Friedrich SH20J30B-A, SH14J30B-A User Manual

2002 HAZARDGARD
®
ROOM AIR CONDITIONER
Models
Service & Parts
Manual
AMERICA’S BEST AIR CONDITIONER
HG2002 (02/02)
TABLE OF CONTENTS
PAGE
Specifications .................................................................................................................... 3
Performance Data............................................................................................................. 3
Component Operation & Testing....................................................................................... 4
Compressors .................................................................................................................... 4
Thermal Overload ............................................................................................................. 4
Checking Compressor Efficiency ...................................................................................... 5
Fan Motor ......................................................................................................................... 5
System Control Switch ...................................................................................................... 5
Run Capacitor ...................................................................................................................6
Thermostat ........................................................................................................................ 6
Low Ambient By-Pass Valve .............................................................................................. 8
Sealed Refrigeration System Repairs ............................................................................... 8
Hermetic Component Replacement .................................................................................. 9
Special Procedure in the case of Compressor Motor Burn-Out ........................................ 9
Rotary Compressor Special Troubleshooting & Service ................................................... 10
Refrigerant Charge ........................................................................................................... 10
TROUBLESHOOTING
Troubleshooting SH14J30B-A ........................................................................................... 11
Troubleshooting SH20J30B-A ........................................................................................... 16
WIRING DIAGRAM
SH14J30B-A / SH20J30B-A ............................................................................................. 14
PARTS LIST
SH14J30B-A / SH20J30B-A Model Chassis Parts List ...................................................... 18
SH20J30B-A / SH20J30B-A Model Cabinet Parts List ...................................................... 19
2
SPECIFICATIONS
SH14J30B-A SH20J30B-A
BTUH 14000/14000 19000/18800
E.E.R. - Btu/watt 8.0/8.0 8.5/8.5
Volts 230/208 230/208
Hertz/Phase 60/1 60/1
Amperes 7.8/8.5 9.9/10.8
Total Watts 1750/1750 2235/2210
Fuse/Breaker Size 15 20
Fan RPM 1095 1095
Evaporator Air CFM 375 425
Dehumidification-Pts./hr. 4.0 5.7
Width 25-15/16” 25-15/16”
Height 15-15/16” 17-15/16”
Depth 27-3/8” 27-3/8”
Min. Ext. into Room 5-7/8” 5-7/8”
Min. Ext to Outside 16-15/16” 16-15/16”
Net Weight 129 Lbs. 177 Lbs.
Shipping Weight 147 Lbs. 199 Lbs.
Maximum Temperature Rating 1200 C (2480 F) Ignition Temperature Rating for Class 1, Division 2, Group D
PERFORMANCE EVAPORATOR AIR OPERATING ELECTRICAL R-22 COMP.
DATA * TEMP° F PRESSURES RATINGS REFRIG. OIL
DISCHARGE TEMP SUCTION DISCHARGE AMPS LOCKED CHARGE IN CHARGE IN
AIR DROP °F ROTOR AMPS OUNCES FLUID OZ.
SH14J30B-A
SH14J30B-A
SH20J30B-A
SH20J30B-A
* Rating Conditions: 80° F. Room Air Temperature and 59% Relative Humidity with 95° F. Outside Air Temperature at 40% Relative Humidity.
56.78 23.22 79 296 7.8 43 28 32
8.5
52.83 27.16 79.5 282 9.8 52 39 32
10.4
3
COMPONENT OPERATION AND TESTING
WARNING
COMPRESSOR WINDING TEST
(See Figure 2.)
DISCONNECT ELECTRICAL POWER TO
THE UNIT BEFORE SERVICING OR
TESTING
COMPRESSORS
Compressors are single phase, 208/230 volt. All compressor motors are permanent split capacitor type, using only a running capacitor across the start and run terminal.
All compressors are internally spring mounted and externally mounted on rubber isolators.
Line Voltage Overload
The compressor is equipped with an internal line voltage overload. This overload is embedded in the windings of the motor to sense the motor temperature. The overload will open and disconnect the power to the motor due to high temperatures caused by:
Remove the compressor terminal box cover and disconnect the wires from the terminals. Using an ohmmeter, check continuity across the following:
FIGURE 2 COMPRESSOR WINDING TEST
Testing Procedures
1. Terminal "C" and "S" - no continuity ­open winding - replace compressor.
2. Terminal "C" and "R" - no continuity ­open winding - replace compressor.
1. A locked rotor.
2. Excessive running amps.
3. High discharge temperature.
4. Low refrigerant charge.
FIGURE 1 INTERNAL OVERLOAD
LINE BREAK INTERNAL OVERLOAD
OHMMETER
4
3. Terminal "R" and "S" - no continuity open winding - replace compressor.
4. Terminal "C" and the shell of the compressor – continuity – grounded motor – replace compressor.
5. Should continuity exist between terminals "R" and "S", but not between terminals "C" and "S" and "C" and "R", the internal overload may be open. If the compressor is extremely hot, allow it sufficient time to cool. It may require as long as one hour for the compressor to cool sufficiently for the internal overload to close.
GROUND TEST
FAN MOTOR (Figure 4)
Use an ohmmeter set on its highest scale. Touch one lead to the compressor body (clean point of contact, as a good connection is a must) and the other probe in turn to each compressor terminal. (See Figure 3.) If a reading is obtained, the compressor is grounded and must be replaced.
FIGURE 3 TYPICAL GROUND TEST
CHECKING COMPRESSOR EFFICIENCY
The reason for compressor inefficiency is normally due to broken or damaged suction and/or discharge valves, reducing the ability of the compressor to pump refrigerant gas.
This condition can be checked as
follows:
1. Install a piercing valve on the suction and discharge or liquid process tube.
A 230 volt single phase permanent split capacitor motor is used to drive the evaporator blower and condenser fan. A running capacitor is wired across the start and run terminals of the motor. The motor is totally enclosed and is protected with a line voltage overload located internally of the motor. The motor shaft is stainless steel to resist corrosion.
FIGURE 4 FAN MOTOR
FAN MOTOR – TEST
Disconnect power to the unit.
1. Determine that the capacitor is serviceable.
2. Disconnect the black lead from the circuit board.
3. Apply "live" test cord leads to the common terminal of the capacitor and the black lead. The motor should run at high speed.
2. Attach gages to the high and low sides of the system.
3. Start the system and run a "cooling or heating performance test."
If test shows:
A. Below normal high side pressure. B. Above normal low side pressure.
C. Low temperature difference across the coil.
The compressor valves are faulty ­replace the compressor.
5
SYSTEM CONTROL SWITCH
(Figure 5) This switch is double pole, single throw. Check for continuity between terminals 2 and 3, and 5 and 6.
CAPACITOR – TEST
1. Remove the capacitor from the unit.
2. Check for visual damage such as bulges, cracks, or leaks.
FIGURE 5 SWITCH, ON-OFF
CAPACITOR, RUN
A run capacitor is wired across the auxiliary and main winding of a single phase permanent split capacitor motor such as the compressor and fan motors. A single capacitor can be used for each motor or a dual rated capacitor can be used for both.
The capacitor’s primary function is to reduce the line current while greatly improving the torque characteristics of a motor. The capacitor also reduces the line current to the motor by improving the power factor of the load. The line side of the capacitor is marked with a red dot and is wired to the line side of the circuit. (See Figure 6.)
FIGURE 6 RUN CAPACITOR HOOK–UP
COMPRESSOR
FA N MOTOR
3. For dual rated capacitors, apply an ohmmeter lead to the common (C) terminal and the other probe to the compressor (HERM) terminal. A satisfactory capacitor will cause a deflection on the pointer, then gradually move back to infinity.
4. Reverse the leads of the probe and momentarily touch the capacitor terminals. The deflection of the pointer should be two times that of the first check if the capacitor is good.
5. Repeat steps 3 and 4 to check the fan motor capacitor.
NOTE: A shorted capacitor will indicate a low
resistance and the pointer will move more to the “0” end of the scale and remain there as long as the probes are connected. An open capacitor will show no movement of the pointer when placed across the terminals of the capacitor.
THERMOSTAT
A cross ambient thermostat is used to maintain the desired comfort level. The thermostat reacts only to a change in temperature at the bulb location. Important to the successful operation of the unit is the position of the sensing bulb in relation to the evaporator.
FIGURE 7 SENSING BULB LOCATION
See Figure 7.
RED DOT
Thermostat
(Part No. 618-225-02)
RANGE:
RUN CAPACITOR
6
60° F ( ± 2° ) to 90° F( ± 4° )
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