Friedrich WY10B33A-B, WS16B30A-C, WS13B30B-C, WS14B10A-C, WY13B33A-B User Manual

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Service & P arts Manual
WallMaster® Thru-the-Wall
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72
Cool
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Money Saver
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ly
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Clock
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Start Time
r
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/ n O
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Stop Time
WM-Svc-Prts-07 (3-07)
WS08B10A-C WS10B10A-C WS14B10A-C WS10B30A-C WS13B30B-C WS16B30A-C WE10B33A-B WE13B33B-B WE16B33A-B WY10B33A-B WY13B33A-B
TABLE OF CONTENTS
Warranty .....................................................................................................................................................3
Routine Maintenance ................................................................................................................................4
Unit Identifi cation ......................................................................................................................................5
Performance Data .....................................................................................................................................6
Electrical Data ...........................................................................................................................................7
Functional Component Defi nitions .........................................................................................................8
Electronic Controls ...................................................................................................................................9
Rotary Controls .......................................................................................................................................10
Refrigeration Sequence of Operation ...................................................................................................11
Sealed Refrigeration Repairs ........................................................................................................... 12-13
Refrigerant Charging ..............................................................................................................................13
General Troubleshooting .................................................................................................................. 14-20
Wiring Diagrams ................................................................................................................................ 21-25
Parts Diagram ..........................................................................................................................................26
Parts Lists .......................................................................................................................................... 27-29
2
Friedrich Air Conditioning Company
£
P.O. Box 1540
San Antonio, TX 78295
210.357.4400
www.friedrich.com
WALLMASTER
THRU-THE-WALL AIR CONDITIONERS
LIMITED WARRANTY
FIRST YEAR
ANY PART: If any part supplied by FRIEDRICH fails because of a defect in workmanship or material within twelve months from
date of original purchase, FRIEDRICH will repair the product at no charge, provided room air conditioner is reasonably accessible for service. Any additional labor cost for removing inaccessible units and/or charges for mileage related to travel by a Service Agency that exceeds 25 miles one way will be the responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within twelve months from the date of the original purchase.
SECOND THROUGH FIFTH YEAR
SEALED REFRIGERANT SYSTEM: If the Sealed Refrigeration System (defined for this purpose as the compressor, condenser
coil, evaporator coil, reversing valve, check valve, capillary, filter drier, and all interconnecting tubing) supplied by FRIEDRICH in your Room Air Conditioner fails because of a defect in workmanship or material within sixty months from date of purchase, FRIEDRICH will pay a labor allowance and parts necessary to repair the Sealed Refrigeration System; PROVIDED FRIEDRICH will not pay the cost of diagnosis of the problem, removal, freight charges, and transportation of the air conditioner to and from the Service Agency, and the reinstallation charges associated with repair of the Sealed Refrigeration System. All such cost will be the sole responsibility of the owner. This remedy is expressly agreed to be the exclusive remedy within sixty months from the date of the original purchase.
APPLICABILITY AND LIMITATIONS: This warranty is applicable only to units retained within the Fifty States of the U.S.A., District of Columbia, and Canada. This warranty is not applicable to:
1. Air filters or fuses.
2. Products on which the model and serial numbers have been removed.
3. Products which have defects or damage which results from improper installation, wiring, electrical current
OBTAINING WARRANTY PERFORMANCE: Service will be provided by the FRIEDRICH Authorized Dealer or Service Organization in your area. They are listed in the Yellow Pages. If assistance is required in obtaining warranty performance, write
to: Room Air Conditioner Service Manager, Friedrich Air Conditioning Co., P.O. Box 1540, San Antonio, TX 78295-1540.
LIMITATIONS: THIS WARRANTY IS GIVEN IN LIEU OF ALL OTHER WARRANTIES. Anything in the warranty notwithstanding, ANY IMPLIED WARRANTIES OF FITNESS FOR PARTICULAR PURPOSE AND/OR MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THIS EXPRESS WARRANTY. MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGE FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY.
NOTE: Some states do not allow limitations on how long an implied warranty lasts, or do not allow the limitation or exclusion of
consequential or incidental damages, so the foregoing exclusions and limitations may not apply to you.
OTHER: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
PROOF OF PURCHASE: Owner must provide proof of purchase in order to receive any warranty related services.
All service calls for explaining the operation of this product will be the sole responsibility of the consumer.
All warranty service must be provided by an Authorized FRIEDRICH Service Agency, unless authorized by FRIEDRICH prior to repairs being made.
characteristics, or maintenance; or caused by accident, misuse or abuse, fire, flood, alterations and/or misapplication of the product and/or units installed in a corrosive atmosphere, default or delay in performance caused by war, government restrictions or restraints, strikes, material shortages beyond the control of FRIEDRICH, or acts of God.
(10-04)
3
ROUTINE MAINTENANCE
NOTE: Un its are to be inspected and serviced by qualifi ed service personnel only.
Routine maintenance is required annually or semi-annually, depending upon annual usage.
1. Clean the unit air intake fi lter at least every 250 to 300 fan hours of operation or when the unit’s indicator light is on if so equipped. Clean the fi lters with a mild detergent in warm water and allow to dry thoroughly before reinstalling.
2. The indoor coil ( evaporator coil), the outdoor coil (condenser coil) and base pan should be inspected periodically (yearly or bi-yearly) and cleaned of all debris (lint, dirt, leaves, paper, etc. ). Clean the coils and base pan with a soft brush and compressed air or vacuum. If using a pressure washer, be careful not to bend the aluminium fi n pack. Use a sweeping up and down motion in the direction of the vertical aluminum fi n pack when pressure cleaning coils. Cover all electrical components to protect them from water or spray. Allow the unit to dry thoroughly before reinstalling it in the sleeve.
NOTE: Do not use a caustic coil cleaning agent on coils or base pan. Use a biodegradable cleaning agent and degreaser.
Inspect the indoor blower housing, evaporator blade, condenser fan blade, and condenser shroud periodically (yearly or
bi-yearly) and clean of all debris (lint, dirt, mold, fungus, etc.) Clean the blower housing area and blower wheel with an antibacterial / antifungal cleaner. Use a biodegradable cleaning agent and degreaser on condenser fan and condenser shroud. Use warm or cold water when rinsing these items. Allow all items to dry thoroughly before reinstalling them.
3. Periodically (at least yearly or bi-yearly): inspect all control components, both electrical and mechanical, as well as the power supply. Use proper testing instruments (voltmeter, ohmmeter, ammeter, wattmeter, etc.) to perform electr ical tests. Use an air conditioning or refrigeration ther mometer to chec k room, outdoo r and coil operating temperatures. Use a sling psychrometer to measure wet bulb temperatures indoors and outdoors.
4. Inspect the surrounding area (inside and outside) to ensure that the units’ clearances have not been compromised or altered.
5. Inspect the sleeve and drain system periodically (at least yearly or bi-yearly) and clean of all obstructions and debris. Clean both areas with an antibacterial and antifungal cleaner . Rinse both items thoroughly with water and ensure that the drain outlets are operating correctly. Check the sealant around the sleeve and reseal areas as needed.
6. Clean the front cover when needed. Use a mild detergent. Wash and rinse with warm water. Allow it to dry thoroughly before reinstalling it in the chassis.
4
FRIEDRICH ROOM MODEL NUMBER CODE
W S 08 B 1 0 B
1st DIGIT - FUNCTION
W = Thru-The-Wall, WallMaster Series
2nd DIGIT - TYPE
S = Straight Cool E = Electric Heat Y = Heat Pump
3rd & 4th DIGITS - APPROXIMATE BTU/HR (Cooling)
Heating BTU/HR capacity listed in Specifi cations/Performance Data Section
5th DIGIT - ALPHABETICAL MODIFIER
6th DIGIT - VOLTAGE
1 = 115 Volts 3 = 230-208 Volts
7th DIGIT
0 = Straight Cool & Heat Pump Models
ELECTRIC HEAT MODELS
3 = 3 KW Heat Strip, Nominal
8th DIGIT
Major Change
RAC SERIAL NUMBER IDENTIFICATION GUIDE
Serial Number Decade Manufactured
L=0 C=3 F=6 J=9 A=1 D=4 G=7 B=2 E=5 H=8
Year Manufactured
A=1 D=4 G=7 K=0 B=2 E=5 H=8 C=3 F=6 J=9
Month Manufactured
A=Jan D=Apr G=Jul K=Oct B=Feb E=May H=Aug L=Nov C=Mar F=Jun J=Sept M=Dec
L C G R 00001
Production Run Number
Product Line
R = RAC P = PTAC E = EAC V = VPAK H = Split
5
PERFORMANCE DATA
FUSE
BREAKER
OPERATING
PRESSURES ELECTRICAL RATINGS R-22 REF.
Amps
60 Hertz
RPM
Motor
CFM
Evap
OZ.
Charge in
Locked
Rotor Amps
Heat
Amps
Cool
Amps
Sub-
Cooling
Heat
Super
Lbs.
Net Weight
Room
Side Air
Circulation
Removal
Moisture
Pints/Hr.
EER
Ratio
Energy
Efficiency
Watts
Heating
Amps
Heating
Finished Hole
Thru-the-wall
Height Width
Outside
Minimum
Extension
Minimum
Extension
Into Room
with
Front
Depth
16 3/4" 27" 16 3/4" 23" 7 1/2" 9/16" 17 1/4" 27 1/4"
Model Height Width Depth
Sleeve Dimensions
WSC Sleeve
15 3/4" 26 1/2" 21"
Chassis
Temp
Liquid
Temp
Suction
Temp
Discharge
TEMP.
DEG. F
CONDENSER
TEMP. DEG. F
EVAPORATOR
Temp .
Drop F. E(in) E (out) Suction Discharge
TEMP. DEG. F
EVAPORATOR AIR
* Rating Conditions: 80 degrees F, room air temp. & 50% relative humidity, with 95 degree F, outside air temp & 40% relative humidity
Calculate the heat loss of the space to be heated. As long as the heat loss does not exceed the resistance heating capacity rating of the unit, the heating performance will be satisfactory. Change-over from heat pump operation to resistance operation on models indicated is automatic at a preset outside ambient temperature of approximately 35°F. If condensate disposal is desired, an optional drain kit is available. DEFROST CONTROL: Initiated at 20°F (outdoor coil temperature) and terminated at 43°F (outdoor coil temperature). During defrost, the compressor stops and the electric heat starts, then operates with the fan to maintain indoor comfort. Below 43°F, the unit remains in electric heat mode. During electric heat mode, the unit will achieve the following ratings: 11000/9100 BTU/h,
16.0/14.7 amps, and 3550/2950 watts. DEFROST DRAIN: Drain automatically opens at approximately 50°F in outdoor base pan for defrost condensate disposal.
Air
Discharge
WS08B10A 55 25 55 55 127 165 61 102 18 25 87 281 7.1 36.2 20.5 257 1100 15
WS10B10A 52 28 53 51 128 176 68 105 16 24 79 293 9.0 45.0 22.0 248 1100 15
WS14B10A 52 28 52 52 128 179 63 99 14 28 82 297 12.4 58.0 44.9 293 1300 15
WS10B30A 55 25 53 57 131 179 68 106 16 23 77 289 4.6 26.0 22.5 235 1100 15
WS13B30B 51 29 52 50 128 174 57 100 13 30 78 295 6.5 27.4 35.2 281 1300 15
WS16B30A 52 28 51 53 121 154 54 99 18 32 74 315 7.7 35.0 47.6 292 1421 15
WE10B33A 53 27 54 52 126 180 82 99 16 31 82 289 4.6 15.2 45.0 38.0 225 1074 20
WE13B33B 52 29 52 51 127 180 64 103 13 29 80 295 6.5 15.7 27.4 35.0 274 1318 20
WE16B33A 52 28 51 5 3 121 174 57 10 0 18 30 74 315 6.5 16.1 35.0 3 5.2 281 1305 20
WY10B33A 53 27 54 52 126 180 66 99 16 31 82 225 4.6 4 / 15.2 26.0 38.0 225 1074 20
WY13B33A 52 29 52 51 127 180 64 103 16 29 80 300 6.5 5.6 / 15.7 27.4 35.0 260 1200 20
Watts
Cooling
Wall
Outlet
Circuit Rating
Plug Face
Breaker
Appearance
(NEMA#)
125V - 15A 5 - 15P
250V - 15A 6 - 15P
or T-D Fuse
Model Numbers
WS08B10A, WS10B10A,
WS14B10A
250V - 20A 6 - 20P
WS10B30A, WS13B30A,
WS16B30A
WE10, WE13, WE16
WY10, WY13
Amps
Cooling
BTU/h Volts Rated
Heating
Capacity
BTU/h
Cooling
Capacity
Model #
WS08B10A 8000 115 6.8 762 10.5 1.3 245 93
WS10B10A 10000 115 8.7 954 10.5 2.4 245 103
WS14B10A 13500 115 12.0 1415 9.5 3.3 295 112
WS10B30A 10000/10000 230/208 4.6/5.0 1005/996 10.0/10.0 2.1 260 101
WS13B30B 12500/12000 230/208 6.3/6.7 1404/1379 8.9/8.7 3.3 280 109
WS16B30A 15800/15000 230/208 7.8/8.5 1756/1705 9.0/8.8 4.2 290 119
WE10B33A 10000/10000 11000/9100 230/208 4.6/5.0 1005/996 16.0/14.7 3550/2950 10.0/10.0 2.1 260 103
WE13B33B 12500/12000 11000/9100 230/208 6.3/6.7 1404/1379 16.0/14.7 3550/2950 8.9/8.7 3.3 280 111
WE16B33A 15800/15000 11000/9100 230/208 7.8/8.5 1756/1705 16.0/14.7 3550/2950 9.0/8.8 4.2 290 121
WY10B33A 10100/9800 8100/7800 230/208 4.6/4.8 1013/976 3.9/4.0 857/821 10.0/10.0 2.5 230 107
WY13B33A 12500/12100 10400/10000 230/208 6.4/6.8 1389/1352 5.4/5.7 1182/1136 9.0/9.0 3.2 280 116
Installation Information
6
ELECTRICAL DATA
Wire Size Use ONLY wiring size recommended for
single outlet branch circuit. Fuse/Circuit Use ONLY type and size fuse or HACR Breaker circuit breaker indicated on unit’s rating
plate. Proper current protection to the unit
is the responsibility of the owner. Grounding Unit MUST be grounded from branch
circuit through service cord to unit, or
through separate ground wire provided on
permanently connected units. Be sure that
branch circuit or general purpose outlet is
grounded. Receptacle The fi eld supplied outlet must match plug on
service cord and be within reach of service
cord. Do NOT alter the service cord or plug.
Do NOT use an extension cord. Refer to
the table above for proper receptacle and
fuse type.
ELECTRIC SHOCK HAZARD.
T urn off electric power before service or installation. All electrical connections and wiring MUST be
installed by a qualifi ed electrician and conform to the National Electrical Co de and all local codes which have jurisdiction.
Failure to do so can result in property damage, personal injury and/or death.
The consumer - through the AHAM Room Air Conditioner Certifi cation Program - can be certain that the AHAM Certifi cation Seal accurately states the unit’s cooling and heating capacity rating, the amperes and the energy effi ciency ratio.
7
FUNCTIONAL COMPONENTS
A. Me c h anica l c o m p onents
Bellows condensate valve T emperature-sensitive valve that opens up to drain off condensate water when the outside temperature falls below 40°F and closes when the outside temperature reaches 58°F.
Plenum assembly Diffuser with directional louvers used to direct the conditioned airfl ow.
Blower wheel Attaches to the indoor side of the fan motor shaft and is used for distributing unconditioned, room side air though the heat exchanger and delivering conditioned air into the room.
Slinger fan blade Attaches to the outdoor side of the fan motor shaft and is used to move outside air through the condenser coil, while slinging condensate water out of the base pan and onto the condenser coil, thus lowering the temperature and pressures within the coil.
B. Electrical components
Thermostat Used to maintain the specifi ed room side comfort level
System switch Used to regulate the operation of the fan motor, the compressor or to turn the unit off. For troubleshooting, refer to the wiring diagrams and schematics in the back of this service manual.
Capacitor Reduces line current and steadies the voltage supply, while greatly improving the torque characteristics of the fan motor and compressor motor.
MoneySaver® switch When engaged, it sends the power supply to the fan motor through the thermostat, which allows for a cycle-fan operation.
Fan Motor Dual-shafted fan motor operates the indoor blower wheel and the condenser fan blade simultaneously.
Solenoid Used to energize the reversing valve on all heat pump units.
Heating elem en t Electric resistance heater, available in 3.3, 4.0 or 5.2 kW on select T winT emp® models.
Heat anticip at or Used to provide better thermostat and room air temperature control.
C. Hermetic components
Compressor Motorized device used to compress refrigerant through the sealed system.
Reversing valve A four-way switching device used on all heat pump models to change the fl ow of refrigerant to permit heating or cooling.
Check valve A pressure-operated device used to direct the fl ow of refrigerant to the proper capillary tube, during either the heating or cooli ng c ycle.
Capillary tube A cylindrical meter device used to evenly distribute the fl ow of refrigerant to the heat exchangers (coils.)
8
SYSTEM CONTROL PANEL
(“WS” Models)
Figure 6: System Control Panel
PM
Speed
Timer
On/Off
72
Fan
Mode
Hour
Set
Cool
MoneySaver
Fan Only
Clock
Start Time
Stop Time
Power
®
Tem p/H our
TESTING THE ELECTRONIC CONTROL
CHECKING ROOM TEMPERATURE
1. Check the room temperature at the electronic control
pad by pressing at the same time the “FAN SPEED” button and the temperature “UP” button on XQ & WS models.
2. The indoor temperature will display for 10 seconds.
Indoor temperature can be viewed in all modes, including the TEST mode. The display can be changed back to SET temperature by pressing any key, except the ON/OFF button, or after 10seconds has elapsed.
ACTIVATING TEST MODE
Activate test mode by pressing at the same time the “MODE ” button and the temperature “DOWN” button on XQ & WS models. LEDs for Hour , Start, and Stop will blink 1bps while Test Mode is active.
Test Mode has duration of 90 minutes. Test Mode can be activated under any conditions, including O ff. Test Mode is cancelled by pressing the On/Off button, unplugging the unit, or when the 90 minutes is timed out. All settings revert to the factory default settings of Cool, 75 degrees F, Timer and Set Hour features are nonfunctional.
Activating Err or C ode Mode ( Submode of Test Mode) Unit must be in T est Mode to enter Error Code Mode
1. Activate Error Code Mode by pressing the “TIMER
ON/OFF” button on XQ & WS model s. LED for the “TIMER ON/OFF” will ash 1bps while Error Code
Mode is active. Pressing the “TEMP/HR + ” button will display 00. Consecutive presses will scroll through all error codes logged. Press the “TEMP/HR - ” button to see the reverse order of all error codes logged. When the end of logged error codes is reached the temperature set point will appear .
IMPORTANT
Error Codes are cleared from the lo g by exiting from Error Code Mode. To exit on X Q & WS models, press Timer On/ Off but ton. Or unplug unit to exit Error Code Mo de. Plug unit in after 5 seconds to resume normal operation of unit.
ERROR CODE LISTINGS E1 SHORT CYCLE SITUATION: De ned as
compressor powered on before the three minute time delay ten times in one hour. In vestigate and correct short cycling problem.
E2 KEYBOARD STUCK ERROR: If key button(s)
are pressed continuously for twent y seconds or more. If MODE key is stuck, unit will default to cool. Exit Error Code M ode to see if error “ E2 ” is no longer displayed and unit is functioning. Replace board if “E2 ” still displays after exiting Error Code Mode.
E3 FROST PROBE OPEN: Normal operation is
allowed. Ohm frost probe. Replace probe if ohm value not read. If ohm value present replace board.
E4 FROST PROBE SHORT: Normal operation
allowed. Replace probe.
E5 INDOOR PROBE OPEN: Control assumes
indoor ambient temperature is 90 degree F and unit will operate. Ohm indoor probe. Replace probe if ohm value not read.
E6 INDOOR PROBE SHORT: Control assumes
ambient temperature is 90 degree F and unit will operate. Replace probe.
T est Mode overrides the three-minute lockout, all delays for compressor and fan motor start / speed change, and no delay when switching modes.
Te st Mode default settings are ON, Money Saver, 60 degrees F, and High fan speed.
NOTE: All Error Code displays for Frost & Indoor Probe will allow unit to operate. Unit may or will ice up if faulty components not replaced.
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