Room Air Conditioner
Service and Parts
Manual
0
F
hr
Fan
Speed
Timer
0n/0ff
Auto
Swing
Fan
CoolMoney
Only
Saver
®
Temp
Dry
Power
Mode
115Volts
CP06F10 CP08F10
CP06 - CP08 Svc Parts 2010 (05/10)
Air Conditioner Service Manual
TABLE OF CONTENTS
Safety Precautions..........................................................................................................................................3
Dimensions .....................................................................................................................................................6
Outside Dimensions ...................................................................................................................................6
Product Specifications ..................................................................................................................................7
Operation ........................................................................................................................................................7
Remote Control Operations ......................................................................................................................8
Disassembly ....................................................................................................................................................9
Mechanical Parts........................................................................................................................................9
Air Handling Parts ...................................................................................................................................10
Electrical Parts .........................................................................................................................................11
Refrigerating Cycle...................................................................................................................................12
Schematic Diagram.......................................................................................................................................15
Wiring Diagram.........................................................................................................................................15
Electronic Control Device.........................................................................................................................16
Troubleshooting Guide.................................................................................................................................17
Piping System ........................................................................................................................................17
Troubleshooting Guide .............................................................................................................................18
Exploded View ..............................................................................................................................................26
Replacement Parts List ................................................................................................................................27~28
2 Room Air Conditioner
Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions
must be followed.
Incorrect operation due to ignoring instructions will cause harm or damage. The seriousness
is classified by the following indications.
WARNING
CAUTION
Meanings of symbols used in this manual are as shown below.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to property only.
Be sure not to do.
Be sure to follow the instruction.
WARNING
Always install the expansion panel(s).
• Improper assembly or installation may cause
incorrect operation, including injury, fire, and
electric shock hazards.
Do not place the power cord near a heater.
• It may cause fire and electric shock.
Do not use the power cord near flammable
gas or combustibles such as gasoline,
benzene, thinner, etc.
• It may cause explosion or fire.
Do not disassemble or modify products.
• It may cause failure and electric shock.
Service Manual 3
Safety Precautions
Plug in the power plug
properly.
• Otherwise, it will cause
electric shock or fire.
Do not modify power corDo not modify poDo not modify po dwer cor
Do not modify po
length.
Do not operate or stop the
unit by inserting or pulling
out the power plug.
• It will cause electric shock or
fire.
Use the air conditioner on a
single outlet circuit.(see page 7.)
Do not share the outlet with
other appliances.
Do not damage or use an
unspecified power cord.
• It will cause electric shock or
fire.
Always plug into a
grounded outlet.
•
••• It will cause electric shoc•k or
fire.
Ventilate before operating air
conditionerwhen gas goes
out.
It may cause explosion, fire,
and burn.
It will cause electric shock or
fire.
Do not use the socket if it is
loose or damaged.
•• It may cause fire and electric
shock.
• No •• grounding• may cause
electric shock.
Do not operate with wet
hands or in damp
environment.
• It will cause electric shock.
4 Room Air Conditioner
Safety Precautions
If water enters the product, turn off the the
power switch of the main body of appliance.
Contact service center after taking the powerplug out from the socket.
• It will cause electric shock or failure of
machine.
CAUTION
Never touch the metal parts of the unit
when removing the filter.
Do not clean the air conditioner with water.
• Water may enter the unit and degrade the
insulation. It may cause an electric shock.
Do not block the inlet or outlet.
They are sharp and may cause injury.
•
Ensure that the outer caseis not damaged
by age orwear.
Leaving it damaged couldresult in the air
•
conditioner falling out of the window, creating
a safety hazard.
It may cause failure of appliance or
•
performance deteriorate.
Be cautious not to touch the sharp edges
•
when installing.
It may cause injury.
•
Sharp
edges
Service Manual 5
Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE
This symbol indicates special notes.
Outside Dimensions
470(181/2")525(2011/16")
/8")
7
6 Room Air Conditioner
353(13
Product SpecificationsProduct SpecificationsProduct SpecificationsProduct Specifications
Specfications
ITEMS
POWER SUPPLY
COOLING CAPACITY (Btu/h)
)W(TUPNI
RUNNING CURRENT (A)
E.E.R (BTU/W.h)
OPERATING
REFRIGERANT (R410A) CHARGE
EVAPORATOR
CONDENSER
FAN, INDOO
FAN, OUTDOOR
FAN SPEEDS, FAN/COOLING
FAN MOTOR
OPERATION CONTROL
ROOM TEMP. CONTROL
AIR DIRECTION CONTROL
CONSTRUCTION
PROTECTOR
POWER CORD
DRAIN SYSTEM
(W x
R
H x D)
MODLES
。
(ROODNI
F
。
)(ROODTUO
F
CP08F10
1Ø, 115, 60Hz
7,800
720
6.8
10.8
345g(12.2 oz)
Ø7.0, 3ROW 14STACKS
Ø5.0, 3ROW 16STACKS
TURBO FAN
PROPELLER TYPE FAN WITH SLINGER RING
3/3
6 POLES
REMOTE CONTROLLER
THERMISTOR
HORIZONTAL LOUVER (UP & DOWN), VERTICAL LOUVER (RIGHT&LEFT)
SLIDE IN-OUT CHASSIS
3 WIRE WITH GROUNDING
ATTACHMENT PLUG (CORD-CONNECTED TYPE)
DRAIN PIPE OR SPLASHED BY FAN SLINGER
x964)mm(
CP06F10
6,000
560
5.1
10.7
**)BW(76*)BD(80)
**)BW(57*)BD(95
315g(11.1 oz)
Ø7.0, 2ROW 14STACKS
Ø5.0, 2ROW 16STACKS
ROTCETORPDAOLREVOROSSERPMOC
ROTCETORPLAMREHTLANRETNIROTOMNAF
61/1102x8/731x2/181)hcni(NOISNEMIDEDISTUO
625x353
* DB:Dry Bulb
**
WB:Wet Bulb
Operation
• DESIGNED FOR COOLING ONLY
• POWERFUL AND INCREDIBLE COOLING
• TOP-DOWN CHASSIS FOR THE SIMPLE INSTALLATION AND SERVICE
• BUILT-IN ADJUSTABLE THERMOSTAT
• WASHABLE ONE-TOUCH FILTER
• COMPACT SIZE
Service Manual 7
4
Fan
Speed
Timer
0n/0ff
Saver
6
7
Air
Power
1
Temp
0
hr
Purifier
F
2
Fan Speed
Auto
Temp
Swing
Power
Mode
5
6
Timer
Auto
Swing
A
Swing
CoolMoney
Fan
®
Only
Dry
Mode
4
3
5
3
dry operation.
(dehumidify operation)
2
1
6. AUTO SWING
This button can automatically control the air flow
direction.
7
To receive the signal from remote controller.
8 Room Air Conditioner
Disassembly
Disassembly
— Before the following disassembly, POWER SWITCH set to OFF and disconnect the power cord.
Mechanical Parts
1. FRONT GRILLE
1. Open the lnlet grille upward or downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille.
5. Re-install the component by referring to the
removal procedure, above.(See Figure 1)
Figure1
2. CABINET
1. After disassembling the FRONT GRILLE, remove
the 2 screws which fasten the cabinet at both
sides.
2. Remove the 2 screws which fasten the cabinet at
back.
3. Pull the base pan forward. (See Figure 2)
4. Remove the cabinet.
5. Re-install the component by referring to the
removal procedure, above.
3. CONTROL BOX
1. Disconnect the unit from the power source.
2. Remove the front grille.
3. Remove the cabinet.
4. Remove the screw which fastens the control box
cover.
5. Remove the housing which connects motor wire
in the control box.
6. Remove the 3 leads from the compressor.
7.Discharge the capacitor by placing a 20,000
ohmresistor across the capacitor terminals.
8. Remove the 2 screws which fasten the control
box.(See Figure 3)
9. Pull the control box forward completely.
10. Re-install the components by referring to the
removal procedure, above. (See Figure 3)
Figure2
Figure3
Service Manual 9
Disassembly
Air Handling Parts
1.AIR GUIDE AND BLOWER
1. Remove the front grille.
2. Remove the cabinet.
3. Remove the control box.
4. Remove the 3 screws which fasten the brace.
5. Remove the brace.
6. Remove the 2 screws which fasten the evaporator.
7. Move the evaporator forward and pulling it upward
slightly. (See Figure4)
8. Move the evaporator to the left carefully.
9. Pull out the hook of orifice by pushing the tabs and
remove it. (See Figure５)
10.Remove the clamp with a hand plier which
secures the blower.
11. Remove the blower.
12. Remove the 4 screws which fasten the air guide
from the barrier.
13. Move the air guide backward, pulling out from the
base pan.
14. Re-install the components by referring to the
removal procedure, above.
Figure4
2.FAN AND SHROUD
1. Remove the cabinet.
2. Remove the brace.
3. Remove the 3 screws which fasten the condenser.
4. Move the condenser to the left carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan and then pull out the shroud.
(See Figure6)
7. Re-install by referring to the removal procedure.
Figure 5
Figure
6
10 Room Air Conditioner
Disassembly
3. MOTOR
1. Remove the cabinet.
2. Remove the evaporator.
3. Remove the orifice.
4. Remove the blower.
5. Remove the fan.
6. Remove the control box cover and housing of the
motor in the control box.
7. Remove the 2 screws which fasten the motor from
themountmotor.(SeeFigure7)
8. Remove the motor.
9. Re-install the components by referring to the
removalprocedure,above.(SeeFigure7)
Electrical Parts
1. OVERLOAD PROTECTOR
Figure7
1. Remove the cabinet.
2. Remove the nut which fastens the terminal cover.
3.Removetheterminalcover.(SeeFigure8)
4. Remove all the leads from the overload protector.
5. Remove the overload protector.
6. Re-install the component by referring to the
removal procedure, above.
2. COMPRESSOR
1. Remove the cabinet.
2. Discharge the refrigerant system using a Freon
Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the Freon
servicing the system.
3. Remove the overload protector.
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor.
6.Removethecompressor.(SeeFigure9)
7. Re-install the components by referring to the
removal procedure, above.
TM
. Leave the valve in place after
Figure8
TM
Figure9
Service Manual 11
3. CAPACITOR
1. Remove the control box.
2. Remove the screw which fasten control panel from
control box.
3. Remove the screw which located in the front.
4. Open the bottom side of control box.
5. Remove the screw and the clamp which fastens
the capacitor.
6. Disconnect all the leads of capacitor terminals.
7. Re-install the components by referring to the
removal procedure, above. (See Figure 10)
4. POWER CORD
1. Remove the control box.
2. Open the control box.
3. Disconnect the grounding screw from the control
box.
4. Disconnect the 2 receptacles.
5. Remove a screw which fastens the clip cord.
(See Figure 11)
6. Remove the power cord.
7. Re-install the component by referring to the above
removal procedure, above.
(Use only one ground-marked hole for ground
connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced by the special cord. (The
special cord means the cord which has the same
specification marked on the supply cord attached at
the unit.)
Disassembly
Figure10
Figure 11
Refrigerating Cycle
CAUTION: Discharge the refrigerant system using a Freon
to attach the recovery system, install one (such as a WATCO A-1) before venting the Freon
the valve in place after servicing the system.
1.
CONDENSER
1. Remove the cabinet.
2. Remove the 3 screws which fasten the
brace.
3. Remove the 3 screws which fasten the condenser
and shroud.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser
connections.
5. Remove the condenser carefully.
6. Re-install the component by referring to notes.
(SeeFigure12)
12 Room Air Conditioner
TM
Recovery System. If there is no valve
Figure12
TM
. Leave
Disassembly
2. EVAPORATOR
1. Remove the cabinet.
2. Remove the 2 screws which fasten the evaporator.
3. Move the evaporator sideways carefully.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the evaporator
connections.
5. Remove the evaporator carefully.
6. Re-install the component by referring to notes.
(SeeFigure13)
3. CAPILLARY TUBE
1. Remove the cabinet.
2. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.
3. Remove the capillary tube.
4. Re-install the component by referring to notes.
Figure13
NOTICE
— Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to
Discharge the refrigerant system using a Freon
recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before venting
the FreonTM. Leave the valve in place after
servicing the system.
2. After discharging the unit completely, remove the
desired component, and unbraze the pinch-off
tubes.
3. Solder service valves into the pinch-off tube ports,
leaving the valves open.
4. Solder the pinch-off tubes with Service valves.
5. Evacuate as follows.
1) Connect the vacuum pump, as illustrated figure
14A.
2) Start the vacuum pump, slowly open manifold
valves A and B with two full turns counterclockwise and leave the valves open.
The vacuum pump is now pulling through valves
A and B up to valve C by means of the manifold
and entire system.
TM
CAUTION: If high vacuum equipment is used, just crack valves A
and B for a few minutes, then open
slowly with the two full turns counterclockwise. This will keep oil from foaming
and being drawn into the vacuum pump.
3) Operate the vacuum pump vaccum for 20 to 30
minutes, until 600 microns of vaccum is
obtained. Close valves A and B, and observe
vacuum gauge for a few minutes. A rise in pressure would indicate a possible leak or moisture
remaining in the system. With valves A and B
closed, stop the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See figure
37B. Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
6. Recharge as follows :
1) Refrigeration cycle systems are charged from
the High-side. If the total charge cannot be put
in the High-side, the balance will be put in the
suction line through the access valve which you
installed as the system was opened.
2) Connect the charging cylinder as shown in figure
15B.
With valve C open, discharge the hose at the
manifold connection.
3) Open valve A and allow the proper charge to
enter the system. Valve B is still closed.
4) If more charge is required, the high-side will not
take it. Close valve A.
5) With the unit running, open valve B and add the
balance of the charge.
a.
Do not add the liquid refrigerant to the Low-side.
b. Watch the Low-side gauge; allow pressure to
rise to 39 lbs.
c. Turn off valve B and allow pressure to drop.
d. Repeat steps b. and c. until the balance of the
charge is in the system.
6) When satisfied the unit is operating correctly,
use the pinch-off tool with the unit still running
and clamp on to the pinch-off tube. Using a tube
cutter, cut the pinch-off tube about 2 inches from
the pinch-off tool. Use sil-fos braze and braze
pinch-off tube closed. Turn off the unit, allow it to
set for a while, and then test the leakage of the
pinch-off connection.
13 Room Air Conditioner
Disassembly
A
B
EXTERNAL
VACUUM PUMP
A
CHARGING
CYLINDER
LOW
HI
B
C
Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pin-off tool capable
of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service valve.
CONDENSER
(HIGH PRESSURE SIDE)
COMPRESSOR
CAPILLARY TUBE
COMPOUND GAUGE
MANIFOLD
GAUGE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
B
A
Figure 14A-Pulling Vacuum
Figure 15B-Charging
Service Manual 14
Circuit Diagram
WH
(BL)
Schematic Diagram
MEZ62420707
LOCATION
NO.
1
2
3
4
5
6
7
8
250V/T2A
(250V/T3.15A)
DESCRIPTION
POWER CORD ASSEMBLY
FAN MOTOR
COMPRESSOR
DISPLAY P.W.B ASSEMBLY
MAIN P.W.B ASSEMBLY
THERMISTOR
CAPACITOR
OWERLOAD PROTECTOR
(SMPS)
Q'TY
PER SET
1
1
1
1
1
1
1
1
15 Room Air Conditioner
Schematic Diagram
Electronic Control Device
Service Manual16
Troubleshooting Guide
Troubleshooting Guide
Piping System
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
BLOWER
EVAPORATOR COIL
Figure 16 is a brief description of the important components and their function in what is called the refrigeration
system. This will help you to understand the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
ROOM AIR CONITIONER
CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
SUCTION LINE
COOL LOW PRESSURE VAPOR
COOLED
AIR
COMPLETE LIQUID
BOIL OFF POINT
ROOM AIR HEAT LOAD
VAPOR INLET
HOT
DISCHARGED
AIR
LIQUID
PRESSURE
DROP
17 Room Air Conditioner
MOTOR
COMPRESSOR
OIL
(LIQUID REFRIGERANT)
CAPILLARY TUBE
Figure 16
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
LIQUID OUTLET
HIGH PRESSURE VAPOR
LIQUID REFRIGERANT
LOW PRESSURE VAPOR
Troubleshooting Guide
Troubleshooting Guide
In general, possible trouble is classified in two kinds.
The one is called Starting Failure which is caused from an electrical defect, and the other is ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but poor cooling.
Ineffective Cooling
Check cold air
circulation for smooth
flow.
Dirty indoor coil
(heat exchanger)
Malfunction of fan.
Clogging of air filter.
Obstruction at air outlet.
Check outdoor coil
(heat exchanger) and
fan operation.
Check gas leakage.
Repair gas leak.
Replacement of unit if
the unit is beyond repair.
Check heat load
increase.
Clean condenser.
Not on separate circuit
Check inside gas
pressure.
Adjust refrigerant
charge.
Remove obstruction.
Check clogging in refrigeration circuit.
Repair clogging in
refrigeration circuit.
Malfunction of
compressor.
Replacement of
compressor.
Satisfactory operation
with temperature
difference of inlet & outlet
air; 44~50°F (7~10°C)
Service Manual18
Troubleshooting Guide
Fails to Start
Check of power source.
Check of control panel
setting.
Compressor fails only to
start.
Drop of power voltage.
Defect of compressor
capacitor.
Improper thermistor
setting
Loose terminal
connection
Check of circuit breaker
and fuse.
Check control panel.
Fan only fails to start.
Improper wiring.
Defect of fan motor
capacitor.
Capacitor check.
Replacement.
Irregular motor resistance (Ω)
Irregular motor insulation (Ω)
Replacement of compressor
(Motor damaged).
19 Room Air Conditioner
Improper wiring
Irregular motor
resistance (Ω)
Irregular motor
insulation (Ω)
Replacement of fan motor.
Regular but fails to start.
Replacement of compressor.
(Locking of piston, metal.)
ELECTRIC PARTS TROUBLESHOOTING GUIDE:
Troubleshooting Guide
Possible Trouble 1
Is the Trans input power
AC 115V?
YES
Is the Trans output power
about AC 14V?
YES
Is output Voltage of IC01D
DC 12V?
YES
Is output Voltage of IC02D
DC 5V?
• The unit does not operate.
NO
NO
NO
NO
Is shorted the Trans. output?
YES
NO
•
Check the Fuse.
•
Check the wiring diagram.
•
Check the Main
P.W.B pattern.
• Exchange the Trans.
Exchange D02D~D05D.
•
• Exchange IC01D.
• Exchange IC02D.
YES
Is the reset circuit all right?
(The No.14 of Micom
is 5V.)
YES
Is the
connection between
Main and Display
all right?
YES
Is the voltage No.18 of Micom
DC 5V?
YES
Exchange Main P.W.B Ass'y.
NO
NO
NO
• Exchange IC01A.
• Connect connector
exactly.
• Check the
pattern.
P.W.B
Service Manual20
Troubleshooting Guide
Possible Trouble 2
Is Temp.
setting set lower than Room
Temp.-0.5°C?
YES
Is the voltage No.10
of IC01M 0V?
YES
• Check the RY-COMP.
• Check the wiring
Diagram.
Possible Trouble 3
NO
NO
• The compressor does not operate.
• Set the Temp. setting to lower Temp.
Is the voltage N0.7 of
IC01M DC 5V?
YES
• Exchange IC01M.
• The compressor always operate.
NO NO
Is the Unit for 3 minutes
delay?
YES
• Wait 3 Minutes
• Exchange MAIN
P.W.B Ass'y.
Is the wire connection of
RY-COMP all right?
YES
• Check the RY-COMP.
Possible Trouble 4
Is the voltage NO.1 or 4
of IC01M DC 5V?
YES
Is the voltage NO.13 or 16
of IC01M 0V?
NO
• Fan does not operate.
NO
NO
• Connect LEAD Wire to
RY-COMP again.
• Exchange IC01M.
• Exchange IC01M.
YES
• Check the RY-Hi or
RY-Lo.
•
Check the wiring diagram.
21 Room Air Conditioner
Troubleshooting Guide
Possible Trouble 5
Is the voltage of Battery
about over 2.3V?
YES
Is the voltage No.16
of CN-DISP1 on Main P.W.B
Ass'y DC 5V?
YES
Is the connection of
CN-DISP1 all right?
YES
•
Exchange Receiver Ass'y.
• Romote controller does not operate.
NO
NO
NO
• Exchange the battery.
Check the P.W.B pattern.
•
• Connect connector to
CN-DISP1 exactly.
Possible Trouble 6
Is the IC01G all right?
YES
NO
Is the connection of
CN-DISP1 all right?
YES
Does the Q01G,
Q02G, Q03G Q04G operate normally
on main P.W.B Ass'y?
YES
• Exchange the display
P.W.B Ass'y.
NO
NO
NO
• It displays abnormally on Display P.W.B Ass'y.
• Exchange IC01G.
• Connect connector
to CN-DISP1 exactly.
• Exchange Q01G,
Q02G, Q03G, Q04G
Service Manual22
Troubleshooting Guide
ROOM AIR CONDITIONER VOLTAGE LIMITS
NAME PLATE RATING MINIMUM MAXIMUM
115V ± 10% 103.5V 126.5V
YDEMERESUACTNIALPMOC
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Wire disconnected or Connect wire. Refer to wiring diagram for
connection loose terminal identification. Repair or replace loose
terminal.
Capacitor (Discharge Test capacitor.
capacitor before testing.) Replace if not within ±10% of manufacturer's
rating. Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Re-align assembly.
Units using slinger ring condenser fans must
have 0.22~0.25 inch clearance to the base.
If necessary, shim up the bottom of the fan motor
with mounting screw(s).
Check fan motor bearings; if motor shaft will not
rotate, replace the motor.
Fan motor runs. Revolves on overload Check voltage. See limits on this page.
If not within limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate
freely?
If not, replace fan motor.
23 Room Air Conditioner
Pay attention to any change from high speed to
low speed. If the speed does not change,
replace the motor.
Troubleshooting Guide
YDEMERESUACTNIALPMOC
replace it.
replace it.
Loose set screw Tighten it.
Worn bearings If knocking sounds continue when running or
loose, replace the motor. If the motor hums or
noise appears to be internal while running,
replace motor.
.naicirtcelenallac,stimilnihtiwtonfI.egap.snurrotomnaf
replace the terminal. If the wires are disconnected, refer to wiring diagram for identification,
and replace the wires. Check the wire connections;
If not according to the wiring diagram, correct
the connections.
,gnissimyllaitrapro,ecnalabfotuo,dekcarcfInaF.esionrotomnaF
,gnissimyllaitrapro,ecnalabfotuo,dekcarcfIrewolB
gnidecerpehtnostimilehteeS.egatlovkcehCegatloV,nurtonlliwrosserpmoC
roriaper,esoolfi;snoitcennoceriwehtkcehCgniriW
Thermistor Check the TEMP control. If not at the lowest
number, set TEMP control to this setting and
restart the unit.
Check the continuity of the thermistor. Replace
the thermistor if the circuit is open.
Check the continuity of the thermostat. Replace
the thermostat if the circuit is open.
Capacitor (discharge Check the capacitor.
capacitor before Replace if not within ±10% of manufacturer’s
servicing.) rating, replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or
ground. If open or grounded, replace the
compressor.
Overload
Check the compressor overload if externally mounted.
Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Service Manual 24
Troubleshooting Guide
COMPLAINT CAUSE REMEDY
Compressor cycles on Voltage Check the voltage. See the limits on the
overload. preceding page. If voltage is not within these limits,
call an electrician.
Overload Check overload, if externally mounted.
Replace if open. (If the compressor temperature
is high, remove the overload, cool, and retest.)
Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow Remove the cabinet, inspect the interior surface
restriction of the condenser. If restricted, clean carefully
with a vacuum cleaner (do not damage fins) or
brush. Clean the interior base before
re-assembling.
Condenser fins If the condenser fins are closed over a large
(damaged) area on the coil surface, head pressures will
increase, causing the compressor to cycle.
Straighten the fins or replace the coil.
Capacitor Test the capacitor.
Wiring Check the terminals. If loose, repair or replace.
Refrigeration system Check the system for a restriction.
Insufficient cooling Air filter If restricted, clean or replace.
Unit undersized Determine if the unit is properly sized for the
area to be cooled.
Excessive noise Blower or fan Check the set screw, or clamp. If loose or miss-
ing, correct. If the blower or fan is hitting scroll
or barrier, rearrange the air handling parts.
Copper tubing Remove the cabinet and carefully rearrange the
tubing not to contact the cabinet,
compressor, shroud, and barrier.
25 Room Air Conditioner
Exploded View
130910
Exploded View
731273
267110
135303
552113
152302
349480
749740
359012
148000
349600
346811
359011
352380
W48602
149980
349001
567502
147582
147581
135312
249950
238310
237200
130410
268711-1
268711-2
567480
146812
264110
550140
W0CZZ
135500
Service Manual26
Replacement Parts list
LocNo DESCRIPTION CP06F10
130410 Base Assembly,Single 67302912
130910 Cabinet Assembly,Single 67303714
135303 Grille,Inlet 67306114
135312 Grille Assembly,Front(Indoor) 67306017
135500 Cover 67400148
146812 Motor,AC 67300902
147581 Louver,Horizontal 67306208
147582 Louver,Vertical 67306264
148000 Supporter 67303901
149980 Shroud 67303108
152302 Filter Assembly,Air Cleaner 67304309
237200 Panel,Control 67305512
238310 Escutcheon 67500142
249950 Case Assembly,Cont
rol 67305511
264110 Power Cord Assembly 67300020
267110 Remote Controller Assembly 67302232
346811 Motor Assembly,AC,Single 67303013
349001 Damper Assembly 67303502
349480 Orifice 67303412
349600 Bracket,Motor 67303604
352380 Duct Assembly 67302736
359011 Fan,Axial 67303203
359012 Fan,Turbo 67302609
550140 Damper,Compressor 67301900
567480 Thermistor,NTC 67307806
567502 Overload Protect 67301912
731273 Install Part Assembly,Single 67306
749740 Guide 67304011
268711-1 PWB(PCB) ASSEMBLY,DISPLAY 67307621
268711-2 PCB Assembly,Main 67307622
W0CZZ Capacitor,Film,Box 67300718
W48602 Clamp,Spring 67302500
27 Room Air Conditioner
312
ReplacementParts list
A
LocNo DESCRIPTION CP08F10
130410 Base Assembly,Single 67302917
130910 Cabinet Assembly,Single 67303714
135303 Grille,Inlet 67306114
135312 Grille Assembly,Front(Indoor) 67306017
135500 Cover 67400148
146812 Motor,AC 67300902
147581 Louver,Horizontal 67306208
147582 Louver,Vertical 67306264
148000 Supporter 67303901
149980 Shroud 67305533
152302 Filter Assembly,Air Cleaner 67304309
237200 Panel,Control 67305512
238310 Escutcheon 67500142
249950 Case Assembly,Cont
264110 Power Cord Assembly 67300020
267110 Remote Controller Assembly 67302232
346811 Motor Assembly,AC,Single 67303005
349001 Damper Assembly 67303502
349480 Orifice 67303412
349600 Bracket,Motor 67303604
352380 Duct Assembly 67302736
359011 Fan,Axial 67303203
359012 Fan,Turbo 67302609
550140 Damper,Compressor 67305000
567480 Thermistor,NTC 67307806
567502 Overload Protect 67301913
731273 Install Part Assembly,Single 67306
749740 Guide 67304011
268711-1
PWB(PCB) ASSEMBLY,DISPL
rol 67305513
312
67307621
268711-2 PCB Assembly,Main 67307622
35211A Tube Assembly,Suction 67307622
W0CZZ Capacitor,Film,Box 67302726
W48602 Clamp,Spring 67302500
Service Manual28
Use Factory Certified Parts...
CP06 - CP08 Svc Parts 2010 (05/10)
FRIEDRICH AIR CONDITIONING CO.
Visit our web site at www.friedrich.com
Post Office Box 1540 • 4200 N. Pan Am Expressway • San Antonio, Texas 78295-1540
• (210) 357-4400 • FAX (210) 357-4490
Loading...