Friedrich HEAT PUMPS User Manual

920-087-04 (10-06)
PTAC
PACKAGED TERMINAL AIR CON DI TION ERS & HEAT PUMPS
Standard Control Remote Thermostat Seacoast Protected
920-087-04
Table of Contents
Unit Components ...............................................................................................................................................................................................2
Model Number Code ..........................................................................................................................................................................................3
Installation Recommendations .................................................................................................. ........................................................................4
Friedrich Digital Control Features..................................................................................................................................................................5-6
Drain Kit Installation ........................................................................................................................................................................................7-8
Wall Sleeve Installation .................................................................................................................................................................................9-10
Deep Wall Installation ......................................................................................................................................................................................11
Standard Grille Installation...............................................................................................................................................................................12
Electrical Rating Tables ...................................................................................................... .............................................................................13
Power Cord Information ...................................................................................................................................................................................13
Installation Checklist ........................................................................................................................................................................................14
Chassis Installation .....................................................................................................................................................................................14-15
Digital Co n tro l Us er I np u t Co nfi guration .........................................................................................................................................................16
Operation ..........................................................................................................................................................................................................17
Remote Thermostat and Low Voltage Control Connections .........................................................................................................................18
Desk Control Terminals ...................................................................................................................................................................................19
Auxiliary Fan Control ........................................................................................................................................................................................19
Fresh Air Vent Control ......................................................................................................................................................................................19
Air Discharge Grille ..........................................................................................................................................................................................19
Start-up Checklist .............................................................................................................................................................................................20
Appendix A: Electrical Wiring for 265 V Models ............................................................................................................................................21
Routine Maintenance .......................................................................................................................................................................................22
Basic Troubleshooting Techniques .................................................................................................................................................................23
Digital Control Diagnostics and Test Mode .....................................................................................................................................................24
Accessories ................................................................................................................................................................................................ 25-26
Warranty ...........................................................................................................................................................................................................27
Typical Unit Components
Outdoor grille
Wall sleeve
Chassis
Front cover
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Thank you for your decision t o purchase the newly designed F riedrich Packaged Terminal Air Conditioner (PTA C ). W e are confi den t that y ou will fi nd this u nit a qu iet a nd effi cient e xample o f F riedrich reliability.
This Installation and Operation Manual has been designed to in sure maximum satisfaction in the performance of your unit. For years of trouble-free service, please follow the installation instructions closely. We cannot overemphasize the importance of proper installation. We ha v e added ne w information to the basic ins tructions to help you achie ve s uccess.
Remember, proper installation is not dif cult but it is essential.
Model Number Code
PD H 07 K 3 S B 1
Series
PD = Friedrich Digital PTAC
Engineering Digit
Design Series
System
X = Accessory E = Cooling with or without electric heat H = Heat Pump with Auxiliary Heat
Nominal Cooling Capacity
07 = 7,000 Btuh 09 = 9,000 Btuh 12 = 12,000 Btuh 15 = 15,000 Btuh
Nominal Heater Size (@ 230V or 265V)
0 = No Heater (only on PDE09K, PDE12K AND PDE15K) 2 = 2.5 KW* 3 = 3.4 KW 5 = 5.0 KW**
* 2.5 kw onl y ava i lable on 7 000, 9000, and 12000 BTU mo d els ** 5.0 kw only available on 12000 and 15000 BTU models
Options
S = Standard C = Seacoast Protection
Voltage
K = 230/208V - 1 Ph. - 60 Hz. R = 265V - 1 Ph. - 60 Hz.
Please read this manual thoroughly prior to equipment installation or operation. It is the installer’s responsibility to properly apply and install the equipment. Installation must be in conformance with the NFPA 70-2002 National Electric Code or current edition and Uniform Mechanical Code current edition and applicable local or national codes.
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PTAC Installation Recommendations
For proper PTAC unit performance and maximum operating life please refer to the minimum installation clearances below:
Figure 1
PT A C units should be installed no closer than 12" apart when two units are side by side. If three or more PT A C un its are to operate next to one another allow a minimum of 36" between units. Also, a vertical clearance of 60" should be maintained between units installed.
VIEW: OUTSIDE
BUILDING ELEVATION
60" VERTICAL MIMUMUM
BETWEEN PTACs
TYP.
WINDOW
60"
THREE OR MORE PTACs ADJACENT 36" MINIMUM
36"
TWO ADJACENT
PTACs 12" MINIMUM
GROUND FLOOR PTACs 6" MINIMUM FROM GRADE
12" 6"
Figure 2
For PTACs on the ground fl oor or anytime obstructions are present, use the following guidelines:
• For minor obstructions such as lamp poles or small shrubbery a clearance of 12" from the outdoor louver should be maintained.
• For major obstructions such as a solid fence, wall or other heat rejecting device like a condensing unit, a minimum distance of 36" should be kept.
PTAC PTAC
12" MINIMUM, MINOR
OBSTRUCTIONS
36" MIMUMUM, MAJOR
OBSTRUCTIONS
TYP. BUILDING ( PLAN VIEW )
36"36"
PTAC
12"
POLE
CONDENSING UNIT
36"
FENCE OR WALL
SHRUB
The above suggestions are for ref erence only and do not represent all possible installa tions. Please contact the factory for information regarding affects of other installation arrangements. By following these simple recommendations you can be confi dent that your Friedrich PTAC will provide years of worry free operation.
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Friedrich Digital Control Features
The new Friedrich digital PTAC has state of the art features to improve guest comfort, indoor air quality and conserve energy . Through the use of specifi cally designed control software for the PTAC industry Friedrich has accomplished what other Manufactur- er’s have only attempted – a quiet, dependable, affordable and easy to use PT A C.
Below is a list of standard features on every Friedrich PTAC and their benefi t to the owner.
Digital Temperature Readout
One-Touch Operation
Individual Mode and Fan Control Buttons
Quiet Start/Stop Fan Delay
Remote Thermostat Operation
Wireless Remote Control Ready
Internal Diagnostic Program
Service Error Code Storage
By digitally monitoring desired room temperature the room is controlled more precisely than conventional systems. The large, easy to read LED display can show either set-point or actual room temperature as selected by owner.
When the unit is powered of f t he unit c an b e retur ne d direc tly to he ating o r c oo ling mo de by pressing t he ‘ H eat’ or ‘Cool’ butt ons without the confusing power up sequence of some controls. One-touch control takes guesswork out of unit control delivering a more enjoyable experience and eliminating front-desk calls.
By having separate control buttons and indicators for both fan and mode settings the Friedrich digital control eliminates the confu­sion of previous digital PTACs. The accurate temperature setting provides greater guest comfort than other systems.
The fan start and stop delays prevent abrupt changes in room acoustics due to the compressor energizing or stopping immediately. Upon call for cooling or heating the unit fan will run for fi ve seconds prior to energizing the compressor. Also, the fan off delay allows for “free cooling” by utilizing the already cool indoor coil to its maximum capacity by running for 30 seconds after the compressor.
Some applications r equire the use of a wall mo unted therm ostat. A ll new Friedric h PTACs may be switched from unit contro l to remote thermostat control easily without the need to order a special model or accessory kit.
Guests can adjust the temperature and mode of the unit through the use of an optional hand held wireless remote, improving guest comfort and relaxation.
The new Friedrich digital P TAC features a self diagnostic program t hat c an al ert maintenance to compo nent failur es or op erat ing problems. The internal diagnostic program saves properties valuable time when diagnosing running problems.
The self diagnosis program will also sto re err or c odes in mem or y if c er t ain c onditions o cc ur and cor rec t themse lves such as ex­treme high or low operating conditions or activation of the room freeze protection feature. Storing erro r codes can help properties determine if the unit faced obscure conditions or if an error occurred and corrected itself.
Constant Comfort Room Monitoring
Electronic Temperature Limiting
Room Freeze Protection
Random Compressor Restart
Digital Defrost Thermostat
The on-board processor monitors time between demand cycles (heat or cool) and will cycle the fan every 9 minutes to sample the room condition and determine if the desired conditions are met. This allows the room to have similar benefi ts to a remote moun ted stat without the complication or cost of a wall mounted thermostat.
By limiting the operating range the property can save energy by eliminating “max cool” or “max heat” situations common with older uncontrolled systems. The new electronic control allows owners to set operating ranges for both heating and cooling independently of one another.
When the PTAC senses that the indoor room temperature has fallen to 40°F the unit will cycle on high fan and the electric strip heat to raise the room temperature to 46°F then cycle off again. This feature works regardless of the mode selected and can be turned off. The control will also store the Room Freeze cycle in the service code memory for retrieval at a later date. This feature ensures that unoccupied rooms do not reach freezing levels where damage can occur to plumbing and fi xtures.
Multiple compress ors st ar ting at once c an of ten cause el ectr ical overloads and pr emature unit failure. The rand om restar t delay eliminates multiple units from starting at once foll owing a p ower out ag e or initial p ower up. The c o mpres s or delay will r ange from 180 to 240 seconds.
The new Friedrich PTAC uses a digital thermostat to ac c ur ately monito r th e outdo or coil conditions to allow t he heat pump to run whenever conditions are cor rect. Running the PTAC in heat pump mode save energy and reduces operating c osts. The digit al thermostat allows maximization of heat pump run time.
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Friedrich Digital Control Features Continued
Instant Heat Heat Pump Mode
Even Heat Monitoring
Fan Cycle Control
Emergency Heat Override
Desk Control Ready
Indoor Coil Frost Sensor
Heat pump models will automatically run the electric heater to quickly bring the room up to temperature when initially energized, then return to heat pump mode. This ensures that the room is brought up to temperature quickly without the usual delay associ­ated with heat pump units.
The digital control monitors indoor conditions to ensure that the room temperature is within fi ve degrees of the setpoint. If neces- sary the unit will cycle the e lectric heat to main tain the temperature. This feature ensures guest comfort by delivering the heating benefi ts of an electric heater while maintaining the effi ciency benefi ts of a heat pump.
The owner may choose between fan cycling or fan continuous mode based on property preference. (Note: Even heat monitor­ing and quiet start/stop fan delay only operate in fan cycle mode) Fan continuous mode is used to keep constant airfl ow circula- tion in the room during all times the unit is ‘ON’. Fan cycle will conserve energy by only operating the fan while the compressor or electric heater is operating.
In the event of a compressor failure in heat pump mode the compress o r may be lo cked out to provide heat through the resis ­tance heater. This feature ensures that even in the unlikely event of a compressor failur e t he r o om temp er atur e can be main­tained until the compressor can be serviced.
All Friedrich digital P TACs have low voltage terminals ready to connec t a desk c ont ro l energy managem ent system. Cont rol ­ling the unit from a remote location like the front desk can reduce energy usage and requires no additional accessories at the PTA C.
The frost sensor protects the compressor from damage in the event that airfl ow is reduced or low outdoor temperatures cause the indoor coil to freeze. When the indoor coil reaches 30°F the compressor is diabled and the fan continues to operate based on demand. Once the coil temperature returns to 45°F the compressor returns to operation.
Ultra-Quiet Air System
High Effi ciency
Single Motor
Rotary Compressor
Auxiliary Fan Ready
Aluminum Endplates
Seacoast Protection
Top Mounted Anti­microbial Air Filters
The new Friedrich PD seri es unit s featur e a indoo r fan system design t hat re duc es s ound levels with out lower ing airfl ow and preventing proper air circulation.
The Friedrich PTAC benefi ts quality components and extensive development to ensure a quiet, effi cient and dependable unit.
Friedrich’s single-motor design allows for enhance d outdo or airfl ow and simplifi es the unit design without the need for redun- dant components.
High effi ciency rotary compressors are used on all Friedrich PTACs to maximize durability and effi ciency .
The Friedrich PTAC features a 24V AC terminal for connection to an auxiliary fan that may be used to transfer air to adjoining rooms. Auxiliary fans can provide conditioning to multiple rooms without the requirement of multiple PTAC units.
All Friedrich PTACs are built with .04" endplates made from aluminum as opposed to steel. The endplates are typically the most susceptible area for corrosion and aluminum is far more resistant to corrosion than even coated steel.
Optional Seacoast protection is available to protect the outdoor coil from harsh environments. The Friedrich Seacoast process includes dipping the entire outdoor coil in a 7-step coating process that provides superior protection to only coating the fi ns of the coil.
All Friedrich PTAC return air fi lters feature an anti-micr obial element that has proven to prevent mold and bacterial grow th in laboratory testing. PDXFT replacement fi lter kits feature the same anti - micro bial agent. A ll fi lters are washable and reusable and are easily accessed from the top of the unit without the removal of the front cover.
Filtered Fresh Air Intake
6
Friedrich PTAC units are capable of introducing up to 70 CFM of outside air into the conditioned space. The outdoor air passes through a washable mesh fi lter to prevent debris from entering the airstream.
920-087-04
Installation Instructions PXDR10 Drain Kit
NOTE: Determine whether drain will be located within the wall, on the indoor side, or will drain to the exterior of the build ing. Follow appropriate instructions below depending on your particular type of installation.
Internal Drain (optional for new construction)
NOTE: If installing an internal drain, you MUST install a drain kit on the wall sleeve before the wall sleeve is installed.
1. Refer to Figure 3 below and locate the drain within the "Primar y" area for best drainage. Maintain at least a 1/2" clear ance from the embossed area.
2. Using the mounting plate with the 1/2" hole as a tem plate, mark and drill two, 3/16" mounting holes and a 1/2" drain hole.
3. Remove the backing from the gasket and mount it on the at side of the mounting plate. (See Figure 4.) Insert the drain tube through the hole in the gasket and mounting plate so the tube fl ange will be against the wall sleeve.
4. Position the assembly beneath the drilled holes and secure it with #10-24 x 1/2" machine screws and lock nuts pro vid ed. Seal the tops of the screws with silic one caulking.
Figure 3
Drain Kit Location and Installation
Secondary area
Primary area - no foam insulation
If the drain must be located in the
secondary area, the foam insulation
must be cut away and removed to
allow access to the drain.
Screw
Wall sleeve
3"
7.6 cm
5. Use 1/2" I.D. copper tube, PVC pipe, or vin yl hose (ob tain ed locally) to connect the internal drain tube to the drain system in the building.
6. Ref erring to De tail A on pa ge 6, locate a nd a ssemble the (2) two cover plates and gaskets over the drain holes at the rear of the wal l sleev e. Attach them with the # 10 sh eet metal screws provided. Make certain that the four overfl ow slots at the rear of the wall sleeve are not blocked (See drawing of the back of the sleeve on page 6).
7. If a deep wall extension (PXWE) is used, after in stall ing the fi eld supplied fl ashing, caulk as re quired. Be sure to caulk around the fl ashing and the wall sleeve where the hole was drilled for the drain tube.
Gasket
Mounting plate
Nut
Drain tube
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External Drain (for new construction or unit re place ment)
When using an external drain system, the condensate is removed through either of t wo drain holes on the back of the wall sleeve. Select the drain hole which best meets your drainage situation and install the drain kit. Seal off the other with a cover plate.
Drain Tube Installation
1. Peel the backing tape off t he gaskets and apply the sticky side to one cover plate and one mounting plate as shown in De tails A and B.
2. Place the drain tube through the gasket and the mounting plate with the fl ange toward the wall sleeve.
3. Attach the drain tube assembly to one of the two drain holes at the rear of the wall sleeve. The large fl ange on the mounting plate is po si tioned at the bottom of the sleeve facing toward the sleeve, De tail B. When the drain tube is po si tioned at the desired an gle, tighten the screws.
NOTE: If the wall sleeve has not been installed, the drain tube
must be rotated to a horizontal position until af ter the sleeve is in stalled. Tighten the mounting plate screws when the tube is in the proper position. Make certain that the four o verfl ow slots at the rear of the wall sleeve are not blocked. (See the drawing below. )
Figure 4
Cover Plate Installation
4. M ount the foam gasket to the cover plate. Using two #10 x 1/2" sheet metal screws (provided), at tach the cover plate to the re main ing drain hole. Make cer tain the large fl ange on the plate is positioned at the bottom of the sleeve.
5. Disc ard the additional cover plate, gasket, machine screws, and locknuts.
PXDR1O
QUAN TI TY
2 1 1 3 4 2 2
COVER PLA TES MOUNTING PLATE DRAIN TUBE MOUNTING PLATE GASKETS #10 X 1/2" MOUNT ING SCREWS 10-24 X 1/2" MACH. SCREWS LOCKNUTS
DESCRIPTION
Drain Kit Installation
Foam gasket
Mounting plate
DETAIL A
Foam gasket
Mounting plate
1
/2" O.D. tube
#10 sheet metal screws
DETAIL B
NOTES: The large fl ange on the mounting plate is positioned at the bottom of the sleeve facing toward the sleeve. The drain tube must be rotated to a horizontal position to allow for the wall sleeve to be installed into the wall. Once the wall sleeve is installed, return the drain tube to a downward angle.
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Wall Sleeve Installation Instructions (PDXWS)
NOTE: Insure that the unit is only installed in a wall structurally adequate to support the unit including the sleeve, chassis and accessories. If the sleeve projects more than 8" into the room, a sub base or other means of support MUST be used. Please read these instructions com plete ly before attempting in stal la tion.
Figure 5
Typical Wall Sleeve In stal la tion
16¼ "
(41.3 cm)
50" (127 cm) min.
Insulation
Lintel to support masonry walls
(25.4 cm)
Electrical receptacle
Wall opening
10"
max.
42¼"
(107.3 cm) min.
Wall sleeve
13¾ "
(34.9 cm)
Note: All 230/208V units are manufactured with a 60" power cord. The receptacle
locations above must be followed to ensure proper connections.
For Deep Wall Installation See Section II
The following instructions apply ONLY to walls less than 13 1 / 4" in depth.
Electrical receptacle
Insulation
Smooth side of screw clip facing into room
1. From inside the building, position the wall sleeve in the opening and push it through the wall so it protrudes at least 1/4" on the outside, note F igure 5.
2. Position the wal l slee v e with a sl ight tilt to wa rds the ou tside to facilitate condensate drainage. It should be level side-to­side and the front should be 1/4 bubble higher than the back. DO NOT al low any pitch to ward the inside.
Electrical shock hazard. Turn electric power O FF at the fuse box or ser vic e pan el be fore making any electric al connections and ensure a prop er ground connection is made before connecting line volt age. Failure to do so can result in property damage, per son al injury and/or death.
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