Read carefully and thoroughly all relevant sections before servicing Robomower.
It is very important to read and follow all warning and safety instructions in this
manual and in the Robomower Operating Manual.
All maintenance procedures and troubleshooting must be carried out exactly as
given in this manual.
All rights reserved. No part of this book may be reproduced or used in any form
or by any means – graphic, electronic or mechanical, including photocopying,
recording, taping or by any electronic information storage and retrieval systems
without a prior written consent of F. Robotics Acquisitions Ltd.
This book was carefully prepared. However, F. Robotics Acquisitions Ltd. will
not bear any responsibility for any errors, mistakes or misunderstandings. F. Robotics
Acquisitions Ltd. shall not bear responsibility for any damage resulting from faulty
instructions in this manual.
F. Robotics Acquisitions Ltd. reserves the right to introduce changes in the
product and/or to this manual without any prior notice.
Chapter 1- Robomower Layout & IPL’s (Illustrated Parts List)
Chapter 2 - Menu Items
Chapter 3 - Troubleshooting
Chapter 4 - Repair and Maintenance Procedures
Chapter 5 - Diagnostics
Chapter 6 – General Procedures
Chapter 7 - Service Bulletins
II
Introduction
The purpose of this Service Guide is to allow trained and certified technicians to
efficiently inspect, diagnose and repair the Robomower. If you have not completed
training, please contact your manager or supervisor to arrange training completion.
The Service Guide is divided into various sections to allow access to information in an
easy to use format. The sections in the beginning show the layout, wiring, parts and
construction of the Robomower. Mid sections show diagnostic techniques and the last
sections show repair and warranty procedures.
IMPORTANT: it is the policy of F. Robotics Acquisitions Ltd. that all agents, either
directly appointed or appointed by a distributor, should always show a duty of care to
customers. In most countries this is a legal requirement and. F. Robotics Acquisitions
Ltd. policy is to always meet these standards and to surpass them wherever possible.
All units inspected by a technician MUST, as a minimum standard, pass the General
Test prior to return to the customer.
Units which were actually repaired or had a certain part replaced, must go through
specific testing, of that system, in line with the procedures set out in this Service Guide.
The last part of each procedure has the appropriate test for that system.
In addition to testing a specific system or part, a General Test should always be
undertaken to ensure no hidden problems are missed and, most importantly, to ensure that
all safety systems are functioning.
If any doubt exists about diagnosis, repair, testing or any other technical aspect of the
Robomower, always be sure to seek further advice from a qualified source.
Finally, if you have any suggestions for improvement of this guide, either in content,
layout or additional material, please contact F. Robotics Acquisitions Ltd. through the
correct channels and this will be considered for future updates.
III
1. Robomow Layout & Spare Parts
This first section is dedicated to the layout of the Robomow, how it is
constructed, part numbers and identification of parts.
Important: Be sure to review section 1.1 (Orientation). It explains what is referred
to as “right”, “left” etc. Failure to understand this can result in a mistake or problem in
the analysis or repair of the product.
The parts below are available spare parts, which are not part of the ’05 configuration, but are
still required to support the previous RL configurations.
41CPS0007ACPS0007AWire twist lock
116CPS0013ACPS0013A Wire twist lock for bat. cable
126
110DOC0008BDOC0008B RoboRuler
86DOC0015DDOC0015C RL Operating Manual (En)
111DOC0051EDOC0051D RL Service Guide Hard Copy (En)
112DOC0053CDOC0053B RL Service Guide CD (En)
113DOC0065B---------RL Operating & Safety CD (En)
86DOC0076BDOC0076A RL1000 + Docking Manual (En)
35ESB0022BESB0022B Lamp Board
95ESB0031AESB0031A Rear Right Wire Sensor Board (old configuration)
43ESBC021CESBC021C Connectors Board
19ESBC024CESBC024B Odometer Board R
24ESBC025CESBC025B Odometer Board L
71FUS0003AFUS0003AFuse AT blade 30A 32V
72FUS0012AFUS0012AFuse AT blade 1A 32V
70FUS0015AFUS0015AFuse mini blade 5A
69FUS0021AFUS0021AFuse 5
121GEN0067AGEN0067A Fast char
1GEN0094AGEN0094A RL Yellow cover
13GEN0095AGEN0095A RL plastic base
60GEN0101AGEN0101A Odometer ma
39GEN0104AGEN0104A Wheel Cup (gray)
83GEN0116AGEN0116A Drop off fla
81GEN0117AGEN0117A Ad
99GEN0118AGEN0118A Front Wheel Click Spring ('02 configuration)
57GEN0122AGEN0122A Shafts clamp
64GEN0130AGEN0130A Contact leaf-battery
63GEN0131AGEN0131A Batter
62GEN0132AGEN0132A Batter
36GEN0133AGEN0133A Magnet for Manual Controller
34GEN0140AGEN0140A Sealing cup
45GEN0142AGEN0142A Connector's cover
46GEN0145AGEN0145A Pivot for manual controller's tray
40GEN0146AGEN0146A Main board rubber holder
97GEN0148AGEN0148A Navigator keypad
74GEN0156AGEN0156A Perimeter switch back cover
14GEN0162AGEN0162A Snap lock (straight)
16GEN0163AGEN0163A Snap lock (curved)
42GEN0171AGEN0171A Motor shading
75GEN0175AGEN0175A Stake for perimeter switch
51GEN0176AGEN0176A Dockin
18GEN0182AGEN0182A Cover-base seal ring
39GEN0201AGEN0201A Wheel Cup (black)
22GEN0202AGEN0202A Ground clearance limiter
28GEN0207AGEN0207A Front Wheel stopper
27GEN0208AGEN0208A Front Wheel stopper spring
26GEN0210AGEN0210A Charging socket rubber cover
87GEN0211AGEN0211A Charging plug rubber cover
(2006)
BAT0003ABAT0003ABattery holder for perim.switch with screws1.2.81
CPS0014A
Friendly P/N
#
Friendly P/N
(2005)
--------
Part Description
er cord - UK
er cord - US
er cord - EUR
Plastic rivet (between cover and base)
20 10A 125V (External Charger
er 115/230V (without cord
net
usting bolt
ear
Case
cover
Board seal
Exploded views
1
Appears in
No.
1.2.61
1.2.61
1.2.61
1.2.81
1.2.2
NA
NA1
1.2.121
NA
NA
NA
1.2.121
1.2.11
1.2.141
1.2.2 & 1.4.21
1.1.3 & 1.4.31
1.1.3 & 1.4.31
1.2.7 & 1.31
1.2.7 & 1.31
1.2.7 & 1.31
1.2.7 & 1.31
1.2.6
1.1.11
1.1.21
1.2.54
1.2.12
1.2.101
1.2.101
1.2.141
1.2.52
1.2.62
1.2.61
1.2.61
1.2.11
1.2.14
1.2.31
1.2.32
1.2.24
1.2.141
1.2.81
1.1.26
1.1.24
1.2.25
1.2.81
1.2.41
1.2.21
1.1.3 & 1.2.12
1.1.3 & 1.2.51
1.2.2 & 1.1.31
1.2.2 & 1.1.32
1.2.121
1.2.121
No. of
parts
27
1
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