IMPORTANT
DO NOT REMOVE THIS BAG
OR DESTROY THE CONTENTS
WIRING DIAGRAMS AND SERVICE
INFORMATION ENCLOSED
REPLACE CONTENTS IN BAG
Resistance (ohms)
1000 ± 4.0
1091 ± 5.3
1453 ± 8.9
1654 ± 10.8
1852 ± 13.5
2047 ± 15.8
2237 ± 18.5
2697 ± 24.4
Open circuit/infinite resistance
RTD SCALE
Temperature °F (°C)
32 ± 1.9 (0 ± 1.0)
75 ± 2.5 (24 ± 1.3)
250 ± 4.4 (121 ± 2.4)
350 ± 5.4 (177 ± 3.0)
450 ± 6.9 (232 ± 3.8)
550 ± 8.2 (288 ± 4.5)
650 ± 9.6 (343 ± 5.3)
900 ± 13.6 (482 ±7.5)
Probe circuit to case ground
SERVICE DATA SHEET - Microwave Combination Unit with ES525/530 Electronic Oven Control
NOTICE: This service data sheet is intended for use by persons having electrical
and mechanical training and a level of knowledge of these subjects generally
considered acceptable in the appliance repair trade. The manufacturer cannot
be responsible, nor assume any liability, for injury or damage of any kind arising
from the use of this data sheet.
IMPORTANT NOTE: This unit includes an EOC (electronic oven control). This
board is not eld-repairable.
Safe Servicing Practices
To avoid the possibility of personal injury and/or property damage, it is important
that safe servicing practices be observed. The following are some, but not all,
examples of safe practices.
1. Do not attempt a product repair if you have any doubts as to your ability to
complete it in a safe and satisfactory manner.
2. Before servicing or moving an appliance, remove power cord from electric
outlet, trip circuit breaker to Off, or remove fuse.
3. Never interfere with the proper installation of any safety device.
4. Use only replacement parts specied for this appliance. Substitutions may
not comply with safety standards set for home appliances.
5. Grounding: The standard color coding for safety ground wires is green
or green with yellow stripes. Ground leads are not to be used as current
carrying conductors. It is extremely important that the service technician
reestablish all safety grounds prior to completion of service. Failure to do so
will create a potential hazard.
6. Prior to returning the product to service, ensure that:
• All electric connections are correct and secure.
• All electrical leads are properly dressed and secured away from sharp
edges, high-temperature components, and moving parts.
• All uninsulated electrical terminals, connectors, heaters, etc. are ade-
quately spaced away from all metal parts and panels.
• All safety grounds (both internal and external) are correctly and secure-
ly reassembled.
• All panels are properly and securely reassembled.
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into
the wall oven receptacle that is properly installed and grounded in accordance
with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric
shock by providing an escape wire for the electric current.
WARNING: Improper use of the
grounding plug can result in a risk of
electric shock.
Electrical Requirements
The electrical requirements are a 120
volt 60 Hz, AC only, a branch circuit
protection fuse, 20 amp is provided in
series with the ac outlet on top of the
wall oven support.
*Note: Branch circuit fuse 20 amp
shall be replaced with class cc type.
Data Sheet Abbreviations and Terminology
DLB - Double Line Break EOC - Electronic Oven Control
LED - Light-Emitting Diode MDL - Motor Door Latch
PS - Power supply board (PS1, PS2,
etc)
TCO - Thermal cut out, also “thermo
disc” or “thermal limiter”
807574802 REV A (1607)
RTD - Resistance Temperature
Detector/Oven Probe
VSC - Variable Speed Control
DOOR SENSING AND PRIMARY INTERLOCK SWITCHES
The primary interlock switch is mounted in the lower position of the latch hook and
the door sensing switch in the secondary interlock system is mounted in the upper
position of the latch hook. They are activated by the latch heads on the door. When
the door is opened, the switches interrupt the power to all high voltage components.
A cook cycle cannot take place until the door is rmly closed thereby activating both
interlock switches. The secondary interlock system consists of the door sensing
switch and secondary interlock relay located on the control circuit board.
MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the latch head on the door
while the door is closed. The switch is intended to render the oven inoperative, by
means of blowing the monitor fuse, when the contacts of the secondary interlock
relay (RY2) and primary interlock switch fail to open when the door is opened.
Functions:
1. When the door is opened, the monitor switch contact close (to the ON condition)
due to their being normally closed. At this time the secondary interlock relay
(RY2) and primary interlock switch are in the OFF condition (contacts open)
due to their being normally open contact switches.
2. As the door goes to a closed position, the monitor switch contacts are rst opened
and then the door sensing switch and the primary interlock switch contacts close.
(On opening the door, each of these switches operate inversely.)
3. If the door is opened, and the secondary interlock relay (RY2) and primary
interlock switch contacts fail to open, the monitor fuse blows simultaneously
with closing of the monitor switch contacts.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE TEST THE
DOOR SENSING SWITCH, SECONDARY INTERLOCK RELAY (RY2), RELAY
(RY1), PRIMARY INTERLOCK SWITCH AND MONITOR SWITCH FOR PROPER OPERATION. (REFER TO CHAPTER «TEST PROCEDURE»).
NOTE: MONITOR FUSE AND MONITOR SWITCH ARE REPLACED AS AN
ASSEMBLY.
CAVITY TEMPERATURE FUSE
The cavity temperature fuse located on the top of the oven cavity, is designed to
prevent damage to the oven by re. If the food load is overcooked, by either error
in cook time or defect in the control unit, the cavity temperature fuse will open.
Under normal operation, the cavity temperature fuse remains closed. However, when
abnormally high temperatures are reached within the oven cavity, the cavity temperature
fuse will open at 302OF(150OC) causing the oven to shut down.
NOTE: This is fuse. It does not reset.
MONITOR FUSE
1. The monitor fuse blows when the contacts (COM-NO) of the primary interlock
relay (RY2) and secondary interlock switch remain closed with the oven door
open and when the monitor switch closes.
2. If the wire harness or electrical components are short-circuited, this monitor
fuse blows to prevent an electric shock or re hazard.
MAGNETRON TEMPERATURE FUSE
The magnetron temperature fuse located near the magnetron is designed to prevent
damage to the magnetron if an over heated condition develops in the tube due to
cooling fan failure, obstructed air guide, dirty or blocked air intake, etc.
Under normal operation, the magnetron temperature fuse remains closed. However,
when abnormally high temperatures are reached within the magnetron, the magnetron temperature fuse will open at 302°F(150°C) causing the oven to shut down.
NOTE: This is a fuse. It does not reset.
Electronic Oven Control (EOC) Fault Code Descriptions
Code Condition / Cause Suggested Corrective Action
F10 Control has sensed a potential runaway oven condition,
control may have shorted relay, and/or RTD sensor probe
may have gone bad.
F11 Shorted Key: A key has been detected as pressed (for a
long period). Will be considered a shorted key alarm and
will terminate all oven activity.
F13 Control’s internal checksum may be corrupted. • Press CLEAR key. - Disconnect power, wait 10 seconds, and reapply power. If fault
F14 Misconnected at cables. No communication between oven
and controls.
F30
or
Open RTD sensor probe/ wiring problem. Note: EOC may
initially display an “F10,” thinking a runaway condition
exists.
F31
Shorted RTD sensor probe /wiring problem.
F90
to
Door motor mechanism failure.
F94
Note: Generally speaking, F1X implies a control failure, F3X an oven probe problem, and F9x a latch motor problem.
J3
J4
P1. L2 Out
P6
P3. L2 In
P5. L1 Input
P7. Broil Connector
P9. Bake Connector
P11. Convection Element Connector
P15. L1 Input
J3. Relay Outputs : Convection Fan, Motor Door
Latch, Oven Light, Cooling Fan. Power Input (L1
and Neutral).
OVEN CIRCUIT
ANALYSIS
MATRIX
Preheat X X X X X X X
Bake X X X* X* X X X
Broil X X X X
Convection Bake X X X X X X X
Convection Roast X X X X X X X
Convection Broil X X X X X
Clean X X X X X
Locking / Unlocking X
Light X
Door Open X
Door Closed X
* Convection element and fan are used for the rst rise of temperature. Relay will operate in this condition only
ELEMENTS
Oven Light
J3-3
Check RTD sensor probe and replace, if necessary. If oven is overheating, disconnect
power. If oven continues to overheat when power is reapplied, replace the Electronic
Oven Control (EOC).
1. Press STOP key.
2. If the problem persists, replace the EOC.
returns upon power-up, replace EOC.
1. Disconnect power. Verify the at cable connection between the touch panel or
membrane and the EOC on P12 and P13.
2. If the problem persist, replace the EOC.
1. Check wiring in probe circuit for possible open or short condition.
2. Check RTD resistance at room temperature (compare to probe resistance chart). If
resistance does not match the chart, replace the RTD sensor probe.
3. Let the oven cool down and restart the function.
4. If the problem persists, replace the EOC.
1. Turn off power for 10 seconds, then turn on power. Test the door latch again (try to
start a Clean cycle).
2. If it fails, check wiring of Lock Motor, Lock Switch and Door Switch circuits.
3. Unplug the lock motor from the board and apply power (L1) directly to the Lock
Motor. If the motor does not rotate, replace Lock Motor Assembly.
4. Check Lock Switch for proper operation (do the contacts open and close, check
with ohmmeter). The Lock Motor may be powered as in above step to open and
close Lock Switch. If the Lock Switch is defective, replace Motor Lock Assembly.
5. If all above steps fail to correct situation, replace the EOC.
P2
P15
P11
K11 K14 K16 K18
K9
J3
K1
P3 P17
K7 K5 K3
P1
P11
P5
P9
P7
P11. Door switch, Motor Door Latch Switch and
Oven Probe Inputs.
On Relay Board On Display
Conv. Fan
J3-5
Door Motor
J3-4
Cooling Fan Low
Speed J3-2
Cooling Fan High
Speed J3-1
DLB L2
Out P1Bake P9 Broil P7 Conv. P11
Board
Door Switch
P11-4 / P11-3