Frigidaire FFH17F8HW0 Servicing

All about
Servicing
Upright Freezers
With Standard And Electronic Controls
Publication #5995531505 January 2009
Electrolux Major Appliances; North America 250 Bobby Jones Expwy Augusta, GA 30907
®
Section 1 Basic Information
1-1
Safe Servicing Practices
Avoid personal injury and/or property damage by observing important Safe Servicing Practices. Following are some limited examples of safe practices:
1. DO NOT attempt a product repair if you have any doubts as to your ability to complete the repair in a safe and satisfactory manner.
2. Always Use The Correct Replacement Parts as indicated in the parts documentation. Substitutions may defeat compliance with Safety Standards Set For Home Appliances.
3. Before servicing or moving an appliance:
• Remove power cord from the electrical outlet, trip circuit breaker to OFF position, or remove fuse.
• Turn off water supply for steam dryer models.
• Turn off gas supply for gas dryers.
4. Never interfere with the proper operation of any safety device.
5. Use ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. Substitutions may defeat com-
pliance with Safety Standards Set For Home Appliances.
6. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW STRIPES. Ground leads are not to be used as current carrying conductors.
It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service. Failure to do so will create a hazard.
7. Prior to returning the product to service, ensure that:
• All electrical connections are correct and secure.
• All electrical leads are properly dressed and secured away from sharp edges, high temperature components, and moving parts.
• All non-insulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels.
• All safety grounds (both internal and external) are correctly and securely connected.
• All panels are properly and securely reassembled
• Gas and water supplies are turned ON if shut off prior to service.
© 2009 Electrolux Home Products, Inc.
ATTENTION!!!
This service manual is intended for use by persons having electrical and mechanical training and a level of knowledge of these subjects generally considered acceptable in the appliance repair trade. Electrolux Home Products, Inc. cannot be responsible, nor assume any liability, for injury or dam­age of any kind arising from the use of this manual.
Section 1 - Basic Information .............................. 1-1
Safe Servicing Practices ........................................ 1-1
Table of Contents .................................................... 1-2
Child Safety ............................................................ 1-4
Model Serial Number Breakdown .......................... 1-5
Serial Plate.............................................................. 1-5
Upright Freezers with Standard Electronic Control
Performance............................................................ 1-6
Unit Dimensions...................................................... 1-6
Section 2 - Installation Information .................... 2-1
Important Safety Instructions .................................. 2-1
Location .................................................................. 2-3
Leveling .................................................................. 2-3
Electrical Information .............................................. 2-4
Door Removal ........................................................ 2-5
Door Handle Mounting Instructions ........................ 2-5
Section 3 - Electronic Control.............................. 3-1
Electronic Temperature Control .............................. 3-1
Setting Selection .................................................... 3-1
Control Lock .......................................................... 3-1
Defrost Timing ........................................................ 3-1
Manual Defrost ...................................................... 3-1
Showroom Mode .................................................... 3-1
Service Diagnostic Mode ........................................ 3-2
Initiate Service Mode .............................................. 3-2
Error Modes ............................................................ 3-2
Thermistor Error Mode .......................................... 3-2
Fail Safe Mode........................................................ 3-2
Stuck Key................................................................ 3-2
Thermistor Chart .................................................... 3-2
Alarms .................................................................... 3-3
Door Ajar Alarm ...................................................... 3-3
High Temperature Alarm ........................................ 3-3
Instructions for Programming EZ Set Controls ...... 3-3
Section 1 Basic Information
1-2
Section 4 - Refrigeration System ...................... 3-1
Definitions .............................................................. 4-1
Safety Warnings .................................................... 4-1
Charging Sealed Systems .................................... 4-1
Soldering................................................................ 4-2
Basic Components ................................................ 4-2
Refrigerant Cycle .................................................. 4-2
Low/High Side Leak or Undercharge .................... 4-3
Testing for Refrigerant Leaks ................................ 4-3
Compressor Replacement .................................... 4-3
To Flush the System .............................................. 4-4
To Use Dry Nitrogen to Flush the System ............ 4-4
To Use Refrigerant to Flush the System................ 4-4
Installing a New Compressor ................................ 4-5
Condenser Replacement ...................................... 4-6
Filter-Drier Installation ............................................ 4-7
Evaporator and Suction Line Replacement .......... 4-7
Equipment Needed for Evacuation & Recharging 4-8 Installing Evacuation and Recharging Equipment 4-8
Evacuating System................................................ 4-9
Charging the System ............................................ 4-9
Preparing the Charging Cylinder .......................... 4-9
Final Leak Test ...................................................... 4-10
Verify Refrigerant Type in the System .................. 4-11
Dedicated Equipment ............................................ 4-11
R-134a Refrigeration Systems .............................. 4-11
Miscibility of R-134a and Ester Oil ........................ 4-11
Water in the Refrigeration System ........................ 4-12
Vacuum Pump Maintenance.................................. 4-13
Refrigerant Leaks .................................................. 4-13
Leak Detection ...................................................... 4-14
R-134a Properties .................................................. 4-14
HFC-134a, CFC-12 Pressure Temp. Chart .......... 4-15
Inhalation Toxicity .................................................. 4-16
Cardiac Sensitization ............................................ 4-16
Spills or Leaks........................................................ 4-16
Skin and Eye Contact............................................ 4-16
Combustibility of HFC-134a .................................. 4-17
Leak Testing .......................................................... 4-17
Bulk Delivery and Storage .................................... 4-17
Filling and Charging Operations............................ 4-17
Refrigerant Recovery Systems.............................. 4-17
Thermal Decomposition ........................................ 4-17
Section 1 Basic Information
1-3
Section 5- Component Teardown ........................
5-1
Warnings and Cautions.......................................... 5-1
Exterior Components ............................................ 5-2
Door Handle .......................................................... 5-2
Kickplate ................................................................ 5-2
Door Hinge and Door Assembly............................ 5-2
Lower Hinge Assembly.......................................... 5-3
Door Gasket and Inner Panel................................ 5-3
Door Lock .............................................................. 5-4
EZ Set Control Assembly ...................................... 5-4
Door Shelf Guard .................................................. 5-4
Door Switch............................................................ 5-5
Interior Components .............................................. 5-5
Shelf Assembly ...................................................... 5-5
Wire Basket............................................................ 5-5
Light Shield............................................................ 5-6
Light Fixture .......................................................... 5-6
Baffle Plate ............................................................ 5-6
Evaporator Cover .................................................. 5-6
Evaporator Fan Assembly...................................... 5-7
Defrost Thermostat................................................ 5-7
Thermistor.............................................................. 5-7
Defrost Heater........................................................ 5-8
Evaporator.............................................................. 5-8
Compressor Area Components.............................. 5-9
Power Cord............................................................ 5-9
Filter-Drier.............................................................. 5-9
Drain Pan .............................................................. 5-9
Compressor............................................................ 5-10
Condenser Service ................................................ 5-11
Section 6 - T
roubleshooting .............................. 6-1
Troubleshooting Chart .......................................... 6-1
Section 7 - W
ire Diagrams
.................................. 7-1
Wiring Diagram .................................................... 7-1
Section 1 Basic Information
1-4
FOR YOUR SAFETY
Do not store or use gasoline, or other flammable vapors and liquids in the vicinity of this or any other appliance. Read product labels for flammability and other warnings.
CHILD SAFETY
Destroy carton, plastic bags, and any exterior wrapping material immediately after the freezer is unpacked. Children should never use these items to play. Cartons covered with rugs, bedspreads, plastic sheets or stretch wrap may become airtight chambers, and can quickly cause suffocation.
Remove all staples from the carton. Staples can cause severe cuts, and destroy finishes if they come in contact with other appliances or furniture.
An empty, discarded ice box, refrigerator, or freezer is a very dangerous attraction to children.
Remove and discard any spacers used to secure the shelves during shipping. Small objects are a choke hazard to children.
Remove the door(s) of any appliance that is not in use, even if it is being discarded.
Risk of Child Entrapment
Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators or freezers are still dangerous – even if they will sit for “just a few days”. If you are getting rid of your old refrigerator or freezer, please fol­low the instructions below to help prevent accidents:
Remove the door/lid. If your door has an electronic control panel, have it removed by a qualified technician.
Leave shelves in place so children may not easily climb inside.
Have the refrigerant removed by a qualified technician.
Frigidaire Upright Freezer
A=Alpha N=Numeric X=Either Alpha or Numeric Character
Incremented Unit Number.
Two Digit Production Week.
Last Digit of ProductionYear.
Product Identification.
Manufacturing Facility.
X A N N N N N N NN
Serial Number
Model Number Nomenclature
Color
Year Introduced
Feature Level
Type of Defrost
Product Type
Product
Brand
Brand
F
F
H
17
F 8 H
W
Product Size
AF - Frigidaire Ultrafreeze LF - Lowe’s Frigidaire F - Frigidaire GL - Frigidaire Gallery G - Gibson PL - Frigidaire Professional W - White Westinghouse FK - Kenmore Frigidaire K - Kelvinator
Section 1 Basic Information
1-5
Serial Plate
The serial plate is located inside the cabinet on the left sidewall. The technician should always refer to the serial plate to assure refrigerant type and quantity, as well as electrical ratings and operating pressures.
Section 1 Basic Information
1-6
Upright Freezers with Electronic Control
Performance
(Control at number 1 setting)
Room Ambient............................................................ 70°F 90°F
Freezer Compartment Temperature .......................... 2 to 12°F 2 to 12°F
Percent Running Time................................................ 30 - 45% 45 - 65%
*Wattage Range (Last 1/3 of cycle)............................ 100 - 140 110 - 145
Suction Pressure (Cut-in, cut-out), PSIG .................. 14 - 0 14 - 0
High Side Pressure (Last 1/3 of cycle), PSIG............ 100 - 125 140 - 165
Model FFH17F8W Unit Dimensions
28½”
32”
(with door 90˚ open)
55-⅜”
59-½” min. 60-¼” max.
Power cord location (right bottom rear)
26-¼”
31-⅛”
Note: To allow for proper airflow,
minumum
3 airspace required on each side, back and top.
surrounding
Section 2 Installation Information
2-1
To reduce the risk of fire, electrical shock, or injury when using a Freezers, follow basic safety precautions including the following:
- Read all instructions before operating the freezer.
- Before performing any type of service or installation, make sure that electric power to the freezer is disconnected.
- To avoid the possibility of explosion or fire, do not store or use combustible, flammable, or explosive liquids or vapors (such as gasoline) inside or in the vicinity of this or any other appliance.
- This appliance is equipped with a three-prong grounding plug for protection against possible electric shock hazards. Plug it only into a dedicated, grounded electrical outlet. When only a standard two-prong electrical outlet is available, the customer must have it replaced with a dedicated, properly grounded three-prong electrical outlet before using this Appliance. Do not under any circumstances, cut or remove the third (ground) prong from the power cord. Do not use an adapter plug. Do not use an extension cord. Do not use a power cord that is frayed or damaged. The use of a ground fault interrupter (GFI) is not recommended.
- Do not install or use a damaged appliance. If you receive a damaged appliance, immediately contact your dealer or builder.
- The installer must show the customer the location of the power plug so that they know where and how to disconnect power to the freezer.
- Do not install, repair, or replace any part of the freezer unless specifically recommended in the literature accompanying it. A qualified service technician should perform all other service.
Electrolux Home Products Inc. cannot be held responsible for damage to property or injury to persons caused by failure to comply with the installation, maintenance and safety instructions contained in this Service Manual.
Recognize safety symbols, words and labels:
Safety items throughout this manual are labeled with a WARNING or CAUTION based on the risk type as described below:
This symbol alerts you to situations that may cause serious body harm, death or property damage.
This symbol alerts you to situations that may cause bodily injury or property damage.
WARNING CAUTION
WARNING
WARNING
Section 2 Installation Information
2-2
Destroy carton, plastic bags, and any exterior wrapping material immediately after the refrigerator/freezer is unpacked. Children should never use these items for play. Cartons covered with rugs, bedspreads, plastic sheets or stretch wrap may become air tight chambers and can quickly cause suffocation.
A child might suffocate if he crawls into the freezer to hide or play. Remove the door/lid of the refrigerator/freezer when not in use, even if you plan to discard the freezer. Many communities have laws requiring you to take this safety precaution.
Remove or discard any spacers used to secure the shelves during shipping. Small objects are a choke hazard to children.
Child entrapment and suffocation are not problems of the past. Junked or abandoned refrigerators or freezers are still dangerous– even if they will sit for “just a few days”. If you are getting rid of your old refrigerator or freezer, please follow the instructions below to help prevent accidents:
•Remove the door/lid.
•Leave shelves in place so children may not easily climb inside.
•Have the refrigerant removed by a qualified technician.
WARNING
Installation Checklist
Doors
Handles are secure and tight Door seals completely to cabinet on all sides Freezer door is level across the top
Leveling
Refrigerator is level, side-to-side and tilted 1/4”
(6mm) front-to-back Toe grille is properly attached to refrigerator Cabinet is setting solid on all corners
Electrical Power
House power turned on Refrigerator plugged in
Final Checks
Shipping material removed Fresh food and freezer temperatures set Crisper humidity controls set Registration card sent in
Section 2 Installation Information
2-3
Location
1. Choose a place that is near a grounded electrical outlet. Do Not use an extension cord or an adapter plug.
2. If possible, place the refrigerator/freezer out of direct sunlight and away from the range, dishwasher or other heat sources.
3. The refrigerator/freezer must be installed on a floor that is level and strong enough to support a fully loaded refrigerator/freezer.
4. Consider water supply availability for models equipped with an automatic ice maker.
5. The refrigerator/freezer should be located where surrounding temperature will not exceed 110ºF (43ºC).
6. For ease of installation, proper air circulation and electrical connections, see Figure 2-1 for recommended clearances.
7. For dynamic condenser models, DO NOT block the toe grille on the lower front of your freezer. Sufficient air circulation is essential for the proper operation of your freezer.
Leveling
The freezer must have all bottom corners resting firmly on a solid floor. The floor must be strong enough to support a fully loaded freezer.
It is VERY IMPORTANT for your freezer to be level in order to function properly. If the freezer is not leveled during installation, the door/lid may be misaligned and not close or seal properly, causing cooling, frost or moisture problems.
To Level Unit:
After discarding crating screws and wood base, use a carpenter’s level to level the freezer from front to back. Adjust the plastic leveling feet in front, ½ bubble higher, so that the door closes easily when left half way open.
Figure 2-1. Installation Clearances
Figure 2-2. Leveling Unit
The exterior walls of the refrigerator/freezer may become quite warm as the compressor works to transfer heat from the inside. Temperatures as much as 30°F warmer than room temperatures can be expected.
NOTE
Section 2 Installation Information
2-4
Never unplug the freezer by pulling on the power cord. Always grip the plug firmly and pull straight out from the receptacle.
Turning the control to “OFF” turns off the compressor but does not disconnect power to other electrical components.
Avoid fire hazard or electric shock. Do not use an extension cord or an adapter plug. Do not remove any prong from the power cord.
Electrical Information
These guidelines must be followed to ensure that safety mechanisms in the design of this freezer will operate properly.
Refer to the serial plate for correct electrical rating. The power cord of the freezer is equipped with at three­prong grounding plug for protection against shock haz­ards. It must be plugged directly in to its own properly grounded three-prong receptacle, protected with a 15 amp time delay fuse or circuit breaker. The receptacle must be installed in accordance with the local codes and ordinances. Consult a qualified electrician. Receptacles with Ground Fault Circuit Interrupters (GFCI) are NOT RECOMMENDED. DO NOT USE AN EXTENSION CORD OR AN ADAPTER PLUG.
If the voltage varies by 10 percent or more, freezer per­formance may be affected. Operating the freezer with insufficient power can damage the motor. Such damage is not covered under the warranty. If you suspect your voltage is high or low, consult your power company for testing.
To prevent the freezer from being turned off accidentally, do not plug the unit in to an outlet controlled by a wall switch or pull cord.
Do not pinch, knot, or bend the power cord in any manner.
Figure 2-3. Electrical Receptacle
WARNING
WARNING
Section 2 Installation Information
2-5
Door Handle Mounting Instructions
For some installations the door handle may need to be removed. (See Figure 2-6)
To remove the door handle:
1. Remove screw cover plates by pushing in and sliding the screw cover plate off of the door handle.
2. Using a phillips head screwdriver, extract the screws securing the door handle to the door assembly.
3. Push upwards until the screw button assembly is free of the dovetail inside the handle assembly.
Door Removal
For some installations it may be necessary to remove the door to fit through the entrance of the installation site.
To remove the door, follow the steps below.
1. Make sure electrical plug is disconnected from the wall outlet.
2. Gently lay freezer on its back on a soft clean surface.
3. Lift plastic cover off upper hinge assembly. (See Figure 2-4)
4. Using a T27 tamper proof Torx bit, extract screws securing the upper hinge to the unit frame.
5. Remove the grille/kickplate by extracting the screws from each end of the grille/kickplate. Remove wire from clips on bottom of cabinet. (See Figure 2-5)
6. Reach under bottom of cabinet and disconnect wire leads of door connector from the cabinet connector.
7. Using a T27 tamper proof Torx bit, extract screws securing the lower hinge to the unit frame. Use a phillips head screwdriver to extract the remaining screw from the lower hinge assembly.
8. Lift the door assembly off of the unit frame.
Figure 2-4. Top Hinge Removal
Figure 2-5. Bottom Hinge Removal
Hinge Cover
Screws
Hinge Plate
Figure 2-6. Handle Removal
Handle
Trim
Dovetail
Block
Screw and
Button Assembly
Screw
Screw
Handle Assembly
Section 2 Installation Information
2-6
Notes
Section 3 Electronic Control
3-1
Electronic Temperature Control
The electronic temperature control is located on the freezer door. Temperature is factory preset to provide satisfactory food storage. When the freezer is first plugged in, all LED's will turn on and the control will beep three times and the temperature setting of "4" will be displayed. This setting will provide satisfactory food storage temperatures.
Setting Selection
Adjust the temperature setting by pressing the up arrow or the down arrow. Allow several hours for the temperature to stabilize between adjustments.
"0" is displayed when the freezer is turned off. To turn the freezer off, press the down arrow three times after the "1" temperature setting is displayed. OFF will turn off the compressor, the fan, the defrost system, and any alarms, but the interior lights will continue to function.
To turn the freezer on, press the down arrow three times to get the "1" setting. Continue pressing the down arrow until the desired setting appears. When the freezer is unplugged, the temperature setting will be retained.
Control Lock
To keep the temperature setting from being accidentally changed, the control may be locked. This is done by pressing "Alarm Reset" for three seconds. "L" will then appear on the display for one second. To unlock the control, press "Alarm Reset" for 3 seconds. For the first second, "U" will appear, and then the current temperature setting will appear.
Defrost Timing
After each 12 hours of accumulated compressor run time, 30 minutes of defrost will begin. During these 30 minutes, the defrost heater will run until the termination switch opens. After the thirty minutes, the compressor will run.
Manual Defrost
To manually enter the defrost mode, turn the freezer off, then press the down arrow an additional four times. A "d" will flash on the display for the thirty minutes of the defrost cycle. To exit the manual defrost before it is complete, press the down arrow four times. When the defrost mode ends, the freezer will go back to the previous temperature setting and the compressor run time will be reset.
Showroom Mode
Showroom Mode allows a person to demonstrate the freezer features without turning on the compressor and fan or going through defrost. During Showroom Mode, all buttons operate and after the temperature setting a "." will be displayed. The interior light will operate and there will be no alarms in the Showroom Mode.
To enter the Showroom Mode, press the up arrow and the down arrow at the same time while the freezer is plugged in. An "S" will appear for three (3) seconds on the display and then the temperature setting will appear. The Showroom Mode is retained if the freezer is unplugged.
To exit the Showroom Mode, press the up arrow and the down arrow at the same time while the freezer is plugged in.
Alarm LEDS
Display
Adjustment
Keys
Alarm Reset
Key
Section 3 Electronic Control
3-2
Service Diagnostic Mode
Initiate Service Mode
To enter the Service Mode, lock the keyboard then press and hold the up arrow and the down arrow for three seconds (until the display changes to "8").
When the diagnostics mode is entered, the compressor is turned off and the digit "8" is displayed for three seconds. After three seconds, the sequential information below will be displayed.
1. Blank for 0.5 seconds
2. Model ID for 1 second (See Table)
3. Blank for 0.5 seconds
4. Software Version and LED test for 3 seconds. a. Hi Temp LED illuminates during display of 1st digit of
the version number for one second, b. Door Ajar LED illuminates during display of 2nd digit of the version number for one second. c. Both LED's illuminate during display of 3rd digit of the version number for one second.
5. Blank for 0.5 seconds
6. Thermistor status ("0" for open, "C" for close or "-" for good thermistor) for three seconds.
7. 10 seconds for power check. During this time each key activates a specific load. a. UP key activates the compressor and lowercase "c" is displayed.
b. DOWN key activates defrost heater and lowercase "d" is displayed
8. MUTE key activates the light and lowercase "l" is displayed. 10 seconds after the last key press, the system will exit the diagnostic mode, automatically assuming the default temperature setting. If required, the compressor restarts after 13 minutes.
Error Modes
If the thermistor is open, the display will alternate between "E" and "9". If the thermistor is shorted, the display will alternate between "E" and "8". If a key is stuck for more than 30 seconds, the display will alternate between "E" and "7".
Thermistor Resistance Chart
Temp °C Temp °F Nominal Resistance Max. Ohms Min. Ohms Tolerance
Ohms % +/-
32° 32,654 33,604.72 31703.29 2.91
-15° 72,940 75,283.21 70,596.79 3.21
-20° -4° 97,060 100,283.44 93,836.56 3.32
-30° -22° 177,000 183,293.70 170,706.30 3.55
-40° -40° 336,000 349,139.51 322,860.49 3.91
Type (Found on Serial Plate)
Section 3 Electronic Control
3-3
Alarms
Door Ajar Alarm
When the door is left open for five (5) minutes or more, the Door Ajar LED will light up and the control will beep every five seconds. The alarm will be turned off when the door is closed or the "ALARM RESET" button is pressed. The LED light will stay on until the door is closed. If the door is not shut after five (5) minutes, the alarm will sound again. If after fifteen minutes the door is not shut, the interior light will turn off.
High Temperature Alarm
The High Temp LED will turn on and the control will beep every five (5) seconds if the temperature of the cabinet remains above 23ºF for more than one hour. The alarm will be turned off when the "ALARM RESET" button is pressed, but the High Temp LED will remain lit until the temperature is again below 23ºF.
Instructions for Programming EZ Set Controls:
Programming is determined by Model size. Your Model size is shown on the serial plate inside the freezer as “Type 14F, 17F, 21F”. After plugging in the unit, wait for the display to flash the type Number “1”.
1. For type U17F models, use this “1” and press the alarm reset key to lock it in.
2. For type U21F models, press the down key to display “0”, then press the alarm reset key to lock it in.
3. For type U14F models, press the up key to display “2”, then press the alarm reset key to lock it in.
To change the type programming procedure:
1. With unit unplugged, press and hold the up, down, and alarm reset keys while plugging in the unit.
2. The display will flash “1”.
3. Release the keys and follow the programming instructions listed above.
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