FRIGIDAIRE FFHB2740PP User Manual

T
U
R
N
Mounting Plate Screws
Mounting Plate Screw
Motor Gear
Timing
Gear
Water Fill Adjustment
CONTROL SETTING
Type A with Run / Start Capacitor 65°F (18°C) Ambient 90°F (32°C) Ambient
Operating Time
Freezer Temperature
Refrigerator Temperature
Low Side Pressure
High Side Pressure (last 1/3 cycle)
90 to 100% 100%
-5° to 2°F
(-20° to -17°C)
34° to 39°F
(1° to 4°C)
-2 to 6 psig
(-14 to 41 kPa)
85 to 105 psig
(586 to 724 kPa)
-1° to 3°F
(-18° to -16°C)
34° to 39°F
(1° to 4°C)
-2 to 6 psig
(-14 to 41 kPa)
120 to 135 psig
(827 to 931 kPa)
Wattage (last 1/3 cycle) 30 to 50 50 to 70
Amps (running)
.4 to .8 .7 to .9
Base Voltage 115 vac (127 vac max)
DEFROST SPECIFICATIONS
Thermal Cutout Heater Defrost
Cabinet Size:
27’ & 28’ SD, 22’ CD
Cut-in Cut-out Watts Ohms Cut-out
110°F
(43.3°C)
135°F
(57.2°C)
500 26.5 39°F
Termination
Electronic Timer - (ADC) Defrost 24 minutes every 6-96 hours of compressor run time.
CONDENSER FAN MOTOR
Watts RPM Amps
3.1
1100 CW
Opposite Shaft
0.03 Running
FREEZER ICE MAKER SPECIFICATIONS
Electrical 115 vac (127 vac max)
Thermostat Opens at 48°F ( 9°C), Closes at 15° F ( -9°C)
Heater Voltage 115 vac
CAUTION
All electrical parts and wiring must be shielded from torch ame. DO NOT allow torch to touch insulation; it will char at 200°F and ash ignite (burn) at 500°F. Excessive heat will distort the plastic liner.
Test Cycling: Remove cover by inserting screwdriver in notch at bottom and prying cover from hous-
ing. Use screwdriver to rotate motor gear counterclockwise until holding switch circuit is completed. All
components of ice maker should function to complete the cycle.
Water Fill Volume: The water ll adjustment screw will change the ll time. One full turn is equal to 20cc (.68 oz.). The correct ll is 102 to 130cc (3.4 to 4.3 oz.). When a water valve is replaced, the ll
volume must be checked.
FREEZER ICE MAKER INFORMATION
(Where Applicable)
Thermistor
(4°C)
SERVICE DATA SHEET
ICE & WATER - AUTOMATIC DEFROST
BOTTOM FREEZER - R134a
IMPORTANT: PLEASE RETURN THIS SHEET TO ITS ORIGINAL LOCATION.
ERROR CODES SPECIAL MODES
Display
FZ FF FZ FF
-- OP Open FF Thermistor Manual Defrost d F + and - / same to deactivate
OP -- Open FZ Thermistor Display / Showroom 77 77 ٨ and - / Power-on-Reset (POR)
-- SH Shorted FF Thermistor Sabbath Sb Sb ٧ and - / same to deactivate
SH --
SY CF
SY CE
SY EF Evaporator Fan Failure
Activate: Press ٨ and + temperature pads for up to 10 sec. simultaneously.
Deactivate: Press + for up to 10 sec. FFIM Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
52C Ice Maker Thermistor Activates
55C Water Valve Press Set Remove ice tray to collect water into a measuring container to measure water
57C Evaporator Fan (FFIM) Press Set “On” on FZ display when fan activated, “OFF” when deactivated.
Ice Level Sensor Activates
58C
63C Twist Tray Press Set Remove ice bucket.
Variable Capacity Compressor (VCC) Diagnostics (select models)
If test 38 fails, diagnose as follows:
Check at the connector from the power cord
harness into the inverter board, located in the machine compartment.
(PUR and WHT wires)
Is Inverter Board receiving 115 VAC from power supply?
no
Check voltage supply.
Check and repair power
cord harness wiring and connections.
Interpretation Mode
Shorted FZ Thermistor System Diagnostic No FF or FZ display,
UI to Main Control
Board communication failure; on start up
UI to Main Control
Board communication error; after a period in operation
FFIM Diagnostic Numerical display of
Notes:
• Always check for pin back-outs, pinched or damaged wires before replacing components.
• Determine whether failure is caused by the component, main control board or wiring.
Contact TID before replacing main control board.
• Refer to Service Manual for additional information.
FRESH FOOD ICE MAKER DIAGNOSTIC MODE
Press + or - to move forward or backward through tests.
NOTE: Silence alarm.
Test To activate test Passing Result
automatically
automatically
Check at Inverter Board on
Compressor (BLK and RED wires)
yes
Is Inverter Board receiving 10-15 VAC and 1-5 VDC from Main Control Board?
no
Check at Main Control Board
(BLK/WHT and RED/BLK wires)
Is Main Control Board sending 10-15 VAC and 1-5 VDC to Inverter Board?
yes
Identify and repair damaged wires or
poor connections between Main Control Board and Inverter Board.
FZ display shows temperature sensed by Ice Maker Thermistor. “OP” if open; “SH” if short
ll. If collecting water into ice tray, rst perform test 63C to empty ice tray.
Remove ice bucket. Allow bail arm to drop freely. Pass if no alarm when tray returns to “home” position. Hold bail arm up. Pass if alarm sounds when tray returns to “home” position. This test runs continuously until another test is selected.
FZ display shows “1” and “GOOD”.
Remove inverter box from the
compressor and check resistance across compressor winding pairs as
yes yes
shown.
Is resistance across all winding pairs equal?
no
Display Activate/Deactivate
all UI LEDs on.
rst test
no
Replace Compressor and Inverter Board.
Replace Main Control Board.
VCC Resistance Check
Check resistance between terminals 1 and 2, 2 and 3, 3 and 1.
If all resistances are equal,
compressor is operative.
(press for up to 10 sec. simultaneously)
٨ and ٧/ + to deactivate
٨ and + together to activate /
press and hold + to deactivate
Check connections from Inverter
Board to Compressor
Are connections from Inverter Board to Compressor intact?
A01870701
no
Identify and repair damaged wires or poor connections between Inverter Board and Compressor.
Replace Inverter Board
SYSTEM DIAGNOSTIC MODE
yes
Activate: Press ٨ and ٧ for up to 10 sec. simultaneously.
Deactivate: Press + for up to 10 sec. Diagnostic Mode will automatically deactivate after 5 min. of inactivity.
• Tests marked with “*” may not be applicable to this unit and will not be displayed in System Diagnostic Mode.
• Tests displayed in diagnostic mode but not described below are for internal purposes only; advance through.
• View UI display for “on,” “off,” “CL,” “OP,” “SH,” “LO,” “HI” or numerical results of tests.
• Listen for operating sounds; feel for heat or air ow as appropriate to determine results of tests.
Test To activate test: Passing result
First Screen
--
Second Screen
--
Third Screen
--
28 Dispenser Paddle Press disp. paddle “on” on UI when depressed; “off” when released.
46 Humidity Sensor Activates automatically “OP” if open, “SH” if short.
47 Dispenser
Pocket Heater
2 Freezer Defrost
Heater
3* FF Light
(Incandescent Models)
8 Water Valve
(Dispenser)
9* FZ Light
(Incandescent Models)
10 Auger Motor Press set FF door must be closed.
11 Cube/Crush
Solenoid
12 VCC Condenser Fan Press set Fan running when “on”; stopped when “off”.
43 Anticondensation
Heater
38* VCC Compressor Press set Compressor running when “on”; stopped when “off”.
13* FF Light (LED Models) Press set FF lights on when “on”; off when “off”.
15 Evaporator Fan Press set Stopped when “off”. Listen for speed change from “LO” to “HI”.
20* FZ Light (LED Models) Press set FZ lights on when “on”, off when “off”.
22 Damper Press set With inspection mirror, observe damper open when “OP”; closed when “CL”.
23 FF Door Open/close FF door “CL” on UI when door closed; “OP” when open.
24 FZ Door Open/close FZ door “CL” on UI when door closed; “OP” when open.
26 Ice Maker
Defrost Heater
29 FF Thermistor Activates automatically UI shows temperature sensed by FF thermistor; pass if within 10°F of
30 FZ Thermistor Activates automatically UI shows temperature sensed by FZ thermistor; pass if within 10°F of
33 Ambient Thermistor
@ Main Board
34* Ambient
Thermistor @UI
39 Evaporator
Thermistor
45 Ice Maker Mold
Thermistor
0- Firmware Parameters Press set Displays digit sequence; record.
2- Main Board Firmware Press set Displays digit sequence; record.
4- UI Firmware Press set Displays digit sequence; record.
Press + to advance through tests.
Note: Silence alarm.
-- All LED lights on UI illuminated.
-- All segments on UI temperature displays illuminated.
-- Blank UI display, no lights illuminated.
AC Heater System: Displays %RH. DC Heater System: “HI” – heater should be on. “Lo” – heater should be off. %RH is displayed when humidity is between “Lo” and “HI” values; heater could be on or off.
Press set AC Heater System: “--” ; test not available.
DC Heater System: heater on when “on”, off when “off”.
Press set Freezer defrost heater on when “on”; off when “off”.
Press set FF lights on when “on”; off when “off”
Press set FF doors must be closed.
Be prepared to collect water at dispenser.
Water dispenses when “on”; stops when “off”.
Press set FZ lights on when “on”, off when “off”.
Motor running when “on”; motor stopped when “off”.
Press set FF door must be closed. Do not leave solenoid in activated state.
Press set Flip mullion heater and dispenser pocket heater on when “on”;
Activates automatically Relay is activated automatically. If “CL” is shown, defrost limit switch is
Activates automatically UI shows temperature sensed at main board; pass if within +20°F/-10°F
Activates automatically UI shows temperature sensed at UI; pass if within +20°F/-10°F of tem-
Activates automatically UI shows temperature sensed by evaporator thermistor; pass if within 10°F
Activates automatically UI shows temperature sensed at ice maker; pass if within +20°F/-10°F of
Solenoid activated when “on”; deactivated when “off”.
off when “off”
closed and heater should be heating up. If “OP” is shown, defrost limit switch is open and heater will not activate.
temperature measured with gauge at FF thermistor location. “OP-” if open; “SH-” if short.
temperature measured with gauge at FZ thermistor location. “OP” if open; “SH” if short.
of temperature measured with gauge at main board location. “OP” if open; “SH” if short.
perature measured with gauge at UI location. “OP” if open; “SH” if short.
of temperature measured with gauge at evaporator thermistor location. “OP” if open; “SH” if short.
temperature measured with gauge at ice maker mold. “OP” if open; “SH” if short.
IMPORTANT SAFETY NOTE
The information provided herein is designed to assist qualied repair personnel only. Untrained persons should
not attempt to make repairs due to the possibility of electrical shock. Disconnect power cord before servicing this appliance.
IMPORTANT
If any green grounding wires are removed during servicing, they must be returned to their original position and properly secured.
POWER CORD
INLINE CONNECTOR ABBREVIATION KEY
ABBR. EXPLANATION
AT1 9 PIN CONNECTION AT AIR TOWER
9 PIN CONNECTION IN FRESH
IM1
FOOD ICEMAKER COMPARTMENT 6 PIN CONNECTION IN FRESH
IM2
FOOD ICEMAKER COMPARTMENT 6 PIN CONNECTION AT THE LEFT
LH1
DOOR UPPER HINGE 5 PIN CONNECTION AT THE LEFT
LH2
DOOR UPPER HINGE 9 PIN CONNECTION IN THE MAIN
MB1
BOARD HOUSING BEHIND THE TOE GRILLE 4 PIN CONNECTION IN THE MAIN
MB2
BOARD HOUSING BEHIND THE TOE GRILLE 9 PIN CONNECTION IN THE
MC1
MACHINE COMPARTMENT TO THE LEFT OF THE COMPRESSOR 8 PIN CONNECTION IN THE
MC2
MACHINE COMPARTMENT TO THE LEFT OF THE COMPRESSOR 9 PIN CONNECTION AT THE RIGHT
RH1
DOOR UPPER HINGE 5 PIN CONNECTION AT THE RIGHT
RH2
DOOR UPPER HINGE 2 PIN CONNECTION AT THE RIGHT
RH3
DOOR UPPER HINGE
YEL/BLU
PIN 1
PIN 3
PIN 2
PIN 4
MB2
PIN 7
PIN 8
MC1
PIN 9
2
1
5
1
PIN 2
PIN 3
PIN 6
SPLICE
SPLICE SPLICE
NON-RIBBED
MC1
DIODE
DIODE
ICE MAKER
(SEE FZ ICE
MAKER DIAGRAM)
BROWN
LH2 & RH2
MB2
4
3
(LINE)
BLK
LT. BLU
YEL/RED
FREEZER
EVAPORATOR
HEATER
FREEZER
PIN 5
IM1
PIN 1
PIN 3
PIN 2
PIN 7
PIN 4
RH1
4
3
RIBBED
LT. BLU
SPLICE
2
1
AT1
PIN 8
PIN 9
CONDENSER FAN
TWIST ICEMAKER
WATER VALVE
DISPENSER
WATER VALVE
SPLICE
TAN/YEL
COIL COVER
GROUND
EVAPORATOR
BLU/WHT
PURPLE
5
LATCH
1
2
1
(NEUTRAL)
LT. BLU
REFRIGERATOR LIGHTS
LT. BLU
YEL/BLK
MAIN INLET
WATER VALVE
FREEZER ICEMAKER
WATER VALVE
THERMAL CUT-OUT
ICEMAKER
HEATER
CUBE/CRUSH
1
PURPLE (COM)
2
PURPLE (N/O)
4
YEL/GRY (N/C)
6
YEL/BLK (COM)
1
PURPLE (COM)
2
PUR/BLK (N/O)
4
YEL/GRY (N/C)
6
YEL/BLK (COM)
FREEZER LIGHT
LT. BLU
2
1
LT. BLU
4
3
2
1
AUGER MOTOR
SOLENOID
AUGER MOTOR
2
121
3
1
BLK/ORN
YEL/PNK
YEL/PNK
FREEZER DOOR
GRN/YEL
BEHIND FRONT
DEFROST BIMETAL
LT. BLU
RH3
IM2
6
4
BLK
SWITCH
(DOOR OPEN)
LEFT ROLLER
6
4
PIN 5
YEL/BLU
SPLICE
LH LIGHT
(DOOR OPEN)
RH LIGHT
(DOOR OPEN)
3
1
PIN 4
MC1
SWITCH
SWITCH
PIN 1
LT. BLU/BLK
LT. BLU
PIN 4
IM1
BLK
LT. BLU
CONTROL SIGNAL
RED/BLK BLK/WHT
12 VDC
BASE PLATE
GROUND
LT. BLU
BLK
POWER
PIN 9
PIN 6 PIN 1
RH1
J1
J2
J3
GRN/YEL
SPLICE
SPLICE
BOARD VIEW
2
4
3
1
1
1
U2
RL4
VARIABLE SPEED
COMPRESSOR/ INV.
RIGHT HINGE
GROUND
RL1
RL2
RL5
RL3
RL6
RL9
RL8
RL7
RIGHT DOOR
FLANGE
PIN 1
PIN 4
PIN 2
LH1
GRN/YEL
PIN 1
PIN 2
RH3
LT. BLU/BLK
LT. BLU/WHT
AMBIENT
SENSOR
TEMP
1
FLIP MULLION COVER
2
1
MULLION HEATER
3
FLAPPER & SUMP
2
HEATER
1
J9
J10
J11
4
1
12
11
J6
1
J8
J5
2
1
J4
1
J7
1
BASE PLATE
1
5
2
4
3
6
9
1
2
1
2
1
2
1
GRN/BLU
2
DK. BLU
1
4
1
2
FRONT INSIDE
VIEW
MB2
POSITION
SWITCH
DISPENSER
PADDLE
DISPENSER
LIGHT
FLAPPER
MOTOR
AT1
PIN 4
PIN 1
IM1
PIN 2
PIN 1
PIN 2
PIN 1
PIN 5
PIN 4
PIN 6
PIN 3
IM2
1
2
PIN 5
PIN 3
6 4
2 1
6 4
2 1
BLK/ORN BLK
AT1
PIN 6
PIN 2
YEL/PNK
YEL/PNK
PIN 2
PIN 1
PIN 3
PIN 3 PIN 4 PIN 5
RH2
MB1
PIN 7
PIN 8
PIN 4
PIN 8
PIN 3
PIN 7
PIN 2
PIN 6
PIN 5
PIN 1
MC2
MB1
PIN 4
PIN 5
RH1
PIN 5
PIN 8
MB1
PIN 3 PIN 4 PIN 5
LH2
RED
BLK
AT1
DC SIDE
BLK
1
WHT
2 3
RED
4
GRY/YEL
7
GRY/YEL
8
GRY/WHT
9
GRY/WHT
10
GRY/BLK
11
GRY/BLK
12
GRN/BLU
1
DK. BLU
8
WHT
2
RED
3
BLU
4
YEL
7
GREY
5
GREY
6
3 4 5 6
YEL/WHT
7
RED/WHT
8
BRN/WHT
9
RED/BLK
11
BLK/WHT
12
RED/YEL
5
BRN/YEL
6
BLK/YEL
3
WHT/YEL
4
YEL/GRY
11
YEL/GRY
7
1 2
YEL/PNK
12
YEL/PNK
8
AT1, IM1, MB1, & RH1
3
9
7
1
MC1
3
9
7
1
GND
COMM.
J9
+5V DC
+12V DC
+5V DC
J6
+5V DC
+5V DC
+12V DC
REVERSIBLE 12V DC
J7
+5V DC
+5V DC
+12V DC
+12V DC
J4
+12V DC
GND
+12V DC
OUT1A
OUT1B
J5
OUT2A
OUT2B
J5
+5V DC
BOARD-MOUNTED AMBIENT THERMISTOR
J8
+5V DC
J5
+5V DC
9
7
9
7
ERF2500++ISO REFRIGERATOR
3
1
3
1
AC SIDE
NEUTRAL
CAB. GROUND
LINE
RL5
RL4
RL8
U2
RL9
RL7
LINE
NEUTRAL
RL1
CONTROL
RL2
RL6
1
4
3
6
4
1
5
RL3
MC2
8
J112
J2
J3
J3
J2
J1
J3
J2
J3
LH1
8
5
+12V DC
+12V DC
J3
+12V DC
REVERSIBLE
12V
10
USER
INTERFACE
J432
FREEZER
EVAPORATOR
SENSOR
FREEZER
SENSOR
FRESH FOOD
SENSOR
M
TWIST MOTOR
SWITCH
EVAPORATOR
FAN (DC)
RED/YEL
BRN/YEL
BLK/YEL
WHT/YEL
FREEZER DOOR
SWITCH
(DOOR OPEN)
IM1
IM2
BLK
RED
M
YEL/BLK (COM) YEL/GRY (N/C) PUR/BLK (N/O)
YEL/BLK (COM)
YEL/GRY (N/C)
PURPLE (N/O) PURPLE (COM)
MB1
PURPLE (COM)
IM FAN
MOTOR
BAIL ARM
TRAY
SENSOR
COMPRESSOR
CONTROL SIGNAL
12V DC DAMPER
MOTOR
RH LIGHT
SWITCH
(DOOR OPEN)
LH LIGHT
SWITCH
(DOOR OPEN)
RH1
RH3
RH2
BACK VIEW
MC1
MC2
LH1
LH2
FLAPPER
GROUND
COMPRESSOR
GROUND
LT. BLU
GRN/YEL
BLK
3
YEL/RED
3
YEL/BLK
7
LT.BLU/BLK
4
RED
6
YEL
3
TAN
5
1 5 4
2 2
1
1
4
YEL
YEL/BLU
BLK
LT. BLU
BRN
CABINET WRAPPER
BROWN/BLUE
BLU/WHT
PUR/BLK
TAN
CATCH
3
6
4
1
Wire Diagram A01830901
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