Friedrich WY10B33A-B, WS16B30A-C, WS13B30B-C, WS14B10A-C, WY13B33A-B User Manual

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Friedrich WY10B33A-B, WS16B30A-C, WS13B30B-C, WS14B10A-C, WY13B33A-B User Manual

Service & Parts Manual

WallMaster® Thru-the-Wall

WS08B10A-C

 

WS10B10A-C

 

WS14B10A-C

 

WS10B30A-C

72

Power

WS13B30B-C WS16B30A-C WE10B33A-B WE13B33B-B WE16B33A-B WY10B33A-B WY13B33A-B

WM-Svc-Prts-07 (3-07)

 

TABLE OF CONTENTS

Warranty.....................................................................................................................................................

3

Routine Maintenance ................................................................................................................................

4

Unit Identification......................................................................................................................................

5

Performance Data .....................................................................................................................................

6

Electrical Data ...........................................................................................................................................

7

Functional Component Definitions .........................................................................................................

8

Electronic Controls ...................................................................................................................................

9

Rotary Controls .......................................................................................................................................

10

Refrigeration Sequence of Operation ...................................................................................................

11

Sealed Refrigeration Repairs ...........................................................................................................

12-13

Refrigerant Charging ..............................................................................................................................

13

General Troubleshooting..................................................................................................................

14-20

Wiring Diagrams................................................................................................................................

21-25

Parts Diagram..........................................................................................................................................

26

Parts Lists..........................................................................................................................................

27-29

2

Friedrich Air Conditioning Company

P.O. Box 1540

San Antonio, TX 78295

210.357.4400

www.friedrich.com

WALLMASTER£

THRU-THE-WALL AIR CONDITIONERS

LIMITED WARRANTY

FIRST YEAR

ANY PART: If any part supplied by FRIEDRICH fails because of a defect in workmanship or material within twelve months from date of original purchase, FRIEDRICH will repair the product at no charge, provided room air conditioner is reasonably accessible for service. Any additional labor cost for removing inaccessible units and/or charges for mileage related to travel by a Service Agency that exceeds 25 miles one way will be the responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within twelve months from the date of the original purchase.

SECOND THROUGH FIFTH YEAR

SEALED REFRIGERANT SYSTEM: If the Sealed Refrigeration System (defined for this purpose as the compressor, condenser coil, evaporator coil, reversing valve, check valve, capillary, filter drier, and all interconnecting tubing) supplied by FRIEDRICH in your Room Air Conditioner fails because of a defect in workmanship or material within sixty months from date of purchase, FRIEDRICH will pay a labor allowance and parts necessary to repair the Sealed Refrigeration System; PROVIDED FRIEDRICH will not pay the cost of diagnosis of the problem, removal, freight charges, and transportation of the air conditioner to and from the Service Agency, and the reinstallation charges associated with repair of the Sealed Refrigeration System. All such cost will be the sole responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within sixty months from the date of the original purchase.

APPLICABILITY AND LIMITATIONS: This warranty is applicable only to units retained within the Fifty States of the U.S.A., District of Columbia, and Canada. This warranty is not applicable to:

1.Air filters or fuses.

2.Products on which the model and serial numbers have been removed.

3.Products which have defects or damage which results from improper installation, wiring, electrical current characteristics, or maintenance; or caused by accident, misuse or abuse, fire, flood, alterations and/or misapplication of the product and/or units installed in a corrosive atmosphere, default or delay in performance caused by war, government restrictions or restraints, strikes, material shortages beyond the control of FRIEDRICH, or acts of God.

OBTAINING WARRANTY PERFORMANCE: Service will be provided by the FRIEDRICH Authorized Dealer or Service Organization in your area. They are listed in the Yellow Pages. If assistance is required in obtaining warranty performance, write to: Room Air Conditioner Service Manager, Friedrich Air Conditioning Co., P.O. Box 1540, San Antonio, TX 78295-1540.

LIMITATIONS: THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES. Anything in the warranty notwithstanding, ANY IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE AND/OR MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY. MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY.

NOTE: Some states do not allow limitations on how long an implied warranty lasts, or do not allow the limitation or exclusion of consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you.

OTHER: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

PROOF OF PURCHASE: Owner must provide proof of purchase in order to receive any warranty related services.

All service calls for explaining the operation of this product will be the sole responsibility of the consumer.

All warranty service must be provided by an Authorized FRIEDRICH Service Agency, unless authorized by FRIEDRICH prior to repairs being made.

(10-04)

3

ROUTINE MAINTENANCE

NOTE: Units are to be inspected and serviced by qualified service personnel only.

Routine maintenance is required annually or semi-annually, depending upon annual usage.

1.Clean the unit air intake filter at least every 250 to 300 fan hours of operation or when the unit’s indicator light is on if so equipped. Clean the filters with a mild detergent in warm water and allow to dry thoroughly before reinstalling.

2.The indoor coil (evaporator coil), the outdoor coil (condenser coil) and base pan should be inspected periodically (yearly or bi-yearly) and cleaned of all debris (lint, dirt, leaves, paper, etc.). Clean the coils and base pan with a soft brush and compressed air or vacuum. If using a pressure washer, be careful not to bend the aluminium fin pack. Use a sweeping up and down motion in the direction of the vertical aluminum fin pack when pressure cleaning coils. Cover all electrical components to protect them from water or spray. Allow the unit to dry thoroughly before reinstalling it in the sleeve.

NOTE: Do not use a caustic coil cleaning agent on coils or base pan. Use a biodegradable cleaning agent and degreaser.

Inspect the indoor blower housing, evaporator blade, condenser fan blade, and condenser shroud periodically (yearly or bi-yearly) and clean of all debris (lint, dirt, mold, fungus, etc.) Clean the blower housing area and blower wheel with an antibacterial / antifungal cleaner. Use a biodegradable cleaning agent and degreaser on condenser fan and condenser shroud. Use warm or cold water when rinsing these items. Allow all items to dry thoroughly before reinstalling them.

3.Periodically (at least yearly or bi-yearly): inspect all control components, both electrical and mechanical, as well as the power supply. Use proper testing instruments (voltmeter, ohmmeter, ammeter, wattmeter, etc.) to perform electrical tests. Use an air conditioning or refrigeration thermometer to check room, outdoor and coil operating temperatures. Use a sling psychrometer to measure wet bulb temperatures indoors and outdoors.

4.Inspect the surrounding area (inside and outside) to ensure that the units’ clearances have not been compromised or altered.

5.Inspect the sleeve and drain system periodically (at least yearly or bi-yearly) and clean of all obstructions and debris. Clean both areas with an antibacterial and antifungal cleaner. Rinse both items thoroughly with water and ensure that the drain outlets are operating correctly. Check the sealant around the sleeve and reseal areas as needed.

6.Clean the front cover when needed. Use a mild detergent. Wash and rinse with warm water. Allow it to dry thoroughly before reinstalling it in the chassis.

4

FRIEDRICH ROOM MODEL NUMBER CODE

W S 08 B 1 0 B

1st DIGIT - FUNCTION

W = Thru-The-Wall, WallMaster Series

2nd DIGIT - TYPE

S = Straight Cool

E = Electric Heat

Y = Heat Pump

3rd & 4th DIGITS - APPROXIMATE BTU/HR (Cooling)

Heating BTU/HR capacity listed in Specifications/Performance Data Section

5th DIGIT - ALPHABETICAL MODIFIER

6th DIGIT - VOLTAGE

1 = 115 Volts

3 = 230-208 Volts

7th DIGIT

0 = Straight Cool & Heat Pump Models ELECTRIC HEAT MODELS

3 = 3 KW Heat Strip, Nominal

8th DIGIT

Major Change

RAC SERIAL NUMBER IDENTIFICATION GUIDE

Serial Number

 

L

C

G

R

00001

Decade Manufactured

 

 

 

 

 

L=0

C=3

F=6

J=9

 

 

 

Production Run Number

A=1

D=4

G=7

 

 

 

 

 

B=2

E=5

H=8

 

 

 

 

 

 

 

 

 

 

 

Year Manufactured

 

 

 

 

Product Line

A=1

D=4

G=7

K=0

 

 

 

R = RAC

B=2

E=5

H=8

 

 

 

 

P = PTAC

C=3

F=6

J=9

 

 

 

 

E = EAC

Month Manufactured

 

 

 

 

V = VPAK

A=Jan

D=Apr

G=Jul

K=Oct

 

 

 

H = Split

B=Feb

E=May

H=Aug

L=Nov

 

 

 

 

C=Mar

F=Jun

J=Sept

M=Dec

 

 

 

 

 

 

 

 

 

 

 

 

5

6

humidity relative 40% & temp air outside F, degree 95 with humidity, relative 50% & .temp air room F, degrees 80 Conditions: Rating * over-Change .satisfactory be will performance heating the unit, the of rating capacity heating resistance the exceed not does loss heat the as long As .heated be to space the of loss heat the Calculate drain optional an desired, is disposal condensate If .35°F approximately of temperature ambient outside preset a at automatic is indicated models on operation resistance to operation pump heat from starts, heat electric the and stops compressor the defrost, During .temperature) coil (outdoor 43°F at terminated and temperature) coil (outdoor 20°F at Initiated CONTROL: DEFROST .available is kit BTU/h, 11000/9100 ratings: following the achieve will unit the mode, heat electric During .mode heat electric in remains unit the 43°F, Below .comfort indoor maintain to fan the with operates then .disposal condensate defrost for pan base outdoor in 50°F approximately at opens automatically Drain DRAIN: DEFROST .watts 3550/2950 and amps, 7.0/14.16

 

EVAPORATOR AIR

EVAPORATOR

 

 

 

 

 

 

OPERATING

 

 

 

 

 

 

BREAKER

 

TEMP. DEG. F

TEMP. DEG. F

 

 

 

 

 

 

PRESSURES

ELECTRICAL RATINGS

R-22 REF.

 

 

FUSE

 

 

 

 

 

CONDENSER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discharge

Temp.

 

 

TEMP.

Discharge

Suction

Liquid

Super

Sub-

 

 

Amps

Amps

Locked

Charge in

Evap

Motor

60 Hertz

 

Air

Drop F.

E(in)

E (out)

DEG. F

Temp

Temp

Temp

Heat

Cooling

Suction

Discharge

Cool

Heat

Rotor Amps

OZ.

CFM

RPM

Amps

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WS08B10A

55

25

55

55

127

165

61

102

18

25

87

281

7.1

 

36.2

20.5

257

1100

15

WS10B10A

52

28

53

51

128

176

68

105

16

24

79

293

9.0

 

45.0

22.0

248

1100

15

WS14B10A

52

28

52

52

128

179

63

99

14

28

82

297

12.4

 

58.0

44.9

293

1300

15

WS10B30A

55

25

53

57

131

179

68

106

16

23

77

289

4.6

 

26.0

22.5

235

1100

15

WS13B30B

51

29

52

50

128

174

57

100

13

30

78

295

6.5

 

27.4

35.2

281

1300

15

WS16B30A

52

28

51

53

121

154

54

99

18

32

74

315

7.7

 

35.0

47.6

292

1421

15

WE10B33A

53

27

54

52

126

180

82

99

16

31

82

289

4.6

15.2

45.0

38.0

225

1074

20

WE13B33B

52

29

52

51

127

180

64

103

13

29

80

295

6.5

15.7

27.4

35.0

274

1318

20

WE16B33A

52

28

51

53

121

174

57

100

18

30

74

315

6.5

16.1

35.0

35.2

281

1305

20

WY10B33A

53

27

54

52

126

180

66

99

16

31

82

225

4.6

4 / 15.2

26.0

38.0

225

1074

20

WY13B33A

52

29

52

51

127

180

64

103

16

29

80

300

6.5

5.6 / 15.7

27.4

35.0

260

1200

20

 

 

 

 

 

 

 

 

Energy

 

 

 

 

Cooling

Heating

 

 

 

 

 

Efficiency

Moisture

Room

 

 

Capacity

Capacity

 

Cooling

Cooling

Heating

Heating

Ratio

Removal

Side Air

Net Weight

Model #

BTU/h

BTU/h

Volts Rated

Amps

Watts

Amps

Watts

EER

Pints/Hr.

Circulation

Lbs.

 

 

 

 

 

 

 

 

 

 

 

 

WS08B10A

8000

115

6.8

762

10.5

1.3

245

93

WS10B10A

10000

115

8.7

954

10.5

2.4

245

103

WS14B10A

13500

115

12.0

1415

9.5

3.3

295

112

WS10B30A

10000/10000

230/208

4.6/5.0

1005/996

10.0/10.0

2.1

260

101

WS13B30B

12500/12000

230/208

6.3/6.7

1404/1379

8.9/8.7

3.3

280

109

WS16B30A

15800/15000

230/208

7.8/8.5

1756/1705

9.0/8.8

4.2

290

119

WE10B33A

10000/10000

11000/9100

230/208

4.6/5.0

1005/996

16.0/14.7

3550/2950

10.0/10.0

2.1

260

103

WE13B33B

12500/12000

11000/9100

230/208

6.3/6.7

1404/1379

16.0/14.7

3550/2950

8.9/8.7

3.3

280

111

WE16B33A

15800/15000

11000/9100

230/208

7.8/8.5

1756/1705

16.0/14.7

3550/2950

9.0/8.8

4.2

290

121

WY10B33A

10100/9800

8100/7800

230/208

4.6/4.8

1013/976

3.9/4.0

857/821

10.0/10.0

2.5

230

107

WY13B33A

12500/12100

10400/10000

230/208

6.4/6.8

1389/1352

5.4/5.7

1182/1136

9.0/9.0

3.2

280

116

Installation Information

 

Circuit Rating

Plug Face

Wall

 

Breaker

Outlet

Model Numbers

or T-D Fuse

(NEMA#)

Appearance

 

 

 

 

 

 

 

 

 

 

 

 

WS08B10A, WS10B10A,

125V - 15A

5 - 15P

 

 

 

 

 

 

 

 

 

WS14B10A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WS10B30A, WS13B30A,

250V - 15A

6 - 15P

 

 

 

 

 

 

 

 

 

WS16B30A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WE10, WE13, WE16

250V - 20A

6 - 20P

 

 

 

 

 

 

 

 

 

WY10, WY13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sleeve Dimensions

 

 

 

 

Depth

Minimum

Minimum

Thru-the-wall

 

 

 

 

with

Extension

Extension

Finished Hole

Model

Height

Width

Depth

Front

Into Room

Outside

Height

Width

 

 

 

 

 

 

 

 

 

WSC Sleeve

16 3/4"

27"

16 3/4"

23"

7 1/2"

9/16"

17 1/4"

27 1/4"

Chassis

15 3/4"

26 1/2"

21"

DATA PERFORMANCE

ELECTRICAL DATA

Wire Size

Use ONLY wiring size recommended for

 

single outlet branch circuit.

Fuse/Circuit

Use ONLY type and size fuse or HACR

Breaker

circuit breaker indicated on unit’s rating

 

plate. Proper current protection to the unit

 

is the responsibility of the owner.

Grounding

Unit MUST be grounded from branch

 

circuit through service cord to unit, or

 

through separate ground wire provided on

 

permanently connected units. Be sure that

 

branch circuit or general purpose outlet is

 

grounded.

Receptacle

The field supplied outlet must match plug on

 

service cord and be within reach of service

 

cord. Do NOT alter the service cord or plug.

 

Do NOT use an extension cord. Refer to

 

the table above for proper receptacle and

 

fuse type.

ELECTRIC SHOCK HAZARD.

Turn off electric power before service or installation.

All electrical connections and wiring MUST be installed by a qualified electrician and conform to the National Electrical Code and all local codes which have jurisdiction.

Failure to do so can result in property damage, personal injury and/or death.

The consumer - through the AHAM Room Air Conditioner Certification Program - can be certain that the AHAM Certification Seal accurately states the unit’s cooling and heating capacity rating, the amperes and the energy efficiency ratio.

7

FUNCTIONAL COMPONENTS

A. Mechanical components

Bellows condensate valve

Temperature-sensitive valve that opens up to drain off condensate water when the outside temperature falls below 40°F and closes when the outside temperature reaches 58°F.

Plenum assembly

Diffuser with directional louvers used to direct the conditioned airflow.

Blower wheel

Attaches to the indoor side of the fan motor shaft and is used for distributing unconditioned, room side air though the heat exchanger and delivering conditioned air into the room.

Slinger fan blade

Attaches to the outdoor side of the fan motor shaft and is used to move outside air through the condenser coil, while slinging condensate water out of the base pan and onto the condenser coil, thus lowering the temperature and pressures within the coil.

B. Electrical components

Thermostat

Used to maintain the specified room side comfort level

System switch

Used to regulate the operation of the fan motor, the compressor or to turn the unit off. For troubleshooting, refer to the wiring diagrams and schematics in the back of this service manual.

Capacitor

Reduces line current and steadies the voltage supply, while greatly improving the torque characteristics of the fan motor and compressor motor.

MoneySaver® switch

When engaged, it sends the power supply to the fan motor through the thermostat, which allows for a cycle-fan operation.

Fan Motor

Dual-shafted fan motor operates the indoor blower wheel and the condenser fan blade simultaneously.

Solenoid

Used to energize the reversing valve on all heat pump units.

Heating element

Electric resistance heater, available in 3.3, 4.0 or 5.2 kW on select TwinTemp® models.

Heat anticipator

Used to provide better thermostat and room air temperature control.

C. Hermetic components

Compressor

Motorized device used to compress refrigerant through the sealed system.

Reversing valve

A four-way switching device used on all heat pump models to change the flow of refrigerant to permit heating or cooling.

Check valve

A pressure-operated device used to direct the flow of refrigerant to the proper capillary tube, during either the heating or cooling cycle.

Capillary tube

A cylindrical meter device used to evenly distribute the flow of refrigerant to the heat exchangers (coils.)

8

SYSTEM CONTROL PANEL

(“WS” Models)

Figure 6: System Control Panel

72

 

 

 

 

Cool

 

Fan

Mode

Money Saver®

 

Speed

 

 

 

 

Fan Only

 

 

 

Clock

 

Timer

Set

Start Time

 

On/Off

Hour

Stop Time

 

 

 

Temp/Hour

TESTING THE ELECTRONIC CONTROL

CHECKING ROOM TEMPERATURE

1.Check the room temperature at the electronic control pad by pressing at the same time the “FAN SPEED” button and the temperature “UP” button on XQ & WS models.

2.The indoor temperature will display for 10 seconds. Indoor temperature can be viewed in all modes, including the TEST mode. The display can be changed back to SET temperature by pressing any key, except the ON/OFF button, or after 10seconds has elapsed.

ACTIVATING TEST MODE

Activate test mode by pressing at the same time the “MODE” button and the temperature “DOWN” button on XQ & WS models. LEDs for Hour, Start, and Stop will blink 1bps while Test Mode is active.

Test Mode has duration of 90 minutes. Test Mode can be activated under any conditions, including Off. Test Mode is cancelled by pressing the On/Off button, unplugging the unit, or when the 90 minutes is timed out. All settings revert to the factory default settings of Cool, 75 degrees F, Timer and Set Hour features are nonfunctional.

Test Mode overrides the three-minute lockout, all delays for compressor and fan motor start / speed change, and no delay when switching modes.

Test Mode default settings are ON, Money Saver, 60 degrees F, and High fan speed.

Activating Error Code Mode (Submode of Test Mode) Unit must be in Test Mode to enter Error Code Mode

1.Activate Error Code Mode by pressing the “TIMER ON/OFF” button on XQ & WS models. LED for the “TIMER ON/OFF” will flash 1bps while Error Code Mode is active. Pressing the “TEMP/HR + ” button will display 00. Consecutive presses will scroll through all error codes logged. Press the “TEMP/HR - button to see the reverse order of all error codes logged. When the end of logged error codes is reached the temperature set point will appear.

IMPORTANT

Error Codes are cleared from the log by exiting from Error Code Mode. To exit on XQ & WS models, press Timer On/ Off button. Or unplug unit to exit Error Code Mode. Plug unit in after 5 seconds to resume normal operation of unit.

ERROR CODE LISTINGS

E1 SHORT CYCLE SITUATION: Defined as compressor powered on before the three minute time delay ten times in one hour. Investigate and correct short cycling problem.

E2 KEYBOARD STUCK ERROR: If key button(s) are pressed continuously for twenty seconds or more. If MODE key is stuck, unit will default to cool. Exit Error Code Mode to see if error “E2” is no longer displayed and unit is functioning. Replace board if “E2” still displays after exiting Error Code Mode.

E3 FROST PROBE OPEN: Normal operation is allowed. Ohm frost probe. Replace probe if ohm value not read. If ohm value present replace board.

E4 FROST PROBE SHORT: Normal operation allowed. Replace probe.

E5 INDOOR PROBE OPEN: Control assumes indoor ambient temperature is 90 degree F and unit will operate. Ohm indoor probe. Replace probe if ohm value not read.

E6 INDOOR PROBE SHORT: Control assumes ambient temperature is 90 degree F and unit will operate. Replace probe.

NOTE: All Error Code displays for Frost & Indoor Probe will allow unit to operate. Unit may or will ice up if faulty components not replaced.

9

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