Friedrich AS - W126BMS0 Service Manual

Room Air Conditioner SVC MANUAL(General)
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual. Only for authorized service personnel.
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Air Conditioner Service Manual
CONTENTS
Part 1 General Information
1. Safety Precautions........................................................................................................4
2. Nomenclature ...............................................................................................................7
Part 2 Functions & Controls
1. List of Functions & Controls........................................................................................9
2. Basic Mode Controls .................................................................................................10
3. Special Mode Controls ...............................................................................................12
4. Utility Functions .........................................................................................................13
Part 3 Test Run
1. Check before Test Run ...............................................................................................17
2. Test Run Flow chart ....................................................................................................18
3. Test Run Detail ............................................................................................................19
Part 4 Trouble Shooting Guide
1. 2-Way, 3-Way Valve ....................................................................................................21
2. Pumping Down ...........................................................................................................22
3. Evacuation (All amount of refrigerant leaked) ........................................................23
4. Gas Charging (After Evacuation) ..............................................................................24
5. Cycle Troubleshooting Guide....................................................................................25
6. Electric Parts Troubleshooting Guide.......................................................................28
7. Self-diagnosis Function .............................................................................................32
Indoor Unit Error .................................................................................................... 32
Outdoor Unit Error ..................................................................................................34
Trouble Shooting Guide (Indoor Unit)....................................................................36
Trouble Shooting Guide [Outdoor Unit (2 LED Type)]..........................................41
Trouble Shooting Guide [Outdoor Unit (1 LED Type)]..........................................56
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1. Safety Precautions ............................................................................................................4
2. Nomenclature......................................................................................................................7
Part 1 General Information
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Part 1 General Information
1. Safety Precautions
1.1 Cautions in Repair
To prevent injury to the user or other people and property damage, the following instructions must be followed.
Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the follow­ing indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.
Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
Dangerous Voltage
Be sure to disconnect the power cable plug from the plug socket before disas­sembling the equipment for a repair.Internal components and circuit boards are at main potential when the equipment is connected to the power cables. This high voltage is extremely dangerous and may cause death or severe injury if come in contact with it.
Do not touch the discharging refrigerant gas during the repair work. The discharging refrigerant gas.The refrigerant gas can cause frostbite.
Release the refrigerant gas completely at a well-ventilated place first. Otherwise, when the pipe is disconnected, refrigerant gas or refrigerating machine oil discharges and it Can cause injury.
When the refrigerant gas leaks during work, perform ventilation. If the refrigerant gas comes in contact with a fire, poisonous gas generates. A case of leakage of the refrigerant and the closed room full with gas is dangerous because a shortage of oxygen occurs. Be sure to perform ventilation.
When removing the front panel or cabinet, execute short-circuit and discharge between high voltage capacitor terminals. If discharge is not executed, an electric shock is caused by high voltage resulting in a death or injury.
Do not turn the air-conditioner ON or OFF by plugging or unplugging the power plug. There is risk of fire or electrical shock.
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Part 1 General Information
Do not turn on the breaker when the front panel and cabinet are removed.
Be sure to ground the air conditioner with an earthing conductor connected to the earthing terminal.
Conduct repair works after checking that the refrigerating cycle section has cooled down sufficiently. Otherwise, working on the unit, the hot refrigerating cycle section can cause burns.
Do not tilt the unit while removing panels. Otherwise, the water inside the unit can spill and wet floor.
Do not use the welder in a well-ventilated place. Using the welder in an enclosed room can cause oxygen deficiency.
Be sure to turn off power switch before connecting or disconnecting connector, or parts damage may be occur.
Do not use a defective or underrated circuit breaker. Use the correctly rated breaker and fuse. Otherwise there is a risk of fire or electric shock.
Install the panel and the cover of control box securely. Otherwise there is risk of fire or electric shock due to dust, water etc.
Indoor/outdoor wiring connections must be secured tightly and the cable should be routed properly so that there is no force pulling the cable from the connection terminals. Improper or loose connections can cause heat generation or fire.
Do not touch, operate, or repair the product with wet hands. Holding the plug by hand when taking out. Otherwise there is risk of electric shock or fire.
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Part 1 General Information
Check to see if the parts are mounted correctly and wires are connected. Improper installation and connections can cause an electric shock or an injury.
Check whether the installation platform or frame has corroded. Corroded installa­tion platform or frame can cause the unit to fall, resulting in injury.
Be sure to check whether the earth wire is correctly connected.
After the work has finished, be sure to do an insulation test to check whether the resistance is 2[Mohm] or more between the charge section and the non-charge metal section (Earth position). If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s side.
Check the drainage of the indoor unit after the repair. If drainage is faulty the water may enter the room and wet floor.
1.2 Inspections after Repair
Check to see if the power cable plug is not dirty or loose. If the plug is dusty or loose it can cause an electrical shock or fire.
Do not use a joined power cable or extension cable, or share the same power outlet with other electrical appliances. otherwise, it can cause an electrical shock, excessive heat generation or fire.
Do not insert hands or other objects through the air inlet or outlet while the prod­uct is operating. There are sharp and moving parts that could cause personal injury.
Do not block the inlet or outlet of air flow. It may cause product failure
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Part 1 General Information
2. Nomenclature
2.1 Global Model Name
Code Type Code of Model Meaning
1 Production Center, A~Z L: Chang-won R22
Refrigerant A: Chang-won R410A
U: Tianjin R410A
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling Only
H: Heat Pump X: C/O + E/Heater Z: H/P + E/Heater V: AC Inverter C/O N: AC Inverter H/P Q: DC Inverter C/O W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity
Ex. "09" 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz
A~Z 2: 220V/60Hz
3: 208-230V/60Hz 5: 200-220V/50Hz 6: 220-240V/50Hz 7: 110V, 50/60Hz
7 Chassis A~Z Name of Chassis
8 Look A~Z Look,
Color (Artcool Model)
9 Function A~Z
10 Serial No. 1~9 Model Development Serial No.
12 - 345678910
Basic A Basic+4Way B Basic+Deodorizing Filter (Carbon filter) C Plasma+(A/changeove)+A/clean+2Way+Ion E Plasma+(A/changeove)+A/clean+4way+Ion+Lamp F Plasma+(A/changeove)+A/clean+Low A G Plasma+(A/changeove)+A/clean+4way+Low A H Plasma+(A/changeove)+A/clean L Plasma+(A/changeove)+A/clean+4way M Plasma+(A/changeove)+A/clean+PTC N Plasma+(A/changeove)+Autoclean+4way+PTC P Plasma+(A/changeove)+A/clean+4way+Low A+PTC Q Smart(Robot) Cleaning R Eco eye+Plasma+Allergy Filter+4way S Plasma+Allergy Filter+4way U Allergy Filter+4way V Allergy Filter+2way W Basic+Low Ambient Y Basic+(A/clean)+4way+Low A Z
AS-W126BMS0
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Part 2 Functions & Controls
1. List of Controls & Functions ..........................................................................................9
2. Basic Mode Controls......................................................................................................10
3. Special Mode Controls...................................................................................................12
4. Utility Functions .............................................................................................................13
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Part 2 Functions & Controls
1. List of Functions & Controls
Cooling Mode Heating Mode Healthy Dehumidification Auto Changeover
Jet Cool Jet Heat Energy saving
Forced operation Auto Clean
Air volume control Natural Air control Auto Swing Sleep mode Auto control
Auto Restart Function
Category Function Description Remark
Cooling operation Heating operation Dry operation Cooling mode is automatically changed to heating mode and
vice versa Powerful cooling mode Powerful heating mode Air volume & set temp. are automatically selected for saving
energy in cooling mode Operation without remote controller After cooling operation, this function makes the evaporator
dry Indoor Fan speed Control Air volume control Program Vertical Airflow Direction control Air volume & set temp. are automatically changed for com-
fortable sleep When power returns after a power failure, Unit restarts in the
previous operating mode
Basic mode
controls
Special Mode
controls
Utility Functions
NOTE: The Exploded View SVC Manual has the particular Function table for each model.
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Part 2 Functions & Controls
2. Basic Mode Controls
2.1 Cooling Mode
Setting Temp.
-0.5C(-1F)
+0.5C(1F)
Comp. OFF
Thermo ON
Thermo OFF
INV. Comp. Frequency
LowHigh
LowHigh
• Operating frequency of compressor depends on the load condition, like the difference between the room temp. and
the set temp., frequency restrictions.
• If the compressor operates at some frequency, the operating frequency of compressor cannot be changed within 90
seconds. ( not emergency conditions)
• Compressor turned off when
- Intake air temperature reaches below 0.5°C(1°F) of the setting temperature for three minute continuously.
- Intake air temperature reaches below 1.5°C(3°F) of the setting temperature
• Compressors 3 minute time delay.
- After compressor off, the compressor can restart minimum 3 minute later.
2.2 Heating Mode
2˚C(3.6˚F)
4˚C(˚F)
Comp. OFF
INV. Comp. Frequency
LowHigh LowHigh Comp. OFF
Setting
Temp.
Thermo ON
Thermo OFF
• Operating frequency of compressor depend on the load condition, The difference between the room temp. and set
temp., frequency restrictions.
• If compressor operates at some frequency, the operating frequency of compressor cannot be changed within 90 sec-
onds.
• Condition of compressor turned off
- When intake air temperature reaches 4°C(°F) above the setting temperature.
• Condition of compressor turned on
- When intake air temperature reaches below 2°C(3.6°F) of above the setting temperature.
* Condition of indoor fan turned off
• While in defrost control, the indoor and outdoor fans are turned off.
• Compressor 3 minute delay
- After compressor off, the compressor can restart minimum 3 minute later.
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Part 2 Functions & Controls
2.3 Healthy Dehumidification operation
• When the dehumidification operation is set by the remote controller, the intake air temperature is detected and the set-
ting temp. is automatically set according to the intake air temperature.
When intake air temp. is 1°C(2°F) above the setting temp., condition of compressor is same as in cooling mode operation.
• When intake air temperature reaches 1°C(2°F) below the setting temp., compressor operates in step1~step3 and the
indoor fan speed again operates at low speed or comes to a stop.
2.4 Auto changeover operation
• The air conditioner changes the operation mode automatically to keep indoor temperature steady.
• When room temperature vary over ±2°C(±4°F) with respect to setting temperature, air conditioner keeps the room tem-
perature in ±2°C(±4°F) with respect to setting temperature by changing the mode from cooling to heating and vice versa.
Intake air Temp. Setting Temp.
26°C(78.8
°F)
≤ intake air temp. 25°C(77
°F)
24°C(75.2
°F)
≤ intake air temp.< 26°C(78.8
°F)
intake air temp. -1°C(-2
°F)
22°C(71.6
°F)
≤ intake air temp. < 24°C(75.2
°F)
intake air temp. -0.5°C(-1
°F)
18°C(64.4°F) ≤ intake air temp. < 22°C(71.6
°F)
intake air temp.
intake air temp. < 18°C(64.4
°F)
18°C(64.4
°F)
+0.5C(+1F)
-0.5C(-1F)
-2C(-4F)
+4C(+8F) +2C(+4F)
Cooling thermo off
Heating thermo off
Switching point
Switching point
Setting
Temp.
Cooling operation
Heating operation
Cooling operation
Mode
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Part 2 Functions & Controls
3. Special Mode Controls
3.1 Jet Cool operation
• In the heating mode or Auto Changeover operation, the Jet cool function does not work.
When it is input while in other mode of operation (cooling, dehumidification, Air purification, Air circulation), the Jet cool operation takes place.
• In the Jet cool mode, the indoor fan is operated at super-high speed for 30 min. at cooling mode operation.
• In the Jet cool mode, the room temperature is maintained at a setting temperature of 18°C(64.4°F).
• When the sleep timer mode is input during the Jet cool operation, the Jet cool mode has the priority.
• When the Jet cool button is pressed, the horizontal vane of the unit is reset to those of the initial cooling mode and
then operate so that the air outflow could reach further.
3.2 Jet Heat operation
• While in cooling mode or Auto Changeover operation, the Jet Heat function does not work.
When it is input while in the Heating mode operation (dehumidification), the Jet Heat mode operation takes place
• In the Jet Heat mode, the indoor fan operated at super-high speed for 60 min. at Heating mode operation.
• In the Jet Heat mode, the room temperature is maintained at a temperature of 30°C(86°F).
• When the sleep timer mode is input during the Jet Heat mode operation, the Jet Heat mode has the priority.
• When the Jet Heat button is pressed, the horizontal vane of the unit is the unit reset to those of the initial Jet heating
mode and then operates so that the air outflow could reach under flow.
3.3 Energy saving operation in cooling mode
• During cooling and dehumidification mode of operation, the Energy saving button can be input.
• In this operation, before we feel cold the set temperature and air volume is set automatically to save energy.
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Part 2 Functions & Controls
4. Utility Functions
4.1 Forced operation
• To operate the appliance manually in case when the remote control is lost, the forced operation selection switch is on
the main unit of the appliance, and operate the appliance in the standard conditions.
• The operating condition is set according to the outdoor temp. and intake air temperature as follows.
• Operating procedures when the remote control can't be used is as follows :
- The operation will be started if the ON/OFF button is pressed.
- If you want to stop operation, re-press the button.
- The ON/OFF switch is on the display PCB or side of indoor unit
4.2 Auto cleaning operation
• Function used to perform Self Cleaning to prevent the Unit from Fungus and bad odor.
• Used after the Cooling Operation before turning the unit off, clean the Evaporator and keep it dry for the next opera-
tion.
• The function is easy to operate as it is accessed through the Remote controller.
Indoor temp.
over 24°C(75.2°F)
21~24°C(69.8~75.2°F)
below 21°C(69.8°F)
Setting temp.
22°C(71.6°F)
23°C(73.4°F)
24°C(75.2°F)
Setting speed of
indoor fan
High speed
Operating Mode
Cooling
Healthy Dehumidification
Heating
Comp.
ON
OFF
Setting Step Super Low
Indoor Fan
ON
Cooling CYCLE
OFF
30 Min
Fan
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Part 2 Functions & Controls
4.3 Air volume control
• UIndoor fan motor control have 6 steps or 8 steps.
• UAir volume is controlled "SH", "H", "MH", "M", "ML", "L" by the
remote controller.
• "SL" step is selected in "Sleep Mode" operation.
4.4 Natural Air Control(Natural Wind)
• When the Auto Step is selected and then operated, the high, medi-
um, or low speed of the airflow mode is operated for 2~15 sec. ran­domly by the Chaos Simulation.
4.5 Auto Swing
• By the Auto swing key input, the horizontal vane automatically operates with the Auto swing or it is fixed to the desired
direction.
4.6 Sleep mode Auto control
• When the set sleep time is reached set time of [1,2,3,4,5,6,7hour] input by the remote control during the operation, the
operation of the appliance stops.
• When the appliance is on pause, the sleep timer mode cannot be input.
4.6.1 Sleep timer operation for cooling cycle
• While in cooling mode , 30 min. after the start of the sleep timer, the setting temperature increases by 1°C(2°F).
After another 30minutes lapse, it increases again by 1°C(2°F).
SL Super Low
L Low
ML Medium-Low
M Medium
MH Medium-High
H High
SH Super High
Auto Natural Wind
Step Description
NOTE: Some Models are different by swing width and swing pattern.
Setting temp. (˚C)
1.0˚C(2˚F) up
1.0˚C(2˚F) up
Cooling ON temp. (Setting temp. +0.5˚C(+1˚F))
Cooling OFF temp. (Setting temp. -0.5˚C(-1˚F))
0.5 1 Sleep time (hour
)
- 15 -
Part 2 Functions & Controls
4.6.2 Sleep timer operation for heating cycle
• While in heating mode, 60 min. after the start of the sleep timer, the setting temperature decreases by 1°C(2°F).
After another 60minutes lapse, it decreases again by 1°C(2°F).
4.7 Auto restart
• When the power comes back after a sudden power failure during operation, the mode before the power failure is kept
on the memory of the appliance and it automatically operates in the saved mode on the memory.
• Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Auto Swing
Setting temp. (°C)
Heating ON temp. (Setting temp)
Heating OFF temp. (Setting temp. +4.0°C(+8°F))
1 2 Sleep time (hr
)
1.0°C(2°F) down
1.0°C(2°F) down
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Part 3 Test Run
1. Check before Test Run...................................................................................................17
2. Test Run Flow chart .......................................................................................................18
3. Test Run Detail................................................................................................................19
- 17 -
Part 3 Test Run
Check to see whether there is any refrigerant leakage, and check whether the power or transmission cable is connected properly.
NOTE: Check that there should be no disconnection when all pins and wires are pulled by hands.
Check whether the liquid pipe and gas pipe valves are fully opened.
NOTE: Be sure to tighten caps.
Confirm that 500 V megger shows 2.0 MΩ or more between power supply terminal block and ground. Do not operate in the case of 2.0 MΩ or less.
NOTE: Never carry out mega ohm check over terminal control board.
Otherwise the control board may break.
Immediately after mounting the unit or after leaving it turned off for an extended length of time, the resistance of the insulation between the power supply terminal board and the ground maydecrease to approx. 2.0 MΩ as a result of refrigerant accumulation in the internal compressor.
If the insulation resistance is less than 2.0 MΩ, turn on the main power supply.
1
2
3
1. Check before Test Run
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Part 3 Test Run
Is cold air discharged for
more than 3 minutes ?
START
Test operation for indoor unit
Operation mode change
to Heating mode
Operate the unit in cooling mode.
Does Test operation start?
Refer to part4, 6 Electric part
Yes
No
Yes
Refer to part4, 5 Cycle part
No
Is hot air discharged ?
After Hot Start
NOTE: When outdoor temperature is low,the unit is operated to Heating mode
Yes
No
Is there any temperature
difference between intake and
discharged air?
Yes
No
Is the operating current
normal ?
Yes
Normal
Refer to Troubleshooting
Guide
No
* Check the load (In/Out Temp.) * Check pipe length and amount of
refrigerant
* Check for abnormal sound in
outdoor unit (comp.,Fan, others )
2. Test Run Flow chart
- 19 -
Part 3 Test Run
1. Check that all tubing and wiring have been properly con­nected.
2. Check that the gas and liquid side service valves are fully open.
3. Check that all pins and wires have been connected thor­oughly by pulling with hands.
Settlement of outdoor unit
• Anchor the outdoor unit with a bolt and nut(ø10mm) tightly
and horizontally on a concrete or rigid mount.
• When installing on the wall, roof or rooftop, anchor the
mounting base securely with a nail or wire assuming the influence of wind and earthquake.
• In the case when the vibration of the unit is conveyed to the
hose, secure the unit with an anti-vibration bushing.
NOTE: If the actual pressure is higher than shown, the
system is most likely over-charged, and charge should be removed. If the actual pressure are lower than shown, the system is most likely undercharged, and charge should be added.
The air conditioner is now ready for use.
5. Check operating current.
6. Change operation mode and check.
Evaluation of the performance
Operate unit for 15~20 minutes, then check the system refrigerant charge:
1. Measure the pressure of the gas side service valve.
2. Measure the temperature of the intake and discharge air.
3. Ensure the difference between the intake temperature and the discharge is more than 8°C(46°F) (Cooling) or (Heating).
4. For reference; the gas side pressure of optimum condition is as below.(Cooling)
Bolt
Tubing connection
Discharge temperature
Discharge air
Intake temperature
R22 35°C (95°F) 4~5kg/cm2G(56.8~71.0 P.S.I.G.)
R410A 35°C (95°F) 8.5~9.5kg/cm
2
G(120~135 P.S.I.G.)
Outside ambient
TEMP.
Refrigerant
The pressure of the gas side
service valve.
This is performed when the unit is to be relocated or the refrigerant circuit is serviced.
Pump Down means collecting all refrigerant in the outdoor unit without loss in refrigerant gas.
CAUTION:
Be sure to perform Pump Down procedure with the unit in cooling mode.
Pump Down Procedure
1. Connect a low-pressure gauge manifold hose to the charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the air from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
4. Turn on the unit's operating switch and start the cooling operation.
5. When the low-pressure gauge reading becomes 1 to
0.5kg/cm
2
G(14.2 to 7.1 P.S.I.G.), fully close the gas side valve stem and then quickly turn off the unit. At that time, Pump Down has been completed and all refrigerant gas will have been collected in the outdoor unit.
PUMP DOWN
3. Test Run Detail
- 20 -
Part 4 Trouble Shooting
1. 2-Way, 3-Way Valve ........................................................................................................21
2. Pumping Down ..............................................................................................................22
3. Evacuation (All amount of refrigerant leaked) ............................................................23
4. Gas Charging (After Evacuation) .................................................................................24
5. Cycle Troubleshooting Guide .......................................................................................25
6. Electronic Parts Troubleshooting Guide......................................................................26
7. Self-diagnosis Function.................................................................................................30
- 21 -
Part 4 Trouble Shooting
2-way Valve (Liquid Side) 3-way Valve (Gas Side)
Shaft position Shaft position Service port
Closed Closed Closed
(with valve cap) (with valve cap) (with cap)
Open Closed Open
(counter-clockwise) (clockwise) (push-pin or with
vacuum pump)
Open Open Closed
(with valve cap) (with valve cap) (with cap)
Closed Open Open
(clockwise) (counter-clockwise) (connected manifold
gauge)
Open Open Open
(with charging
cylinder)
Open Open Open
(with charging
cylinder)
Open Open
Open Open
Works
Shipping
Air purging (Installation)
Operation
Pumping down (Transferring)
Evacuation (Servicing)
Gas charging (Servicing)
Pressure check (Servicing)
Gas releasing (Servicing)
1.
2.
3.
4.
5.
6.
Valve cap
Open position Closed position
Pin
Service port
Service port cap
To outdoor unit
Flare nut
To piping connection
To outdoor unit
Hexagonal wrench (4mm)
Open position Closed position
To piping connection
Flare nut
Open
(with charging cylinder)
Open
(with charging cylinder)
1. 2-Way, 3-Way Valve
- 22 -
Part 4 Trouble Shooting
• Procedure
(1) Confirm that both the 2-way and 3-way valves
are set to the open position.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position.
– Be sure to use a hexagonal wrench to operate
the valve stems.
(2) Operate the unit for 10 to 15 minutes.
(3) Stop operation and wait for 3 minutes, then
connect the charge set to the service port of the 3-way valve.
– Connect the charge hose with the push pin to
the service port.
(4) Air purging of the charge hose.
– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(5) Set the 2-way valve to the closed position.
(6) Operate the air conditioner at the cooling
cycle and stop it when the gauge indicates 1kg/cm
2
.
g.
(7) Immediately set the 3-way valve to the closed
position.
– Do this quickly so that the gauge ends up indi-
cating 3 to 5kg/cm
2
.
g.
(8) Disconnect the charge set, and mount the 2-
way and 3-way valve’s stem nuts and the ser­vice port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.
Lo
Closed
Purge the air
Outdoor unit
Indoor unit
Liquid side
Gas side
CLOSE
Open
2-Way valve
3-Way valve
CLOSE
2. Pumping Down
- 23 -
Part 4 Trouble Shooting
• Procedure
(1) Connect the vacuum pump to the center hose
of charge set center hose
(2) Evacuation for approximately one hour.
– Confirm that the gauge needle has moved
toward 0.8 Torr.
(3) Close the valve (Lo side) on the charge set,
turn off the vacuum pump, and confirm that the gauge needle does not move (approxima­tely 5 minutes after turning off the vacuum pump).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or depleted, replenish as needed.
Lo
Open
Open
Vacuum pump
3-Way valve
Outdoor unit
Liquid side
Indoor unit
Gas side
3-Way valve
OPEN
Vacuum Gage
OPEN
3. Evacuation (All amount of refrigerant leaked)
- 24 -
Part 4 Trouble Shooting
Lo
Charging cylinder
Outdoor unit
Indoor unit
Liquid side
Gas side
Open
3-Way valve
3-Way valve
OPEN
Open
Check valve
(1)
CLOSE
Vacuum Gage
• Procedure
(1) Connect the charge hose to the charging
cylinder.
– Connect the charge hose which you dis-con-
nected from the vacuum pump to the valve at the bottom of the cylinder.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys­tem can be charged with liquid.
(2) Purge the air from the charge hose.
– Open the valve at the bottom of the cylinder
and press the check valve on the charge set to purge the air. (Be careful of the liquid refriger­ant). The procedure is the same if using a gas cylinder.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant.
– If the system can not be charged with the spec-
ified amount of refrigerant, it can be charged with a little at a time (approximately 150g each time) while operating the air conditioner in the cooling cycle; however, one time is not suffi­cient, wait approximately 1 minute and then repeat the procedure (pumping down-pin).
(4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
– Stopping partway will allow the gas to be dis-
charged.
– If the system has been charged with liquid
refrigerant while operating the air conditioner turn off the air conditioner before disconnecting the hose.
(5) Mount the valve stem nuts and the service
port nut.
– Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
– Be sure to check for gas leakage.
This is different from previous procedures. Because you are charging with liquid refrigerant from the gas side, absolutely do not attempt to charge with larger amounts of liquid refrigerant while operating the air conditioner.
4. Gas Charging (After Evacuation)
- 25 -
Part 4 Trouble Shooting
5. Cycle Troubleshooting Guide
Problem Possible causes Corrective action Error Code
Abnormal operat­ing conditions.
• There is a burning smell and a strange sound coming from the unit.
• Turn off the air conditioner, unplug the power cord and contact the service center.
• Water leaks from the indoor unit even when the humidity level is low.
• The power cord is dam­aged or generating excessive heat.
A switch, a circuit breaker (safety, ground) or a fuse is not operated properly.
The air conditioner does not work.
• The air conditioner is unplugged.
• Check whether the power cord is plugged into the outlet.
• A fuse is blown or the power supply is blocked.
• Replace the fuse or check if the circuit breaker has tripped.
27
• A power failure has occurred.
• Turn off the air conditioner when a power failure occurs.
• When the power is restored, wait 3 minutes, and then turn on the air conditioner.
23
• The voltage is too high or too low.
• Check if the circuit breaker has tripped. 23, 40
• The air conditioner turned off automatically at a preset time.
• Press the power button again. 10
• Battery setting is wrong in the remote controller.
• Is the battery inserted in Remote controller? Is the battery inserted with the correct terminal (+)(-)?
• Even if you check the upper lists, the air-conditioner does not operate. Please replace new batteries.
The air conditioner does not work.
• The type of the indoor units is not compatible with that of the outdoor unit.
• Replace the outdoor unit to suitable one. 05, 53
• The outdoor air tempera­ture is unsuitable for operating the air condi­tioner.
• Heating operation can be used when the outdoor air temperature is under 18°C, and cooling opera­tion can be used when the outdoor air tempera­ture is over -10°C.
Part 4 Trouble Shooting
- 26 -
Problem Possible causes Corrective action Error Code
The air conditioner does not generate cool air.
• Air is not circulatingprop­erly.
• Make sure that there are no curtains, blinds or fur­niture blocking the front of the air conditioner.
• The air filter is dirty.
• Clean the air filter once every 2 weeks.
• See “Cleaning Air Filter” for more information.
• The room temperature is too high.
• In summer, it may take some time to cool indoor air.
• In this case, select the jet cool operation to cool indoor air quickly.
01, 05, 09
• Cold air is escaping from the room.
• Make sure that no cold air is escaping through ventilation points in the room.
The desired temperature is higher than the set temperature.
• Set the desired temperature to a level lower than the current temperature.
01
• There is a heating source nearby.
• Avoid using a heat generator such as an electric oven or a gas burner while the air conditioner is in operation.
• Air circulation operation is selected.
• In the air circulation operation, air blows from the air conditioner without cooling or heating the indoor air.
• Switch the operation mode to the cooling operation.
• Outside temperature is too high.
• The cooling effect may not be sufficient.
01, 26, 32,
61, 62
The air conditioner does not generate warm air.
• When the heating mode is started.
• Vane is almost closed and air flow does not come out.
• Even though outdoor unit is already begun to operate.
• This symptom is normal.
• Please wait until the unit is preparing warm air.
• This function prepare to blow warm air.
• Defrosting mode is being done in the outdoor unit.
• In heating mode, ice/frost is built up on the coils when the outside temperature fall down.
• This function remove a layer of frost on the coil.
• Please wait until this operation is completed. It takes about 15 mins.
• Outside temperature is too low.
• The heating effect may not be sufficient.
01, 26, 32,
61, 62
The air-conditioner stops during oper­ation.
• The air conditioner is suddenly turn off.
• The timer function could be operated. If the timer function would operate, the air-conditioner can be turn off.
• Check the timer setting is correct.
41, 44, 45,
65
• A power failure has occurred during opera­tion.
• There is the Auto Restart Function. It is a default setting.
• This function can turn on the unit automatically when the power is restored.
• If you live in frequent power failure area, this function would be useful.
41, 44, 45,
65
Part 4 Trouble Shooting
- 27 -
Temperature difference between intake and discharge air depends on room air humidity. When the room air humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower tem­perature difference is larger.
NOTICE
Problem Possible causes Corrective action Error Code
The air condi­tioner stops during opera­tion.
• The connection of the indoor and outdoor units has a problem.
• Conduct the wiring and piping error check.
05, 09, 53
• The thermistor recognition has a defect.
• Check that the thermistor have been separated from the pipe holder.
09, 32, 41,
45
• The electronic expansion valve operates incompletely.
• Check the temperature of the connection pipe.
44, 61, 65
Indoor unit is still operating even when the power is being turned off.
• Auto-Clean mode is being operat­ed.
• This function is to remove the rest of moisture indoor unit.
• Please, wait until the end of functions.
• It will be inhibit a fungal growth. If you do not want this feature, you can turn off to press.
67
Mist is dis­charged from the air outlet of the indoor unit.
• The cooled air from the air condi­tioner makes mist.
• When the room temperature is down, this phenomenon will disappear.
01, 02, 06,
12
Water leaks from the out­door unit.
• In the heating operations, con­densed water drop from the heat exchanger.
• This symptom need to install drain hose under the base pan.
• Contact the installer.
Operating noise or vibration.
• Clicking sound Clicking sound can be heard either
when the unit starts or stops due to movement of reversing valve.
• Creaking sound The plastic parts of the indoor unit
make sound of shrinks and expands due to a sudden tempera­ture change.
• The water flowing sound, Blowing
sound
The flow of refrigerant through the air conditioner is switching, noise can be heard.
• These are normal symptoms.
• After a moment, it will be silent.
41, 45, 62
Operating noise or vibration.
• The installation condition is in trou-
ble.
• Adjust the position of the air conditioner so that it can have enough space.
10, 26, 67
The indoor unit gives out odor.
• The air smells bad because a musty or cigarettes odor may be absorbed into the indoor unit and discharged with airflow.
• If the smell does not disappear, you need to wash filter or heat exchanger.
• Contact the installer.
- 28 -
Part 4 Trouble Shooting
The Product doesn’t operate at all. (9~30kBtu/h Model)
Turn off the main power and wait until LED on outdoor PCB is off.
Turn on the main power again.
Does "Beeping" sound is made from the indoor unit?
Does "Lighting" LED is mounted on the outdoor PCB?
• Primarily, the operating condi­tion of Micom is O.K.
• Check CN-DISP1
Check the voltage of power(AC 208~230V, 60Hz).
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.W.B. Ass'y (Fuse,Noise Filter, Power Module(SMPS), IC01D,IC04D)
• Connection between housing and harness.
• All the harnesses should be checked by pulling with hands directly.
• No harness should be divided from the housing.
Trouble 1
NO
YES
The operation check of the P.C.B. Ass'y
Procedure
Specification
1) The input voltage of Power Module(SMPS)
2) The output voltage of Power Module (SMPS)
3) IC01D(LD1085), IC04D(7805)
: DC 220V~390V
: 15V ±10%
: DC 5V
Remedy
Replace the P.C.B.
6. Electronic Parts Troubleshooting Guide
- 29 -
Part 4 Trouble Shooting
Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.
At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Caused by the remote controller.
Caused by other parts except
the remote controller
When the mark ( ) is displayed in LCD
screen, replace battery.
Check the contact of CN-DISP 1, 2 connector
Check DISP P.C.B Ass'y
-Voltage between CN-DISP1 ③ - ⑧ : DC +5V
Check point
• Check the connecting circuit between
MICOM PIN and CN-DISP1 PIN
• Check receiver ass'y
Product doesn't operate with the remote controller.
Trouble 2
- 30 -
Part 4 Trouble Shooting
Turn on the main power.
When in air circulation mode, compressor/outdoor fan is stopped.
Turn off main power.
Check the electrical wiring diagram of Outdoor side. Check the open or short of connecting wires between Indoor and Outdoor.
Check the sensor for Indoor temperature is attached as close as to be effected by the tem­perature of Heat Exchange (EVA.)
When displaying Error code, refer to the trouble shooting guide.
Check the main power source.(AC 208V~230V)
Check the trouble shooting guide error code 21,26.
Check that CN_FAN(A,B) supplied voltage to outdoor PCB is about AC 208V~230V.
Check that whether the housings and harnesses would be separated when there are attempts to disconnect those.
Check to pull with hands directly to the harness.
No harness should be divided from the housing.
Operate Cooling Mode by setting the desired temperature of the remote controller is less than one of the Indoor temperature by 1°C at least.
The Compressor/Outdoor Fan don't operate
Trouble 3
- 31 -
Part 4 Trouble Shooting
When indoor Fan does not operate
Trouble 4
Check the SSR high speed operation by remote control.
(the Indoor Fan Motor is connected)
Turn off main power.
Check the connection of CN-FAN.
Check the Fan Motor.
Check the Fuse(AC250V, T2A).
Turn on the main power
Check the related circuit of indoor Fan Motor.
• The pin No. 38of micom and the part for driving SSR.(Q01M)
• Check the related pattern.
• Check the SSR.
- SSR Open: Indoor Fan Motor never operate.
- SSR short: Indoor Fan Motor always operates in case of ON or OFF.
• Check the connectors.
• Check that whether the housings and harnesses would be separated when there are attempts to disconnect those.
• Check to pull with hands directly to the harness.
• No harness should be divided from the housing.
The voltage of Pin No 1(orange) and 3(black) of CN-FAN.
About AC 160V over About AC 50V over
SSR is not damaged Check SSR
- 32 -
Part 4 Trouble Shooting
7. Self-diagnosis Function
Error Indicator
• The function is to self-diagnosis airconditioner and express the troubles identically if there is any trouble.
• If more than two troubles occur simultaneously, primarily the highest trouble of error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Unit Error
1. SW, SB, SC, SH, S4, S5 Chassis
1) SW, SB, SC, Chassis 2) S4, S5 Chassis (4 LED Model)
1 Digit
10 Digit
LED1
(1 Digit)
LED2
(10 Digit)
Ex) Error Code 5 (Communication Failure)
LED1 (1 Digit)
LED2 (10 Digit)
LED1 (1 Digit)
LED2 (10 Digit)
3) SH Chassis
2. SE Mirror, S8, SD, SM, SN Chassis
Error code
Description
Error indication
Indoor unit
LED1 LED2 1 Indoor Sensor (Air) open/short 1 Time ­2 Indoor Sensor (Entry Pipe) open/short 2 Times ­4 Float Switch Error 4 Times ­5
Communication Failure (Indoor Unit Outdoor Unit)
5 Times ­6 Indoor Sensor (Exit Pipe) open/short 6 Times ­9 EEPROM ERROR (Indoor Unit) 9 Times -
10 Indoor Unit Fan Lock (Operation Failure) - 1 Time 12 Indoor Sensor (Middle Pipe) open/short 2 Times 1 Time
Part 4 Trouble Shooting
- 33 -
3. SF Chassis (1 LED Model)
4. S3 Chassis (Lighting Model)
Error code Description
1 Indoor Sensor (Air) open/short 2 Indoor Sensor (Entry Pipe) open/short 4 Float Switch Error 5
Communication Failure (Indoor Unit Outdoor Unit)
6 Indoor Sensor (Exit Pipe) open/short
9 EEPROM ERROR (Indoor Unit) 10 Indoor Unit Fan Lock (Operation Failure) 12 Indoor Sensor (Middle Pipe) open/short
LED1
2sec 2sec
2times 2times 2times
Ex) Error Code 2 : Indoor Sensor(Entry Pipe) open/shot)
1time 2times
2sec 3sec 2sec
2times1time
Ex) Error Code 12 : Indoor Sensor(Middle Pipe) open/short
10 Digit
1 Digit
Part 4 Trouble Shooting
- 34 -
Outdoor Unit Error
1) 2 LED Type
LED2 (Red, 10 Digit)
LED1 (Green, 1 Digit)
Error Code
Description
21 DC Peak (IPM Fault) 2 Times 1 Time 2 Times 1 Time 22 CT 2(Max CT) 2 Times 2 Times 2 Times 2 Times 23 DC Link Low Volt 2 Times 3 Times 2 Times 3 Times 25 Low wire volt/ high wire volt 2 Times 5 Times 2 Times 5 Times 26 DC Comp Position Error 2 Times 6 Times 2 Times 6 Times 27 PSC Fault Error 2 Times 7 Times 2 Times 7 Times 29 Inverter Compressor over-current 2 Times 9 Times 2 Times 9 Times 31 CT error (low current) 3 Times 1 Time 3 Times 1 Time 32 D-Pipe High (INV) 3 Times 2 Times 3 Times 2 Times 37 Failure Compression Ratio 3 Times 7 Times 3 Times 7 Times 40 CT Sensor (Open / Short) 4 Times - 4 Times ­41 INV. D-Pipe Th Error (Open / Short) 4 Times 1 Time 4 Times 1 Time 44 Outdoor Air Th Error (Open / Short) 4 Times 4 Times 4 Times 4 Times 45 Cond. Middle Pipe Error (Open / Short) 4 Times 5 Times 4 Times 5 Times 48 Cond. Out Pipe Error (Open / Short) 4 Times 8 Tiems 4 Times 8 Tiems 53 Communication Failure(Outdoor Unit Indoor Unit) 5 Times 3 Times 5 Times 3 Times 60 EEPROM Check Sum Error 6 Times - 6 Times ­61 Cond. Pipe High 6 Times 1 Time 6 Times 1 Time 62 Heatsink High 6 Times 2 Times 6 Times 2 Times 63 Cond. Pipe Low 6 Times 3 Times 6 Times 3 Times 65 Heatsink Th Error (Open/Short) 6 Times 5 Times 6 Times 5 Times 67 Outdoor BLDC Fan Lock 6 Times 7 Times 6 Times 7 Times 72 Failure 4Way 7 Times 2 Times 7 Times 2 Times 73 IGBT Damage 7 Times 3 Times 7 Times 3 Times
Error Indication
Indoor Unit Outdoor Unit
LED2 LED1 Red Green
Part 4 Trouble Shooting
- 35 -
2) 1 LED Type
Red LED
2sec2sec2sec2sec
1sec1sec1sec1sec
Ex) Error Code 21 (DC Peak)
Error Code
Description
21 DC Peak (IPM Fault) 2 Times 1 Time 2 Times 1 Time 22 CT 2(Max CT) 2 Times 2 Times 2 Times 2 Times 23 DC Link Low Volt 2 Times 3 Times 2 Times 3 Times 25 Low wire volt/ high wire volt 2 Times 5 Times 2 Times 5 Times 26 DC Comp Position Error 2 Times 6 Times 2 Times 6 Times 27 PSC Fault Error 2 Times 7 Times 2 Times 7 Times 29 Inverter Compressor over-current 2 Times 9 Times 2 Times 9 Times 31 CT error (low current) 3 Times 1 Time 3 Times 1 Time 32 D-Pipe High (INV) 3 Times 2 Times 3 Times 2 Times 37 Failure Compression Ratio 3 Times 7 Times 3 Times 7 Times 40 CT Sensor (Open / Short) 4 Times - 4 Times ­41 INV. D-Pipe Th Error (Open / Short) 4 Times 1 Time 4 Times 1 Time 44 Outdoor Air Th Error (Open / Short) 4 Times 4 Times 4 Times 4 Times 45 Cond. Middle Pipe Error (Open / Short) 4 Times 5 Times 4 Times 5 Times 48 Cond. Out Pipe Error (Open / Short) 4 Times 8 Tiems 4 Times 8 Tiems 53 Communication Failure(Outdoor Unit Indoor Unit) 5 Times 3 Times 5 Times 3 Times 60 EEPROM Check Sum Error 6 Times - 6 Times ­61 Cond. Pipe High 6 Times 1 Time 6 Times 1 Time 62 Heatsink High 6 Times 2 Times 6 Times 2 Times 63 Cond. Pipe Low 6 Times 3 Times 6 Times 3 Times 65 Heatsink Th Error (Open/Short) 6 Times 5 Times 6 Times 5 Times 67 Outdoor BLDC Fan Lock 6 Times 7 Times 6 Times 7 Times 72 Failure 4Way 7 Times 2 Times 7 Times 2 Times 73 IGBT Damage 7 Times 3 Times 7 Times 3 Times
Error Indication
Indoor Unit Outdoor Unit
LED2 LED1 Red Red
Error Code
Description
Error Indication
Indoor
Operation
Indoor Outdoor
1
Indoor Temperature Sensor Error
- Suction Sensor open/short
- Indoor Pipe Sensor open/short
- Operation
2
Outdoor Temperature Sensor Error
- Suction Sensor open/short
- Outdoor Pipe Sensor open/short
Operation
3
Humidity Temperature Sensor Error
- Humidity Sensor short
Operation
4
Heat Sink Temperature Sensor Error
- Temperature Sensor open/short
- Compressor-off Temperature ≤ Heat Sink Temperature
Operation
5
Poor Communication(Indoor <-> Outdoor Unit)
- The communication is stopped for more than 2 minutes.
Stop
6
DC Peak Error
- DC Peak occurred
Shutdown
7
CT Error
- CT detected
Shutdown
8
Indoor Unit Fan Lock Error
- Fan Lock occurred (BLDC Motor)
- Stop
9
Outdoor Unit Fan Lock Error
- Fan Lock occurred(BLDC Motor)
Stop
10
Compressor Dome Temperature Error
- Discharge Pipe Sensor open/short
- Compressor-off Temperature ≤ Discharge Pipe Temperature
Operation
12
EEPROM Error
- EEPROM Check sum Error
-
Operation
13
PSC Error
- PSC Fault Error
-
Operation
14
Compressor Phase Current Error
- Phase over-current occurred
-
Operation
Part 4 Trouble Shooting
- 36 -
Old Model Error
Ex) Error Code 6 : DC Peak Error Ex) Error Code 13 : PSC Error
6times
6times
3sec
1time 3times 1time
3sec
3times
Part 4 Trouble Shooting
- 37 -
Troubleshooting Guide (Indoor Unit)
Part 4 Trouble Shooting
- 38 -
Measure resistance
Refer to Check Point
Resistance is adequate?
Sensor OK
Resistance (White)
200~165㏀@25~30°C
Resistance (Black)
10~8@25~30°C
Resistance (Blue)
5~4@25~30°C
Yes
No
Replace Sensor
Discharge Pipe Temp Sensor (200㏀)
Air/Room Temp. Sensor (10㏀)
Indoor Pipe Temp. Sensor (5㏀)
Check Point
1. 10k Ω / at 25℃(77℉)±10%
2. 5k Ω / at 25℃(77℉)±10%
3. 200k Ω / at 25℃(77℉)±10%
Check Method
For more information, please refer to the 38 page table.
Part 4 Trouble Shooting
- 39 -
Resistance - Temp. Sensor Table
Temp (℃/℉)
Resistance(KΩ)
Air Sensor s-Pipe Sensor D-Pipe Sensor
-30/-22 204.35 102.17 -
-25/-13 146.97 73.49 -
-20/-4 107.09 53.55 -
-15/5 79 3950 -
-10/14 58.95 29.48 -
-5/23 44.47 22.24 ­0/32 33.9 16.95 585.66 5/41 26.09 13.05 465.17
10/50 20.27 10.14 372.49 15/59 15.89 7.94 300.58 20/68 12.55 6.28 244.33 25/77 10 5 200 30/86 8.03 4.01 164.79
35/95 6.49 3.24 136.64 40/104 5.28 2.64 113.98 45/113 4.32 2.16 95.62 50/122 3.56 1.78 80.65 55/131 2.95 1.48 68.38 60/140 2.46 1.23 58.27 65/149 2.06 1.03 49.88 70/158 1.74 0.87 42.9 75/167 1.47 0.74 37.05 80/176 1.25 0.63 32.14 90/194 0.92 0.46 24.46
100/212 0.68 0.34 18.89
Part 4 Trouble Shooting
- 40 -
Check Point
1. Check the wire connection. (Open, Soldered poorly) Repair the connection or change the PCB.
2. Check the resistance of float switch (Abnormal : Open, Normal : short) Check the float switch.
3. Check the level of water.
Check the level of
water (Float moves top
position)
Is it normal ?
Check the wire
connection (Open,
Soldered poorly)
Is the float
switch clean ?
Yes
Yes
No Check float switch
No Clean float switch
Is the resistance of f
loat switch normal
(short) ?
Yes
No Change the float switch
Is it normal ?
No Correct connection Or re-soldering PCB
Check Flow Chart
CH04
Float switch
• Float switch open. (Normal : short)
• Water over flow
• The connection of wire (Float switch)
• Indoor unit installation. (Inclination)
Inspection
Number
Description of
Inspection
Cause of Error Check Point
Part 4 Trouble Shooting
- 41 -
(verify with hands)
(verify with hands)
Part 4 Trouble Shooting
- 42 -
(pulling by hand to check connection status)
(pulling by hand to check connection status)
• Repair or replace the harness.
• Repair or replace the harness.
• Connect certainly
(pulling by hand to check connection status)
• Verify with hands certainly
• Verify with hands certainly
• Verify with hands certainly
Pin and wire disconnection or pressed
--
Part 4 Trouble Shooting
- 43 -
Check that whether the housings and harness would be separated by pulling those with hands directly.
• Remedy : replace PCB Assembly.
caution
Trouble Shooting Guide [Outdoor Unit (2 LED Type)]
1) CH21: DC Peak Error
Part 4 Trouble Shooting
- 44 -
Case of field defect
IPM (Over Current Limit) Bending/Folding SVC Valve close
Part 4 Trouble Shooting
- 45 -
caution
Check that whether the housings and harness would be separated by pulling those with hands directly.
2) CH22: CT2 Error (Input Over-current)
Part 4 Trouble Shooting
- 46 -
3) CH23: DC Link Low Voltage Error
Part 4 Trouble Shooting
- 47 -
4) CH26: DC Comp Location Sensing Error
caution
Check that whether the housings and harness would be separated by pulling those with hands directly.
Part 4 Trouble Shooting
- 48 -
5) CH27: PSC Fault Over-current Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 49 -
6) CH29: Compressor phase Over-current Error (only verifiable at Outdoor unit PCB Assembly)
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 50 -
7) CH32: Inverter Compressor D-Pipe Overheat Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 51 -
8) CH40: CT Sensor Error (Open/Short)
Te st e r
Te st e r
Part 4 Trouble Shooting
- 52 -
9) CH41/44/45/65: Inv D-Pipe/Outdoor Inlet/Cond. Pipe/Heat sink Sensor Error
Part 4 Trouble Shooting
- 53 -
10) CH53: Outdoor Unit <-> Indoor Unit Communication Error
Part 4 Trouble Shooting
- 54 -
11) CH60: Outdoor Unit PCB EEPROM Error
• Remedy : reassemble EEPROM / Replace PCB Assembly
ڸ
ڹں
Check Method
Part 4 Trouble Shooting
- 55 -
12) CH61: Cond. Pipe Overheat Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
(Fan constraint,
Heat exchanger contaminated
Part 4 Trouble Shooting
- 56 -
13) CH62: Heat Sink Overheat Error
Part 4 Trouble Shooting
- 57 -
14) CH67: Outdoor BLDC Fan Lock Error
Case of field defect
BLDC Fan Motor (short)
Part 4 Trouble Shooting
- 58 -
Trouble Shooting Guide [Outdoor Unit(1 LED Type)]
1) CH21: DC Peak Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 59 -
Resistance between
the lines of each
1.5 ~ 2
1.5 ~ 2
1.5 ~ 2
U - V V - W W - U
Part 4 Trouble Shooting
- 60 -
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
2) CH22: CT2 Error (Input Over-current)
Part 4 Trouble Shooting
- 61 -
3) CH23: DC Link Low Voltage Error
Part 4 Trouble Shooting
- 62 -
4) CH26: DC Comp Location Sensing Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 63 -
5) CH29: Compressor phase Over-current Error (only verifiable at Outdoor unit PCB Assembly)
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 64 -
6) CH32: Inverter Compressor D-Pipe Overheat Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 65 -
7) CH40: CT Sensor Error (Open/Short)
Is AC input
current sensing part
normal?
Check voltage measurement on the input current (Fig.1) at the power-on standby state DC 0V ± 0.2V
DC voltage measurement at the measurement point in figure 2 at power-on standby state -> measured value : within 2.5V ± 0.2V
Is the Comp
phase Current sensor
part normal?
Part 4 Trouble Shooting
- 66 -
8) CH41/44/45/65: Inv D-Pipe/Outdoor Inlet/Cond. Pipe/Heat sink Sensor Error
Part 4 Trouble Shooting
- 67 -
9) CH53: Outdoor Unit <-> Indoor Unit Communication Error
Part 4 Trouble Shooting
- 68 -
10) CH60: Outdoor Unit PCB EEPROM Error
Part 4 Trouble Shooting
- 69 -
11) CH61: Cond. Pipe Overheat Error
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Fan
Heat exchanger contaminated
Part 4 Trouble Shooting
- 70 -
12) CH62: Heat Sink Overheat Error
Are the PCB
temperature sensing
parts normal?
Check that whether the housings and harness would be separated by pulling those with hands directly.
caution
Part 4 Trouble Shooting
- 71 -
13) CH67: Outdoor BLDC Fan Lock Error
P/No : MFL41161608
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