
(2)
DC+
L
N
fuse or high ohm resistor
(1)Solar module
(2)Inverter
(3)Fuse / High ohm resistor
=~=
(3)
~
DC-
You can ground solar modules in the Fronius IG Plus using a fuse or a high ohm resistor.
PE
Fuse Holder on the Fronius IG Plus for Solar Module Grounding
Fronius recommends a 1A fuse, size 10 x
38 mm for solar module grounding.
For solar module grounding using a high
ohm resistor, Fronius recommends the
"100 kOhm Grounding Kit" option only.
WARNING! An electric shock can be fatal. Incorrect or insufficient solar module
grounding may result in an electric shock.
If the solar module manufacturer requires solar module grounding in the inverter,
this may only be provided via the specified fuse or the high ohm resistor "Grounding Kit 100 kohm" in compliance with IEC 62109-2.
61
Page 62
Safety
WARNING! An electric shock can be fatal. Danger presented by DC voltage from
solar modules that are exposed to light. When solar modules are grounded, the
inverter's insulation monitoring is deactivated.
-Ensure that grounded solar modules are designed so that they are double insulated according to protection class II.
-Place the relevant safety labels in a clearly visible place on the photovoltaic
system.
-Set the inverter so that a warning message is displayed if the fuse trips.
Safety label for the solar module ground
IMPORTANT! The safety labels and fuse
for the solar module ground are not part of
the scope of delivery for the inverter and
Warnung!
Ein elektrischer Schlag kann tödlich sein.
Gefahr durch DC-Spannung von den
Solarmodulen.
Die Isolationsüberwachung des Wechselrichters ist deaktiviert. Die Solarmodule
sind geerdet.
VorArbeiten an der Photovoltaik-Anlage
AC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich sein.
Gefahr durch DC-Spannung von den
Solarmodulen.
Die Isolationsüberwachung des Wechselrichters ist deaktiviert. Die Solarmodule
sind geerdet.
VorArbeiten an der Photovoltaik-Anlage
AC- und DC-Seite spannungsfrei schalten.
Warnung!
Ein elektrischer Schlag kann tödlich
sein. Gefahr durch DC-Spannung von
den Solarmodulen.
Die Isolationsüberwachung des
Wechselrichters ist deaktiviert. Die
Solarmodule sind geerdet.
VorArbeiten an der Photovoltaik-kAnlageAC- und DC-Seite spannungsfrei schalten.
must be obtained separately.
Setting inverters
for grounded solar modules
Solar Module
Ground: Inserting
Fuse or "100
kohm Grounding
Kit" Option
When solar modules are grounded, the inverter's insulation monitoring must be deactivated. For this reason, the inverter must be configured in the second level of the Setup menu
so that an error message is displayed or the inverter turns off when the ground fuse is
blown (depending on the country setup).
The access code 22742 must be entered in order to access the second level of the Setup
menu.
NOTE! If the solar module manufacturer requires a ground for solar modules at
the positive pole:
-Insert the "100 kohm Grounding Kit" option into the fuse holder completely
with the plastic jacket
-Do not operate the inverter without the plastic jacket when using the "100
kohm Grounding Kit" option
or
-Insert the fuse with a fuse cover in the fuse holder
-Do not operate the inverter without a fuse cover
WARNING! An electric shock can be fatal. Danger from DC voltage from solar
modules. Fuse covers are for installation purposes only. They offer no protection
against contact.
62
The DC main switch is only used to switch off power to the power stage set. When
the DC main switch is turned off, the solar module ground at the negative pole remains unaffected. Never touch the DC+ and DC-.
Page 63
Inserting a fuse:Inserting the "100 kohm Grounding
Kit" option:
1
1
1
1
1
EN-US
1
*)
2
3
4
*)The plastic bolts are included in
the inverter scope of delivery
Fronius recommends a fuse with 1 A and
a dimension of 10 x 38 mm for solar module grounding.
Inserting the fuse will ground the solar
module at the positive pole.
*)
2
3
*)Remove standard fuse holder with
plastic bolt
Insert the "100 kohm Grounding Kit" option into the fuse holder completely with
the plastic jacket
Inserting the "100 kohm Grounding Kit"
option grounds the solar module at the
positive pole via a high ohm resistor.
Opening Fronius
IG Plus for Service/Maintenance
Procedure for opening the inverter for service or maintenance:
Disconnect AC and DC supply from the inverter
1
Open the connection area
2
Turn off DC main switch
3
Allow the capacitors to discharge (5 minutes)
4
Remove metal covers
5
If present, remove the fuse for the solar module ground
6
If present, remove string fuses
7
Disconnect DC wire
8
Disconnect AC wire
9
63
Page 64
Criteria for the Proper Selection of String Fuses
GeneralThe use of string fuses in the inverter also adds fuse protection to the solar modules.
A crucial factor for the fuse protection of solar modules is the maximum short circuit current
Isc of the respective solar module.
Criteria for the
Proper Selection
of String Fuses
Effects of Using
Underrated Fuses
Fuse Recommendations
The following criteria must be fulfilled for each solar module string when using fuse protection:
-IN > 1.5 x I
-IN < 2.0 x I
-VN >/= 600 V DC
-Fuse dimensions: Diameter 10.3 x 35 - 38 mm
I
N
I
SC
V
With underrated fuses, the nominal current value may be less than the short circuit current
of the solar module.
Effect:
The fuse may trip in intensive lighting conditions.
Nominal current rating of fuse
Short circuit current for standard test conditions (STC) according to solar module
data sheet
Nominal voltage rating of fuse
N
SC
SC
NOTE! Only select fuses suitable for a voltage of 600 V DC.
Application Example
Fuses
You should only use the following fuses, which have been tested by Fronius, to ensure
problem-free fuse protection:
-Littelfuse KLKD fuses
-Cooper Bussmann PV fuses
Fronius shall not be liable for any damage or other incidents resulting from the use of other
fuses. In addition, all warranty claims are forfeited.
e.g.: Maximum short circuit current (ISC) of the solar module = 5.75 A
According to the criteria for selecting the correct fuse, the fuse must have a nominal current
greater than 1.5 times the short circuit current:
5.75 A x 1.5 = 8.625 A
The fuse that should be selected according to the "Fuses" table:
KLK D 9 with 9.0 A and 600 V AC / DC
Nominal currentFuseNominal currentFuse
4.0 AKLK D 49.0 AKLK D 9
5.0 AKLK D 510.0 AKLK D 10
64
Page 65
Nominal currentFuseNominal currentFuse
6.0 AKLK D 612.0 AKLK D 12
7.0 AKLK D 715.0 AKLK D 15
8.0 AKLK D 820.0 AKLK D 20
'Fuses' table: Extract of suitable fuses, e.g. Littelfuse fuses
EN-US
65
Page 66
Closing Fronius IG Plus
Closing Fronius
IG Plus
12
1
1
1
2
3
3
3
3
2
1
4
1
2
66
Page 67
Inserting Option Cards
EN-US
Suitable Option
Cards
Safety
There are several options and system upgrades available for the inverter, e.g.:
-Datalogger and modem interfaces (for using a PC to record and manage data from
your photovoltaic system)
-Various large displays (public display)
-Actuators / relays / alarms (signal card)
System upgrades come in the form of plug-in cards. The inverter can be equipped with
three option cards.
WARNING! An electric shock can be fatal. Danger due to grid voltage and DC
voltage from solar modules.
-The connection area should only be opened by a licensed electrician.
-Never work with live wires! Prior to all connection work, make sure that the
AC and DC wires are not charged.
WARNING! An electric shock can be fatal. Danger from residual voltage from capacitors.
You must wait until the capacitors have discharged. Discharge takes 5 minutes.
NOTE! Follow general ESD precautions when handling option cards.
Opening Fronius
IG Plus
When adding option cards to the inverter, please follow all inverter safety instructions and
information.
12
1
3
4
1
2
2
1
67
Page 68
Inserting option
cards into the
Fronius IG Plus
12
1
2
3
1
2
4
8
7
1
34
3
1
2
3
4
4
2
3
5
6
*
5
5
4
4
1
1
IMPORTANT! When networking several DATCOM components, a termination plug must
be placed on each free IN and/or OUT connection of a DATCOM component.
Closing Fronius
IG Plus
IMPORTANT! Close any unused openings at the sealing insert using corresponding
blanking plugs.
12
1
1
1
2
3
2
1
68
Page 69
3
3
EN-US
3
4
1
2
69
Page 70
Data Communication and Solar Net
Solar Net and
Data Interface
Fronius developed Solar Net to make these add-on system components flexible and capable of being used in a wide variety of different applications. Solar Net is a data network
which enables several inverters to be linked with the system upgrades.
Solar Net is a bus system. A single cable is all that is required for one or more inverters
to communicate with all system upgrade components.
The core of the Solar Net is the Fronius Datalogger. It coordinates the data traffic and
makes sure that even large volumes of data are distributed quickly and reliably.
The 'Fronius COM Card' option is required to integrate an inverter into Solar Net.
Important Every inverter that is to be monitored using a Datalogger requires a 'Fronius
COM Card.' In this case, the ‘Fronius Com Card’ serves as a link between the internal
network of the inverter and the Solar Net interface of the Fronius Datalogger.
Important Each inverter can only have one 'Fronius Com Card.' A network may only contain one Fronius Datalogger.
The first inverter with a 'Fronius COM card' can be up to 1000 m (3280 ft) away from the
last inverter with a 'Fronius COM card.'
Different system upgrades are detected automatically by Solar Net.
In order to distinguish between several identical system upgrades, each one must be assigned a unique number.
In order to uniquely identify each inverter in Solar Net, each inverter must also be assigned an individual number. You can assign individual numbers as per 'The Setup Menu'
section in this manual.
More detailed information on the individual system upgrades can be found in the relevant
operating instructions or on the Internet at http:\\www.fronius.com.
ExampleLogging and archiving inverter and sensor data using a Fronius Datalogger and Fronius
Sensor Box:
Fronius
IG Plus
IN
Com Card
OUT
123
Fronius
IG Plus
PC
Com Card
Datalogger C.
OUT
RS 232
°C
Sensor Box
IN OUT
m/s
W/m²
Fronius
IG Plus
IN
Com Card
OUT
IN
= Terminating plug
70
Page 71
Illustration explanation: Data network with 3 Fronius IG Plus units and one Fronius Sensor
Box:
-all Fronius IG Plus units have one 'Fronius COM Card'
-one Fronius IG Plus has a 'Fronius Datalogger Card' (no. 2)
-Fronius Datalogger has a USB-interface and two RS-232 interfaces for connecting to
a PC and a modem
Option cards communicate within the Fronius IG Plus via its internal network. External
communication (Solar Net) takes place via the 'Fronius Com Cards.' Each 'Fronius Com
Card' is equipped with two RS422 interfaces - an input and an output. RJ45 plug connectors are used to connect to these cards.
EN-US
71
Page 72
Commissioning
Factory Configuration
Start-up operation
The inverter has been pre-configured in the factory and is ready for operation.
To change your inverter settings, please see "The Setup Menu" section in these instructions.
Once the inverter has been connected to the solar modules (DC) and the public grid (AC),
turn the main switch to position - 1 -.
NOTE! Regardless of whether bolts or fuses are used, do not operate the inverter
without fuse covers.
NOTE! To ensure the degree of protection at the inverter:
-Insert blanking plugs into all openings at the sealing insert in which there are
no cables
-If cables are run through the sealing insert, insert the remaining blanking
plugs in the recesses located on the outside
12
1
2
ON
1
o
n
o
ff
AC
Setting Inverters
for Available Solar Module
Ground
2
-As soon as the photovoltaic modules produce sufficient power, the Operating Status
LED lights up orange. The screen displays the startup phase. The orange LED indicates that the feed-in mode of the inverter will begin shortly.
-After the automatic inverter start, the Operating Status LED lights up green.
-Provided that power continues to feed into the grid, the Operating Status LED will remain green to confirm that the inverter is functioning correctly.
NOTE! If a solar module ground is used, the corresponding grounding mode must
be set in the 'Basic Service Menu' after the inverter is turned on.
A 5-character access code is required to access the 'Basic Service Menu.' This
access code will be provided by Fronius upon request.
If a solar module ground is being used, the status message 502 "Insulation value too low"
will be displayed after the inverter is turned on and upon completion of the startup phase.
72
Page 73
Confirm the status message by pres-
1
sing the "Enter" key
The current insulation value is displayed.
Press the "Menu" key
2
The "menu" is displayed.
Select the "Setup" mode using the
3
"Left" or "Right" keys
EN-US
Press the unassigned "Esc" key 5 x
4
"CODE" is displayed, the first digit flashes.
Use the "Up" and "Down" keys to
5
select the value for the first digit of the
access code
Press the "Enter" key
6
The second digit flashes.
Use the "Up" and "Down" keys to
7
select a value for the second digit of
the access code
Press the "Enter" key
8
The third digit flashes.
Use the "Up" and "Down" keys to
9
select a value for the third digit of the
access code
Press the "Enter" key
10
73
Page 74
The fourth digit flashes.
Use the "Up" and "Down" keys to
11
select a value for the fourth digit of the
access code
Press the "Enter" key
12
The fifth digit flashes.
Use the "Up" and "Down" keys to
13
select a value for the fifth digit of the
access code
Press the "Enter" key
14
The access code flashes.
*) ... Code example
*)
Press the "Enter" key
15
The inverter is now in the Basic Service
menu, the first parameter is displayed:
-'MIXMODE' for multiphase inverters
-'DCMODE' for one-phase inverters
Use the "Up" or "Down" keys to select
16
the 'GNDMODE' parameter
Press the "Enter" key
17
The grounding mode is displayed.
Use the "Up" and "Down" keys to
18
select the grounding mode:
74
OFF = no solar module ground (factory setting)
Page 75
NEG = solar module ground at negative
pole
POS = solar module ground at positive pole
-100 kohm = solar module ground at negative pole using high ohm resistor
EN-US
+100 kohm = Solar module ground at positive pole using high ohm resistor
Press the "Enter" key to apply the re-
19
quired grounding mode
Press the "Esc" key to exit the Basic
20
Service menu
75
Page 76
Product Description Fronius IG Plus
Controls and Indicators
(1)
(6)
ItemFunction
(1)Display
for displaying values, settings and menus
(2)Operating Status LED
for displaying the operating status
(3)"Enter" key
for confirming a selection
(4)"Menu / Esc" key
for scrolling through menu options
for exiting the Setup menu
(5)
(2)
(4)(3)
(5)"Down/Right" key
depending on the selection:
for navigating down
for navigating right
(6)"Left/Up" key
depending on the selection:
for navigating left
for navigating up
DisplayThe display unit's power is supplied via the safety-low voltage of the solar modules, which
means that the display unit can be used only in the daytime.
IMPORTANT! The inverter display is not a calibrated measuring instrument. A slight inaccuracy of a few percent is intrinsic to the system. A calibrated meter will be needed to make
calculations for the power supply company.
76
Page 77
(1)(2)
(3)(4)(5)
EN-US
(13)
(12)
(11)(10)
ItemFunction
(1)Icons for the "Now" display mode
(2)Icons for the "Day" display mode
(3)Icons for the "Year" display mode
(4)Icons for the "Total" display mode
(5)Icons for the "Setup" display mode
(6)Icons for operating conditions
The value shown represents the maximum value within the period of
observation (depending on which display mode is selected).
(6)
(7)
(9)(8)
The value shown represents the minimum value within the period of
observation (depending on which display mode is selected).
Important The minimum and maximum values displayed do not represent the absolute extreme values, because data are recorded only
at two-second intervals.
... appears when values are displayed which are directly associated
with the solar modules
... appears when values are displayed which are directly associated
with the public grid
... appears with data readings that are directly related to the inverter
(7)Range for display unit
for displaying the applicable measuring unit
(8)Icon for the "Enter" key
(9)Icons for the "Menu/Esc" key
(10)Icons for the "Down/Right" key
(11)Icons for the "Left/Up" key
77
Page 78
ItemFunction
(12)Range for display value
for displaying the value
(13)Output bar (not active during setup)
indicates the output power fed into the grid at a given moment - regardless of the
display mode chosen. The screen displays % of the maximum possible output
power of your solar inverter
Operating Status
LED
Position of Operating Status LED on the inverter
Depending on the operating status, the
Operating Status LED assumes different
colors:
Operating Status LED Explanation
Steady greenThe LED stays lit after the automatic startup phase of the invert-
er as long as power is being fed into the grid.
It indicates problem-free operation of the photovoltaic system.
Flashing greenThe photovoltaic system is working correctly, a status code is on
the display.
When a status code is shown, rectify the relevant condition by
going to the "Maintenance and Service" chapter, "Status Diagnosis and Troubleshooting" section. The status code can be acknowledged by pressing the "Enter" key.
Steady orangeThe inverter enters an automatic startup phase as soon as the
solar modules are delivering sufficient power after sunrise.
Flashes orangeA warning is shown on the display
or
the inverter has been set to standby operation in the Setup
menu (= manual shutoff of operation).
The next day, operation will resume automatically.
During the time the LED flashes orange, operation can be resumed manually at any time (see section "The Setup Menu")
Steady redGeneral status: the respective status code is shown on the
screen
Remains darkThere is no connection to the solar modules,
no solar module power due to darkness.
A list of most status codes, the corresponding status information, their status causes and
repair measures can be found in the chapter "Troubleshooting and Maintenance," section
"Status Diagnosis and Troubleshooting."
78
Page 79
Startup Phase and Grid Feed-in Mode
Startup phaseThe inverter carries out a self test after being turned on automatically. Then a test of the
public grid is carried out. This test can take from several seconds up to several minutes
depending on local regulations. During the startup sequence the illumination of the Operating Status LED is orange.
Test Procedure1.Segment test
All display elements light up for about one second
2.Self test of important inverter components
-The inverter goes through a master check list for several seconds
-The display will show "TEST" as well as the component currently being tested
(e.g., "LED")
EN-US
3.Synchronization with grid:
-"WAIT PS" is displayed, the inverter icon flashes: The inverter waits for all power
stage sets on the grid to be operational. This procedure is dependent on the DC
voltage.
-Next, the display shows "SYNC AC," the grid icon flashes
4.Startup test
-Before the inverter begins feeding power into the grid, grid conditions are tested
according to local regulations.
-The display shows "START UP"
The startup test can take anything from just a few seconds up to several minutes de-
79
Page 80
pending on national regulations. The time elapsed is indicated by a bar shrinking from
the top down.
Whenever two scale divisions stop flashing and disappear, 1/10 of the total duration
of the test is over.
Operation of
Feeding Energy
into the Grid
-Once the tests have been completed, the inverter starts feeding power into the grid.
-The display shows the present power feeding into the grid.
-The Operating Status LED lights up green, and the inverter starts operating.
80
Page 81
Navigation in the Menu Level
EN-US
Activating display
illumination
Automatic switch
to the "Now" display mode or the
startup phase
Accessing the
Menu Level
Press any key
1
The display illumination is activated.
If no key is pressed for 30 seconds, the display backlight goes out (provided that the
display illumination is set to automatic in the Setup menu).
The Setup menu also offers a choice between a permanently lit or permanently dark
display.
If no key is pressed for 2 minutes:
-While power is being fed into the grid, the inverter automatically switches to the "Now"
display mode and the present output power is displayed.
-If the inverter is not feeding power into the grid, the inverter automatically switches to
the startup phase for synchronization with the grid.
The inverter switches to the "Now" display mode or startup phase from anywhere within the display modes or the Setup menu.
"Day" display mode...... Displays values for power fed into the grid during that day
"Year" display mode...... Displays values for the present calendar year - only avail-
able in combination with optional Fronius Datalogger
"Total" display mode...... Displays values for power fed into the grid since the in-
verter was started for the first time
Accessing the menu level
1
Use the "left" (7) or "right" (6) keys to
(1)(2) (3)(4)
2
select your preferred display mode (1)
- (4)
Press "Enter" (5)
3
(7)
(6)(5)
The selected display mode is shown, e.g.,
"Day" display mode.
IMPORTANT! The "Year" menu option is
supported only when the optional Fronius
Datalogger is connected. This system upgrade includes a real-time clock.
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Overview of Display Values
Display
mode
"Now"W-Output power
"Day"kWh / MWh-Energy fed into the grid
"Year"Currency-Return
"Total"kg / T-CO2 reduction
SymbolUnitOptionalDisplay value
V-Grid voltage
A-Output current
Hz-Grid frequency
V-Solar module voltage
A-Solar module current
Mohm-Insulation resistance
HH:MMxTime
W-Max. output power
V-Maximum grid voltage
EN-US
xOptional
If the DatCom component for the required options is not available, the message
"N.A." (not available) is shown.
V-Minimum grid voltage
V-Maximum array voltage
HH:MM-Service hours completed by the in-
verter
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Display Values in "Now" Display Mode
Selecting the
"Now" Display
Mode
Display values in
the "Now" display
mode
(1)(2)
Select the "Now" display mode
1
The first display value in the "Now" display
mode appears
Use the "Down" (2) key to scroll to the
2
next display value
Scroll back using the "Up" key (1)
Output power
Power (in watts) currently being fed into
the grid
The "Enter" key is active for the output power display if at least one of the following functions is available on the inverter:
-Reactive power mode
-Remote-controlled effective power reduction
-GVPR (Grid Voltage-dependent Power Reduction)
The availability of a function depends on the country setup, device-specific settings and
the software version of electronic assemblies.
Reactive power mode:
-The current apparent power for the device is displayed in VA by pressing the "Enter"
key.
-The current operating mode can be displayed by pressing the "Up" and "Down" keys.
Remote-controlled effective power reduction (if there is a Fronius Power Control Box/
Card in the Solar Net and a power reduction has been triggered by the utility company):
-Pressing the "Enter" key will display the power reduction as a percentage.
-You can display how long the power reduction has been in effect by pressing the
"Up" and "Down" keys.
GVPR:
-Pressing the "Enter" key will display the activation time in SEC/GVPR (alternating).
You can use the "Up" and "Down" keys after pressing the "Enter" key to scroll through the
existing parameters.
84
-You can return to the menu level by pressing the "Menu" key.
Page 85
Grid voltage
External conductor voltage (volts)
For example, phase voltage for phase L1:
For example, phase current for phase L3:
The "Enter" key is active for multi-phase
inverters.
-The phase voltage can be displayed
by pressing the "Enter" key.
-The phase voltage of the other
phases can be displayed by pressing
the "Up" and "Down" keys.
-You can return to the menu level by
pressing the "Menu" key.
Output current
Current (in amperes) supplied to the grid
at any particular moment
The "Enter" key is active for multi-phase
inverters.
-The phase current can be displayed
by pressing the "Enter" key.
-The phase current of the other
phases can be displayed by pressing
the "Up" and "Down" keys.
-You can return to the menu level by
pressing the "Menu" key.
EN-US
Grid frequency
(hertz)
Solar module voltage
Voltage of the solar modules at the moment of data display (volts)
Solar module current
Current supplied by solar modules at the
moment of data display (amperes)
Insulation resistance of photovoltaic
system
(MOhm)
For ungrounded solar modules
WARNING! An electric shock can be fatal. The positive and negative poles of the
photovoltaic system should never be touched if the insulation resistance is less
than 600 kOhm. An insulation resistance of < 600 kOhm may be due to an inadequately insulated DC lead or defective solar modules. In the event that the insulation resistance is too low, you must contact your Fronius service partner.
The insulation resistance is the resistance between the positive or negative pole of the
photovoltaic system and the earth potential. If an insulation resistance of > 600 kOhm is
shown, this means that the photovoltaic system is adequately insulated.
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An insulation resistance of less than 600 kOhm indicates an error.
When the insulation resistance is less than 10 MOhm, the display differentiates between:
-negative potential of the ground (polarity sign '-')
-positive potential of the ground (polarity sign '+')
Display example of a negative potential
(polarity sign '-')
Short circuit between DC- lead and
ground
Display example of a positive potential
(polarity sign '+')
Short circuit between DC+ lead and
ground
GFDI status
for grounded solar modules
'GFDI OK' is displayed if there is no
ground fault in the system
GFDI = Ground Fault Detector Interruptor
Time (datalogger option)
When the time on the inverter or a system
add-on is changed, this changes the time
on all devices connected via Solar Net.
OptionsIf the DatCom component for the required options is not available, the message "N.A." (not
available) is shown.
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Display Values in "Day / Year / Total" Display Modes
GeneralFor the inverter, the day begins when it switches on. If the DC supply line is disconnected,
the following parameters within the "Day" display mode will be reset after repeating the
startup:
-Return (currency can be selected)
-CO2 reduction (kg)
-Maximum output power (watts)
-Maximum grid voltage (volts)
-Minimum grid voltage (volts)
-Service hours completed by the inverter
If an optional Fronius Datalogger is available, the display values listed always apply to the
whole day.
EN-US
Selecting "Day /
Year / Total" Display Mode
First Display Value in the "Day" Display
Mode:
(1)(2)(1)(2)
First Display Value in the "Total" Display
Mode:
First Display Value in the "Year" Display
Mode:
(1)(2)
Select the "Day" or
1
"Year" or
"Total" display mode
The first display value in the selected display mode appears.
Use the "Down" (2) key to scroll to the
2
next display value
Scroll back using the "Up" key (1)
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Display values in
the 'Day / Year /
Total' display
modes
Output energy
Energy fed into the grid over the period of
time in question (kWh / MWh)
Due to the variety of different monitoring systems, there can be deviations between the
readings of other metering instruments and the readings from the inverter. For determining the energy supplied to the grid, only the readings of the calibrated meter supplied by
the electric utility company are relevant.
Yield
Amount of money earned during the period of time in question (currency can be selected in the Setup menu)
As was the case for the output energy, readings may differ from those of other instruments.
'The Setup menu' section describes how to set the currency and rate for the output energy. The factory setting depends on the respective country-specific setting.
CO2 reduction
CO2 emissions saved during the monitored period
(kg / T; T = tons)
The area for unit display switches between ‘kg’ or ‘T’ and ‘CO2.’
The CO2 meter gives an indication of CO2 emissions that would be released during the
generation of the same amount of electricity in a combustion power plant.
The factory setting is 0.59 kg / kWh (source: DGS - the German Society for Solar Energy).
Maximum output power
Highest output power of the inverter
during observation period (watts)
Maximum grid voltage
Highest reading of grid voltage (V) during
observation period
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For example, maximum phase voltage for
phase L1:
The 'Enter' key is active in the 'Total' display mode depending on the country setup or the device-specific settings.
-The maximum phase voltage measured during the time in question can
be displayed by pressing the 'Enter'
key.
-The maximum phase voltage of the
other phases measured during the
time in question can be displayed by
pressing the 'Up' and 'Down' keys.
-You can return to the menu level by
pressing the 'Menu' key.
Minimum grid voltage
Lowest reading of grid voltage (V) during
observation period
Maximum solar module voltage
Highest reading of solar module voltage
(V) during observation period
EN-US
Operating hours
Indicates how long the inverter has been
operating
(HH:MM)
Duration of operation is shown in hours and minutes up to 999 h and 59 min (display:
‘999:59’). After that only full hours are displayed.
Although the inverter does not operate during the night, all sensor data are recorded
around the clock.
OptionsIf the DatCom component for the required options is not available, the message "N.A." (not
available) is shown.
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The Setup Menu
PresettingFollowing commissioning, the inverter is preconfigured according to the country setup.
The SETUP menu item enables you to easily customize the inverter’s preset parameters
to your needs.
Accessing the
Setup Menu
(1)
(4)(3)(2)
Switch to the menu level (press the
1
"Menu" key)
Select the "Setup" (1) mode using the
2
"Left" (4) or "Right" (3) keys
Press "Enter" (2)
3
The Setup Menu’s first menu item "STANDBY" is shown.
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Scrolling through
Menu Items
Example: "STANDBY" menu itemExample: "CONTRAST" menu item
(1)(2)(1)(2)
Access the Setup menu
1
Scroll through the available menu items using the "Up" (1) and "Down" (2) keys
2
EN-US
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Menu Items in the Setup Menu
STANDBY
Manual activation / deactivation of Standby
operation using the "Enter" key
Unit-
Setting rangeEnter
Factory settingAutomatic operation of feeding energy into the grid (Standby
deactivated)
-The power electronics are switched off in standby mode. No power is fed into the grid.
-The Operating Status LED flashes orange.
-The orange flashing Operating Status LED stops at dusk.
-After the subsequent sunrise, the power supply operation into the grid is resumed automatically (after completion of the startup phase the LED is illuminated green).
-Grid supply operation can be resumed at any time whenever the LED is flashing orange (deactivate "STANDBY").
If the Standby mode is activated by pressing the "Enter" key, the display alternates between "STANDBY" and "Enter:"
WLAN AP
To maintain Standby operation:
-Press the "Esc" key
To end Standby operation:
-Press the "Enter" key
To activate/deactivate the Fronius Datamanager 2.0 WLAN access point (e.g., to set
up system monitoring)
Setting rangeMODE/SSID/KEY
MODETo activate/deactivate the WLAN access point
ONThe WLAN access point is activated.
OFFThe WLAN access point is deactivated.
SSID*To display the Fronius network ID:
FRONIUS_240.xxxxx (5–8 digits)
(scrolls through)
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KEY*To display the network password (8 digits)
*"SSID" and "KEY" values are only displayed when "MODE" is set to "ON".
If "MODE" is set to "OFF", "---" will be displayed.
Activating the WLAN access point
Requirement:
-There must be a Fronius Datamanager 2.0 plug-in card in the inverter or Fronius Solar
Net,
or
-There must be a Fronius Datamanager Box 2.0 in the Fronius Solar Net.
Select the "WLAN AP" menu item
1
Press the "Enter" key
2
"MODE" is displayed.
Press the "Enter" key
3
The current WLAN access point status is displayed:
ONThe WLAN access point is activated.
If the IP switch of the Fronius Datamanager 2.0 plug-in card or Fronius Datamanager Box 2.0 is activated, then arrows and "Enter" are hidden:
EN-US
CONTRAST
Settings cannot be changed.
OFFThe WLAN access point is deactivated.
To activate the WLAN access point, select "ON" using the "Up" or "Down" keys
4
Press the "Enter" key
5
The WLAN access point is activated and stays open for one hour.
Press the "Esc" key to exit the menu
6
"MODE" is displayed.
To select the "SSID" and "KEY" points, use the "Up" or "Down" keys and press the "Enter"
key to display them.
Contrast setting on LCD display
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Unit-
Setting range0 - 7
Factory setting7
Since contrast depends on temperature, it may be necessary to adjust the "CONTRAST"
menu item when ambient conditions change.
LIGHT MODE
Initial setting for display illumination.
Unit-
Setting rangeAUTO / ON / OFF
Factory settingAUTO
AUTO:The display illumination will stop 30 seconds after the last time
a key has been pressed.
ON:The display will remain illuminated whenever power is supplied
to the grid.
OFF:The display illumination will be permanently off.
IMPORTANT! The "LIGHT MODE" setting only relates to the display's background illumination. The LCD display will still remain on during operation. Its energy consumption is less
than one mW (1/1000 W).
CASH
CO2
Sets the currency and charge rate for the
output energy to the grid
Unit-
Display areaCurrency / Charge rate / kWh
Factory setting(depends on the country setting)
Setting of CO2 reduction factor
Unitkg/kWh, T/kWh
Setting range00,01 - 99,99
Factory setting0.59 kg/kWh
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YIELD
Setting
-an OFFSET value for the total energy
display
-a measurement correction value for
the Day, Year and Total energy display
Setting rangeOFF SET / CALI.
OFF SET
Offset is an amount of energy (in Wh, kWh, or MWh) that can be added to the lifetime total
energy output of the inverter to give it a ‘head start.’
UnitWh / kWh / MWh
Setting range5-digit + k... / M...
1 kWh = 1000 Wh
1 MWh = 1000000 Wh
Factory setting0
CALI.
Preset correction value, so that the data shown on the inverter display corresponds to the
calibrated data shown on the electric meter
EN-US
IG no.
DAT COM
Unit%
Setting range-5.0 - +5.0 in increments of 0.1
Factory setting0
Number setting (address) of the inverter in
a setup comprising multiple solar inverters
linked together
Unit-
Setting range01 - 99 (100th inverter = 00)
Factory setting1
IMPORTANT! Each inverter must be assigned its own address when connecting several
inverters in a data communications system.
Indicates status of data transmission, function test or activates and resets various option (e.g., Fronius Signal Card, Fronius
Personal Display Card, Fronius Interface
Card, Fronius TAC Card, etc.)
Setting rangeDisplays OK COM or ERROR COM;
SIGCD TEST / PDCD RST / IFCD RST / TAC TEST
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OK COM / ERROR COM
Displays data communication available via Solar Net or an error that occurred in data communication
Examples of options:
SIGCD TEST
Function test for the Fronius Signal Card option
When the "Energy Management" function is activated, the function test for the Fronius Signal Card cannot be carried out.
PDCD RST
Resets the Fronius Personal Display Card option
IFCD RST
Resets the Fronius Interface Card option
TAC TEST
Function test for the Fronius Power Relay Card (TAC) option
TIME
LIMIT CFG
Date and time setting
UnitDDMMYYYY, HH:MM
Setting rangeDate / Time
Factory setting-
IMPORTANT! The "TIME" menu item is only supported when the Fronius Datalogger option is installed.
Used to display settings relevant to a power
supply company. The displayed values depend on the respective country setup or device-specific inverter settings.
Display rangeU IL Max / U IL/TRIP* Max / U IL Min / U IL/TRIP* Min / U OL
Max / U OL/TRIP* Max / U OL Min / U OL/TRIP* Min / U RC Max
/ U RC Min / U LL
FREQ IL Max / FREQ IL/TRIP* Max / FREQ IL Min / FREQ IL/
TRIP* Min / FREQ OL Max / FREQ OL/TRIP* Max / FREQ OL
Min / FREQ OL/TRIP* Min / FREQ RE Max / FREQ RE Min
START TIME/INIT* / START TIME/RCON*
AGF / EMI COMP / POWER LIM / MIX MODE
96
*Alternating display, e.g.:
Page 97
IL"Inner Limit"
OL"Outer Limit"
Different clearing times can be assigned to the inner limit IL and the outer limit OL depending on the country setup or device-specific settings.
E.g.:
-Short clearing time for a deviation from the outer limit
-Longer clearing time for a deviation from the inner limit
U IL Max
Upper inner grid voltage limit in V
U IL/TRIP Max
Clearing time for exceeding the upper inner grid voltage limit in P**
U IL Min
Lower inner grid voltage limit in V
U IL/TRIP Min
Clearing time for falling below the lower inner grid voltage limit in P**
EN-US
U OL Max
Upper outer grid voltage limit in V
U OL/TRIP Max
Clearing time for exceeding the upper outer grid voltage limit in P**
U OL Min
Lower outer grid voltage limit in V
U OL/TRIP Min
Clearing time for falling below the lower outer grid voltage limit in P**
U RC Max
"Reconnection"
Upper voltage limit for reconnection to the public grid after disconnection due to an unacceptable parameter deviation
U RC Min
"Reconnection"
Lower voltage limit for reconnection to the public grid after disconnection due to an unacceptable parameter deviation
U LL
"Longtime Limit"
Voltage limit in V for the voltage average determined over a longer time period
FREQ IL Max
Upper inner grid frequency limit in Hz
FREQ IL/TRIP Max
Clearing time for exceeding the upper inner grid frequency limit in P**
FREQ IL Min
Lower inner grid frequency limit in Hz
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FREQ IL/TRIP Min
Clearing time for falling below the lower inner grid frequency limit in P**
FREQ OL Max
Upper outer grid frequency limit in Hz
FREQ OL/TRIP Max
Clearing time for exceeding the upper outer grid frequency limit in P**
FREQ OL Min
Lower outer grid frequency limit in Hz
FREQ OL/TRIP Min
Clearing time for falling below the lower outer grid frequency limit in P**
**P = grid periods; 1 P corresponds to 20 ms at 50 Hz and 16.66 ms at 60 Hz
FREQ RC Max
"Reconnection"
Upper grid frequency limit for reconnection to the public grid after disconnection due to an
unacceptable parameter deviation
FREQ RC Min
"Reconnection"
Lower grid frequency limit for reconnection to the public grid after disconnection due to an
unacceptable parameter deviation
START TIME/INIT
Startup time of the inverter in s
START TIME/RCON
Reconnection time in s after a grid error
AGF
"Advanced Grid Features"
Display rangeQ MODE / GPIS / GFPR / FULL/LVRT
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Q MODEMode for reactive power specification
-CONST / COSP***
Constant cos phi specification
-CONST / Q REL***
Constant specification of the relative reactive power in %
-CONST / Q ABS***
Constant specification of an absolute reactive power in var
-COSP (P)
cos phi specification depending on the effective power
-Q (U)
Relative reactive power specification regarding the current
grid voltage
-Q (P)
Relative reactive power specification depending on the effective power
-OFF
The inverter is operating in the pure effective power range
(cos phi = 1)
GPIS"Gradual Power Increment at Startup"
SoftStart function regarding how fast the inverter should increase the power
ON / OFF / N.A.
GFPR"Grid Frequency Depending Power Reduction"
Power reduction depending on the grid frequency
EN-US
ON / OFF / N.A.
FULL / LVRT***"Low Voltage Ride Through"
Function for bridging a grid voltage gap that was caused by grid
voltage parameters outside of the limits
ON / OFF / N.A.
EMI COMP
Compensation of the EMC filter during operation
ON / OFF / N.A.
POWER LIM
Constant apparent power limiting
MIX MODE
DC operating type
***alternating display
N.A.not available
-Press the "Enter" key to display the respective value
-Press "Esc" to exit the displayed value
STATE PS
Status display of power stage sets; the last
error that has occurred can be displayed
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IMPORTANT! Due to the low level of irradiance early in the morning and in the evening,
the status codes 306 (power low) and 307 (DC low) are displayed routinely at these times
of day. These status messages do not indicate any kind of fault.
VERSION
Displays the version number and serial
number of electronic components (e.g., IG
Brain, power stage sets, display, country
setup)
MAINCTRLVersion data of IG Brain unit (inverter control)
LCDDisplay version data
PSPower stage set version data (PS00 - max. PS02)
SETUPDisplay of current country setup
The current country setup is displayed (2-3 letters) by pressing
the "Enter" key, e.g., "DE" for Germany country setup;
Exit the Country Setup display by pressing the "Esc" key
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