Frick QUANTUM Series, QUANTUM 3, QUANTUM 4 Setup

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S90-010 CS/APR 2008
File: SERVICE MANUAL - SECTION 90 Replaces: S90-010 CS/APR 04 Dist: 3, 3a, 3b, 3c
COMMUNICATIONS SETUP
FRICK® QUANTUM™
COMPRESSOR
CONTROL PANEL
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S90-010 CS (APR 08) FRICK Page 2 COMMUNICATIONS SETUP
QUANTUM™ COMPRESSOR CONTROL PANEL
Table of Contents
QUANTUM™ IDENTIFICATION _______________________________________________________4
Setting Up the Quantum™ for Communication ________________________________________________ 4
Com-2 Pinouts for Quantum™ 3 ________________________________________________________ 4 Com-2 Pinouts for Quantum™ 4 ________________________________________________________ 4
RS-232 Communications _________________________________________________________________ 5
Quantum™ 3 _______________________________________________________________________ 5
Quantum™ 4 _______________________________________________________________________ 5 Converting an RS-232 Serial Port to RS-422 or RS-485 _________________________________________ 5 Change Communications_________________________________________________________________ 6
COMMUNICATIONS LOOPBACK TEST ________________________________________________7
Hardware Setup for RS-422 Testing ________________________________________________________ 7 Hardware Setup for RS-485 Testing ________________________________________________________ 7 Software Setup For The Communications Loopback Test________________________________________ 8 Performing the Communications Loopback test________________________________________________ 8
PROTOCOL DESCRIPTION__________________________________________________________9
Quantum™ Communications Protocols ______________________________________________________ 9
Checklist For Setting Up Communication _________________________________________________ 9
®
Protocols _______________________________________________________________________ 11
Frick
Quantum™ $ Protocol Specifications_______________________________________________________ 15
®
# Protocol Specifications ________________________________________________________ 11
Frick
Data Packet _______________________________________________________________________ 15
CONVERSION CHART FOR DECIMAL / HEXADECIMAL / ASCII ___________________________ 23
ALLEN-BRADLEY COMMUNICATION ________________________________________________24
SLC-500 - Suggested Setup _____________________________________________________________ 24
Channel Configuration _______________________________________________________________ 24
Read Message Setup Example ________________________________________________________ 25
Write Message Setup Example ________________________________________________________ 25 PLC-5/30 - Suggested Setup _____________________________________________________________ 25
Channel Configuration _______________________________________________________________ 25
Read Message Setup Example ________________________________________________________ 26 Allen-Bradley Programming Overview ______________________________________________________ 26
Channel Configuration _______________________________________________________________ 26 General Configuration __________________________________________________________________ 26 System Configuration___________________________________________________________________ 26 Message Sequence Logic _______________________________________________________________ 27 Message Read Logic ___________________________________________________________________ 27
Message Read Setup Screen _________________________________________________________ 28 Message Write Logic ___________________________________________________________________ 29
Message Write Setup Screen _________________________________________________________ 30
MODBUS Protocol ________________________________________________________________ 31
Port Configuration of The Master __________________________________________________________ 31 Data Packet __________________________________________________________________________ 31 The Query ___________________________________________________________________________ 32 The Response ________________________________________________________________________ 32 Data Field____________________________________________________________________________ 32 Error Checking ________________________________________________________________________ 32 ASCII Framing ________________________________________________________________________ 32 Query (Read) Example__________________________________________________________________ 33 Write Example ________________________________________________________________________ 34 Response Example ____________________________________________________________________ 36 Modbus Notes ________________________________________________________________________ 37
YORK ISN DATA ACCESS _________________________________________________________38
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 3
HYPERTERMINAL ________________________________________________________________41
Setting up Hyperterminal_________________________________________________________________41 Testing Communications_________________________________________________________________ 46 General Notes _________________________________________________________________________46
QUANTUM™ DATA TABLE _________________________________________________________48
Allen-Bradley and Modbus Data Access _____________________________________________________ 48
Modbus Addressing Note _____________________________________________________________48
ALARMS/SHUTDOWNS MESSAGE CODES ___________________________________________71
QUANTUM™ 3 MAIN BOARD HISTORY AND IDENTIFICATION ___________________________73
Quantum™ 3 Main Board Photo ___________________________________________________________73 Quantum™ 3 Communications Jumpers_____________________________________________________74
Communications Board Jumpers _______________________________________________________ 74
Com-1_________________________________________________________________________74 Com-2_________________________________________________________________________74
Communications WIRING_____________________________________________________________ 74
QUANTUM™ 4 MAIN BOARD HISTORY AND IDENTIFICATION ___________________________75
Quantum™ 4 Main Board Photo ___________________________________________________________75 Quantum™ 4 Communications Jumpers_____________________________________________________76
Communications Board Jumpers _______________________________________________________ 76
Com-1 (TB1)____________________________________________________________________76 Com-2 (TB2 - TB3)_______________________________________________________________76
Communications Wiring ______________________________________________________________76
COMMUNICATIONS WIRING DIAGRAMS _____________________________________________77
To Customer Remote Computer/Dcs _______________________________________________________77
RS-485 Communications _____________________________________________________________77 RS-422 Communications _____________________________________________________________77
Multicompressor Sequencing (Lead-Lag) ____________________________________________________77
RS-485 Communications _____________________________________________________________77 RS-422 Communications _____________________________________________________________77
CONNECTIONS __________________________________________________________________78
INDEX __________________________________________________________________________80
The Quantum™ has the capability of being modified by the user/owner in order to obtain different performance characteristics.
Any modification to the standard default settings may have a severe negative impact on the operation and performance of the
equipment. Any modification to these control settings is the sole responsibility of the user/owner and Frick
liability for the consequences of these modifications. It is possible that the modification of these settings may cause improper
operation and performance that results in property damage, personal injury or death. It is the responsibility of the user/owner
to evaluate and assess the consequences of their actions prior to modifying the controls for this unit.
WARNING
!
®
disclaims any
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 4 COMMUNICATIONS SETUP
Frick
QUANTUM™ IDENTIFICATION
®
Controls has over the years, strived to remain on
the cutting edge of microprocessor technology and development. Because of the ever-increasing speed, memory, features, and power of microprocessors, Frick
®
Controls will continue to introduce the latest advancement in microprocessor control technology.
Our microprocessor family has shared the name Quantum™, over the past five years. There are currently four controllers within this family. The first two of these controllers (known as Quantum™ 1 and Quantum™ 2) are no longer in production, and as such, will not be further mentioned in this manual. The two current members in production of the Quantum™ family are the Quantum™ 3, and the Quantum™ 4. It is critical to the end user to be able to identify the differences between these controllers. Refer to the section in this manual entitled Quantum™ 3
Main Board History and Identification and Quantum™ 4 Main Board History and Identification for additional
information as to how to identify the particular Quantum™ controller that you have.
Throughout this manual, the two different controllers will be talked about for the most part as one (as they do function the same). Where there is a difference between these boards, as in jumpers or wiring, the different models will be identified by name. This is why it is important for you to be aware of which Quantum™ board you have.
Quantum™ 3
Quantum™ 4
Setting Up the Quantum™ for
Data communication to and from the Quantum™ can be through a modem, remote data communications terminal, programmable controller, or master computer via either RS-422, RS-232, or RS-485 connections to the Quantum™ Com-2 port. Reference the Main Board Communications section for the correct jumpering of RS­422, RS-232, or RS-485. Also, reference the drawing of the Quantum™ Main Board section to identify wiring configurations for Com-2.
COM-2 PINOUTS FOR QUANTUM™ 3
Following is the RS-422, RS-485, and the RS-232 pin descriptions for communications port 2 (also referred to as Com-2 or Comm-2):
RS-422 Pinout
(4-Pin Connector)
1 - RX (Receive) 1 - RX / - TX
2 + RX (Receive) 2 + RX / + TX 3 - TX (Transmit) 4 + TX (Transmit)
1 Data Communication Device 2 Data Set Ready 3 Received Data 4 Request to Send 5 Transmit Data 6 Clear to Send 7 Data Terminal Ready 8 Ring Indicator 9 Ground 10 Not Used
COM-2 PINOUTS FOR QUANTUM™ 4
Following is the RS-422, RS-485, and the RS-232 pin descriptions for communications port 2 (also referred to as Com-2 or Comm-2):
RS-422 Pinout
(4-Pin Connector)
1 - RX (Receive) 1 - RX / - TX
2 + RX (Receive) 2 + RX / + TX 3 - TX (Transmit) 4 + TX (Transmit)
1 Transmit Data 2 Received Data 3 Ground
Communication
RS-485 Pinout
(4-Pin Connector)
RS-232 Pinout
(10-Pin Connector)
RS-485 Pinout
(4-Pin Connector)
RS-232 Pinout
(3-Pin Connector)
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 5
RS-232 Communications
Following is the pin connections showing how to wire a standard 9-Pin RS-232 connector directly to the 10-Pin RS-232 connector on the Quantum™ 3, and the 3-pin connector on the Quantum™ 4:
QUANTUM™ 3
Reference the drawing of the main processor board for the location and positioning of the 10-Pin RS-232 connector. Following is the pin positions of the 10-Pin connector:
9-Pin
Connector
1
6 2 7 3 8 4 9
RXD RXD
TXD
COM COM
Quantum™ 3
10-Pin Connector
1 2
TXD
10
Note: The TX2 and RX2 are I/O communication activity lamps on the Quantum™ Main Processor Board that can be monitored to see if the Com-2 port is receiving (RX2) and transmitting (TX2) data.
QUANTUM™ 4
Reference the drawing of the main processor board for the location and positioning of the 3-Pin RS-232 connector. Following is the pin positions of the 3-Pin connector:
9-Pin
Connector
1
6 2 7 3 8 4 9
5
RXD TXD
COM
Quantum™ 4
3-Pin Connector
3
COM
TXD
1
Converting an RS-232 Serial Port to RS-422 or
In order to communicate to the Quantum™ controller via RS-422 (or RS-485), you will need to convert the RS-232 signal from the source.
One converter that has proven to be effective is the Opto­22 AC7A/B card. This card will allow the conversion from a standard RS-232 signal to either RS-422 or RS-485. The AC7A card is powered from a 115 VAC source, while the AC7B card is powered from a 220 VAC source. They can be used in a standalone panel along with an Allen Bradley SLC 5/04 or along with an external modem. Keeping the jumpers installed the same way they are received from the factory, it is easy to wire for either RS-422 or RS-485.
RS-485
NOTE: Refer to the manual that comes with the AC7A/B
card for specific jumper information (as the configuration shown is only a suggestion that has worked in most applications).
Once jumpers on the converter card have been verified, you will need to verify the jumper settings of the Quantum™ controller. Refer to the following diagrams for the Quantum™ 3 and Quantum™ 4:
COM-2
RS-232
LK19
RX1 TX1
B
A
RX2
TX2
B
A
RX3 TX3
LK18
B
A
LK16
LK17
LK1
LK2
LK3
LK4 LK5
LK6 LK7
LK8 LK9
LK10
LK11 LK12
LK13 LK14 LK15
COM-1
RS-422/RS-485
1 2 3 4
COM-2
RS-422/RS-485
1 2 3 4
COM-3
Future Use)
1 2 3 4
Verify the
umpers in this
location.
Quantum™ 3
COM-1
RS-422 RS-485
COM-2
RS-422 RS-485
TB1
TB2
COM-2
RS-232
4 3 2 1
4 3 2 1
LK1
LK8 LK7
TB3
3 2 1
LK10 LK9
LK6 LK5
LK4 LK3
PORT
D5
D4
D7
D3
D2 D1
LK16
O
D8
D13
D11
D12
D10
D6
B
A
LK11
jumpers in this
B
A
LK17
D8
DIP
1 2 3 4 5 6 7 8
Verify the
location.
PL2
SW1
PL1
PL4
PL3
0
1
4 5 6
7
2
3
Quantum™ 4
NOTE: Some of these jumper settings may need to be
modified to ensure optimum communications performance. Typically, the termination jumper should be installed in the last Quantum™ in the communications daisy chain only (Link 7 for the Quantum™ 3, Link 1 for the Quantum™ 4).
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 6 COMMUNICATIONS SETUP
After verifying both the Converter card and Quantum™ jumper settings, the interconnecting wiring must be done. Be sure to use 4-conductor shielded communications cable (two wires for transmit, two for receive). Refer to the following diagrams for RS-422 and RS-485:
4-Pin
connector
1
2
3
4
Quantum
COM-2
-RX +RX
-TX
+TX
Hard wire
TO-
TO+
FO-
FO+
RS-422 To RS-232
25-Pin Male
connector
2
3
7
AC7A
Converter
RXD
TXD
CTS
9-Pin Female
connector
RXD
2
TXD
3
RTS
5
RS-232
Computer
Port
RS-422
4-Pin
connector
1
2
3
4
Quantum
™ COM-2
-RX/-TX
+RX/+TX
Hard wire
TO-
TO+
FO-
FO+
RS-485
25-Pin Male
connector
2
3
7
AC7A
To RS-232
Converter
RXD
TXD
CTS
9-Pin Female
connector
RXD
2
TXD
3
RTS
5
RS-232
Computer
Port
RS-485
Change Communications
We have used both an Opto 22 AC7A/B and an Opto 22 AC422 adapter card. They can be wired to use either RS­422 or RS-485.
Following is the pin connections showing how to wire a DB9 connector on this adapter card to the Quantum™ for RS-422 communication:
Quantum™ COM-2 DB9
1 5 2 4 3 9 4 8
Following is the pin connections showing how to wire for RS-485 to the terminal connections on this adapter card from the Quantum™:
Quantum™ Terminal
1 (-RX/-TX) FO-
2 (+RX/+TX) TO+
The card can be connected RS-232 to another device. Following is the pin connections showing how to wire the 25-Pin RS-232 connector on this adapter card to a 9-Pin connector of the SLC 5/04:
DB9 DB25
5 7 2 3 3 2
This screen is accessed by pressing the [Change Comms.] key on the Panel Setup screen.
The following information is shown here:
ID Number
Comm. 2 Baud Rate
Communication Protocol
Comm. 1 Baud Rate
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FRICK
COMMUNICATIONS SETUP Page 7
COMMUNICATIONS LOOPBACK TEST
With version 5.0x Quantum™ software, a method of testing the onboard RS-422 and RS-485 communications ports was developed. By utilizing a loopback test harness (as shown below), the maintenance technician now has the ability to locally test the Quantum™ communications hardware and jumper configuration.
Hardware Setup for RS-422 Testing
To create the test harness for RS-422 communications loopback testing, use the following example:
1
-
+RX
-TX
+TX
4
-
Set the Quantum™ 4 communications jumpers as follows:
Set LK11 to position B
Set LK16 to position A
Set LK17 to position A
Plug the RS-422 test harness (as shown above)
into the com ports at TB1 and TB2 as shown here:
COM-2
RS­232
3
2
1
TB3
1 2 3
LK1
RS-422/RS-485
LK4 LK3
COM-2
LK17
4
TB2
TB1
LK2
LK7
LK6 LK5
A B
D8
Verify the
LK11
jumpers in
these
locations.
PL1
RS-422 Test Configuration
4-Pin Connector4-Pin Connector
+TX
-TX
+RX
-RX
1 2 3
COM-1
RS-422/RS-485
LK8
A B
D2D1
LK16
B
A
D6
PL2
4
1
4
LK10LK9
D3
POR
0
D4
1
D5
2
D7
3
D8
4
D10
5
D11
6
D12
7
D13
1
ON
2 3 4 5 6 7
DIP
8
SW1
Hardware Setup for RS-485 Testing
To create the test harness for RS-422 communications loopback testing, use the following example:
4-Pin Connector
1
-RX/-TX
4-Pin Connector
4
4
-
-RX/-TX
1
Set the Quantum™ 4 communications jumpers as follows:
Set LK11 to position B
Set LK16 to position B
Set LK17 to position B
Plug the RS-485 test harness (as shown above)
into the com ports at TB1 and TB2 as shown here:
COM-2
RS­232
3
2
1
PL1
TB3
LK1
LK3
D8
12 3
COM-2
RS-422/RS-485
LK4
A B
LK17
Verify the
jumpers in
these
locations.
4
LK6 LK5
123
TB1 TB2
LK2
RS-422/RS-485
LK8 LK7
A B
LK16
B A
D6
LK11
COM-1
D2D1
PL2
4
LK10LK9
D3
POR
0
D4
1
D5
2
D7
3
D8
4
D10
5
D11
6
D12
7
D13
1
ON
2 3 4 5 6 7
DIP
8
SW1
RS-485 Test Configuration
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 8 COMMUNICATIONS SETUP
Software Setup For The Communications Loopback Test
On the Change Communications screen (shown above), ensure that the settings are as follows:
ID Number: 0 - 99 (does not matter)
Comm 1 Baud Rate: (does not matter, but it must
be set the same as Comm 2 Baud Rate)
Performing the Communications Loopback test
Comm 2 Baud Rate: (does not matter, but it must
be set the same as Comm 1 Baud Rate)
Communication Protocol: Frick® (must be Frick®)
Upon properly setting up the Change Communications screen, access the Service Screen. The center of the screen will initially appear blank. The bottom key on the right side of this screen is the Comms Loopback Test key. Pressing the key will initiate the test. The blank center of the screen will be replaced by one of three word lines:
Testing - This will appear as the test is running.
NOTE: The test occurs so quickly that It may be possible that the word Testing will not appear if the test passes.
Passed - If the test passes, the word Passed will
appear.
Failed - If the test does not pass, this will appear.
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
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COMMUNICATIONS SETUP Page 9
PROTOCOL DESCRIPTION
The use of communication protocols, permits data transmission between devices. Protocol determines how contact is established and how the query (question) and response (answer) takes place. The information in a message command requires an identity of the intended receiver (ID #), what the receiver is to do (read or write to a setpoint, etc.), data needed to perform an action (the value of a setpoint to be changed), and a means of checking for errors (checksum).
When using Com-2 for communication, check what communication protocol, if any has been selected, from
the Panel Setup – Change Communications screen. For example, [A-B Comm] should be selected when using Allen-Bradley’s communication protocol. The baud rate of Com-2 and the panel ID number are also changed from this screen, and should coincide with the setup of the other device.
Note: The data communication protocols are continuously being expanded and improved. Therefore, you should consult Frick
®
Controls for the exact details on your
particular unit(s) before developing system software to interface with the panel.
Quantum™ Communications Protocols
The Quantum™ controller has the capability of communicating to the outside world through four software protocols:
Frick
®
Allen-Bradley DF-1 serial
ModBus ASCII serial
YORK ISN
Note: When using Modbus protocol, a [Comm. 2 Advanced] key will appear. Pressing this key will
allow the user to modify the number of Data and Stop bits, as well as Parity. This only applies to Modbus. Modbus cannot be changed from ASCII to RTU however. Refer to the section on Modbus for further information.
Checklist For Setting Up Communication
0191 Decide which Quantum™ protocol you
can communicate with and want to use.
0191 Setup your device’s communication port
for the Quantum™ protocol and select a baud rate.
Protocols
0191 Next, setup the Quantum™ for the desired
communication protocol. Select the protocol from the Panel Setup – Change Communications screen. For example, [A-B Comm] should be selected when using Allen-Bradley’s communication protocol.
0191 Setup the baud rate of Com-2 to coincide
with the setup of the your device’s communication port.
0191 Enter the Quantum™ ID. This will be used
to identify commands that are sent to it.
0191 Wire to the first panel via RS-232, RS-
422, or RS-485 connections to the Quantum™ Com-2 port.
If you are communicating to more than one
panel, then you will not be able to use RS-
232. You can however, convert RS-232 to either RS-422 or RS-485 with an adapter card. Reference the Converting an RS-232 Serial Port to RS-422 or RS-485 section for information about an adapter card.
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 10 COMMUNICATIONS SETUP
Reference the drawing of the Quantum™
Main Board in this manual to identify wiring
and jumpering locations for Com-2.
Reference the Main Board Communications
Com-2 section in this manual for the correct
jumpering of RS-232, RS-422, or RS-485.
0191 Send a single command to read data from
this Quantum™ using its ID.
0191 Check if you received a data response at
your device.
0191 Troubleshooting when you don’t receive a
data response:
Check if Com-2 on the Operating Status
screen is showing ACTIVE or OFF.
ACTIVE is shown only when the Quantum™
understands it is receiving a properly composed message to itself.
Check that the RX2 I/O communication
activity lamp on the Quantum™ Main Processor Board is blinking as it receives the instruction from your device.
A steady lit RX2 LED or one that isn’t
lighting, are signs of improper wiring.
If the RX2 LED is properly blinking, then
check if the TX2 LED is blinking in response.
If the TX2 is not blinking then check the
communication protocol setup at the panel, the panel’s ID and the Com-2 baud rate setting.
If the TX2 is blinking, then check that the
Com-2 communication jumpers are correct.
If you are sure that the wiring and
Quantum™ setup is correct, then select the
[Show Comms] key from the Service Screen to see what is being received and
transmitted from Com-2.
Note: A useful tool for troubleshooting is Windows HyperTerminal. Using HyperTerminal can help you determine if you are wired OK. Reference the HyperTerminal Setup section in this manual.
0191 If you properly receive data and you need
to communicate to more than one panel, then setup and wire to another panel. Reference the wiring diagram drawings in the back of this manual. Send a single command to read data from this Quantum™ using it’s ID and troubleshoot as above, if necessary. To prevent noise feedback which is possible when communicating over a long distance, only the last panel should have the termination for long communications lines jumpered.
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COMMUNICATIONS SETUP Page 11
Frick® Protocols
All commands for Frick® protocols must be in ASCII to be recognized (see the Conversion Chart For Decimal / Hexadecimal / ASCII, located later in this manual). The data should be setup as an 8 bit Word with no Parity, and a Stop Bit. The commands can be in upper or lower case letters. A compressor with an ID code of [00] is considered disabled. ID codes from [01] through [99] are valid and recognized by the microprocessor.
Frick® # Protocol Specifications
Frick® # protocol consists of commands that are available for most other existing models of Frick control panels. The
®
Frick
# protocol does not utilize a checksum. It is better to use Frick communicating to Quantum™ panels.
®
Quantum™ ($) protocol when only
When there is more than one panel, a Quantum™ can be wired from it’s Com-2 to another panels Com-2 or can be wired from it’s Com-2 to Port 1 of a RWB, RDB, RXB or RXF Micro Plus panel.
Frick® RWB, RDB, RXB, or RXF Panel Frick® #
Communications Port #1
RS-422 Pinout
9 - TX (Transmit) 8 + TX (Transmit)
5 - RX (Receive)
4 + RX (Receive)
The following is a complete list of available Frick® Protocol # commands:
COMMAND CODE and DESCRIPTION
I = Returns compressor status information. R = Compressor start control. S = Compressor stop control. V = Slide Valve/Slide stop control. P = Return Pressures information. A = Return full load amps information. T = Return Temperatures information. Q = Query setpoints data. C = Enter Change setpoints mode. MC = Change compressor mode. MV = Change Slide Valve mode. KF = Clear Failures. KR = Clear remaining recycle delay time. X = Return digital I/O status. F = Return Failures.
All data is returned as integer values. If decimal positions are assumed, then divide the data by the proper multiple of 10 to get the actual value.
Temperature data, except for Suction Temperature, is returned in the current temperature units as 3 characters with no decimal position (i.e. 032 would represent 32 degrees Fahrenheit if the panel temperature units are in Fahrenheit, or it would represent 32 degrees Celsius, if the panel temperature units are in Celsius). Suction Temperature is returned as 4 characters with a + or - as the leading character (i.e. –010 would represent –10 degree).
Pressure data is usually returned in the current pressure units. However, the Filter differential reading is always returned in PSIA. When in PSIG or in PSIA, the pressure data is returned as 3 characters with no decimal position. However; in order to show the full transducer range, the #IDPS command returns 4 characters with one decimal position assumed. The #IDI, and #IDPA commands return 3 characters that assume one decimal position; therefore,
99.9 is the highest value that can be returned. When in PSIG, suction pressure is returned in PSIA. When in Bar and BarA, the pressure data is returned as 4 characters with two decimal positions assumed. When in KpaA, the pressure data is returned as 4 characters with no decimal position.
The following is a detailed description of each command:
RETURN COMPRESSOR STATUS INFO: #01I
# Start of command sequence. 01 Compressor ID code. I Return Status information command.
RETURNED ANSWER, ie: 090RRRN340
Character
Position
Description
of returned data
1, 2, 3 Slide Valve position.
4 Remote, Auto, Manual (Slide Valve) 5 Delay-recycle, Running, Off, Slide Valve
too high, Permissive Start not enabled, d(I)fferential Pressure too high, s(T)opping,
au(X) not energized 6 Rem, M Keypad, Auto (Compressor mode) 7 Cutout (Shutdown), Alarm, Normal
8, 9, 10 Suction in PSIA.
(Carriage return, line feed.)
Note: The following control commands are for remote control of a compressor. A compressor should be in both remote compressor mode and remote Slide Valve or capacity mode for remote control.
COMPRESSOR START CONTROL: #01R01
# Start command sequence. 01 Compressor ID code. R Start compressor command. 01 ID code repeated for verification
NOTE: The compressor must be in the remote Start mode for this command to be executed. Returned answer: A01
Character
Position
Description
of returned data
1 Acknowledge of command sent.
2, 3 ID code of compressor.
(Carriage return, line feed.)
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Page 12 COMMUNICATIONS SETUP
COMPRESSOR STOP CONTROL: #01S01
Returned in the current temperature units as 3 characters with no decimal position (i.e. 032 would represent 32 # Start command sequence. 01 Compressor ID code. S Stop compressor command. 01 ID code repeated for verification
NOTE: The compressor must be in the remote Start mode for this command to be executed. RETURNED ANSWER: A01
Character
Position
Description of returned data
1 Acknowledge of command sent.
2,3 ID code of compressor.
(Carriage return, line feed.)
SLIDE VALVE CONTROL COMMANDS: #01VLXX #01VUXX #01VS
# Start command sequence. 01 Compressor ID code. V Slide Valve/Slide Stop command. L Load Slide Valve command. U Unload Slide Valve command. XX = 00 Turns selected output off. XX = 01 to 15 Turns selected output on for XX seconds. S Return Slide Valve position value.
If the command was #01VL00, then the load Slide Valve output on compressor #1 would be turned off. If the command was #01VL05, then the load Slide Valve output on compressor #1 would be turned on for 5 seconds, and would then automatically turn off. NOTE:
RETURN PRESSURES COMMAND: #01PX
# Start command sequence. 01 Compressor ID code. P Return pressures command.
X = S Return suction Pressure (PSIA). X = D Return discharge Pressure (g/hg). X = O Return oil Pressure (g). X = F Return filter differential Pressure. X = A Return all pressures.
If the command was #01PS, then the micro-processor would dump the suction Pressure.
Note: Don’t send CR or LF RETURNED ANSWER:
XXX = 3 characters followed by a carriage return, line feed.
If using the A command, the returned data would be:
XXXXXXXXXXXX = 12 characters followed by a carriage return, line feed.
RETURN FULL LOAD AMPS COMMAND: #01A
# Start command sequence. 01 Compressor ID code. A Return full load amps command.
If the command was #01A, then the microprocessor would dump the full load amps value RETURNED ANSWER:
XXX = 3 characters followed by a carriage return, line feed.
RETURN TEMPERATURES COMMAND: #01TX the Slide Valve must be in the remote mode for this command to be executed. Time is not accrued, each command restarts timer.
RETURNED ANSWER (for L or U commands): A01
Character
Position
Description
of returned data
1 Acknowledge of command sent.
2, 3 ID code of compressor.
(Carriage return, line feed.)
RETURNED ANSWER (for S command), i.e. 090
1,2,3 Slide Valve position.
RETURN SLIDE STOP POSITION COMMAND: #01VP
# Start command sequence. 01 Compressor ID code. V Slide Valve/Slide Stop command. P Return Slide Stop position value. RETURNED ANSWER:
Character
Position
Description
of returned data
1 Acknowledge of command sent.
2, 3 ID code of compressor.
4, 5, 6 Slide Stop position, i.e. 025=2.5.
(Carriage return, line feed.)
# Start command sequence.
01 Compressor ID code.
T Return temperature command.
X = S Return Suction Temperature.
X = D Return Discharge Temperature.
X = O Return Oil Temperature.
X = P Return Separator Temperature.
X = A Return all temperatures as a string of data.
If the command was #01TS, then the microprocessor
would dump the Suction Temperature.
Note: Don’t send CR or LF
RETURNED ANSWER:
XXX = 3 characters followed by a carriage return, line
feed.
If using the A command, then the returned data would
be:
XXXXXXXXXXXX = 12 characters followed by a
carriage return, line feed.
NOTE: The S command will return four (4) characters: a + or - and xxx, followed by a carriage return, and a line feed.
Page 13
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 13
QUERY SETPOINTS DATA - #IDQ1 will return
Position # Byte(s) Setpoint (Name/Comment)
1 1 Always 0
2, 3, 4, 5 4 Capacity Control Setpoint,
3 chars followed by g or h
14, 15 2 Prop band 16, 17 2 Dead band
18, 19 2 Cycle time 20, 21, 22, 23 4 Future 24, 25, 26, 27 4 Future 28, 29, 30, 31 4 Future
32, 33 2 Future
34, 35 2 Future
36, 37 2 Future 38, 39, 40, 41 4 High Discharge Pressure
Shutdown
42, 43, 44, 45 4 High Discharge Press. Alarm
46 1 ID (tenths position byte) 47 1 ID (ones position byte) 48 1 ID Checksum of all data (pos.
1 to 47) 49 1 CR code 13 50 1 LF code 10 51 1 0 null terminator char.
QUERY SETPOINTS DATA - #IDQ2 will return
Position # Byte(s) Setpoint (Name/Comment)
1, 2, 3 3 Future 4, 5, 6 3 Future
7, 8, 9 3 MLC amps stop load 10, 11, 12 3 MLC amps force unload 13, 14, 15 3 CT factor
16, 17 2 Recycle delay (setpoint, not
time left) 18 1 Aux 1 0=alarm, 1=shutdown 19 1 Aux 1 0=NO, 1=NC 20 1 Aux 2 0=alarm, 1=shutdown 21 1 Aux 2 0=NO, 1=NC 22 1 Future
23, 24 2 Future
25 1 Future 26 1 Future
27, 28 2 Future
29 1 Future 30 1 ID (tenths position byte) 31 1 ID (ones position byte) 32 1 ID Checksum of all data
(pos. 1 to 47) 33 1 CR code 13 34 1 LF code 10 35 1 0 null terminator char.
QUERY SETPOINTS DATA - #IDQ3 will return
Position # Byte(s) Setpoint (Name/Comment)
1, 2, 3, 4 4 Spaces 5, 6, 7, 8 4 Future
9 1 Setback active 1=yes, 0=no 10, 11, 12, 13 4 Auto. cycling comp. start 14, 15, 16, 17 4 Auto. cycling comp. stop
18, 19 2 Future 20, 21 2 Future 22, 23 2 Autocycle min. Slide Valve
24 1 Autocycle active 0=no 1=yes 25, 26, 27, 28 4 Future 29, 30, 31, 32 4 Future
33, 34 2 Future 35, 36 2 Future 37, 38 2 Future
39 1 Future
40 1 ID (tenths position byte)
41 1 ID (ones position byte)
42 1 ID Chksum of data (pos 1-47)
43 1 CR code 13
44 1 LF code 10
45 1 0 null terminator char.
CHANGE SETPOINTS COMMAND: #01C
# Start command sequence.
01 Compressor ID code.
C Change setpoint command.
xx Which setpoint
xxx New value
y g or h for gauge or inches
The following is the complete list of setpoints that may be changed while in the change setpoints command:
01xxxy Capacity Control Setpoint
(y deleted for KpaA & BarA ver.)
02xxxy Change Low Suction Shutdown Setpoint
(y deleted for KpaA & BarA ver.)
03xxxy Capacity Low Suction Alarm Setpoint
(y deleted for KpaA & BarA ver.)
04xxx Change High Press. Shutdown Setpoint
(xxxx is used for KpaA & BarA ver.)
05xxx Change High Press. Alarm Setpoint
(xxxx is used for KpaA & BarA ver.) 06xxx Change MLC Stop Load Setpoint 07xxx Change MLC Force Unload Setpoint
08xx Change Recycle Delay Setpoint
09xxx Change CTF Setpoint
10xx Proportional Band 11xx Dead Band 12xx Cycle Time
01 Compressor ID code
RETURNED ANSWER:
Axxxx The new setpoint which was sent followed by a
carriage return, line feed. BAD followed by the
ID, CR, LF if unsuccessful.
If the command was sent #01C01300g01, the capacity control setpoint would be changed to 30.0g and the returned answer is A300g followed by a carriage return, line feed. If the command was sent #01C0711001, the MLC force unload setpoint would be changed to 110% and the returned answer is A110 followed by a carriage return, line feed. If the command sent was #01C0520002, the returned answer is BAD followed by the ID number and a carriage return, line feed.
Page 14
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 14 COMMUNICATIONS SETUP
CHANGE COMPRESSOR MODE COMMAND:
#IDMCmID Change mode to m. M or O = off A = Autocycle R = remote
Return message - A followed by the ID, CR, LF if successful.
CHANGE SLIDE VALVE MODE COMMAND:
#IDMVmID Change Slide Valve mode. to m. A = auto R = remote
Return message - A followed by the ID, CR, LF if successful.
CLEAR FAILURE COMMAND:
#IDKFID Clear Fails Return message - A followed by the ID, CR, LF if successful.
CLEAR ANTIRECYCLE COMMAND:
#IDKRID Clear Recycle Delay Return message - A followed by the ID, CR, LF if successful.
RETURN FAILURE COMMAND:
#IDF Return Discrete Failure List Command: Returns a 24 char data string followed by ID, CR, LF.
Position Alarm Description
1 High Discharge Pressure Shutdown 2 High Discharge Pressure Alarm 3 Low Suction Pressure Shutdown 4 Low Suction Pressure Alarm 5 Low Oil Pressure Shutdown and/or
Differential Oil Pressure Shutdown 6 Low Oil Pressure Alarm 7 High Oil Temperature Shutdown 8 High Oil Temperature Alarm 9 Low Oil Temperature Shutdown
10 Low Oil Temperature Alarm 11 High Discharge Temperature Shutdown 12 High Discharge Temperature Alarm 13 Compressor Aux. Fail- Shutdown 14 Pump Aux. Fail- Shutdown 15 Oil Level Shutdown 16 Unused - 0 17 High Oil Filter Pressure Alarm 18 Unused - 0 19 Auxiliary 1 Alarm/Shutdown 20 Auxiliary 2 Alarm/Shutdown 21 Low Motor Current - Shutdown 22 Sensor Fault 23 Unused - 0 24 Unused - 0
0 = safe 1 = alarm/shutdown
Page 15
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 15
Quantum™ $ Protocol Specifications
Quantum™ ($) protocol commands have been added specifically for the Quantum™. Unless otherwise shown, 9 characters are returned from the Quantum™ for a data value. The data value includes two decimal fields and the first character position is either; - if the value is negative, or it is + if the value is positive. For example, if the data’s value is 25.5; then the value +00002550 is sent. All temperatures are in degree C and all pressures are in PSIA. A mode such as Slide Valve mode is returned as an integer value that represents the mode that it is in. For example, a +00000000 is sent if it is in manual, or a +00000100 is sent if it is in automatic, or a +00000200 is sent if it is in remote. The value zero +00000000 is used to represent an OFF status and a DISABLED option. The value one +00000100, which is received as a 1, is used to represent an ON status and an ENABLED option. Setpoints are only changed if the value sent is within the acceptable range. Reference the Frick Control Panel Maintenance publication S90-010 M for the setpoints default settings and ranges. The checksum is the 2 byte hexadecimal sum of each character within the command or returned answer excluding the command type identifier, $. If the command’s checksum is replaced with ??, the Quantum™ returns a response without using checksum error checking on the received command (refer to the Data Packet section for more information). If the Quantum™ detects a checksum error, a N (Not Acknowledged), the Compressor ID code, 02, Carriage return, and Linefeed are returned.
This document will demonstrate how to communicate to the Quantum™ panel using the tables that appear on the following pages.
Data Packet
If you were interested in viewing the information that is displayed on the Operating Status - Page 1 screen (Home screen), you would want to refer to the table entitled RETURN OPERATING STATUS Page 1 data: $01D1 table on the next page.
The quickest and easiest way to demonstrate this protocol is through Hyperterminal (see the section entitled Hyperterminal later in this manual). After setting up Hyperterminal and ensuring that all wiring and jumper configurations are correct, type a $ symbol. This is the character that will alert all of the Quantum™ panels on the communications line that data is on its way. Following the $ symbol, type the ID code of the Quantum™ that you wish to query (for instance 01 for the first Quantum™). After the ID number, type a D1. The protocol code in the Quantum™ recognizes this portion of the data packet as a request for the data that is displayed on the Operating Status - Page 1 screen.
Up to now you have typed the following information: $01D1. The next thing that must be done is to enter a checksum value. You may elect to type in a ?? as a wildcard if you do not have the time to figure the correct checksum, however, the information that is returned may or may not always be reliable. The checksum will ensure reliability.
®
Quantum™
To arrive at the checksum value for the command you have just typed, you will need to convert each ASCII digit into hexadecimal (do not include the $ symbol). For this example, you will need to take the first digit 0, and referring to the Conversion Chart at the end of this section, look down the ASCII column until you find 0. You will notice that the Hexadecimal equivalent for ASCII 0 is 30 hex. Repeat the process of looking up each digit in the ASCII column, and finding its equivalent in the Hexadecimal column, and write each value down. When all four digits (01D1) have been converted to hexadecimal, you will need to add the four values together. Remember, the values are in hexadecimal format, not decimal. If you are not familiar with hexadecimal math, you may wish to utilize the calculator that comes with Microsoft Windows. Look at the following chart:
ASCII Value of
Data Packaet
Hexadecimal
Equivalent
0 30 1 31 D 44 1 31
Hex Total = D6
The answer that is arrived at from the previous chart is D6. This will become the checksum for the data packet, and is appended to the end of the data that has so far been typed in.
NOTE: For any calculation that results in an answer of more than two digits, use only the right most two digits, and disregard all digits to the left.
The result should look like this:
$01D1D6
Press the [Enter] key. You should see an immediate response. The format of this response should resemble something (but not necessarily exactly) like:
A01+00006166+00008618+00008272+00002974+000154 15+00005314+00008501+00000000+00000000+0000000 0+00000341+00000231-00027249B6
Referring to the RETURN OPERATING STATUS Page 1 data: $01D1 table on the next page, we find that the first line of the response, A01, indicates that an Acknowledgement (A) was received from device 01 (01). This is followed by +00006166 (Suction Pressure). The plus (+) symbol indicates a positive value, followed by
00006166. Since there are two decimal positions assumed, 0006166 equals 61.66 PSIA. Using the +/- symbols as a
delimiter in the above example, each section of 8 digits can be interpreted by comparing it with the Operating Status table. The B6 value at the very end of the response is the checksum value that the Quantum™ returned, not actual data.
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 16 COMMUNICATIONS SETUP
The following is a complete list of available $ command types:
COMMAND CODE and DESCRIPTION
D1 = Operating Status Display Page 1. D2 = Operating Status Display Page 2. D3 = Operating Status Display Page 3. D4 = Operating Status Display Page 4. s0 = Suction Pressure Capacity Control Page 0. s1 = Suction Pressure Capacity Control Page 1. s2 = Suction Pressure Capacity Control Page 2. p0 = Process Temperature Capacity Control Pg.0. p1 = Process Temperature Capacity Control Pg.1. p2 = Process Temperature Capacity Control Pg.2. p3 = Process Temperature Capacity Control Pg.3. d0 = Discharge Pressure Capacity Control Page 0. d1 = Discharge Pressure Capacity Control Page 1. d2 = Discharge Pressure Capacity Control Page 2. d3 = User Selectable Control Page 3. d4 = User Selectable Control Page 4. d5 = User Selectable Control Page 5. F1 = Alarms/Shutdowns Annunciation Page 1. F2 = Alarms/Shutdowns Annunciation Page 2. F3 = Alarms/Shutdowns Annunciation Page 3. CT = Compressor Start. CP = Compressor stop. CL = Compressor load. CU = Compressor unload. MM = Compressor mode - Manual. MA = Compressor mode - Autocycle. MR = Compressor mode - Remote. VA = Slide Valve mode - Automatic. VR = Slide Valve mode – Remote. S2 = Compressor sequence – activate S3 = Compressor sequence – de-activate. T1 = Read a value from the Table. CS = Change a setpoint in the Table.
The following is a detailed description of each command:
RETURN OPERATING STATUS Page 1 data: $01D1
$ Start of command sequence.
01 Compressor ID code. D1 Operating Status – Page 1 command. CS Checksum
CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Suction Pressure 13 Suction Temperature 22 Discharge Pressure 31 Discharge Temperature 40 Oil Pressure 49 Oil Temperature 58 Filter Differential 67 Motor Current 76 FLA% 85 Kilowatts 94 Slide Valve
103 Slide Stop 112 Process Temperature 121 CS (Checksum followed by Carriage
return, Line feed.)
RETURN OPERATING STATUS Page 2 data: $01D2
$ Start of command sequence.
01 Compressor ID code. D2 Operating Status – Page 1 command. CS Checksum
CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Alarm Status 13 Shutdown Status 22 Running Status 31 Slide Valve Load 40 Slide Valve Unload 49 Slide Stop Increase 58 Slide Stop Decrease 67 Stop Load/Force Unload Code 76 Separator Temperature 85 Balance Piston Pressure 94 Process Variable
103 Compressor Mode 112 CS (Checksum followed by Carriage
RETURN OPERATING STATUS Page 3 data: $01D3
return, Line feed.)
$ Start of command sequence. 01 Compressor ID code.
D3 Operating Status – Page 1 command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Communication Port 1 Code 13 Communication Port 2 Code 22 I/O Communication Port Code 31 Capacity Control Mode 40 Process Control 49 Oil Pump Mode 58 Oil Pump Code 67 Oil Heater Code 76 Process Setpoint 85 Slide Valve Mode 94 Slide Stop Mode
103 Runtime Hours 112 CS (Checksum followed by Carriage
return, Line feed.)
Page 17
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 17
RETURN OPERATING STATUS Page 4 data: $01D4
$ Start of command sequence.
01 Compressor ID code. D4 Operating Status – Page 1 command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Date as 00/00/00 13 Time as hh:mm:ss 23 Remaining Recycle time as mm:ss 30 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Suction Pressure Capacity Control Mode 1 & 2 setpoints – Page 0: $01s0
$ Start of command sequence. 01 Compressor ID code. s0 Suction Press. Cap. Control Page 0
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Suction Pressure Control Setpoint 1 13 Suction Press. Upper Prop. Band 1 22 Suction Press. Lower Prop. Band 1 31 Suction Press. Upper Dead Band 1 40 Suction Press. Lower Dead Band 1 49 Suction Press. Upper Cycle Time 1 58 Suction Press. Lower Cycle Time 1 67 Suction Press. Auto Start Setpoint 1 76 Suction Press. Auto Stop Setpoint 1 85 Suction Press. Auto Start delay 1 94 Suction Press. Auto Stop delay 1
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Suction Pressure Capacity Control Mode 1 & 2 setpoints – Page 1: $01s1
$ Start of command sequence. 01 Compressor ID code. S1 Suction Press. Cap. Control Page 1
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Suction Pressure Control Setpoint 2 13 Suction Press. Upper Prop. Band 2 22 Suction Press. Lower Prop. Band 2 31 Suction Press. Upper Dead Band 2 40 Suction Press. Lower Dead Band 2 49 Suction Press. Upper Cycle Time 2 58 Suction Press. Lower Cycle Time 2 67 Suction Press. Auto Start Setpoint 2 76 Suction Press. Auto Stop Setpoint 2 85 Suction Press. Auto Start delay 2 94 Suction Press. Auto Stop delay 2
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Suction Pressure Capacity Control Mode 1 & 2 setpoints – Page 2: $01s2
$ Start of command sequence. 01 Compressor ID code. S2 Suction Press. Cap. Control Page 2
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting Character Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Suction Press. Stop Load 1 13 Suction Press. Force Unload 1 22 Suction Press. Low Alarm 1 31 Suction Press. Low Shutdown 1 40 Suction Press. Low Alarm delay 1 49 Suction Press. Low Shutdown delay 1 58 Suction Press. Stop Load 2 67 Suction Press. Force Unload 2 76 Suction Press. Low Alarm 2 85 Suction Press. Low Shutdown 2 94 Suction Press. Low Alarm delay 2
103 Suction Press. Low Shutdown delay 2 104 CS (Checksum followed by Carriage
return, Line feed.)
Page 18
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 18 COMMUNICATIONS SETUP
RETURN Process Temperature Capacity Control Mode 1 & 2 setpoints – Page 0: $01p0
$ Start of command sequence. 01 Compressor ID code. p0 Process Temperature Cap. Control Page 0
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Process Temperature Control 1 13 Process Temperature Upper Prop. Band 1 22 Process Temperature Lower Prop. Band 1 31 Process Temperature Upper Dead Band 1 40 Process Temperature Lower Dead Band 1 49 Process Temperature Upper Cycle Time 1 58 Process Temperature Lower Cycle Time 1 67 Process Temperature Auto Start Setpoint 1 76 Process Temperature Auto Stop Setpoint 1 85 Process Temperature Auto Start delay 1 94 Process Temperature Auto Stop delay 1
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Process Temperature Capacity Control Mode 1 & 2 setpoints – Page 1: $01p1
$ Start of command sequence. 01 Compressor ID code. p1 Process Temperature Cap. Control Page 1
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Process Temperature Control 2 13 Process Temperature Upper Prop. Band 2 22 Process Temperature Lower Prop. Band 2 31 Process Temperature Upper Dead Band 2 40 Process Temperature Lower Dead Band 2 49 Process Temperature Upper Cycle Time 2 58 Process Temperature Lower Cycle Time 2 67 Process Temperature Auto Start Setpoint 2 76 Process Temperature Auto Stop Setpoint 2 85 Process Temperature Auto Start delay 2 94 Process Temperature Auto Stop delay 2
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Process Temperature Capacity Control Mode 1 & 2 setpoints – Page 2: $01p2
$ Start of command sequence. 01 Compressor ID code. p2 Process Temperature Capacity Control
Page 2 command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Process Temperature Stop Load 1 13 Process Temperature Force Unload 1 22 Process Temperature Low Alarm 1 31 Process Temperature Low Shutdown 1 40 Process Temperature Low Alarm delay 1 49 Process Temp. Low Shutdown delay 1 58 Process Temperature Stop Load 2 67 Process Temperature Force Unload 2 76 Process Temperature Low Alarm 2 85 Process Temperature Low Shutdown 2 94 Process Temperature Low Alarm Delay 2
103 Process Temp. Low Shutdown Delay 2 112 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Process Temperature Capacity Control
Mode 1 & 2 setpoints – Page 3: $01p3
$ Start of command sequence. 01 Compressor ID code. p3 Process Temperature Cap. Control Page 3
command. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Process Temp. Low Suction Stop Load 1 13 Process Temp. Low Suction Force Unload 1 22 Process Temp. Low Suction Alarm 1 31 Process Temp. Low Suction Shutdown 1 40 Process Temp. Low Suction Alarm delay 1 49 Process Temp. Low Suction Shutdown Dly 1 58 Process Temp. Low Suction Stop Load 2 67 Process Temp. Low Suction Force Unload 2 76 Process Temp. Low Suction Alarm 2 85 Process Temp. Low Suction Shutdown 2 94 Process Temp. Low Suction Alarm Delay 2
103 Process Temp. Low Suction Shutdown Dly 2 112 CS (Checksum followed by Carriage return,
Line feed.)
Page 19
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 19
RETURN Discharge Pressure Capacity Control Mode 1 & 2 setpoints – Page 0: $01d0
$ Start of command sequence.
01 Compressor ID code.
D0 Discharge Pressure Capacity Control
Page 0 command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Description of returned data
Position
1 A Acknowledge 2 01 Compressor ID code.
4 Discharge Pressure Control 1 13 Discharge Pressure Upper Prop. Band 1 22 Discharge Pressure Lower Prop. Band 1 31 Discharge Pressure Upper Dead Band 1 40 Discharge Pressure Lower Dead Band 1 49 Discharge Pressure Upper Cycle Time 1 58 Discharge Pressure Lower Cycle Time 1 67 Discharge Pressure Auto Start Setpoint 1 76 Discharge Pressure Auto Stop Setpoint 1 85 Discharge Pressure Auto Start Delay 1 94 Discharge Pressure Auto Stop Delay 1
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Discharge Pressure Capacity Control
Mode 1 & 2 setpoints – Page 1: $01d1
$ Start of command sequence. 01 Compressor ID code.
D1 Discharge Press. Cap. Control Page 1
command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Discharge Pressure Control 2 13 Discharge Pressure Upper Prop. Band 2 22 Discharge Pressure Lower Prop. Band 2 31 Discharge Pressure Upper Dead Band 2 40 Discharge Pressure Lower Dead Band 2 49 Discharge Pressure Upper Cycle Time 2 58 Discharge Pressure Lower Cycle Time 2 67 Discharge Pressure Auto Start Setpoint 2 76 Discharge Pressure Auto Stop Setpoint 2 85 Discharge Pressure Auto Start delay 2 94 Discharge Pressure Auto Stop delay 2
103 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Discharge Pressure Capacity Control Mode 1 & 2 setpoints – Page 2: $01d2
$ Start of command sequence.
01 Compressor ID code.
D2 Discharge Pressure Capacity Control
Page 2 command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 Discharge Pressure Stop Load 1 13 Discharge Pressure Force Unload 1 22 Discharge Pressure Low Alarm 1 31 Discharge Pressure Low Shutdown 1 40 Discharge Pressure Low Alarm delay 1 49 Discharge Pressure Low Shutdown delay 1 58 Discharge Pressure Stop Load 2 67 Discharge Pressure Force Unload 2 76 Discharge Pressure Low Alarm 2 85 Discharge Pressure Low Shutdown 2 94 Discharge Pressure Low Alarm delay 2
103 Discharge Pressure Low Shutdown delay 2 112 CS (Checksum followed by Carriage
return, Line feed.)
RETURN Discharge Pressure Capacity Control
Mode 1 & 2 setpoints – Page 3: $01d3
$ Start of command sequence.
01 Compressor ID code.
D3 Discharge Press. Cap. Control Page 3
command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 User Selectable Control 1 13 User Selectable Upper Prop. Band 1 22 User Selectable Lower Prop. Band 1 31 User Selectable Upper Dead Band 1 40 User Selectable Lower Dead Band 1 49 User Selectable Upper Cycle Time 1 58 User Selectable Lower Cycle Time 1 67 User Selectable Auto Start Setpoint 1 76 User Selectable Auto Stop Setpoint 1 85 User Selectable Auto Start Delay 1 94 User Selectable Auto Stop Delay 1
103 CS (Checksum followed by Carriage return
Line feed.)
Page 20
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 20 COMMUNICATIONS SETUP
RETURN Discharge Pressure Capacity Control Mode 1 & 2 setpoints – Page 4: $01d4
$ Start of command sequence. 01 Compressor ID code. d4 Discharge Pressure Capacity Control
Page 4 command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 User Selectable Control 2 13 User Selectable Upper Prop. Band 2 22 User Selectable Lower Prop. Band 2 31 User Selectable Upper Dead Band 2 40 User Selectable Lower Dead Band 2 49 User Selectable Upper Cycle Time 2 58 User Selectable Lower Cycle Time 2 67 User Selectable Auto Start Setpoint 2 76 User Selectable Auto Stop Setpoint 2 85 User Selectable Auto Start delay 2 94 User Selectable Auto Stop delay 2
103 CS (Checksum followed by Carriage return,
Line feed.)
RETURN Discharge Pressure Capacity Control Mode 1 & 2 setpoints – Page 5: $01d5
$ Start of command sequence. 01 Compressor ID code. d5 Discharge Press. Cap. Control Page 5
command CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code.
4 User Selectable Stop Load 1 13 User Selectable Force Unload 1 22 User Selectable Low Alarm 1 31 User Selectable Low Shutdown 1 40 User Selectable Low Alarm delay 1 49 User Selectable Low Shutdown delay 1 58 User Selectable Stop Load 2 67 User Selectable Force Unload 2 76 User Selectable Low Alarm 2 85 User Selectable Low Shutdown 2 94 User Selectable Low Alarm Delay 2
103 User Selectable Low Shutdown Delay 2 112 CS (Checksum followed by Carriage return,
Line feed.)
RETURN Alarms & Shutdowns – Page 1 $01F1
$ Start of command sequence.
01 Compressor ID code.
F1 Failure Annunciation command Page 1. CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code. 4 Message Code 1
7 Date 1 as mm/dd/yy 15 Time 1 as hh:mm:ss 23 Space 24 Message Code 2 27 Date 2 as mm/dd/yy 35 Time 2 as hh:mm:ss 43 Space 44 Message Code 3 47 Date 3 as mm/dd/yy 55 Time 3 as hh:mm:ss 63 Space 64 Message Code 4 67 Date 4 as mm/dd/yy 75 Time 4 as hh:mm:ss 83 Space 84 Message Code 5 87 Date 5 as mm/dd/yy 95 Time 5 as hh:mm:ss
103 Space 104 Message Code 6 107 Date 6 as mm/dd/yy 115 Time 6 as hh:mm:ss 123 Space 124 CS (Checksum followed by Carriage return,
Line feed.)
Page 21
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 21
RETURN Alarms & Shutdowns – Page 2 $01F2
$ Start of command sequence. 01 Compressor ID code. F2 Failure Annunciation command Page 2.
CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge
2 01 Compressor ID code.
4 Message Code 7
7 Date 7 as mm/dd/yy 15 Time 7 as hh:mm:ss 23 Space 24 Message Code 8 27 Date 8 as mm/dd/yy 35 Time 8 as hh:mm:ss 43 Space 44 Message Code 9 47 Date 9 as mm/dd/yy 55 Time 9 as hh:mm:ss 63 Space 64 Message Code 10 67 Date 10 as mm/dd/yy 75 Time 10 as hh:mm:ss 83 Space 84 Message Code 11 87 Date 11 as mm/dd/yy 95 Time 11 as hh:mm:ss
103 Space 104 Message Code 12 107 Date 12 as mm/dd/yy 115 Time 12 as hh:mm:ss 123 Space 124 CS (Checksum followed by Carriage return,
Line feed.)
RETURN Alarms & Shutdowns – Page 3 $01F3
$ Start of command sequence. 01 Compressor ID code. F3 Failure Annunciation command Page 3.
CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge
2 01 Compressor ID code.
4 Message Code 13
7 Date 13 as mm/dd/yy 15 Time 13 as hh:mm:ss 23 Space 24 Message Code 14 27 Date 14 as mm/dd/yy 35 Time 14 as hh:mm:ss 43 Space 44 Message Code 15 47 Date 15 as mm/dd/yy 55 Time 15 as hh:mm:ss 63 Space 64 Message Code 16 67 Date 16 as mm/dd/yy 75 Time 16 as hh:mm:ss 83 Space 84 Message Code 17 87 Date 17 as mm/dd/yy 95 Time 17 as hh:mm:ss
103 Space 104 Message Code 18 107 Date 18 as mm/dd/yy 115 Time 18 as hh:mm:ss 123 Space 124 CS (Checksum followed by Carriage
return, Line feed.)
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RETURN DATA VALUE FROM TABLE $IDT1
$ Start of command sequence.
ID Compressor ID code.
T1 Return the value of a Table address. 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000
®
Frick
Address(s) of data value in Table. Up
to 16 different addresses can be requested. Example # 1: if requesting Suction
Temperature only, command would be (to compressor ID of 1); $01T10128CSCR. Example # 2: If requesting address 128 through 136, the command would be
$01T101280129013001310132013301340 1350136CSCR.
CS Checksum CR Carriage Return
RETURNED ANSWER,
Starting
Character
Position
Description of returned data
1 A Acknowledge 2 01 Compressor ID code. 4 Value(s) of requested data.
CS (Checksum followed by CR, LF) The response to example # 1 above would look like: A01+000018731F, the plus
symbol (+) indicates that the data value returned is positive.
The response to example # 2 above would look like:
A01+00001873+00004901+00002949+000 05652-0027249+00008211+00013354
CHANGE SETPOINT COMMAND: $IDCS
+00000656+0000288109
$ Start of command sequence.
ID Compressor ID code.
CS Change Table address’s setpoint value.
0000 Frick®’s Table address of the setpoint.
+/- Polarity indicator (for the new setpoint). 0000 0000 Value of the new setpoint. Decimal point
assumed to two places (0000 00.00) CS Checksum CR Carriage Return
RETURNED ANSWER, A followed by the ID, and 1 CR, LF if successful. and 0 CR, LF if unsuccessful.
CLEAR ALARMS COMMAND: $IDCA followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
NOTE: The following commands are for remote control of a compressor. A compressor should be in both remote compressor mode and remote Slide Valve or capacity mode for remote control.
COMPRESSOR START COMMAND: $IDCT followed by the CS, CR
RETURNED ANSWER, A followed by the ID,
CR, LF if successful.
COMPRESSOR STOP COMMAND: $IDCP followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
SLIDE VALVE CONTROL COMMANDS: $IDCLXX $IDCUXX
$ Start command sequence.
ID Compressor ID code.
C Slide Valve/Slide Stop command.
L Load Slide Valve command.
U Unload Slide Valve command.
XX = 00 Turns selected output off.
XX=01 to 15 Turns selected output on for XX seconds.
If the command is $01CL00, then the load Slide Valve output on compressor #1 would be turned off. If the command is $01CL05, then the load Slide Valve output on compressor #1 would be turned on for 5 seconds, and would then automatically turn off. Time is not accrued, each command restarts timer. NOTE: the
Slide Valve must be in the remote mode for this command to be executed.
RETURNED ANSWER (for L or U commands): A01
Character
Position
Description of returned data
1 Acknowledge of command sent.
2,3 ID code of compressor. (CR, line feed.)
COMPRESSOR MODE - MANUAL COMMAND: $IDMM
followed by the CS, CR RETURNED ANSWER, A followed by the ID,
CR, LF if successful.
COMPRESSOR MODE - AUTOCYCLE COMMAND: $IDMA followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
COMPRESSOR MODE - REMOTE COMMAND: $IDMR
followed by the CS, CR RETURNED ANSWER, A followed by the ID,
CR, LF if successful.
SLIDE VALVE MODE - AUTOMATIC COMMAND:
$IDVA
followed by the CS, CR RETURNED ANSWER, A followed by the ID,
CR, LF if successful.
SLIDE VALVE MODE - REMOTE COMMAND: $IDVR followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
COMPRESSOR SEQUENCE - ACTIVATE COMMAND: $IDS2 followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
COMPRESSOR SEQUENCE – DE-ACTIVAT COMMAND: $IDS3 followed by the CS, CR
RETURNED ANSWER, A followed by the ID, CR, LF if successful.
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CONVERSION CHART FOR DECIMAL / HEXADECIMAL / ASCII
Decimal
(DEC)
Hexadecimal
(HEX)
0 0 ctrl @ NUL 43 2B + 86 56 V 1 1 ctrl A SOH 44 2C , 87 57 W 2 2 ctrl B STX 45 2D - 88 58 X 3 3 ctrl C ETX 46 2E . 89 59 Y 4 4 ctrl D EOT 47 2F / 90 5A Z 5 5 ctrl E ENQ 48 30 0 91 5B [ 6 6 ctrl F ACK 49 31 1 92 5C \ 7 7 ctrl G BEL 50 32 2 93 5D ] 8 8 ctrl H BS 51 33 3 94 5E ^
9 9 ctrl I HT 52 34 4 95 5F _ 10 A ctrl J LF 53 35 5 96 60 ' 11 B ctrl K VT 54 36 6 97 61 a 12 C ctrl L FF 55 37 7 98 62 b 13 D ctrl M CR 56 38 8 99 63 c 14 E ctrl N SO 57 39 9 100 64 d 15 F ctrl O SI 58 3A : 101 65 e 16 10 ctrl P DLE 59 3B ; 102 66 f 17 11 ctrl Q DC1 60 3C < 103 67 g 18 12 ctrl R DC2 61 3D = 104 68 h 19 13 ctrl S DC3 62 3E > 105 69 i 20 14 ctrl T DC4 63 3F ? 106 6A j 21 15 ctrl U NAK 64 40 @ 107 6B k 22 16 ctrl V SYN 65 41 A 108 6C l 23 17 ctrl W ETB 66 42 B 109 6D m 24 18 ctrl X CAN 67 43 C 110 6E n 25 19 ctrl Y EM 68 44 D 111 6F o 26 1A ctrl Z SUB 69 45 E 112 70 p 27 1B ctrl [ ESC 70 46 F 113 71 q 28 1C ctrl \ FS 71 47 G 114 72 r 29 1D ctrl ] GS 72 48 H 115 73 s 30 1E ctrl ^ RS 73 49 I 116 74 t 31 1F ctrl _ US 74 4A J 117 75 u 32 20 SPACE 75 4B K 118 76 v 33 21 ! 76 4C L 119 77 w 34 22 " 77 4D M 120 78 x 35 23 # 78 4E N 121 79 y 36 24 $ 79 4F O 122 7A z 37 25 % 80 50 P 123 7B { 38 26 & 81 51 Q 124 7C | 39 27 ' 82 52 R 125 7D } 40 28 ( 83 53 S 126 7E 41 29 ) 84 54 T 127 7F DEL 42 2A * 85 55 U
ASCII Decimal
(DEC)
Hexadecimal
(HEX)
ASCII Decimal
(DEC)
Hexadecimal
(HEX)
ASCII
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ALLEN-BRADLEY COMMUNICATION
To provide for the reading and writing of data to Quantum™ panels using Allen-Bradley communication, the Quantum™ has an Allen-Bradley DF1 communication driver that recognizes both half-duplex and full duplex SLC 500 protected typed logical read and write commands. This is a Master / Slave multi-drop communication method. The Quantum™ talks Allen-Bradley SLC protocol and is programmed to resemble an Allen-Bradley SLC500 slave station. The customer’s PLC or DCS must be setup to initiate the reading and writing of data to a Quantum™. The Quantum™ does not initiate any communications. The Quantum™ panels ID number is used as its station address and the target node. With the AB PLC, the MSG (Message) instruction is used to send read and write requests. A DCS (Distributed Control System) will use a SLC 500 DF1 protocol driver to send protected typed logical read with 3 address fields and protected typed logical write requests with 3 address fields to a Quantum™. Fifty (50) data elements can be read with one read. The most desired data (information on the Operating Status screen) exists in a fifty (50) element data area. Setpoints are changed by sending a write command to one element. Changing a setpoint causes the Quantum™ to save the new setpoint to Flash memory (non-volatile memory). Be careful not to continuously request a
setpoint change. It is to be expected that communications may slow down during the process of writing setpoints or clearing alarms. Both of these processes involve writing to either EEPROM or Flash Memory and does take some time. If communication requests are being sent faster than once every couple of seconds, there will be temporary slowdowns during these processes. Additionally, keeping the Quantum™
busy writing to Flash memory will interfere with the Quantum™ communicating to it’s I/O Boards. A communication failure to an I/O board will cause the compressor to shutdown. Control commands such as starting the compressor are also sent with a write command. For more detail and a list of the data, reference the Quantum™ Data Table section. For details about the actual protocol, reference the AB publication 1770-6.5.16 DF1 Protocol and Command Set Reference Manual.
Because overrun can occur, the baud rate and commands should be setup to produce the most desired throughput. The master station should have the Stop Bit set to 1, Parity set to none, Duplicate Detect disabled, and Error Detect set for BCC or CRC.
When communication is between either your programming software and a Quantum™ or an Allen-Bradley PLC and a Quantum™ on a multi-drop link, the devices depend on a DF1 Master to give each of them polling permission to transmit in a timely manner. As the number of Quantum™ slaves increase on the link, the time between when each Quantum™ is polled also increases. This increase in time may become larger if you are using low baud rates. As these time periods grow, the timeouts such as the message timeout, poll timeout and reply timeout may need to be changed to avoid loss of communication.
ACK Timeout - The amount of time in 20 milliseconds increments that you want the processor to wait for an
acknowledgment to the message it has sent before the processor retries the message or the message errors out.
Reply Message Wait Time - Define the amount of time in 20 millisecond increments that the master station will wait after receiving an ACK (to a master-initiate message) before polling the remote station for a reply. Choose a time that is, at minimum, equal to the longest time that a remote station needs to format a reply packet. Some remote stations can format reply packets faster than others.
Message Timeout - Defines the amount of time in seconds that the message will wait for a reply. If this time elapses without a reply, the error bit is set, indicating that the instruction timed out. A timeout of 0 seconds means that there is no timer and the message will wait indefinitely for a reply. Valid range 0-255 seconds.
Note: Make sure the Allen-Bradley PLC and the programming software is the most recent software revision. Some revisions have been made that do not allow the SLC Typed Logical Read/Write Message Command.
SLC-500 - Suggested Setup
Channel Configuration
Configure the communication channel – Channel 0: Current Communication Mode: System Communication Driver: DF1 Half-Duplex Master or DF1 Full-Duplex Baud Rate: 19200 (suggested) Stop Bits: 1 Duplicate Detect: Disabled ACK Timeout (x20ms): 30 Message Retries: 3 Parity: None Station Address (Source ID): 5 (Master’s DF1 selected ID#) Error Detect: BCC / CRC RTS off Delay (x20ms): 0 RTS Send Delay (x20ms): 0 Pre-Send Time Delay (x1 ms): 0 Control Line: No Handshaking Polling Mode: Message Based (do not allow slave to initiate messages) Priority Polling Range - Low: 255, High: 0 Normal Polling Range - Low: 255, High: 0 Normal Poll Group Size: 0 Reply Message Wait Time (x20ms): 20 System Mode Driver: DF1 Half-Duplex Master or DF1 Full­Duplex User Mode Driver: Generic ASCII Write Protect: DISABLED Mode Changes: DISABLED Mode Attention Character: \0x1b (default) System Mode Character: S (default) User Mode Character: U (default) Edit Resource/File Owner Timeout (Sec): 60 Passthru Link ID (decimal): 1
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READ MESSAGE SETUP EXAMPLE
Read/Write Message Type: Peer-To-Peer Read/Write: Read Target Device: 500 CPU Local/Remote: Local Control Block: N11:0 Control Block Length: 14 Channel: 0 Target Node: 2 (002) (this is the Quantum™ Panel ID) Local File Address: N12:0 Target File Address/Offset: N10:0 Message Length in Elements: 50 Message Time-out (seconds): 15
(Refer to the Allen-Bradley Programming Overview Section for more information)
Write Message Setup Example
Read/Write Message Type: Peer-To-Peer Read/Write: Write Target Device: 500 CPU Local/Remote: Local Control Block: N11:0 Control Block Length: 14 Channel: 0 Target Node: 2 (002) (this is the Quantum™ Panel ID) Local File Address: N12:0 Target File Address/Offset: N55:3 Message Length in Elements: 1 Message Time-out (seconds): 15
Enter 20 into N12:0 to send the command to set the compressor in remote mode.
(Refer to the Allen-Bradley Programming Overview Section for more information)
PLC-5/30 - Suggested Setup
Channel 0 - 25-pin D-shell serial port; supports standard EIA RS-232C and RS-423 and is RS-422A compatible.
NOTE: Channel 0 is optically-coupled (provides high electrical noise immunity) and can be used with most RS-422A equipment as long as:
Termination resistors are not used
The distance and transmission rate are reduced
The PLC-5’s switch 2 is used to select RS-232C, RS­422A, or RS-423. Channel 0 can be wired for RS-422.
Following is the pin connections showing how to wire the PLC-5 channel 0 connector to the Quantum™ for RS-422 communication:
to comply with RS-423 requirements
PLC-5 CH0 Quantum™ Com-2
Pin 2 (TXD.OUT+) Pin 1 (-RX) Pin 3 (RXD.IN+) Pin 3 (-TX) Pin 14 (TXD.OUT-) Pin 2 (+RX) Pin 16 (RXD.IN-) Pin 4 (+TX)
Channel 0 Setup:
Port Maximum Cable
length
RS-232C 15 m (50 ft) RS-422A 61 m (200 ft)
RS-423 61 m (200 ft)
Important guidelines:
When channel 0 is configured for RS-422A
compatibility, do not use terminating resistors anywhere on the link.
When channel 0 is configured for RS-422A
(compatible) and RS-423, do not go beyond 61 m (200 ft). This distance restriction is independent from the transmission rate.
Channel Configuration
Channel 0 = System (Master) for half-duplex or System (Point-To-Point) for full-duplex Remote Mode Change: DISABLED Mode attention Char: \0x1b System mode char: S User mode char: U Baud rate: 19200 (suggested) Stop bits: 1 Parity: None Station address: 5 (this devices ID#) Control line: No Handshaking Reply Msg Wait (20ms): ACK timeout (20ms): DF1 retries: 3 Msg appl timeout(30 secs):2 Error detect: BCC / CRC RTS send delay (20ms): 0 RTS off delay (20ms): 0 Polling mode: Message Based (Do Not Allow Slave to initiate messages) Master Message Transmit: Between Station Polls
System (Point-To-Point) additional setup: Duplicate Detect: OFF NAK Receive:0 DF1 ENQS:0
(Refer to the Allen-Bradley Programming Overview Section for more information)
PLC-5 Series and Firmware that support SL C500
commands
Model Series Firmware must
be at least:
5/30
C L D C
A M
5/40
B J
C G
A M
5/60
B J
C G
E B
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Read Message Setup Example
Instruction Entry for Message Block MG14:0:
Communication Command: SLC Typed Logical Read PLC-5 Data Table Address: N9:3 Size in Elements: 20 Local/Remote: Local Local Node Address: 004 (Quantum™ Panel’s ID) Destination Data Table Address: N10:1 Port Number: 0
(Refer to the Allen-Bradley Programming Overview Section for more information)
General Configuration
Allen-Bradley Programming Overview
This section contains programming examples for reading data from, and writing data to the Frick
®
Quantum™ control panel from an Allen Bradley (AB) SLC500 or PLC5 processor. AB RSLogix500 programming software has been used for the following examples, however, these examples can also be used for the AB RSLogix5 software.
Channel Configuration
The following are representations of the channel configuration screens from the AB RSLogix500 programming software for the SLC500. Enter values as shown in order to establish communications via AB Protocol.
System Configuration
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Message Sequence Logic
Use the following logic to sequence read and write
message to the Quantum™ panel. This logic prevents hang up due to lost communications or message errors.
Message Read Logic
Use the following logic to read data from the Quantum™ panel. To read more data or to read data from several
compressors, copy / paste these rungs as needed then modify the control block and setup screen parameters accordingly.
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Message Read Setup Screen
This Controller: SLC500
Data Table Address: Data file location in the
SLC500
Size in Elements: # of data file to read
Channel: Port location on the SLC processor
(Channel 0 is the RS-232 port)
The following setup screen is programmed to obtain 28 consecutive data files from the Quantum™ (ID#1) N10:1 register and place them into the SLC500’s N10:1 through N10:28 register.
Target Device: Quantum™ Panel
Data Table Address: Data file location in the
Quantum™ controller.
Local Node: Quantum™ ID# (Octal)
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Message Write Logic
Use the following logic to write data from the Quantum™ panel. To write more data or to write data to several compressors, copy / paste these rungs as needed then
modify the control block and setup screen parameters accordingly.
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QUANTUM™ COMPRESSOR CONTROL PANEL
Message Write Setup Screen
The following setup screen is programmed to write the
This Controller: SLC500
Data Table Address: Data file location in the
SLC500
Size in Elements: # of data file to read
Channel: Port location on the SLC processor
(Channel 0 is the RS232 port)
compressor mode to the Quantum™ (ID#1) N55:3 data file from the SLC500’s N55:3 data file.
Target Device: Quantum™ Panel
Data Table Address: Data file location in the
Quantum™ controller.
Local Node: Quantum™ ID# (Octal)
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MODBUS Protocol
Since Modbus protocol is a messaging structure, it is independent of the underlying physical layer. It is traditionally implemented using RS-232, RS-422, or RS­485 communications hardware.
The Quantum™ controller is setup to communicate on standard Modbus networks using ASCII (American Standard Code for Information Interchange).
NOTE: With the Quantum™ Controller, ONLY Modbus ASCII (7 or 8 data bits) is recognized, and all references to Modbus protocol in this document will be as they relate to ASCII. The mode and serial parameters must be the same for all devices on a Modbus network, therefore, ensure that your network is utilizing the Modbus ASCII protocol before attempting to try to communicate to the Quantum™ portion of the network. Additionally, typical Modbus protocols allow for network broadcasting, whereby a single message can be sent to all devices simultaneously. This Broadcasting is NOT allowed or supported by the Quantum™ Controller.
The Quantum™ provides the capability to interface with other devices that support serial data communications using the Modbus ASCII protocol. This is a Master / Slave multi-drop communication method whereby the Quantum™ is setup to be a Modbus ASCII Slave. The customer’s PLC (Programmable Logic Controller) or DCS (Data Communications System, such as a desktop or laptop computer) must be setup as a Modbus ASCII Master. The Master initiates the reading and writing of data (queries) to a Quantum™. The Quantum™ does not generate its own data, it will only reply from a request by the Master.
The Quantum™ ID number is used as the Modbus Slave address. The Master uses Function Code 3 (Read Holding Registers) to send a request to read data from the Quantum™. The Master uses Function Code 6 (Load Register) to request to change a setpoint or to send a command such as starting the compressor. Up to fifty (50) data elements can be read with one read request.
The most desired data (information on the Operating Status screen) exists in a 50 (fifty) element data area. The address references are numbered relative to the Frick addresses in the Quantum™ Data Table (see MODBUS Addressing Note in the Quantum™ Data Table section of this manual for additional information). The Quantum™ only accepts one value with a Load Register request. Changing a setpoint causes the Quantum™ to save the new setpoint to nonvolatile memory. Be careful not to continuously request a setpoint change. Keeping the Quantum™ busy writing to memory will interfere with the Quantum™ communicating to its I/O boards. A communication failure to an I/O board will cause the compressor to shutdown. For more detail and a list of the data, reference the Quantum™ Data Table section of this manual. For details about the actual protocol, reference the Modicon website at http://www.modicon.com.
®
Port Configuration of The Master
7 or 8 Bits per Character (Data Bits) Odd, Even or No Parity 1 or 2 Stop Bits No Handshake
Data Packet
The Modbus protocol establishes the format for the Master's query by creating a message (data packet) as follows:
Assign the device address (Quantum™ panel ID
#). The address field of a message frame contains two characters (ASCII). Valid Quantum™ device addresses are in the range of 01 – 99 decimal. A master addresses a Quantum™ by placing the Quantum™ address in the address field of the message. When the Quantum™ sends its response, it places its own address in this address field of the response to let the Master know which Quantum™ is responding.
A function code defining the requested action
(Query):
Function Code 3 - to read holding registers
(sends a request to read data from the Quantum™).
- OR –
Function Code 6 to load a register (to request to
change a setpoint or to send a command such as starting the compressor).
Any data to be sent (Response). The data field is
constructed using sets of two hexadecimal digits, in the range of 00 to FF hexadecimal. These are to be made from a pair of ASCII characters. The data field of messages sent from a Master to the Quantum™ devices contains additional information which the Quantum™ must use to take the action defined by the function code. This can include items like discrete and register addresses, the quantity of items to be handled, and the count of actual data bytes in the field. If no error occurs, the data field of a response from a Quantum™ to a Master contains the data requested. If an error occurs, the field contains an exception code that the Master application can use to determine the next action to be taken.
An error-checking field.
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The Query
The function code in the query tells the addressed Quantum™ what kind of action to perform. The data bytes contain any additional information that the Quantum™ will need to perform the function. For example, function code 03 will query the Quantum™ to read holding registers and respond with their contents. The data field must contain the information telling the Quantum™ which register to start at and how many registers to read. The error check field provides a method for the Quantum™ to validate the integrity of the message contents.
The Response
If the Quantum™ makes a normal response, the function code in the response is an echo of the function code in the query. The data bytes contain the data collected by the Quantum™, such as register values or status. If an error occurs, the function code is modified to indicate that the response is an error response, and the data bytes contain a code that describes the error. The error check field allows the master to confirm that the message contents are valid.
Data Field
The data field is constructed using sets of two hexadecimal digits, in the range of 00 to FF hexadecimal. These can be made from a pair of ASCII characters.
The data field of messages sent from a master to the Quantum™ devices contains additional information which the Quantum™ must use to take the action defined by the function code. This can include items like discrete and register addresses, the quantity of items to be handled, and the count of actual data bytes in the field.
For example, if the master requests a Quantum™ to read a group of holding registers (function code 03), the data field specifies the starting register and how many registers are to be read.
If no error occurs, the data field of a response from a Quantum™ to a Master contains the data requested. If an error occurs, the field contains an exception code that the Master application can use to determine the next action to be taken.
Error Checking
When data is transmitted to and from the Quantum™ Controller, each message has an Error Checking value appended to the end of the message. Because the Quantum™ utilizes Modbus ASCII protocol, Longitudinal Redundancy Check, or LRC, is used as the method for verifying that the message sent from the transmitting device, was properly received by the receiving device.
The Longitudinal Redundancy Check (LRC) field is one byte, containing an eight-bit binary value. The LRC value is calculated by the transmitting device, by adding together successive eight-bit bytes of the message, discarding any carries, and then two's complementing the result. It is performed on the ASCII message field contents excluding the colon character that begins the message, and
excluding the CRLF pair at the end of the message. The LRC is then appended to the message as the last field preceding the CRLF (Carriage – Line Feed) characters. Each new addition of a character that would result in a value higher than 255 decimal simply rolls over the field's value through zero. Because there is no ninth bit, the carry is discarded automatically.
The receiving device recalculates an LRC during receipt of the message, and compares the calculated value to the actual value it received in the LRC field. If the two values are not equal, an error results.
ASCII Framing
In ASCII mode, messages start with a colon ( : ) character (3A hex), and end with a carriage return-line feed (CRLF) pair (0D and 0A hex).
The allowable characters transmitted for all other fields are hexadecimal 0 - 9, A - F.
All Quantum™ panels connected to the network monitor the network bus continuously for the colon character. When one is received, each Quantum™ decodes the next field (the address field) to find out if it is the addressed device.
A Modbus message is placed by the transmitting device into a frame that has a known beginning and ending point. This allows receiving devices to begin at the start of the message, read the address portion and determine which device is addressed, and to know when the message is completed. Partial messages can be detected and errors can be set as a result.
A typical message frame as sent by the Master is shown below.
START ADDRESS FUNCTION DATA LRC CHECK END
: 01 03 00870001 74 CRLF
1 CHAR 2 CHAR 2 CHAR 8 CHAR 2 CHAR 2 CHAR
Where
: = Start of Message
01 = Quantum™ ID
03 = Read Function
00 = H.O. address (hex)
87 = L.O. address (hex)
00 = H.O. # of Data Registers
01 = L.O. # of Data Registers
74 = Error Correction Code
CRLF = Carriage Return – Line Feed
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Query (Read) Example:
To demonstrate how an address within the Quantum™ may be read, the following test can be performed using Windows HyperTerminal:
As an example, a Modbus command will be created, and sent to obtain the actual Discharge Pressure value of a compressor. Using the address tables found later in this manual, locate the address for Discharge Pressure. In this case, it would be Frick is the only address we are interested in obtaining the value of, send the following message:
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
Look at this message on a more basic level, to understand how the address that we are requesting is arrived at. We want to know the actual value of the Discharge Pressure,
®
Frick
Address 135 (decimal).
The first part of the message will be a Colon (:). This represents a heads up alert that data is coming down the line.
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
®
Address 135 (decimal). Since this
: 01 03 00 87 00 01 74 CRLF
}
: 01 03 00 87 00 01 74 CRLF
Any time that a message is sent, all of the Quantum™ panels that are on the Modbus network will become active, communications wise, once the Colon appears. Next, all panels will look at the first byte following the Colon ( : ). If this byte equals the Panel ID # of the particular Quantum™ being queried, it will immediately finish reading the remainder of the message. If the byte does not equal its ID #, the message will be ignored.
Where: Start of Message
Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
In this particular example, we are strictly looking to request to view a data value, so we will be performing a read function (03):
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
135 decimal equals 87 hex. Looking at our example, we see that we need a H.O. (High Order) address and a L.O. (Low Order) address. Since all data sent and received is in ASCII Hex Byte format, we need to look at 87 Hex as the Low Order portion of the address. The High Order portion is 00. Now our decimal 135 is formatted as 0087 Hex.
}
: 01 03 00 87 00 01 74 CRLF
}
: 01 03 00 87 00 01 74 CRLF
: 01 03 00 87 00 01 74 CRLF
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
}
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QUANTUM™ COMPRESSOR CONTROL PANEL
Since we are only looking for this one address, and no other, we can say that we are only looking for one Data Address. Our Data Address part of the data packet is also looking for a High and a Low Order value. Fortunately, the number one (1) is the same in decimal as it is in Hex, therefore, the Low Order Address is 01 (hex). The High Order Address is 00 (hex), so our decimal 1 is formatted as 0001 (hex).
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
In order to ensure that the Quantum™ in question receives the data request accurately, we must append an Error Check byte to the end of the message. This is accomplished by adding each of the byte pairs (hex) that we have generated thus far:
01 + 03 + 00 + 87 + 00 + 01 = 8C hex
Next, subtract 8C (hex) from 100 (hex):
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
After the entire data packet has been created, simply press the [Enter] key, a Line Feed will automatically be sent also.
Where: Start of Message Quantum™ ID # Read Function H.O. address (hex) L.O. address (hex) H.O. # of Data Registers L.O. # of Data Registers Error Correction Code Carriage Return – Line Feed
: 01 03 00 87 00 01 74 CRLF
100 (hex) - 8C (hex) = 74 (hex)
: 01 03 00 87 00 01 74 CRLF
: 01 03 00 87 00 01 74 CRLF
}
}
Write Example:
To demonstrate how an address within the Quantum™ may be written to, the following test can be performed using Windows HyperTerminal:
As an example, a Modbus command will be created, and sent to set the Quantum™ to set the Suction Pressure Control Point 1 to 100.0 PSIA. First, be aware that data sent to and received by the Quantum™ has one decimal place assumed. This means that to send the value of
100.0, you actually need to send 1000. Using the address tables found later in this manual, locate the address for the Suction Pressure Control Point 1. In this case, it would be
®
Frick
Address 277 (decimal). Since this is the only address we are interested in writing to, send the following message:
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
Look at this message on a more basic level, to understand how the address that we are writing to is arrived at. We want to send the value of 1000 (100.0) to the Suction Pressure Control Point 1, Frick
The first part of the message will be a Colon (:). This represents a heads up alert that data is coming down the line.
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
Any time that a message is sent, all of the Quantum™ panels that are on the Modbus network will become active, communications wise, once the Colon appears. Next, all panels will look at the first byte following the Colon (:). If this byte equals the Panel ID # of the particular Quantum™ being queried, it will immediately finish reading the remainder of the message. If the byte does not equal its ID #, the message will be ignored.
: 01 06 01 15 03 E8 F8 CRLF
®
Address 277 (decimal).
}
: 01 06 01 15 03 E8 F8 CRLF
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In this particular example, we are strictly looking to write a data value, so we will be performing a write function (06):
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
277 decimal equals 115 hex. Looking at our example, we see that we need a H.O. (High Order) address and a L.O. (Low Order) address. Since all data sent and received is in ASCII Hex Byte format, we need to look at 15 Hex as the Low Order portion of the address. The High Order portion is 01. Now our decimal 277 is formatted as 0115 Hex.
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
The value that we wish to send is 100.0 (1000). Our Data Value part of the data packet is looking for a High and a Low Order value. The number 1000 (dec) must be converted to hexadecimal. This conversion results in 03E8 (hex). Separating 03E8 into two bytes results in the Low Order Value of E8 (hex) and the High Order Value of 03 (hex):
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
: 01 06 01 15 03 E8 F8 CRLF
: 01 06 01 15 03 E8 F8 CRLF
: 01 06 01 15 03 E8 F8 CRLF
}
}
}
In order to ensure that the Quantum™ in question receives the data request accurately, we must append an Error Check byte to the end of the message. This is accomplished by adding each of the byte pairs (hex) that we have generated thus far:
01 + 06 + 01 + 15 + 03 + E8 = 108 hex
Normally, we would subtract 108 (hex) from 100 (hex), as in the previous read example. However, in this case we see that 108 hex is greater than 100 hex. Since the math in this particular example would yield a negative number (FFFFFFF8), we need to modify the value of 108 in order to provide a positive result. This is accomplished quite simply by dropping the most left hand digit (108 becomes
08), and then subtracting 8 hex from 100 hex:
100 (hex) - 08 (hex) = F8 (hex)
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
After the entire data packet has been created, simply press the [Enter] key, a Line Feed will automatically be sent also.
Where: Start of Message
Quantum™ ID # Write Function H.O. address (hex) L.O. address (hex) H.O. # of Data Value L.O. # of Data Value Error Correction Code Carriage Return – Line Feed
: 01 06 01 15 03 E8 F8 CRLF
: 01 06 01 15 03 E8 F8 CRLF
}
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Response Example:
If the packet was properly received by the Quantum™, you should see an immediate response in HyperTerminal. In the Query Response (read function) example used earlier, a response of :01030205D025 (hex) was received.
Once again, the first part of the message will be a Colon (:). This represents a heads up alert that data is coming down the line, but since the data is coming from the Quantum™ to the Master this time, the Master will accept it.
Where: Start of Message
Quantum™ ID # Read Function Number of Bytes Returned Data
Error Correction Code
After having received the Colon (:), the Master will look at the two bytes that follows it, so that it may determine from which Quantum™ the message is coming from.
Where: Start of Message Quantum™ ID # Read Function Number of Bytes Returned Data
Error Correction Code
Now that the Master knows which panel is responding, it needs to known which function the panel is responding to. In this case, it sees that it is a read function, and the Quantum™ is merely returning a value that was previously requested.
Where: Start of Message Quantum™ ID # Read Function Number of Bytes Returned Data
Error Correction Code
}
: 01 03 02 05 D0 25
}
: 01 03 02 05 D0 25
{
: 01 03 02 05 D0 25
The next byte tells the Master how many bytes of information are being returned as a response. In this case, there are two (2) bytes of valid data.
Where: Start of Message
Quantum™ ID # Read Function Number of Bytes Returned Data
Error Correction Code
: 01 03 02 05 D0 25
{
The next two bytes (in this case) are the actual data in response to our original request.
Where: Start of Message
Quantum™ ID # Read Function Number of Bytes Returned Data
Error Correction Code
: 01 03 02 05 D0 25
We need to know what this value means. To break it down, we must convert the pair of bytes from Hex to Decimal:
05DO (hex) = 1488 (decimal)
Data to and from the Quantum™ are integer values with one decimal field assumed unless shown otherwise or the command is sent to select two decimal fields.
From the previous paragraph, we can assume that there is one decimal place to be applied to the data value that was returned. Therefore:
1488 (decimal) = 148.8 (decimal)
All temperatures are in degrees C and all pressures are in PSIA unless the command is sent to select the units of the panel. Therefore:
148.8 (decimal) = 148.8 PSIA
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MODBUS NOTES:
This has been an example of how the Quantum™ Controller uses the Modbus Protocol. It is hoped that the information provided here will assist the end user in writing applications that will allow the Quantum™ to be implemented into networks that the customer may already have in use.
This information is subject to change at any time, and is provided as a reference only. Not all areas of the Modbus Protocol can be handled in this document. Some additional information regarding Modbus Protocol that the end user should be aware of:
There are many versions of Modbus Protocol that
is available, and an application that works properly on one system, may not function identically on another.
Some versions of Modbus Protocol may require
the user to increment any referenced addresses by 1 (one). For instance, if you wanted to look at
®
Frick
Address 135, you may need to actually look at address 136. The Quantum™ addressing begins at 0 (zero), whereas some Modbus
Protocols begin at 1 (one), therefore, you may need to compensate.
DO use Modbus ASCII. DO NOT use Modbus
RTU.
7 or 8 Data bits may be used.
1 or 2 Stop bits may be used.
Parity can be set to None, Odd or Even
Follow the Frick
®
specifications for data
communications requirements.
NOTE: Be careful not to continuously request a setpoint change. It is to be expected that communications may slow down during the process of writing setpoints or clearing alarms. Both of these processes involve writing to either EEPROM or Flash Memory and does take some time. If communication requests are being sent faster than once every couple of seconds, there will be temporary slowdowns during these processes.
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YORK ISN DATA ACCESS
ISN Revision 7
The Quantum™ panels Com-2 serial port is connected to a ISN’s RS-485 serial port that is configured for York Talk communications. Wire the ISN’s –RX / -TX to the Quantum™ P12 pin 1 (-RX / -TX) and wire the ISN’s +RX / +TX to the Quantum™ P12 pin 2 (+RX / +TX). Check that the ISN communication protocol has been selected from the Panel Setup – Change Communications screen and that the baud rate of Com-2 and the panel ID number coincide with the setup of the ISN device. The Quantum™ ID number is used for the ISN Node number.
The data exchanged with the ISN is found on pages (P) in feature (F) 54 of the ISN. All temperatures are in degree C and all pressures are in PSIA. A mode such as Slide Valve mode is sent as an integer value that represents the mode it is in. For example, a zero (0) is sent if it is in manual, or a 1 is sent if it is in automatic, or a 2 is sent if it is in remote. When changing a setpoint, the setpoint range is checked to see if the received value is an allowed setting. If it is not allowed, the setting is not changed.
If the compressor is to be remotely controlled and the settings being sent from the ISN are not wanted to be used for control, then two digital bytes must be set to a one (1) to tell the Quantum to ignore the control settings being sent to it from the ISN. Sending a one (1) in the
Start/Stop Enable digital byte from the ISN will signal the Quantum to ignore the Start/Stop digital value received from the ISN. Sending a one (1) in the Change Setpoints Enable digital byte from the ISN will signal the Quantum to ignore the setpoint values received from the ISN.
If the compressor is to be remotely controlled from the ISN settings, then the compressor must be in remote to accept the start and stop commands that are sent through serial communication and the Start/Stop Enable received from the ISN must equal zero (0). To change a setpoint the
Following is a listing of the Quantum™ data that is sent to the ISN and the resulting ISN address:
ISN Address Description of Data
P11-A01 Suction Temperature P12-A02 Discharge Temperature P13-A03 Oil Temperature P14-A04 Oil Separator Temperature P15-A05 Leaving Process Temperature P16-A06 Oil Pressure P17-A07 Filter Differential Pressure P18-A08 Discharge Pressure P19-A09 Suction Pressure P20-A10 Balance Piston Pressure P21-A11 System Discharge Pressure P22-A12 Calculated Slide Valve Position P23-A13 Slide Stop Position P24-A14 Motor Current Amps P25-A15 Motor Full Load Amps % P26-A16 Entering Process Temperature P27-A17 User-Defined Pressure/Temperature #1 Monitor only P28-A18 High Motor Amps Force Unload Setpoint P29-A19 High Motor Amps Stop Load Setpoint P30-A20 Anti Recycle Delay Setpoint P31-A21 Slide Valve Minimum Start Setpoint
Change Setpoint Enable received from the ISN must equal zero (0)
Note: The Quantum can still communicate to an ISN
panel that has revision 6 software if the baud rate is set for 1200, 2400, or 4800.
Quantum™ Receiving from ISN:
4 byte Analogs A1-A4 4 x 1 byte Digitals D1-D4
P03
Analog 1
P04
Analog 2
P05
Analog 3
P06
Analog 4
P07
Digital 1
P08
Digital 2
P09
Digital 3
P10
Digital 4
Capacity.Sp
Amps.Force_Unl.Sp
Amps.Stop_Load.Sp
Spare
Start Remote Start/Stop
Start/Stop Enable Change Setpoints
Enable
Spare
Quantum™ Sending to ISN:
25 x 4 byte Analogs A01-A25 20 x 1 byte Digitals D01-D20 10 x 1 byte Codes (OC) OP CODE 01 - OP CODE 10 14 x 4 byte Analogs A26-A39 5 x 1 byte Digitals D21-D25 Total = 191 data bytes
Capacity setpoint for the current capacity Control High Motor Amps Force Unload setpoint High Motor Amps Stop Load setpoint
0 = Enabled 1 = Disabled 0 = Enabled 1 = Disabled
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ISN Address Description of Data Module Type Value Code
P32-A22 Current mode Autocycle Start P33-A23 Current mode Autocycle Stop P34-A24 Current mode Autocycle Start Delay Time P35-A25 Current mode Autocycle Stop Delay Time
P36-D01 Compressor Start Output 0 = Off, 1 = On P37-D02 Compressor Auxiliary Input 0 = Off, 1 = On P38-D03 Oil Pump #1 Start/Run Output 0 = Off, 1 = On P39-D04 Oil Pump #1 Auxiliary Input 0 = Off, 1 = On P40-D05 Slide Valve Load Output 0 = Off, 1 = On P41-D06 Slide Valve Unload Output 0 = Off, 1 = On P42-D07 Slide Stop Increase Output 0 = Off, 1 = On P43-D08 Slide Stop Decrease Output 0 = Off, 1 = On P44-D09 Liquid Injection Output 0 = Off, 1 = On P45-D10 Hi-Vi Liquid Injection Output 0 = Off, 1 = On P46-D11 Economizer Output 0 = Off, 1 = On P47-D12 Balance Piston Output 0 = Off, 1 = On P48-D13 Oil Level Input 0 = Off, 1 = On P49-D14 High Liquid Level from System Input 0 = Off, 1 = On P50-D15 Enclosure Heater Output 0 = Off, 1 = On P51-D16 Hot Gas Bypass Output 0 = Off, 1 = On P52-D17 Aux. #1 Input 0 = Off, 1 = On P53-D18 Aux. #2 Input 0 = Off, 1 = On P54:D19 Process Mode Select Input 0 = 1st Mode, 1 = 2nd Mode P55:D20 Capacity Control Setpoint #2 Input 0 = Mode 1, 1 = Mode 2 P80:D21 Oil Heater Output 0 = Off, 1 = On P81:D22 Alarm Output 0 = None, 1 = Alarm P82:D23 Shutdown Output 0 = Shutdown, 1 = None P83:D24 Power Assist Output 0 = Off, 1 = On P84:D25 SPARE
ISN Address Description of Data Value Code
P56-OC01 Recycle delay time in minutes P57-OC02 Compressor Mode 0 = Manual
1 = Automatic cycling 2 = Remote Start
P58-OC03 Slide Valve Mode 0 = Manual
1 = Automatic 2 = Remote
3 = Remote Control Setpoint P59-OC04 Compressor Running Status 0 = Off, 1 = Running, 2 = Starting P60-OC05 Process Control Mode 0 = Suction Pressure Control Mode 1
1 = Suction Pressure Control Mode 2
2 = Temperature Control Mode 1
3 = Temperature Control Mode 2
4 = Discharge Pressure Control Mode 1
5 = Discharge Pressure Control Mode 2
6 = User Selectable Control Mode 1
7 = User Selectable Control Mode 2 P61-OC06 Capacity Control Mode 0 = Keypad
1 = Autocycle
2 = Remote
3 = Remote I/O
4 = Remote Communications
5 = Schedule
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ISN Address Description of Data Value Code
P62-OC07
Stop/Force Unload Status
0 = Not stopping or forcing unload 1 = Stop Load - High Motor Amps 2 = Stop Load - High Discharge Pressure 3 = Stop Load - High Discharge Temperature 4 = Stop Load - Low Suction Pressure 5 = Stop Load - High Suction Pressure 6 = Stop Load - Low Process Temperature 7 = Force Unload - High Motor Amps 8 = Force Unload - High Discharge Pressure 9 = Force Unload - High Discharge Temperature 10 = Force Unload - Low Suction Pressure 11 = Force Unload - High Suction Pressure 12 = Force Unload - Low Process Temperature 13 = Stop Load - Low Oil Flow 14 = Force Unload - Low Oil Flow 15 = Force Unload - VI OverRide 16 = At Maximum Load 17 = Stop Load - Separator Velocity 18 = Force Unload - Separator Velocity 19 = Force Unload - Stopping 20 = Stop Load - Low RPM 21 = Force Unload - Low RPM 22 = Stop Load - High Manifold Pressure 23 = Force Unload - High Manifold Pressure 24 = Warm-up Load Inhibit
25 = Slide Valve Pulldown P63-OC08 Alarm Code (1) P64-OC09 Alarm Code (2) P65-OC10 Alarm Code (3)
ISN Address Description of Data
P66-A26 Current Capacity Control setpoint P67-A27 Current Upper proportional band P68-A28 Current Lower proportional band P69-A29 Current Upper dead band P70-A30 Current Lower dead band P71-A31 Process Temperature mode Stop Load (Only process Temperature P72-A32 Process Temperature mode Force Unload (Only process Temperature P73-A33 Process Temperature mode low Temperature alarm (Only process Temperature ) P74-A34 Process Temperature mode low Temperature shutdown (Only process Temperature ) P75-A35 Current mode Low Suction Press. Stop Load P76-A36 Current mode Low Suction Press. Force Unload P77-A37 Current mode Low Suction Press. Alarm P78-A38 Current mode Low Suction Press. Shutdown P79-A39 SPARE
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HYPERTERMINAL
HyperTerminal is a terminal emulation program which resides in the MicroSoft Windows environment, and as such, will normally be found on any computer that is running Microsoft Windows. HyperTerminal provides a method by which the end user may verify conclusively that their Quantum™ controller is functioning properly, and as designed, with respect to external communications to remote devices.
Many times, the Quantum™ controller will be installed into an environment whereby the end user wishes to communicate to it, either through a PLC (Programmable Logic Controller), a desktop computer for the purpose of monitoring/controlling plant operations through HMI (Human Machine Interface), or any number of other communications applications.
The purpose of this desired communications typically involves viewing and changing setpoints, starting and stopping a compressor, viewing alarm and shutdown information, and viewing current operating conditions.
When first connecting a Quantum™ panel to a communications network, it would be highly desirable to determine that all necessary parameters (jumper settings, panel setup, and cabling) are properly met so that communications may be established quickly with the Quantum™, so that time is not lost in trying to troubleshoot a potentially simple problem.
A modem or direct connection from a Comm port of a computer running Microsoft Windows can be used to connect to Com-2 of the Quantum™.
Setting up Hyperterminal
You will need to locate either a lap top or desktop
computer, that has Hyperterminal installed.
Turn on the power for the lap top.
After the laptop has fully booted, locate the
Hyperterminal program. (Hyperterminal is usually found in the Accessories folder). If Hyperterminal can't be found there, try using the Find File command, and search the entire hard drive.
Be aware that the screens that are actually shown
on the test computer may or may not appear exactly as shown here. Various versions of Windows can affect the appearance, as well as whether or not the screen has been maximized, or if it has been scaled to a smaller size. Regardless of how the screen work appears, the function of the screen work is what is important, and that function is not affected by the way the screen looks.
Once Hyperterminal has been located, execute it.
A dialog box will appear. You will be prompted to enter a name for the New Connection. Type in whatever name you would like to use, Frick used in this example. This name will also create a file once you are finished, saving all of the setup parameters for future use. It is recommended that a name be chosen to reflect the type of Protocol that you will be using as you may wish to setup for various protocols. Once you have entered a name, click [OK].
®
was
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A new dialog box will be shown asking to select a Com port (choose the Com port that your communications cable
The Com-1 properties dialog box will now appear. The parameters in this box must match the requirements of the protocol that you are wishing to use. The one box that normally would need to be changed from one protocol to the next is the Data Bits box. For Modbus, you would want to use 7 data bits, for Frick
®
and Quantum™ protocols, use
8 data bits.
NOTE: Allen-Bradley protocol cannot be tested using Hyperterminal.
For the purpose of this document, Frick
®
# protocol will be used. Refer to the Modbus section of this manual for information on Modbus.
is attached to, this will normally be Com-1). The phone number box should be blank. Click on [OK].
Set the five boxes as follows, then click [OK].
Bits per second: 9600 (must match the
Quantum™)
Data bits: 8
Parity: None
Stop Bits: 1
Flow Control: None
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The following screen will appear. This is the screen whereby all communications (out of the computer, and into it) will be shown. When valid data is typed in here, then sent, the connected device recognizes and responds to
A pull down menu will appear. From this menu, locate and click on [Properties]. You will once again see the
that data, and a response will be shown below the sent data. Click on [File].
following screen. This time, click on the [Settings] tab.
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The computer will need to be set up to match the documentation as presented here, for everything to look
On the ASCII Setup screen, for best results, check the boxes according to the following chart:
For Modbus:
Send line ends with line feeds
Echo typed characters locally
Append line feeds to incoming line ends
Wrap lines that exceed terminal width
and work as shown later. To do this, click on the [ASCII Setup…] button.
For Frick
®
protocols (# and $):
Echo typed characters locally
Append line feeds to incoming line ends
Wrap lines that exceed terminal width
Leave everything else on this dialog box unchanged, then click on [OK].
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The Properties screen will once again be shown. Click on the [OK] button to proceed.
You will now be back to the main Hyperterminal communications screen. This screen will be blank. All communications, both from the computer, and to the
computer (from the Quantum™), will appear on this screen. Proceed to the Testing Communications section.
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Testing Communications
Set the keyboard for CAPS (so that all capital letters will
If the communications is working properly, there should be an immediate response from the first Quantum™. The response should look something (but not necessarily exactly) like #01I000AOMN609.
Go to the first Quantum™ in line, and check the Show Comms screen that was described earlier. You should see your message (and the Quantum™ reply) displayed there.
If this portion of the test has passed, you can try to communicate to the next (or any Quantum™, by changing the value that you type into the HyperTerminal screen as follows:
Instead of [#01], replace the 01 portion with the ID that you would like to access. For instance, if you wanted to talk to a fourth Quantum™ (ID 4), type in [#04]. This should return a message from that Quantum™.
This has been just a brief description of how to check your communications and verify that it is working. Greater detail can be found by consulting tables for each of the protocols in this manual.
General Notes:
Ensure that the Quantum™ is set for the correct ID number, BAUD rate and type of communications protocol that is to be used. This setup can be found by pressing the
[Menu] key on the keypad, then pressing the [Panel Setup] key that will appear at the right side of the display.
When the panel setup appears, look at the information at the CHANGE COMMS line of the screen. This info must match the communications that you are trying to establish at the other end.
be typed). Type in the following command: #01I, then press [ENTER]. (This command will request the Quantum™ with ID 01 to send a packet of Information.)
There are two red LED’s associated with the Com-2 port on the Quantum™ (TX2 & RX2). Ensure that neither of these LED’s are on continuously. If one or the other (or both) are on constantly, disconnect the Com cable. If the status of the LED’s does not change, check the wiring connections to the communications port. Ensure that the wiring is not backwards. If the wiring is correct, power the Quantum™ down, then back up. If either or both of the LED’s is still on, a bad driver chip may be suspected on the Quantum™, and the board should be replaced.
Once everything has been inspected (cables, jumpers, and setup), try to develop communications from the master. You should see the LED’s on the Com-2 port flickering as the Quantum™ talks to the master. If nothing happens, it would be best to consult the HyperTerminal section of this memo for more detailed troubleshooting.
If you do see the LED’s flickering, but data at the master device does not look correct, you can verify what is being sent and received at the Quantum™ by:
Pressing the [Menu] key on the keypad, then when the Main Menu screen appears, find and press the [MORE…] button.
A second Main Menu screen will appear. Find and press the [Service Screen] key
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The Service Screen will appear. Press the [Show Comms] key at the top right of the screen to view the
You will now be viewing all of the communications information that Com-2 is receiving and transmitting. This screen will require you to update it manually be pressing the [Show Comms] key periodically.
This screen will display all data that is coming through the Com ports. At the left of each line, you should see whether the data is IN or OUT (Receive or Send). Followed by COMM X (which com port of the Quantum™ is doing the talking). And lastly, the actual data (in Hexadecimal format).
Ensure that this Hex data matched the data at the master. Refer to the Conversion Chart For Decimal / Hexadecimal / ASCII in this manual for assistance in decoding the communications data.
If no data appears, or if the data does not match the specific protocol requirements that you are using, then one of the following things can be the problem:
Quantum™ Panel Setup is wrong. Access the
Panel Setup screen and verify that the Quantum™ ID is set to the same value that you are trying to access. Also, check that the baud rate matches that of the setup in the properties section of the Hyperterminal example.
Quantum™ jumpers. Verify the position of the
jumpers by comparing them with the section
communications information.
entitled Quantum™ 3 Communications Jumpers for the Quantum™ 3, or entitled Quantum™ 4 Communications Jumpers, for the Quantum™ 4.
Incorrect data is being entered in Hyperterminal.
Ensure that the data that you have entered, exactly matches the example. Use capital letters.
Go back through the Setting up Hyperterminal
section, and ensure that it has been followed exactly. Repeat the process if necessary.
If you are using a converter card (to convert the
RS-232 signal from the computer to RS-422 or RS-485), then either verify that the converter card is working properly with a different piece of known functioning equipment, or eliminate it completely by tying into the Quantum™ directly through RS-232.
The Communications port on the computer is
bad. Try to verify this by communicating to a different piece of known good equipment.
The Communications port on the Quantum™ is
bad.
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QUANTUM™ DATA TABLE
Allen-Bradley and Modbus Data Access
Data passed to and from the Quantum™ are integer values with one decimal field assumed unless shown otherwise or the command is sent to select two decimal fields. For example, if the data’s value is 25.5 then the value 255 is sent. All temperatures are in degree C and all pressures are in PSIA unless the command is sent to select the units of the panel. A mode such as Slide Valve mode is sent as an integer value that represents the mode it is in. For example, a 0 is sent if it is in manual, or a 10 is sent if it is in automatic, or a 20 is sent if it is in remote. The value zero (0) is used to represent an OFF status and a DISABLED option. The value one (1), which is received as a 10, is used to represent an ON status and an ENABLED option. Only data values that are designated as setpoints are modifiable. Read Only is used to help identify what data is not modifiable. The setpoint range is checked to see if it is an allowed setting.
If it is not allowed, the setting is not changed. Reference the Frick
®
Quantum™ Control Panel Maintenance S90-010
M for the setpoints default settings and ranges. Reference the Quantum™ Data Table in this manual for the address listing and description of data.
A command has been provided that selects whether data to and from the Quantum™ will be integer values with either one or two decimal fields assumed. Another command has been provided that selects whether data to and from the Quantum™ will be returned in the units that are the default (pressure in PSIA and temperature in Degree C) or in the units that are selected to display at the panel.
Modbus Addressing Note:
When using Modbus protocol (other than the Hyperterminal example shown earlier), it is necessary to use the Modbus Address as shown in the following tables. These addresses should work for most applications.
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
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COMMUNICATIONS SETUP Page 49
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DIGITAL BOARD 1 (READ ONLY):
Frick
Address
0 N50:0 40001 Compressor Start Output
1 N50:1 40002 Compressor Auxiliary Input
2 N50:2 40003 Oil Pump #1 Start/Run Output
3 N50:3 40004 Oil Pump #1 Auxiliary Input
4 N50:4 40005 Slide Valve Load Output
5 N50:5 40006 Slide Valve Unload Output
6 N50:6 40007 Slide Stop Increase Output
7 N50:7 40008 Slide Stop Decrease Output
8 N50:8 40009 Liquid Injection Output
9 N50:9 40010 Hi-Vi Liquid Injection Output
10 N50:10 40011 Economizer Output
11 N50:11 40012 Balance Piston Output
12 N50:12 40013 Oil Level Input
13 N50:13 40014 High Liquid Level from System Input
14 N50:14 40015 Enclosure Heater Output
15 N50:15 40016 Hot Gas Bypass Output
16 N50:16 40017 Aux. #1 Input
17 N50:17 40018 Aux. #2 Input
18 N50:18 40019 Process Mode Select Input
19 N50:19 40020 Capacity Control Setpoint #2 Input
20 N50:20 40021 Oil Heater Output
21 N50:21 40022 Alarm Output
22 N50:22 40023 Shutdown Output
23 N50:23 40024 Power Assist Output
AB
Address
Modbus Address
Description of Data
Module
Type
Value Codes
0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 2 = Off 0 = Off 1 = On 2 = Off 0 = Off 1 = On 2 = Off 0 = Off 1 = On 2 = Off 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On
st
0 = 1
Mode
nd
1 = 2
Mode 0 = Mode 1 1 = Mode 2 0 = Off 1 = On 0 = None 1 = Alarm 0 = Shutdown 1 = None 0 = Off 1 = On
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 50 COMMUNICATIONS SETUP
DIGITAL BOARD 2 (READ ONLY):
Frick®
Address
24 N50:24 40025 Ready-To-Run Output
25 N50:25 40026 Remote Enabled Output
26 N50:26 40027 Remote Start/Run/Stop Input
27 N50:27 40028 Remote Load Input
28 N50:28 40029 Remote Unload Input
29 N50:29 40030 In Recycle Delay Output
30 N50:30 40031 Slide Valve Setpoint #1 Output
31 N50:31 40032 Slide Valve Setpoint #2 Output
32 N50:32 40033 Aux. #3 Input
33 N50:33 40034 Aux. #4 Input
34 N50:34 40035 Aux. #5 Input
35 N50:35 40036 Aux. #6 Input
36 N50:36 40037 Aux. #7 Input
37 N50:37 40038 Aux. #8 Input
38 N50:38 40039 Oil Pump #2 Start Output
39 N50:39 40040 Oil Pump #2 Auxiliary Input
40 N50:40 40041 Permissive Start Input
41 N50:41 40042 Main Oil Injection Discharge Temp. Output
42 N50:42 40043 Dx Circuit #1 Output
43 N50:43 40044 Dx Circuit #2 Output
44 N50:44 40045 Condenser Control #1 Output
45 N50:45 40046 Condenser Control #2 Output
46 N50:46 40047 Condenser Control #3 Output
47 N50:47 40048 Condenser Control #4 Output
AB
Address
Modbus
Address
Description of Data
Module
Type
Value Codes
0 = Off 1 = On 0 = Off 1 = On 0 = Stop 1 = Start/Run 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = Off 1 = On 0 = 1st Mode
nd
Mode
1 = 2 0 = Mode 1 1 = Mode 2 0 = Off 1 = On 0 = None 1 = Alarm 0 = None 1 = Shutdown 0 = Off 1 = On
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
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COMMUNICATIONS SETUP Page 51
CALCULATED/STATUS (READ ONLY):
Frick®
Address
97 N10:1 40098 Motor Full Load Amps % 99 N10:3 40100 Filter Differential
101 N10:5 40102 Motor/Engine Drive Type
102 N10:6 40103 Process Setpoint (Actual)
103 N10:7 40104 Process Control Mode
105 N10:9 40106 Compressor Mode
106 N10:10 40107 Alarm Status
107 N10:11 40108 Shutdown Status
108 N10:12 40109 Language
109 N10:13 40110 Temperature
110 N10:14 40111 Pressure
111 N10:15 40112 Compressor Running Status
113 N10:17 40114 Compressor Model
AB
Address
Modbus Address
Description of Data Value Codes
0 = Electric - Constant 1 = Electric - VFD 2 = Engine 3 = Turbine
0 = Suction Pressure Control Mode 1 1 = Suction Pressure Control Mode 2 2 = Process Temperature Control Mode 1 3 = Process Temperature Control Mode 2 4 = Discharge Pressure Control Mode 1 5 = Discharge Pressure Control Mode 2 6 = Discharge Temperature Control Mode 1 7 = Discharge Temperature Control Mode 2 0 = Manual 1 = Automatic cycling 2 = Remote Start 0 = Off 1 = On 0 = Off 1 = On 0 = English 1 = Danish 2 = German 3 = Spanish 4 = French 0 = Fahrenheit 1 = Celsius 0 = PSIA 1 = PSIG 2 = BarA 3 = KPAA 4 = Bar 0 = Off 1 = Running 2 = Starting 0 = RWBII 1 = RXB 2 = RXF 3 = Other Compressor Manufacturer 4 = GSV II 5 = RDB 4-Step 6 = RDB 3-Step 7 = GST 8 = Var. VI 9 = GSB 10= Gram Other 11 = SC 12 = YLC 13 = YORK-S7 14 = RWF 15 = YORK-S5 16 = Recip - 0 17 = Recip - 1 18 = Recip - 2 19 = Recip - 3
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 52 COMMUNICATIONS SETUP
CALCULATED/STATUS (READ ONLY):
Frick®
Address
114 N10:18 40115 Pump Operation
115 N10:19 40116 Differential Pressure
116 N10:20 40117 Slide Valve Mode
117 N10:21 40118 Slide Stop Mode
118 N10:22 40119 Stop/Force Unload Status
119 N10:23 40120 Calculated Slide Valve Position 121 N10:25 40122 Recycle delay time in minutes
122 N10:26 40123 Oil Pump Mode
123 N10:27 40124 Process Variable
124 N10:28 40125 Capacity Control Mode
AB
Address
Modbus
Address
Description of Data Value Codes
0 = No Pump 1 = Prelube 2 = Cycling 3 = FullTime 4 = Shaft Driven with Aux. Pre-Lube 5 = Shaft Driven No Pump 6 = Demand
0 = Manual 1 = Automatic 2 = Remote 4 = Remote Control Setpoint 0 = Manual 1 = Automatic 0 = Not Stopping or Forcing Unload 1 = Stop Load - High Motor Amps 2 = Stop Load - High Discharge Pressure 3 = Stop Load - High Discharge Temperature 4 = Stop Load - Low Suction Pressure 5 = Stop Load - High Suction Pressure 6 = Stop Load - Low Process Temperature 7 = Force Unload - High Motor Amps 8 = Force Unload - High Discharge Pressure 9 = Force Unload - High Discharge Temperature 10 = Force Unload - Low Suction Pressure 11 = Force Unload - High Suction Pressure 12 = Force Unload - Low Process Temperature 13 = Stop Load - Low Oil Flow 14 = Force Unload - Low Oil Flow 15 = Force Unload - VI OverRide 16 = At Maximum Load 17 = Stop Load - Separator Velocity 18 = Force Unload - Separator Velocity 19 = Force Unload - Stopping 20 = Stop Load - Low RPM 21 = Force Unload - Low RPM 22 = Stop Load - High Manifold Pressure 23 = Force Unload - High Manifold Pressure 24 = Warm-up Load Inhibit 25 = Slide Valve Pulldown 26 = Stop Load - VariSpeed High Baseplate 27 = Force Unload - VariSpeed High Baseplate 28 = Stop Load - VariSpeed High Heatsink 29 = Force Unload - VariSpeed High Heatsink 30 = Stop Load - VariSpeed High Ambient 31 = Force Unload - VariSpeed High Ambient 32 = Stop Load - VariSpeed HF High Baseplate 33 = Force Unload - VariSpeed HF High Baseplt
0 = Manual 1 = Automatic Actual Reading of current capacity control variable 0 = Keypad 1 = Autocycle 2 = Remote 3 = Remote I/O 4 = Remote Communications 5 = Schedule
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
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COMMUNICATIONS SETUP Page 53
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Frick
Address
AB
Address
Modbus
Address
Description of Data
128 N10:32 40129 Suction Temperature 129 N10:33 40130 Discharge Temperature 130 N10:34 40131 Oil Temperature 131 N10:35 40132 Oil Separator Temperature 132 N10:36 40133 Leaving Process Temperature 133 N10:37 40134 Oil Pressure 134 N10:38 40135 True Oil Filter Pressure 135 N10:39 40136 Discharge Pressure 136 N10:40 40137 Suction Pressure 137 N10:41 40138 Balance Piston Pressure 138 N10:42 40139 System Discharge Pressure 142 N10:46 40143 Slide Stop Position 143 N10:47 40144 Motor Current 146 N10:50 40147 Manifold Pressure 147 N10:51 40148 Entering Process Temperature 148 N10:52 40149 User-Defined Pressure/Temperature # 1 Monitor only 149 N10:53 40150 User-Defined Pressure/Temperature # 2 Monitor only 150 N10:54 40151 User-Defined Pressure/Temperature # 3 Monitor only 151 N10:55 40152 User-Defined Pressure/Temperature # 4 Monitor only 152 N10:56 40153 User-Defined Pressure/Temperature # 5 Monitor only 153 N10:57 40154 User-Defined Pressure/Temperature # 6 Monitor only 154 N10:58 40155 User-Defined Pressure/Temperature # 7 Monitor only 155 N10:59 40156 User-Defined Pressure/Temperature # 8 Monitor only 156 N10:60 40157 User-Defined Pressure/Temperature # 9 Monitor only 157 N10:61 40158 User-Defined Pressure/Temperature # 10 or Side Load Economizer 158 N10:62 40159 Oil Injection Pressure 159 N10:63 40160 KW Monitor
STARTER PANEL I/O (READ ONLY):
®
ANALOG DATA VALUES (READ ONLY):
Frick
Address
192 N10:96 40193 was DBS configured 193 N10:97 40194 Average Current 194 N10:98 40195 Elapsed Run Time Hrs
195 N10:99 40196 Starter Alarms
196 N10:100 40197 Starter Trips
197 N10:101 40198 Current Phase A 198 N10:102 40199 Current Phase B 199 N10:103 40200 Current Phase C 200 N10:104 40201 Heatsink Temperature 201 N10:105 40202 RTD Temperature 202 N10:106 40203 Thermal Capacity 203 N10:107 40204 Time till Start 204 N10:108 40205 Full Load Amps 205 N10:109 40206 Constant Current Level
206 N10:110 40207 Ramp Time
207 N10:111 40208 Thermal Overload Status
208 N10:112 40209 Constant Current/Step Ramp Mode
AB
Address
Modbus Address
Description of Data Value Codes
0 = No alarm 3 = Current Unbalance 5 = RTD Temperature) 0 = No trip 1 = Short Circuit 2 = Thermal Overload 3 = Shorted SCR 4 = Phase Loss 5 = Phase Reversal 6 = Jam 7 = Heatsink Overtemperature 8 = RTD Overtemperature
0 = Constant Current 1 = Step Ramp
0 = Inline 1=Delta
Page 54
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QUANTUM™ COMPRESSOR CONTROL PANEL
Page 54 COMMUNICATIONS SETUP
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Frick
Address
AB
Address
Modbus
Address
Description of Data Value Codes
209 N10:113 40210 Starter Wiring
0 = A1 1 = A2 2 = B1 3 = B2 4 = B3 5 = B4
210 N10:114 40211 Starter Size
6 = C1 7 = C2 8 = C3 9 = D1 10 = D2 11 = D3 12 = E1
13 = E2 211 N10:115 40212 DBS Version 212 N10:116 40213 Bypass Time 213 N10:117 40214 Elapsed Run Time Min 207 N10:111 40208 Thermal Overload Status
EXTRA PORT (READ ONLY):
STARTER PANEL I/O (READ ONLY): Continued
Frick®
Address
223 N10:127 40224 Board Temperature
AB
Address
Modbus
Address
Description of Data
ANALOG OUTPUTS BOARD #1 (READ ONLY):
Frick®
Address
223 N10:127 40224 Board Temperature 241 N10:145 40242 PID/Programmable 242 N10:146 40243 PID/Programmable 243 N10:147 40244 Slide Valve Position 244 N10:148 40245 Remote Control
AB
Address
Modbus
Address
Description of Data
ANALOG OUTPUTS BOARD #2 (READ ONLY):
Frick®
Address
245 N10:149 40246 PID/Programmable 246 N10:150 40247 PID/Programmable 247 N10:151 40248 Variable Speed Drive 248 N10:152 40249 Condenser Analog Output
AB
Address
Modbus
Address
Description of Data
Page 55
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 55
SETTINGS:
Frick®
Address
257 N15:0 40258 X Program Version ###.## x100 259 N15:2 40260 Discharge Temperature Control Point 1 260 N15:3 40261 Discharge Temperature Upper Proportional Band 1 261 N15:4 40262 Discharge Temperature Lower Proportional Band 1 262 N15:5 40263 Discharge Temperature Upper Dead Band 1 263 N15:6 40264 Discharge Temperature Lower Dead Band 1 264 N15:7 40265 Discharge Temperature Pulse Period 1 265 N15:8 40266 Process Temperature Control Point1 266 N15:9 40267 Process Temperature Upper Proportional Band 1 267 N15:10 40268 Process Temperature Lower Proportional Band 1 268 N15:11 40269 Process Temperature Upper Dead Band 1 269 N15:12 40270 Process Temperature Lower Dead Band 1 270 N15:13 40271 Process Temperature Mode 1 High Cycle Time 271 N15:14 40272 Process Temperature Control Point 2 272 N15:15 40273 Process Temperature Upper Proportional Band 2 273 N15:16 40274 Process Temperature Lower Proportional Band 2 274 N15:17 40275 Process Temperature Upper Dead Band 2 275 N15:18 40276 Process Temperature Lower Dead Band 2 276 N15:19 40277 Process Temperature Mode 2 High Cycle Time 277 N15:20 40278 Suction Pressure Control Point 1 278 N15:21 40279 Suction Pressure Upper Proportional Band 1 279 N15:22 40280 Suction Pressure Lower Proportional Band 1 280 N15:23 40281 Suction Pressure Upper Dead Band 1 281 N15:24 40282 Suction Pressure Lower Dead Band 1 282 N15:25 40283 Discharge Pressure Control Point 2 283 N15:26 40284 Suction Pressure Mode 1 High Cycle Time 284 N15:27 40285 Suction Pressure Control Point 2 285 N15:28 40286 Suction Pressure Upper Proportional Band 2 286 N15:29 40287 Suction Pressure Lower Proportional Band 2 287 N15:30 40288 Suction Pressure Upper Dead Band 2 288 N15:31 40289 Suction Pressure Lower Dead Band 2 289 N15:32 40290 Suction Pressure Mode 2 High Cycle Time 290 N15:33 40291 Suction Pressure Mode 2 Low Cycle Time 291 N15:34 40292 Process Temperature Mode 1 Low Cycle Time 292 N15:35 40293 Process Temperature Mode 2 Low Cycle Time 293 N15:36 40294 Slide Valve Start 294 N15:37 40295 Motor Load Control Stop Load 295 N15:38 40296 Motor Load Control Force Unload 296 N15:39 40297 X Com-1 297 N15:40 40298 X Com-2 298 N15:41 40299 X I/O & Analog Board Comm. Port 299 N15:42 40300 Discharge Pressure Mode 2 Low Alarm 300 N15:43 40301 Discharge Pressure Mode 2 Low Shutdown 301 N15:44 40302 Suction Pressure Mode 1 Low Alarm 302 N15:45 40303 Suction Pressure Mode 1 Low Shutdown 303 N15:46 40304 Discharge Pressure Mode 1 Low Alarm 304 N15:47 40305 Discharge Pressure Mode 1 Low Shutdown 305 N15:48 40306 Suction Pressure Mode 2 Low Alarm 306 N15:49 40307 Suction Pressure Mode 2 Low Shutdown 307 N15:50 40308 Discharge Pressure Mode 2 Low Alarm Delay 308 N15:51 40309 Discharge Pressure Mode 2 Low Shutdown Delay 309 N15:52 40310 Suction Pressure Mode 1 Low Alarm Dela 310 N15:53 40311 Suction Pressure Mode 1 Low Shutdown Delay 311 N15:54 40312 Discharge Pressure Mode 1 Low Alarm Delay 312 N15:55 40313 Discharge Pressure Mode 1 Low Shutdown Delay 313 N15:56 40314 Suction Pressure Mode 2 Low Alarm Dela 314 N15:57 40315 Suction Pressure Mode 2 Low Shutdown Delay 315 N15:58 40316 X Refrigerant 316 N15:59 40317 Sales Order Number 317 N15:60 40318 Discharge Pressure Control Point 1 318 N15:61 40319 Discharge Pressure Upper Proportional Band 1
AB
Address
Modbus Address
Read
Only
Description of Data
Page 56
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 56 COMMUNICATIONS SETUP
SETTINGS (CONTINUED):
Frick®
Address
319 N15:62 40320 Discharge Pressure Lower Proportional Band 1 320 N15:63 40321 Discharge Pressure Upper Dead Band 1 321 N15:64 40322 Discharge Pressure Lower Dead Band 1 322 N15:65 40323 Discharge Pressure Mode 2 High Cycle Time 323 N15:66 40324 Suction Pressure Mode 1 Stop Load 324 N15:67 40325 Suction Pressure Mode 1 Force Unload 325 N15:68 40326 Differential Pressure Setpoint 326 N15:69 40327 Suction Pressure Mode 1 Low Cycle Time 327 N15:70 40328 Suction Pressure Mode 1 Automatic Cycle Start 328 N15:71 40329 Suction Pressure Mode 1 Automatic Cycle Sto 329 N15:72 40330 Suction Pressure Mode 1 Automatic Cycle Start Dela 330 N15:73 40331 Suction Pressure Mode 1 Automatic Cycle Stop Dela 331 N15:74 40332 Suction Pressure Mode 2 Stop Load 332 N15:75 40333 Suction Pressure Mode 2 Force Unload 333 N15:76 40334 Suction Pressure Mode 2 Automatic Cycle Start 334 N15:77 40335 Suction Pressure Mode 2 Automatic Cycle Sto 335 N15:78 40336 Suction Pressure Mode 2 Automatic Cycle Stop Dela 336 N15:79 40337 Suction Pressure Mode 2 Automatic Cycle Start Dela 337 N15:80 40338 Discharge Pressure Mode 1 High Cycle Time 338 N15:81 40339 Discharge Pressure Mode 1 Low Cycle Time 339 N15:82 40340 Discharge Pressure Mode 1 Stop Load 340 N15:83 40341 Discharge Pressure Mode 1 Force Unload 341 N15:84 40342 Discharge Pressure Mode 1 Automatic Cycle Start 342 N15:85 40343 Discharge Pressure mode 1 Automatic Cycle Sto 343 N15:86 40344 Discharge Pressure mode 1 Automatic Cycle Stop Delay 344 N15:87 40345 Discharge Pressure mode 1 Automatic Cycle Start Delay 345 N15:88 40346 Discharge Pressure Upper Proportional Band 2 346 N15:89 40347 Discharge Pressure Lower Proportional Band 2 347 N15:90 40348 Discharge Pressure Upper Dead Band 2 348 N15:91 40349 Discharge Pressure Lower Dead Band 2 349 N15:92 40350 Discharge Pressure Mode 2 Low Cycle Time 350 N15:93 40351 High Discharge Temperature Shutdown 351 N15:94 40352 High Discharge Temperature Alarm 352 N15:95 40353 High Oil Temperature Shutdown 353 N15:96 40354 High Oil Temperature Alarm 354 N15:97 40355 Low Oil Temperature Shutdown 355 N15:98 40356 Low Oil Temperature Alarm 356 N15:99 40357 Low Oil Pressure Shutdown 357 N15:100 40358 Low Oil Pressure Alarm 358 N15:101 40359 Hi Filter Pressure Shutdown 359 N15:102 40360 Oil Heater Off Above 360 N15:103 40361 Discharge Pressure Mode 2 Stop Load 361 N15:104 40362 Discharge Pressure Mode 2 Force Unload 362 N15:105 40363 Discharge Pressure Mode 2 Autocycle Start 363 N15:106 40364 Discharge Pressure Mode 2 Autocycle Sto 364 N15:107 40365 Discharge Pressure Mode 2 Autocycle Stop Dela 365 N15:108 40366 Discharge Pressure Mode 2 Autocycle Start Dela 366 N15:109 40367 CT Factor 367 N15:110 40368 Anti Recycle Delay Setpoint 368 N15:111 40369 Volts 369 N15:112 40370 Service Factor 370 N15:113 40371 Horse Power 371 N15:114 40372 Name Plate Motor Amps 372 N15:115 40373 High Motor Load Shutdown 373 N15:116 40374 High Motor Load Shutdown Dela 374 N15:117 40375 High Motor Load Alarm 375 N15:118 40376 High Motor Load Alarm Dela 376 N15:119 40377 X Suction Pressure Capacity Control Enable 377 N15:120 40378 X Process Temperature Capacity Control Enable 378 N15:121 40379 X Discharge Pressure Capacity Control Enable 379 N15:122 40380 X Discharge Temperature Capacity Control Enable
AB
Address
Modbus Address
Read
Only
Description of Data
Page 57
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 57
SETTINGS – CONTINUED:
Frick®
Address
380 N15:123 40381 High Discharge Pressure Mode 1 Shutdown 381 N15:124 40382 High Discharge Pressure Mode 1 Alarm 382 N15:125 40383 High Discharge Pressure Mode 2 Shutdown 383 N15:126 40384 High Discharge Pressure Mode 2 Alarm 384 N15:127 40385 High Discharge Pressure Mode 1 Shutdown Delay 385 N15:128 40386 High Discharge Pressure Mode 2 Shutdown Delay 386 N15:129 40387 High Discharge Pressure Mode 1 Alarm Delay 387 N15:130 40388 High Discharge Pressure Mode 2 Alarm Delay 388 N15:131 40389 High Discharge Pressure Mode 1 Unload 389 N15:132 40390 High Discharge Pressure Mode 2 Unload 390 N15:133 40391 High Discharge Pressure Mode 1 Stop Load 391 N15:134 40392 High Discharge Pressure Mode 2 Stop Load 392 N15:135 40393 Process Temperature Mode 1 Autocycle Start 393 N15:136 40394 Process Temperature Mode 1 Autocycle Stop 394 N15:137 40395 Process Temperature Mode 1 Autocycle Start Delay 395 N15:138 40396 Process Temperature Mode 1 Autocycle Stop Delay 396 N15:139 40397 AutoCycle Minimum Slide Valve Start 397 N15:140 40398 Low Oil Pressure Shutdown Delay 398 N15:141 40399 Low Oil Pressure Alarm Delay
AB
Address
Modbus Address
Read
Only
Description of Data
FREEZE DISPLAY:
Frick®
Address
399 N15:142 40400 X Freeze Recycle Delay 400 N15:143 40401 X Freeze Suction Pressure 403 N15:146 40404 X Freeze Shutdown 404 N15:147 40405 X Freeze Running 405 N15:148 40406 X Freeze Suction Temperature 406 N15:149 40407 X Freeze Discharge Pressure 407 N15:150 40408 X Freeze Discharge Temperature 408 N15:151 40409 X Freeze Oil Pressure 409 N15:152 40410 X Freeze Oil Temperature 410 N15:153 40411 X Freeze Oil Filter Pressure 411 N15:154 40412 X Freeze Oil Separator Temperature 412 N15:155 40413 X Freeze Balance Piston 413 N15:156 40414 X Freeze Process Temperature 414 N15:157 40415 X Freeze Process Setpoint 415 N15:158 40416 X Freeze Process Variable 416 N15:159 40417 X Freeze Compressor Mode 417 N15:160 40418 X Freeze Process Control Mode 419 N15:162 40420 X Freeze Slide Valve Position 420 N15:163 40421 X Freeze Slide Stop Position 421 N15:164 40422 X Freeze Slide Valve Mode 422 N15:165 40423 X Freeze Slide Stop Mode 423 N15:166 40424 X Freeze Slide Valve Increase 424 N15:167 40425 X Freeze Slide Valve Decrease 425 N15:168 40426 X Freeze Slide Stop Increase 426 N15:169 40427 X Freeze Slide Stop Decrease 427 N15:170 40428 X Freeze Stop/Force Unload 428 N15:171 40429 X Freeze Oil Pump Interlock 429 N15:172 40430 X Freeze Oil Heater 430 N15:173 40431 X Freeze Capacity Control Mode 431 N15:174 40432 X Freeze Oil Pump Mode 432 N15:175 40433 X Freeze Motor Current 433 N15:176 40434 X Freeze Motor Full Load Amps % 434 N15:177 40435 X Freeze KW Monitor
AB
Address
Modbus
Address
Read
Only
Description of Data
Page 58
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p
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p
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k
®
p
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 58 COMMUNICATIONS SETUP
SETTINGS – CONTINUED
Frick®
Address
435 N15:178 40436 Auxiliary 1 Dela 436 N15:179 40437 Auxiliary 2 Dela
437 N15:180 40438 X
438 N15:181 40439 ID# 439 N15:182 40440 Process Temperature mode 1 Stop Load 440 N15:183 40441 Process Temperature Mode 1 Force Unload 441 N15:184 40442 Process Temperature Mode 1 Low Temperature Alarm 442 N15:185 40443 Process Temperature Mode 1 Low Temperature Shutdown 443 N15:186 40444 Process Temperature Mode 1 Low Temperature Alarm Delay 444 N15:187 40445 Process Temperature Mode 1 Low Temperature Shutdown Delay 445 N15:188 40446 Process Temperature Mode 1 Low Pressure Stop Load 446 N15:189 40447 Process Temperature Mode 1 Low Pressure Force Unload 447 N15:190 40448 Process Temperature Mode 1 Low Pressure Alarm 448 N15:191 40449 Process Temperature Mode 1 Low Pressure Shutdown 449 N15:192 40450 Process Temperature Mode 1 Low Pressure Alarm Delay 450 N15:193 40451 Process Temperature Mode 1 Low Pressure Shutdown Delay 451 N15:194 40452 Process Temperature Mode 2 Autocycle Start 452 N15:195 40453 Process Temperature Mode 2 Autocycle Sto 453 N15:196 40454 Process Temperature Mode 2 Autocycle Start Dela 454 N15:197 40455 Process Temperature Mode 2 Autocycle Stop Dela 455 N15:198 40456 Process Temperature Mode 2 Stop Load 456 N15:199 40457 Process Temperature Mode 2 Force Unload 457 N15:200 40458 Process Temperature Mode 2 Low Temperature Alarm 458 N15:201 40459 Process Temperature Mode 2 Low Temperature Shutdown 459 N15:202 40460 Process Temperature Mode 2 Low Pressure Alarm Delay 460 N15:203 40461 Process Temperature Mode 2 Low Pressure Shutdown Delay 461 N15:204 40462 Process Temperature Mode 2 Low Pressure Stop Load 462 N15:205 40463 Process Temperature Mode 2 Low Pressure Force Unload 463 N15:206 40464 Process Temperature Mode 2 Low Pressure Alarm 464 N15:207 40465 Process Temperature Mode 2 Low Pressure Shutdown 465 N15:208 40466 Process Temperature Mode 2 Low Pressure Alarm Delay 466 N15:209 40467 Process Temperature Mode 2 Low Pressure Shutdown Delay 467 N15:210 40468 Discharge Temperature Low Cycle Time Period 1 468 N15:211 40469 Discharge Temperature Mode 1 Autocycle Start 469 N15:212 40470 Discharge Temperature Mode 1 Autocycle Sto 470 N15:213 40471 Discharge Temperature Mode 1 Autocycle Start Dela 471 N15:214 40472 Discharge Temperature Mode 1 Autocycle Stop Dela 472 N15:215 40473 Discharge Temperature Mode Stop Load 473 N15:216 40474 Discharge Temperature Mode Force Unload 474 N15:217 40475 Order item 476 N15:219 40477 External Communications –0= Fric 477 N15:220 40478 X Freeze Alarm 478 N15:221 40479 Discharge Temperature Mode 1 Low Pressure Stop Load 479 N15:222 40480 Discharge Temperature Mode 1 Low Pressure Force Unload 480 N15:223 40481 Discharge Temperature Mode 1 Low Pressure Alarm 481 N15:224 40482 Discharge Temperature Mode 1 Low Pressure Shutdown 482 N15:225 40483 Discharge Temperature Mode 1 Low Pressure Alarm Delay 483 N15:226 40484 Discharge Temperature Mode 1 Low Pressure Shutdown Delay 484 N15:227 40485 Discharge Temperature Mode 1 Autocycle Start 485 N15:228 40486 Discharge Temperature Mode 1 Autocycle Sto 486 N15:229 40487 Discharge Temperature Mode 1 Autocycle Start Dela 487 N15:230 40488 Discharge Temperature Mode 1 Autocycle Stop Dela 488 N15:231 40489 High Suction Pressure Unload 489 N15:232 40490 High Suction Pressure Force Unload 490 N15:233 40491 High Suction Pressure Shutdown 491 N15:234 40492 High Suction Pressure Alarm 492 N15:235 40493 High Suction Pressure Shutdown Dela 493 N15:236 40494 High Suction Pressure Alarm Dela 494 N15:237 40495 Discharge Temperature Mode 1 Low Pressure Stop Load 495 N15:238 40496 Discharge Temperature Mode 1 Low Pressure Force Unload 496 N15:239 40497 Discharge Temperature Mode 1 Low Pressure Alarm
AB
Address
Modbus Address
Read
Only
Description of Data
Baud rate for Comm1 (0 = 1200 1 = 2400 2 = 4800 3 = 9600 4 = 19200 5 = 38400 6 = 76800 7 = 115200 )
, 1=AB, 2=Modbus 3 = YORK ISN Enabled
Page 59
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 59
SETTINGS – CONTINUED
Frick®
Address
497 N15:240 40498 Discharge Temperature Mode 1 Low Pressure Shutdown 498 N15:241 40499 Discharge Temperature Mode 1 Low Pressure Alarm Delay 499 N15:242 40500 Discharge Temperature Mode 1 Low Pressure Shutdown Dela
800 N22:0 40801 Discharge Temperature Control Point 2 801 N22:1 40802 Discharge Temperature Upper Proportional Band 2 802 N22:2 40803 Discharge Temperature Lower Proportional Band 2 803 N22:3 40804 Discharge Temperature Upper Dead Band 2 804 N22:4 40805 Discharge Temperature Lower Dead Band 2 805 N22:5 40806 Discharge Temperature Pulse Period 2 806 N22:6 40807 Discharge Temperature Pulse Period 2 807 N22:7 40808 X Freeze Com-1 808 N22:8 40809 X Freeze Com-2 809 N22:9 40810 X Freeze I/O & Analog Board comm. Port 810 N22:10 40811 Low Oil Separator Temperature Shutdown 811 N22:11 40812 Low Oil Separator Temperature Alarm 812 N22:12 40813 Low Oil Separator Temperature Shutdown Delay 813 N22:13 40814 Low Oil Separator Temperature Alarm Dela 814 N22:14 40815 Low Oil Separator Temperature Start Inhibit 815 N22:15 40816 Oil Heater Off 816 N22:16 40817 High Oil Temperature Alarm Dela 817 N22:17 40818 High Oil Temperature Shutdown Dela 818 N22:18 40819 Low Oil Temperature Alarm Dela 819 N22:19 40820 Low Oil Temperature Shutdown Dela 820 N22:20 40821 High Filter Pressure Alarm 821 N22:21 40822 High Filter Pressure Shutdown Dela 822 N22:22 40823 High Filter Pressure Alarm Dela 823 N22:23 40824 Liquid Injection On 824 N22:24 40825 Oil Injection On 825 N22:25 40826 Liquid Injection On Dela 826 N22:26 40827 Oil Injection On Dela 827 N22:27 40828 Hi Discharge Temperature Alarm Dela 828 N22:28 40829 Hi Discharge Temperature Shutdown Dela 829 N22:29 40830 Minutes before power failure restart 830 N22:30 40831 Hours before power failure restart 831 N22:31 40832 Sequence Compressor Id 1 832 N22:32 40833 Sequence Compressor Id 2 833 N22:33 40834 Sequence Compressor Id 3 834 N22:34 40835 Sequence Compressor Slide Valve Position 1 835 N22:35 40836 Sequence Compressor Slide Valve Position 2 836 N22:36 40837 Sequence Compressor Slide Valve Position 3 837 N22:37 40838 X Sequence Compressor Activate/De-Activate 838 N22:38 40839 Suction Pull Down Start Pressure 839 N22:39 40840 Suction Pull Down Pressure Band 840 N22:40 40841 Suction Pull Down Amount of Time 841 N22:41 40842 Suction Pull Down Active/De-Active 842 N22:42 40843 Setback Monday Start Hour 1 843 N22:43 40844 Setback Monday Start Minute 1 844 N22:44 40845 Setback Monday Start Hour 2 845 N22:45 40846 Setback Monday Start Minute 2 846 N22:46 40847 Setback Monday Stop Hour 1 847 N22:47 40848 Setback Monday Stop Minute 1 848 N22:48 40849 Setback Monday Stop Hour 2 849 N22:49 40850 Setback Monday Stop Minute 2 850 N22:50 40851 Setback Tuesday Start Hour 1 851 N22:51 40852 Setback Tuesday Start Minute 1 852 N22:52 40853 Setback Tuesday Start Hour 2 853 N22:53 40854 Setback Tuesday Start Minute 2 854 N22:54 40855 Setback Tuesday Stop Hour 1 855 N22:55 40856 Setback Tuesday Stop Minute 1 856 N22:56 40857 SetbackTuesday Stop Hour 2 857 N22:57 40858 Setback Tuesday Stop Minute 2
AB
Address
Modbus Address
Read
Only
Description of Data
Page 60
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y
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 60 COMMUNICATIONS SETUP
®
Frick
Address
AB
Address
Modbus
Address
Read
Only
Description of Data
858 N22:58 40859 Setback Wednesday Start Hour 1 859 N22:59 40860 Setback Wednesday Start Minute 1 860 N22:60 40861 Setback Wednesday Start Hour 2 861 N22:61 40862 Setback Wednesday Start Minute 2 862 N22:62 40863 Setback Wednesday Stop Hour 1 863 N22:63 40864 Setback Wednesday Stop Minute 1 864 N22:64 40865 Setback Wednesday Stop Hour 2 865 N22:65 40866 Setback Wednesday Stop Minute 2 866 N22:66 40867 Setback Thursday Start Hour 1 867 N22:67 40868 Setback Thursday Start Minute 1 868 N22:68 40869 Setback Thursday Start Hour 2 869 N22:69 40870 Setback Thursday Start Minute 2 870 N22:70 40871 Setback Thursday Stop Hour 1 871 N22:71 40872 Setback Thursday Stop Minute 1 872 N22:72 40873 Setback Thursday Stop Hour 2 873 N22:73 40874 Setback Thursday Stop Minute 2 874 N22:74 40875 Setback Friday Start Hour 1 875 N22:75 40876 Setback Friday Start Minute 1 876 N22:76 40877 Setback Friday Start Hour 2 877 N22:77 40878 Setback Friday Start Minute 2 878 N22:78 40879 Setback Friday Stop Hour 1 879 N22:79 40880 Setback Friday Stop Minute 1 880 N22:80 40881 Setback Friday Stop Hour 2 881 N22:81 40882 Setback Friday Stop Minute 2 882 N22:82 40883 Setback Saturday Start Hour 1 883 N22:83 40884 Setback Saturday Start Minute 1 884 N22:84 40885 Setback Saturday Start Hour 2 885 N22:85 40886 Setback Saturday Start Minute 2 886 N22:86 40887 Setback Saturday Stop Hour 1
887 N22:87 40888 Setback Saturday Stop Minute 1 888 N22:88 40889 Setback Saturday Stop Hour 2 889 N22:89 40890 Setback Saturday Stop Minute 2 890 N22:90 40891 Setback Sunday Start Hour 1 891 N22:91 40892 Setback Sunday Start Minute 1 892 N22:92 40893 Setback Sunday Start Hour 2 893 N22:93 40894 Setback Sunday Start Minute 2 894 N22:94 40895 Setback Sunday Stop Hour 1 895 N22:95 40896 Setback Sunday Stop Minute 1 896 N22:96 40897 Setback Sunday Stop Hour 2 897 N22:97 40898 Setback Sunday Stop Minute 2 898 N22:98 40899 X Setback Active/De-Active 899 N22:99 40900 X Enable/Disable Liquid Injection Cooling 900 N22:100 40901 X Oil Filter/No Oil Filter 901 N22:101 40902 X Enable Auxiliary 1 and / or 2 (0 = Disabled, 1 = Aux. 1, 2 = Aux. 2, 3 = Aux. 1&2 902 N22:102 40903 X Power Failure Restart Enable 903 N22:103 40904 X Input Module Capacity Control Selection enable 904 N22:104 40905 X Compressor SequencingEnable 905 N22:105 40906 X Condenser Control Enable 906 N22:106 40907 X Suction Pressure Pull Down Enable 907 N22:107 40908 X Screen Saver on / off 908 N22:108 40909 Number of minutes before enable 909 N22:109 40910 Low Motor Load Shutdown 910 N22:110 40911 Low Motor Load Shutdown Dela 911 N22:111 40912 Sequence Compressor Activate/De-Activate by Horse Power 912 N22:112 40913 Load Limiting Duration 913 N22:113 40914 High Discharge Pressure Shutdown Max Limit 929 N22:129 40930 Auxiliary 3 Dela 930 N22:130 40931 Auxiliary 4 Dela 931 N22:131 40932 Auxiliary 5 Dela 932 N22:132 40933 Auxiliary 6 Dela 933 N22:133 40934 Auxiliary 7 Dela
SETTINGS – CONTINUED
Page 61
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 61
®
AB
Frick
Address
Address
Modbus
Address
Read
Only
Description of Data
934 N22:134 40935 Auxiliary 8 Dela 935 N22:135 40936 Remote Setpoint High End 1 936 N22:136 40937 Remote Setpoint High End 2 937 N22:137 40938 Remote Setpoint Low End 1 938 N22:138 40939 Remote Setpoint Low End 2 939 N22:139 40940 X Motor Starter connected to the system 940 N22:140 40941 Slide Valve Position Control DeadBand 941 N22:141 40942 Pumpdown Pressure Setpoint 942 N22:142 40943 Pumpdown Pressure Setpoint Dela 943 N22:143 40944 Condenser Upper Cycle Time 944 N22:144 40945 Condenser Lower Cycle Time 945 N22:145 40946 Condenser Control Setpoint 946 N22:146 40947 Condenser Response Time 947 N22:147 40948 X Condenser Active 948 N22:148 40949 Digital Control Upper DeadBand (Condenser 949 N22:149 40950 Digital Control Lower DeadBand (Condenser 950 N22:150 40951 Digital Control Upper Delay (Condenser 951 N22:151 40952 Digital Control Lower Delay (Condenser 952 N22:152 40953 X Device 1 Status 953 N22:153 40954 X Device 2 Status 954 N22:154 40955 X Device 3 Status 955 N22:155 40956 X Device 4 Status 956 N22:156 40957 Device 1 Order 957 N22:157 40958 Device 2 Order 958 N22:158 40959 Device 3 Order 959 N22:159 40960 Device 4 Order 960 N22:160 40961 X RAM Motor Starter Enabled/Disabled 961 N22:161 40962 Remote Out High end 1 962 N22:162 40963 Remote Out High end 2 963 N22:163 40964 Remote Out Low end 1 964 N22:164 40965 Remote Out Low end 2 965 N22:165 40966 X Auxiliary Analog 1 Enable/Disable 966 N22:166 40967 X Auxiliary Analog 2 Enable/Disable 967 N22:167 40968 X Auxiliary Analog 3 Enable/Disable 968 N22:168 40969 X Auxiliary Analog 4 Enable/Disable 969 N22:169 40970 X Auxiliary Analog 5 Enable/Disable 970 N22:170 40971 X Auxiliary Analog 6 Enable/Disable 971 N22:171 40972 X Auxiliary Analog 7 Enable/Disable 972 N22:172 40973 X Auxiliary Analog 8 Enable/Disable 973 N22:173 40974 X Auxiliary Analog 9 Enable/Disable 974 N22:174 40975 Auxiliary Analog 1 High Shutdown 975 N22:175 40976 Auxiliary Analog 2 High Shutdown 976 N22:176 40977 Auxiliary Analog 3High Shutdown 977 N22:177 40978 Auxiliary Analog 4 High Shutdown 978 N22:178 40979 Auxiliary Analog 5 High Shutdown 979 N22:179 40980 Auxiliary Analog 6 High Shutdown 980 N22:180 40981 Auxiliary Analog 7 High Shutdown 981 N22:181 40982 AuxiliaryAnalog 8 High Shutdown 982 N22:182 40983 Auxiliary Analog 9 High Shutdown 983 N22:183 40984 Auxiliary Analog 1 High Shutdown Dela 984 N22:184 40985 Auxiliary Analog 2 High Shutdown Dela 985 N22:185 40986 Auxiliary Analog 3 High Shutdown Dela 986 N22:186 40987 Auxiliary Analog 4 High Shutdown Dela 987 N22:187 40988 Auxiliary Analog 5 High Shutdown Dela 988 N22:188 40989 Auxiliary Analog 6 High Shutdown Dela 989 N22:189 40990 Auxiliary Analog 7 High Shutdown Dela 990 N22:190 40991 Auxiliary Analog 8 High Shutdown Dela 991 N22:191 40992 Auxiliary Analog 9 High Shutdown Dela 992 N22:192 40993 Auxiliary Analog 1 Low Shutdown 993 N22:193 40994 Auxiliary Analog 2 Low Shutdown 994 N22:194 40995 Auxiliary Analog 3 Low Shutdown
SETTINGS – CONTINUED
Page 62
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 62 COMMUNICATIONS SETUP
SETTINGS – CONTINUED
Frick®
Address
995 N22:195 40996 Auxiliary Analog 4 Low Shutdown 996 N22:196 40997 Auxiliary Analog 5 Low Shutdown 997 N22:197 40998 Auxiliary Analog 6 Low Shutdown 998 N22:198 40999 Auxiliary Analog 7 Low Shutdown
999 N22:199 41000 Auxiliary Analog 8 Low Shutdown 1000 N22:200 41001 Auxiliary Analog 9 Low Shutdown 1001 N22:201 41002 Auxiliary Analog 1 Low Shutdown Dela 1002 N22:202 41003 Auxiliary Analog 2 Low Shutdown Dela 1003 N22:203 41004 Auxiliary Analog 3 Low Shutdown Dela 1004 N22:204 41005 Auxiliary Analog 4 Low Shutdown Dela 1005 N22:205 41006 Auxiliary Analog 5 Low Shutdown Dela 1006 N22:206 41007 Auxiliary Analog 6 Low Shutdown Dela 1007 N22:207 41008 Auxiliary Analog 7 Low Shutdown Dela 1008 N22:208 41009 Auxiliary Analog 8 Low Shutdown Dela 1009 N22:209 41010 Auxiliary Analog 9 Low Shutdown Dela 1010 N22:210 41011 Auxiliary Analog1 High Alarm 1011 N22:211 41012 Auxiliary Analog 2 High Alarm 1012 N22:212 41013 Auxiliary Analog 3 High Alarm 1013 N22:213 41014 Auxiliary Analog 4 High Alarm 1014 N22:214 41015 Auxiliary Analog 5 High Alarm 1015 N22:215 41016 Auxiliary Analog 6 High Alarm 1016 N22:216 41017 Auxiliary Analog 7 High Alarm 1017 N22:217 41018 Auxiliary Analog 8 High Alarm 1018 N22:218 41019 Auxiliary Analog 9 High Alarm 1019 N22:219 41020 Auxiliary Analog 1 High Alarm Dela 1020 N22:220 41021 Auxiliary Analog 2 High Alarm Dela 1021 N22:221 41022 Auxiliary Analog 3 High Alarm Dela 1022 N22:222 41023 Auxiliary Analog 4 High Alarm Dela 1023 N22:223 41024 Auxiliary Analog 5 High Alarm Dela 1024 N22:224 41025 Auxiliary Analog 6 High Alarm Dela 1025 N22:225 41026 Auxiliary Analog 7 High Alarm Dela 1026 N22:226 41027 Auxiliary Analog 8 High Alarm Dela 1027 N22:227 41028 Auxiliary Analog 9 High Alarm Dela 1028 N22:228 41029 Auxiliary Analog 1 Low Alarm 1029 N22:229 41030 Auxiliary Analog 2 Low Alarm 1030 N22:230 41031 Auxiliary Analog 3 Low Alarm 1031 N22:231 41032 Auxiliary Analog 4 Low Alarm 1032 N22:232 41033 Auxiliary Analog 5 Low Alarm 1033 N22:233 41034 Auxiliary Analog 6 Low Alarm 1034 N22:234 41035 Auxiliary Analog 7 Low Alarm 1035 N22:235 41036 Auxiliary Analog 8 Low Alarm 1036 N22:236 41037 Auxiliary Analog 9 Low Alarm 1037 N22:237 41038 Auxiliary Analog 1 Low Alarm Dela 1038 N22:238 41039 Auxiliary Analog 2 Low Alarm Dela 1039 N22:239 41040 Auxiliary Analog 3 Low Alarm Dela 1040 N22:240 41041 Auxiliary Analog 4 Low Alarm Dela 1041 N22:241 41042 Auxiliary Analog 5 Low Alarm Dela 1042 N22:242 41043 Auxiliary Analog 6 Low Alarm Dela 1043 N22:243 41044 Auxiliary Analog 7 Low Alarm Dela 1044 N22:244 41045 Auxiliary Analog 8 Low Alarm Dela 1045 N22:245 41046 Auxiliary Analog 9 Low Alarm Dela 1046 N22:246 41047 Entering Process High Alarm 1047 N22:247 41048 Entering Process High Shutdown 1048 N22:248 41049 Entering Process Low Alarm 1049 N22:249 41059 Entering Process Low Shutdown 1050 N22:250 41051 Entering Process High Alarm Dela 1051 N22:251 41052 Entering Process High Shutdown Dela 1052 N22:252 41053 Entering Process Low Alarm Dela 1053 N22:253 41054 Entering Process Low Shutdown Dela 1054 N22:254 41055 X Dual Pumps Enabled / Disabled 1055 N23:0 41056 Dual Pumps Lead/Lag Select (0 = Pump #1, 1 = Pump #2)
AB
Address
Modbus Address
Read
Only
Description of Data
Page 63
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y
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QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 63
SETTINGS – CONTINUED
Frick®
Address
1056 N23:1 41057 DX 1 Circuit Slide Valve Setpoint On 1057 N23:2 41058 DX 1 Circuit Slide Valve Setpoint Off 1058 N23:3 41059 DX 2 Circuit Slide Valve Setpoint On 1059 N23:4 41060 DX 2 Circuit Slide Valve Setpoint Off 1060 N23:5 41061 X DX 1 Circuit while running or SV based 1061 N23:6 41062 X DX 2 Circuit while running or SV based 1062 N23:7 41063 X Kilowatt Monitor Enable/Disable 1063 N23:8 41064 Sequence Compressor 4 ID# 1064 N23:9 41065 Sequence Compressor Horse Power 1 1065 N23:10 41066 Sequence Compressor Horse Power 2 1066 N23:11 41067 Sequence Compressor Horse Power 3 1067 N23:12 41068 Sequence Compressor Horse Power 4 1068 N23:13 41069 Sequence Compressor Slide Valve Position 4 1069 N23:14 41070 Sequence Compressor Start Delay 1 1070 N23:15 41071 Sequence Compressor Start Delay 2 1071 N23:16 41072 Sequence Compressor Start Delay 3 1072 N23:17 41073 Sequence Compressor Start Delay 4 1073 N23:18 41074 Sequence Compressor Stop Delay 1 1074 N23:19 41075 Sequence Compressor Stop Delay 2 1075 N23:20 41076 Sequence Compressor Stop Delay 3 1076 N23:21 41077 Sequence Compressor Stop Delay 4 1077 N23:22 41078 Sequence Compressor Minimum Time 1 1078 N23:23 41079 Sequence Compressor Minimum Time 2 1079 N23:24 41080 Sequence Compressor Minimum Time 3 1080 N23:25 41081 Sequence Compressor Minimum Time 4 1081 N23:26 41082 Load Limiting Slide Valve Position 1082 N23:27 41083 Hot Gas Setpoint 1083 N23:28 41084 Slide Valve Setpoint 1 1084 N23:29 41085 Slide Valve Setpoint 2 1085 N23:30 41086 Power Assist Delay Setpoint 1086 N23:31 41087 X Power Assist Enable
1087 N23:32 41088 X
1088 N23:33 41089 X Analog Board1 connected to the system
1089 N23:34 41090 X Analog Board2 connected to the system 1090 N23:35 41091 X Analog Board3 connected to the system 1091 N23:36 41092 X Analog Board4 connected to the system 1092 N23:37 41093 X Digital Board1 connected to the system 1093 N23:38 41094 X Digital Board2 connected to the system 1094 N23:39 41095 X Digital Board3 connected to the system 1095 N23:40 41096 X Digital Board4 connected to the system 1096 N23:41 41097 Hi Level Shutdown Dela 1097 N23:42 41098 Auxiliary Analog 10 High Shutdown 1098 N23:43 41099 Auxiliary Analog 10 High Alarm 1099 N23:44 41100 Auxiliary Analog 10 Low Alarm 1100 N23:45 41101 Auxiliary Analog 10 Low Shutdown 1101 N23:46 41102 Auxiliary Analog 10 High Shutdown Dela 1102 N23:47 41103 Auxiliary Analog 10 High Alarm Dela 1103 N23:48 41104 Auxiliary Analog 10 Low Alarm Dela 1104 N23:49 41105 Auxiliary Analog 10 Low Shutdown Dela 1105 N23:50 41106 X Auxiliary Analog 10 Enable/Disable 1106 N23:51 41107 X Balance Piston Enable / Disable 1107 N23:52 41108 Balance Piston On setpoint Slide Valve Position 1108 N23:53 41109 Balance Piston Off setpoint Slide Valve Position 1109 N23:54 41110 Balance Piston Ignore Dela 1110 N23:55 41111 Balance Piston Fail Dela 1111 N23:56 41112 X Oil Log Enable / Disable 1112 N23:57 41113 Oil Log Dela 1113 N23:58 41114 RDB compressor type Forced Unload Load Inhibit Delay 1114 N23:59 41115 X Hot Gas Bypass enable/disable 1115 N23:60 41116 X Digital Auxiliary inputs enable/disable 1116 N23:61 41117 X DX Circuit enable/disable
AB
Address
Modbus
Address
Read
Only
Description of Data
Oil Injection Enable (0 = Disabled 1 = Main Oil Injection 2 = User Selected 3 = Chiller Control)
Page 64
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S90-010 CS (APR 08) FRICK Page 64 COMMUNICATIONS SETUP
QUANTUM™ COMPRESSOR CONTROL PANEL
SETTINGS – CONTINUED
Frick®
Address
1117 N23:62 41118 X Analog Auxiliary enable/disable 1118 N23:63 41119 X Entering Process enable/disable 1119 N23:64 41120 X Slide Valve Position Control enabled/disabled 1120 N23:65 41121 X Remote Setpoint enable/disable
AB
Address
Modbus Address
Read
Only
Description of Data
POWER FAIL:
Frick®
Address
1121 N23:66 41122 Power Fail Suction Pressure 1122 N23:67 41123 Power Fail Suction Temperature 1123 N23:68 41124 Power Fail Discharge Pressure 1124 N23:69 41125 Power Fail Discharge Temperature 1125 N23:70 41126 Power Fail Oil Pressure 1126 N23:71 41127 Power Fail Oil Temperature 1127 N23:72 41128 Power Fail Oil Filter Pressure 1128 N23:73 41129 Power Fail Separator Temperature 1129 N23:74 41130 Power Fail Balance Piston Pressure 1130 N23:75 41131 Power Fail Process Temperature 1131 N23:76 41132 Power Fail Slide Valve Position 1132 N23:77 41133 Power Fail Slide Stop Position 1133 N23:78 41134 Power Fail Stop/Force Unload 1134 N23:79 41135 Power Fail Motor Current 1135 N23:80 41136 Power Fail Recycle dela
AB
Address
Modbus Address
Read
Only
Description of Data
SETTINGS – CONTINUED
Frick®
Address
1136 N23:81 41137 Locked Rotor Current 1137 N23:82 41138 Jam Current Level 1138 N23:83 41139 DBS Service Factor 1139 N23:84 41140 Current Unbalance Alarm 1140 N23:85 41141 RTD Temperature Alarm 1141 N23:86 41142 RTD Temperature Tri 1142 N23:87 41143 Jam Current Level Dela 1143 N23:88 41144 Current Unbalance Alarm Dela 1144 N23:89 41145 Trending E2 Interval 1145 N23:90 41146 Trending RAM Interval 1146 N23:91 41147 Separator Velocity Reference 1147 N23:92 41148 Separator Velocity Reference Compression Ratio 1148 N23:93 41149 Starting Discharge Pressure 1149 N23:94 41150 High Vi Setpoint 1150 N23:95 41151 Low Vi Setpoint 1151 N23:96 41152 Permissive Start (0=Disabled 1=Always Active 2=Starting) 1152 N23:97 41153 York-S7 Setpoint 1153 N23:98 41154 York-S7 Proportional Band 1154 N23:99 41155 Slide Valve Stroke Length 1155 N23:100 41156 Oil Pump Shutdown when on 1156 N23:101 41157 Oil Pump Alarm when on 1157 N23:102 41158 Oil Pump On 1158 N23:103 41159 Oil Pump Off 1159 N23:104 41160 Economizer on 1160 N23:105 41161 Economizer off 1161 N23:106 41162 VI Deadband 1162 N23:107 41163 Oil Pump Shutdown when off 1163 N23:108 41164 Oil Pump Alarm when off 1164 N23:109 41165 Compressor Stopping Period 1165 N23:110 41166 Engine/Motor Warm up time 1166 N23:111 41167 X Main Oil Injection Safeties 1167 N23:112 41168 Engine Confirmed RPM runnin 1168 N23:113 41169 Engine Start dela 1169 N23:114 41170 Engine Low RPM Stop Load
AB
Address
Modbus Address
Read
Only
Description of Data
Page 65
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y
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g
g
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 65
SETTINGS – CONTINUED
Frick®
Address
1170 N23:115 41171 Engine Low RPM Force Unload 1171 N23:116 41172 Engine Low RPM Alarm 1172 N23:117 41173 Engine Low RPM Alarm Dela 1173 N23:118 41174 Engine Low RPM Shutdown 1174 N23:119 41175 Engine Low RPM Shutdown Dela 1175 N23:120 41176 Engine High RPM Alarm 1176 N23:121 41177 Engine High RPM Alarm Dela 1177 N23:122 41178 Engine High RPM Shutdown 1178 N23:123 41179 Engine High RPM Shutdown Dela 1179 N23:124 41180 Manifold Pressure Stop Load 1180 N23:125 41181 Manifold Pressure Force Unload 1181 N23:126 41182 Manifold Pressure Alarm 1182 N23:127 41183 Manifold Pressure Alarm Dela 1183 N23:128 41184 Manifold Pressure Shutdown 1184 N23:129 41185 Manifold Pressure Shutdown Dela 1185 N23:130 41186 Main Oil Injection Safety Setpoint 1186 N23:131 41187 Main Oil Injection Safety Dela 1187 N23:132 41188 DBS Stall Time 1188 N23:133 41189 Analog Output Channel 1 1189 N23:134 41190 Analog Output Channel 2 1190 N23:135 41191 Analog Output Channel 3 1191 N23:136 41192 Analog Output Channel 4 1192 N23:137 41193 VFD Minimum Percentage 1193 N23:138 41194 VFD Rate of Change 1194 N23:139 41195 VFD Cycle Time 1195 N23:140 41196 Oil Level Dela 1196 N23:41 41197 VFD Slide Valve Pos. to begin speed increase 1197 N23:42 41198 VFD Maximum Percentage 1198 N23:43 41199 VFD Output at max Slide Valve position 1199 N23:44 41200 Engine Idle Speed 1200 N23:45 41201 X Remote Enable Energized when in (0=Remote Start Only 1=Remote Start and
1201 N23:46 41202 X Digital Board 2 Module 1 Configuration (0=Ready to Run 1=PLC Control 1202 N23:47 41203 Pull Down Slide Valve Position 1203 N23:48 41204 Pull Down Slide Valve Position Dela 1204 N23:49 41205 Superheat Starting Shutdown 1205 N23:50 41206 Superheat Alarm 1206 N23:51 41207 Superheat Alarm Dela 1207 N23:52 41208 Superheat Shutdown 1208 N23:53 41209 Superheat Shutdown Dela 1209 N23:54 41210 X Superheat Enable/Disable 1210 N23:55 41211 Engine Cool Down Time 1211 N23:56 41212 Oil Pump Lube Time 1212 N23:157 41213 Analog Output Channel 5 1213 N23:158 41214 Analog Output Channel 6 1214 N23:159 41215 X PID 1 Control 1215 N23:160 41216 X PID 1 Action - Forward/Reverse Actin 1216 N23:161 41217 PID 1 Setpoint 1217 N23:162 41218 PID 1 DeadBand 1218 N23:163 41219 PID 1 Proportional Gain 1219 N23:164 41220 PID 1 Integral Gain 1220 N23:165 41221 PID 1 Derivative Gain 1221 N23:166 41222 PID 1 High Limit 1222 N23:167 41223 PID 1 Low Limit 1223 N23:168 41224 PID 1 Off Value 1224 N23:169 41225 X PID 2 Control 1225 N23:170 41226 X PID 2 - Forward/Reverse Actin 1226 N23:171 41227 PID 2 Setpoint 1227 N23:172 41228 PID 2 DeadBand 1228 N23:173 41229 PID 2 Proportional Gain 1229 N23:174 41230 PID 2 Integral Gain 1230 N23:175 41231 PID 2 Derivative Gain
AB
Address
Modbus
Address
Read Only
Description of Data
Remote Slide Valve 2=Remote Start and Remote Slide Valve(4-20mA))
Page 66
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S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 66 COMMUNICATIONS SETUP
SETTINGS – CONTINUED
Frick®
Address
1231 N23:176 41232 PID 2 High Limit 1232 N23:177 41233 PID 2 Low Limit 1233 N23:178 41234 PID 2 Off Value 1234 N23:179 41235 X PID 5 Control 1235 N23:180 41236 X PID 5 Action - Forward/Reverse Actin 1236 N23:181 41237 PID 5 Setpoint 1237 N23:182 41238 PID 5 DeadBand 1238 N23:183 41239 PID 5 Proportional Gain 1239 N23:184 41240 PID 5 Integral Gain 1240 N23:185 41241 PID 5 Derivative Gain 1241 N23:186 41242 PID 5 High Limit 1242 N23:187 41243 PID 5 Low Limit 1243 N23:188 41244 PID 5 Off Value 1244 N23:189 41245 X PID 6 Control 1245 N23:190 41246 X PID 6 Action - Forward/Reverse Actin 1246 N23:191 41247 PID 6 Setpoint 1247 N23:192 41248 PID 6 DeadBand 1248 N23:193 41249 PID 6 Proportional Gain 1249 N23:194 41250 PID 6 Integral Gain 1250 N23:195 41251 PID 6 Derivative Gain 1251 N23:196 41252 PID 6 High Limit 1252 N23:197 41253 PID 6 Low Limit 1253 N23:198 41254 PID 6 Off Value 1254 N23:199 41255 X PID 1 while Running selection but off Operation 1255 N23:200 41256 X PID 2 while Running selection but off Operation 1256 N23:201 41257 X PID 5 while Running selection but off Operation 1257 N23:202 41258 X PID 6 while Running selection but off Operation 1258 N23:202 41259 Economizer Override value 1259 N23:203 41260 Liquid Slug Alarm 1260 N23:204 41261 Liquid Slug Shutdown 1261 N23:205 41262 Maintenance for Oil Analysis 1262 N23:206 41263 Maintenance for Change Filters 1263 N23:207 41264 Maintenance for Clean Oil Strainers 1264 N23:208 41265 Maintenance for Clean Liquid Strainers 1265 N23:209 41266 Maintenance for Change Coalescers 1266 N23:210 41267 Maintenance for Check and Clean Suction Screen 1267 N23:211 41268 Maintenance for Vibration Analysis 1268 N23:212 41269 Maintenance for Check Coupling/Alignment 1269 N23:213 41270 Maintenance for Grease Motor 1270 N23:214 41271 Maintenance for User Maintenance Setpoint 1 1271 N23:215 41272 Maintenance for User Maintenance Setpoint 2 1272 N23:216 41273 Maintenance for User Maintenance Setpoint 3 1273 N23:217 41274 Maintenance for User Maintenance Setpoint 4 1274 N23:218 41275 Maintenance for User Maintenance Setpoint 5 1275 N23:219 41276 Maintenance for User Maintenance Setpoint 6 1276 N23:220 41277 Interval for Oil Analysis 1277 N23:221 41278 Interval for Change Filters 1278 N23:222 41279 Interval for Clean Oil Strainers 1279 N23:223 41280 Interval for Clean Liquid Strainers 1280 N23:224 41281 Interval for Change Coalescers 1281 N23:225 41282 Interval for Check and Clean Suction Screen 1282 N23:226 41283 Interval for Check Vibration Analysis 1283 N23:227 41284 Interval for Check Coupling/ Alignment 1284 N23:228 41285 Interval for Grease Motor 1285 N23:229 41286 Interval for User Maintenance Setpoint 1 1286 N23:230 41287 Interval for User Maintenance Setpoint 2 1287 N23:231 41288 Interval for User Maintenance Setpoint 3 1288 N23:232 41289 Interval for User Maintenance Setpoint 4 1289 N23:233 41290 Interval for User Maintenance Setpoint 5 1290 N23:234 41291 Interval for User Maintenance Setpoint 6 1291 N23:235 41292 X Slide Valve Unload Assist Enable/Disable 1292 N23:236 41293 User Selectable Control Channel #
AB
Address
Modbus Address
Read
Only
Description of Data
Page 67
®
y
g
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 67
SETTINGS – CONTINUED
Frick®
Address
1294 N23:238 41295 User Selectable Control Communications Timeout 1295 N23:239 41296 VI Proportional band 1296 N23:240 41297 Panel Heater Offset 1297 N23:241 41298 X Compressor Superheat 1298 N23:242 41299 Slide Valve Assist Percentage to change 1305 N24:005 41306 X VariSpeed Phase A Current 1306 N24:006 41307 X VariSpeed Phase B Current 1307 N24:007 41308 X VariSpeed Phase C Current 1308 N24:008 41309 X VariSpeed Percent of Full Load Amps 1309 N24:009 41310 X VariSpeed Output Frequenc 1310 N24:010 41311 X VariSpeed Output Voltage 1311 N24:011 41312 X VariSpeed DC Bus Voltage 1312 N24:012 41313 X VariSpeed Input Power 1313 N24:013 41314 X VariSpeed Baseplate Temperature 1314 N24:014 41315 X VariSpeed Ambient Temperature 1315 N24:015 41316 X VariSpeed Heatsink Temperature 1316 N24:016 41317 X VariSpeed Speed Command 1317 N24:017 41318 X VariSpeed Fault 1318 N24:018 41319 X VariSpeed Warnin 1319 N24:019 41320 X VariSpeed Operating Mode 1320 N24:020 41321 X VariSpeed Harmonic Filter Present 1321 N24:021 41322 X VariSpeed Harmonic Filter Operating Mode 1322 N24:022 41323 X Comm3 1327 N24:027 41328 Digital Output Control On Setpoint 1328 N24:028 41329 Digital Output Control Off Setpoint 1329 N24:029 41330 X VariSpeed Harmonic Filter Baseplate Temperature 1403 N24:103 41404 X Vibration Channel 1 1404 N24:104 41405 X Vibration Channel 2 1405 N24:105 41406 X Vibration Channel 3 1406 N24:106 41407 X Vibration Channel 4 1407 N24:107 41408 X Vibration Channel 5 1408 N24:108 41409 X Vibration Channel 6 1409 N24:109 41410 X Vibration Channel 7 1410 N24:110 41411 X Vibration Channel 8 1420 N24:120 41421 Vibration Alarm 1 1421 N24:121 41422 Vibration Alarm Delay 1 1422 N24:122 41423 Vibration Shutdown 1 1423 N24:123 41424 Vibration Shutdown Delay 1 1424 N24:124 41425 Vibration Alarm 2 1425 N24:125 41426 Vibration Alarm Delay 2 1426 N24:126 41427 Vibration Shutdown 2 1427 N24:127 41428 Vibration Shutdown Delay 2 1428 N24:128 41429 Vibration Alarm 3 1429 N24:129 41430 Vibration Alarm Delay 3 1430 N24:130 41431 Vibration Shutdown 3 1431 N24:131 41432 Vibration Shutdown Delay 3 1432 N24:132 41433 Vibration Alarm 4 1433 N24:133 41434 Vibration Alarm Delay 4 1434 N24:134 41435 Vibration Shutdown 4 1435 N24:135 41436 Vibration Shutdown Delay 4 1436 N24:136 41437 Vibration Alarm 5 1437 N24:137 41438 Vibration Alarm Delay 5 1438 N24:138 41439 Vibration Shutdown 5 1439 N24:139 41440 Vibration Shutdown Delay 5 1440 N24:140 41441 Vibration Alarm 6 1441 N24:141 41442 Vibration Alarm Delay 6 1442 N24:142 41443 Vibration Shutdown 6 1443 N24:143 41444 Vibration Shutdown Delay 6 1444 N24:144 41445 Vibration Alarm 7 1445 N24:145 41446 Vibration Alarm Delay 7 1446 N24:146 41447 Vibration Shutdown 7 1447 N24:147 41448 Vibration Shutdown Delay 7
AB
Address
Modbus
Address
Read
Only
Description of Data
Page 68
®
y
)
)
)
k
®
)
)
)
)
)
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 68 COMMUNICATIONS SETUP
SETTINGS – CONTINUED
Frick®
Address
1448 N24:148 41449 Economizer pressure setpoint for Vi correction 1449 N24:149 41450 RDB compressor type Forced Unload Dela 1450 N24:150 41451 X Economizer pressure input mode (0=Disabled 1=Setpoint 2=Auxiliary Ch.#10 1451 N24:151 41452 Atmospheric Pressure at compressor site 1453 N24:153 41454 X VariSpeed Humidity Control Enable
AB
Address
Modbus
Address
Read
Only
Description of Data
COMMANDS: (Write Only)
Modbus
Address
5000 N55:0 45001 Start/Stop Compressor 0 = Stop, 1 = Start 5001 N55:1 45002 Load Command Pulse (Seconds 5002 N55:2 45003 Unload Command Pulse (Seconds 5003 N55:3 45004 Set Compressor Mode 0 = Manual 1 = Auto, 2 = Remote 5004 N55:4 45005 Slide Valve Mode 0 = Manual 1 = Auto, 2 = Remote 5005 N55:5 45006 Clear Alarms 0 = Clear for Modbus, 1 = Clear for Allen-Bradley 5006 N55:6 45007 Clear Remaining Recycle Delay time 0 = Clear for Modbus, 1 = Clear for A-B 5007 N55:7 45008 Compressor Sequence 0 = De-Activate, 1 = Activate 5008 N55:8 45009 Cap. Cont. Selection (see Fric 5009 N55:9 45010 Setback 0 = De-Activate, 1 = Activate 5010 N55:10 45011 Condenser 0 = Not Active, 1 = Active Always, 2 = When Running <0 or >2 5011 N55:11 45012 Remote Control Setpoint 0 = Disable, 1 = Enable 5012 N55:12 45013 Pressure & Temperature Units select 0 = PSIA, Deg. C. , 1 = Panel setup 5013 N55:13 45014 Data values select 0 = x10, 1 = x100
Note 1: The compressor must be in remote to accept the start and stop commands that are sent through serial communications, and the Slide Valve must be in remote to accept load and unload commands that are sent.
Note 2: The Compressor sequence De-Activate command that is sent through communications will only work if the Compressor sequence Activate command was last sent through communications.
Note 3: A Capacity Control can only be made Active if it was enabled for capacity control and Setback is not Active and Input Module Capacity Control is not enabled.
Note 4: A write message for more than one element is allowed for the Allen Bradley N55:0 address. A maximum size of 14 elements can be written to. An invalid setting sent with a Write Message is ignored.
Note 5: Command Values need tenths field added. For example, to start the compressor, the table above states that 1 = Start. However, being that one decimal place is assumed, a value of 10 actually needs to be sent.
AB
Address
Modbus
Address
Description of Command
address 103 for values and Note 3 for changing) <0 or >7
Ignored
Values
0& ≠1
<=0
<=0 1 & ≠2 1 & ≠2 0 & ≠1 0 & ≠1 0 & ≠3
0 & ≠1
0 & ≠1 0 & ≠1 0 & ≠1
SPECIAL:
Frick®
Address
2500 N25:0 42501 Read Alarm list (See Following Note 1 Below 2501 N25:1 42502 Read Run Time Hours (See Following Note 2 Below 2600 N25:100 42601 Read Run Time Hours (High Order 1000’s 2601 N25:101 42602 Read Run Time Hours (Low Order 1000’s 2602 N25:102 42603 Read Alarm # 1 Message (Most Recent 2603 N25:103 42604 Read Alarm # 1 Hrs. 2604 N25:104 42605 Read Alarm # 1 Min. 2605 N25:105 42606 Read Alarm # 1 Date High Order 2606 N25:106 42607 Read Alarm # 1 Date Low Order 2607 N25:107 42608 Read Alarm # 2 Message 2608 N25:108 42609 Read Alarm # 2 Hrs. 2609 N25:109 42610 Read Alarm # 2 Min. 2610 N25:110 42611 Read Alarm # 2 Date High Order 2611 N25:111 42612 Read Alarm # 2 Date Low Order 2612 N25:112 42613 Read Alarm # 3 Message 2613 N25:113 42614 Read Alarm # 3 Hrs. 2614 N25:114 42615 Read Alarm # 3 Min. 2615 N25:115 42616 Read Alarm # 3 Date High Order 2616 N25:116 42617 Read Alarm # 3 Date Low order
AB
Address
Modbus Address
Read /
Write
Description Of Data
Page 69
®
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
FRICK
COMMUNICATIONS SETUP Page 69
SPECIAL:
Frick®
Address
2617 N25:117 42618 Read Alarm # 4 Message 2618 N25:118 42619 Read Alarm # 4 Hrs. 2619 N25:119 42620 Read Alarm # 4 Min. 2620 N25:120 42621 Read Alarm # 4 Date High Order 2621 N25:121 42622 Read Alarm # 4 Date Low Order 2622 N25:122 42623 Read Alarm # 5 Message 2623 N25:123 42624 Read Alarm # 5 Hrs. 2624 N25:124 42625 Read Alarm # 5 Min. 2625 N25:125 42626 Read Alarm # 5 Date High Order 2626 N25:126 42627 Read Alarm # 5 Date Low Order 2627 N25:127 42628 Read Alarm # 6 Message 2628 N25:128 42629 Read Alarm # 6 Hrs. 2629 N25:129 42630 Read Alarm # 6 Min. 2630 N25:130 42631 Read Alarm # 6 Date High Order 2631 N25:131 42632 Read Alarm # 6 Date Low Order 2632 N25:132 42633 Read Alarm # 7 Message 2633 N25:133 42634 Read Alarm # 7 Hrs. 2634 N25:134 42635 Read Alarm # 7 Min. 2635 N25:135 42636 Read Alarm # 7 Date High Order 2636 N25:136 42637 Read Alarm # 7 Date Low Order 2637 N25:137 42638 Read Alarm # 8 Message 2638 N25:138 42639 Read Alarm # 8 Hrs. 2639 N25:139 42640 Read Alarm # 8 Min. 2640 N25:140 42641 Read Alarm # 8 Date High Order 2641 N25:141 42642 Read Alarm # 8 Date Low Order 2642 N25:142 42643 Read Alarm # 9 Message 2643 N25:143 42644 Read Alarm # 9 Hrs. 2644 N25:144 42645 Read Alarm # 9 Min. 2645 N25:145 42646 Read Alarm # 9 Date High Order 2646 N25:146 42647 Read Alarm # 9 Date Low Order 2647 N25:147 42648 Read Alarm # 10 Message 2648 N25:148 42649 Read Alarm # 10 Hrs. 2649 N25:149 42650 Read Alarm # 10 Min. 2650 N25:150 42651 Read Alarm # 10 Date High Order 2651 N25:151 42652 Read Alarm # 10 Date Low Order 2652 N25:152 42653 Read Alarm # 11 Message 2653 N25:153 42654 Read Alarm # 11 Hrs. 2654 N25:154 42655 Read Alarm # 11 Min. 2655 N25:155 42656 Read Alarm # 11 Date High Order 2656 N25:156 42657 Read Alarm # 11 Date Low Order 2657 N25:157 42658 Read Alarm # 12 Message 2658 N25:158 42659 Read Alarm # 12 Hrs. 2659 N25:159 42660 Read Alarm # 12 Min. 2660 N25:160 42661 Read Alarm # 12 Date High Order 2661 N25:161 42662 Read Alarm # 12 Date Low Order 2662 N25:162 42663 Read Alarm # 13 Message 2663 N25:163 42664 Read Alarm # 13 Hrs. 2664 N25:164 42665 Read Alarm # 13 Min. 2665 N25:165 42666 Read Alarm # 13 Date High Order 2666 N25:166 42667 Read Alarm # 13 Date Low Order 2667 N25:167 42668 Read Alarm # 14 Message 2668 N25:168 42669 Read Alarm # 14 Hrs. 2669 N25:169 42670 Read Alarm # 14 Min. 2670 N25:170 42671 Read Alarm # 14 Date High Order 2671 N25:171 42672 Read Alarm # 14 Date Low Order 2672 N25:172 42673 Read Alarm # 15 Message 2673 N25:173 42674 Read Alarm # 15 Hrs. 2674 N25:174 42675 Read Alarm # 15 Min. 2675 N25:175 42676 Read Alarm # 15 Date High Order 2676 N25:176 42677 Read Alarm # 15 Date Low Order 2677 N25:177 42678 Read Alarm # 16 Message 2678 N25:178 42679 Read Alarm # 16 Hrs.
AB
Address
Modbus Address
Read /
Write
Description Of Data
Page 70
®
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 70 COMMUNICATIONS SETUP
SPECIAL:
Frick®
Address
2679 N25:179 42680 Read Alarm # 16 Min. 2680 N25:180 42681 Read Alarm # 16 Date High Order 2681 N25:181 42682 Read Alarm # 16 Date Low Order 2682 N25:182 42683 Read Alarm # 17 Message 2683 N25:183 42684 Read Alarm # 17 Hrs. 2684 N25:184 42685 Read Alarm # 17 Min. 2685 N25:185 42686 Read Alarm # 17 Date High Order 2686 N25:186 42687 Read Alarm # 17 Date Low Order 2687 N25:187 42688 Read Alarm # 18 Message 2688 N25:188 42689 Read Alarm # 18 Hrs. 2689 N25:189 42690 Read Alarm # 18 Min. 2690 N25:190 42691 Read Alarm # 18 Date High Order 2691 N25:191 42692 Read Alarm # 18 Date Low Order 2692 N25:192 42693 Read Alarm # 19 Message 2693 N25:193 42694 Read Alarm # 19 Hrs. 2694 N25:194 42695 Read Alarm # 19 Min. 2695 N25:195 42696 Read Alarm # 19 Date High Order 2696 N25:196 42697 Read Alarm # 19 Date Low Order
NOTE 1: A read request to Frick three values for each alarm. The alarm code, the hour the alarm occurred, and the minutes after the hour the alarm occurred. If the alarm code is 0, the hour and minutes are not relative. The maximum number of alarms that can be requested is 19. The message size value determines how many alarms are returned. Multiply 3 times the number of alarms to be requested and enter this number as the size of the message. For example, if the data of 19 alarms is desired, set the message size to 57. Reference the numerical listing of the alarm codes in this manual. An alternate way to access the alarm data is to utilize Frick Addresses 2602 - 2696. Each alarm is accessible independently. For instance, reading Frick will return the value of the most recent alarm code. This code value will correspond to the ALARMS/SHUTDOWNS MESSAGE CODE near the back of this manual. Reading the next address (2603) will return the hours integer (0 to
24) and the following address (2604) will give the minutes integer (0 to 59). It should be pointed out that an alarm value of zero indicates that although no alarm is present, there is a still a time stamp returned. Simply ignore this time stamp. The High and Low Order Date values sent with the Alarm information define a 32-bit number that describes the number of seconds that have passed since January 1,
1970. The High Order Date holds the upper 16-bits of this number, while the Low Order Date holds the lower 16-bits. To combine these values into one number, the High Order value must be multiplied by 2 value should then be added to the Low Order Value.
We can use the following values as an example: Alarm # 1 Date High Order = 14423, and Alarm # 2 Date Low order =
60660. First, we multiply 14423 x 65,536 = 945,225,728. Then we add this value to 60660 and get 945,286,388. This value represents the number of seconds that have passed from January 1, 1970 to the time that Alarm # 1 occurred. A quick calculation will confirm that this number does describe a date in late 1999:
AB
Address
Modbus Address
Read /
Write
®
Address 2500 returns
®
Address 2602
16
or 65,536. The resulting
945,286,388 sec. * 60 sec. * 60 min. * 24 hr.
= 10,940.81 days
Description Of Data
10,940.81 days * 365 days = 29.97 yr. + 1970 = 1999.97
1999.97 indicates that the alarm occurred in 1999 and 97/100’s. If you take 97/100 * 365 yr. the answer would be
354.05 (or just 354). This would equate to the 354 1999, or December 20 to define an exact date and time, more precise calculations must be used, including accounting for Leap years. We realize that this is a rather involved calculation which is why the Alarm’s Hour and Minute values are provided. Only if Date and Time information is required
®
beyond Hours or Minutes, should the Date High Order and Low order values be used.
These addresses have been provided in order to assist the end user with their applications.
Note 2: A read request to Frick values for the number of hours the machine has run. The first value is the number of hours greater than 1000 and the second value is the number of hours less than 1000. The size of the read message must be set to two to properly receive this data. An alternate way to access the Run Time Hours is to utilize Frick
2601. Address 2600 now contains the hours greater than 1000, and address 2601 contains the hours less than
1000.
As an example, if the Quantum™ Run Time hours displays 3,456 hours, this would break down as follows:
If the Quantum™ Run Time hours displays 32 hours, this would break down as follows:
These addresses have been provided in order to assist the end user with their applications.
th
, 1999. Of course, to use this value
®
Frick
Address 2600 = 003
®
Frick
Address 2601 = 456
®
Frick
Address 2600 = 000
®
Frick
Address 2601 = 032
th
day of
®
Address 2501 return two
®
Address 2600 and
Page 71
FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 71
ALARMS/SHUTDOWNS MESSAGE CODES
000 No Alarm 001 Compressor Starting Failure - Aux. 002 Compressor Aux. Failure 003 Compressor Starting Failure - Low Motor Amps 004 Compressor Interlock Failure 005 Oil Pump Aux Failure 006 Oil Pump Shutdown Failure 007 Low Suction Pressure Alarm 008 Low Suction Pressure Shutdown 009 High Discharge Pressure Alarm 010 High Discharge Pressure Shutdown 011 Booster , High Discharge Pressure Alarm 012 Booster, High Discharge Pressure Shutdown 013 High Discharge Temperature Alarm 014 High Discharge Temperature Shutdown 015 Pump #1 Low Oil Pressure Alarm 016 Pump #1 Low Oil Pressure Shutdown 017 Pump #2 Low Oil Pressure Alarm 018 Pump #2 Low Oil Pressure Shutdown 019 Clock Error 020 Oil Pump #1 Aux. Alarm 021 Oil Pump #1 Aux. Failure Shutdown 022 Oil Pump #2 Aux. Alarm 023 Oil Pump #2 Aux. Failure Shutdown 024 High Oil Filter Pressure Alarm 025 High Oil Filter Pressure Shutdown 026 High Oil Temperature Alarm 027 High Oil Temperature Shutdown 028 Low Oil Temperature Alarm 029 Low Oil Temperature Shutdown 030 Low Oil Separator Temperature Alarm 031 Low Process Temperature Alarm 032 Low Process Temperature Shutdown 033 High Process Temperature Alarm 034 High Motor Current Alarm 035 High Motor Current Shutdown 036 High Liquid Level Shutdown 037 Check Valve Open Failure 038 Hi Suction Pressure Alarm 039 Hi Suction Pressure Shutdown 040 Auxiliary #1 Shutdown 041 Low Oil Pressure Shutdown 042 Low Oil Pressure Alarm 043 Auxiliary #1 Alarm 044 Auxiliary #2 Shutdown 045 Auxiliary #2 Alarm 046 Suction Pressure Sensor Fault 047 Discharge Pressure Sensor Fault 048 Oil Pressure Sensor Fault 049 Discharge Temperature Sensor Fault 050 Oil Temperature Sensor Fault 051 Separator Temperature Sensor Fault 052 Low Oil Pressure Shutdown 053 Low Oil Pressure Alarm 054 Low Motor Current Shutdown 055 Low Oil Separator Temperature Shutdown 056 Digital Board 1 Comm. Fail - Shutdown 057 Compressor Unable to Unload Alarm 058 Compressor Stopping Failure - Motor Amps 059 Compressor Stopping Failure - Aux. 060 False Start Failure - Motor Amps 061 False Start Failure - Aux. 062 Oil Level Shutdown
063 Auxiliary #3 Shutdown 064 Auxiliary #3 Alarm 065 Auxiliary #4 Shutdown 066 Auxiliary #4 Alarm 067 Auxiliary #5 Shutdown 068 Auxiliary #5 Alarm 069 Auxiliary #6 Shutdown 070 Auxiliary #6 Alarm 071 Auxiliary #7 Shutdown 072 Auxiliary #7 Alarm 073 Auxiliary #8 Shutdown 074 Auxiliary #8 Alarm 075 High Auxiliary Analog #1 Shutdown 076 High Auxiliary Analog #1 Alarm 077 Low Auxiliary Analog #1 Alarm 078 Low Auxiliary Analog #1 Shutdown 079 High Auxiliary Analog #2 Shutdown 080 High Auxiliary Analog #2 Alarm 081 Low Auxiliary Analog #2 Alarm 082 Low Auxiliary Analog #2 Shutdown 083 High Auxiliary Analog #3 Shutdown 084 High Auxiliary Analog #3 Alarm 085 Low Auxiliary Analog #3 Alarm 086 Low Auxiliary Analog #3 Shutdown 087 High Auxiliary Analog #4 Shutdown 088 High Auxiliary Analog #4 Alarm 089 Low Auxiliary Analog #4 Alarm 090 Low Auxiliary Analog #4 Shutdown 091 High Auxiliary Analog #5 Shutdown 092 High Auxiliary Analog #5 Alarm 093 Low Auxiliary Analog #5 Alarm 094 Low Auxiliary Analog #5 Shutdown 095 High Auxiliary Analog #6 Shutdown 096 High Auxiliary Analog #6 Alarm 097 Low Auxiliary Analog #6 Alarm 098 Low Auxiliary Analog #6 Shutdown 099 High Auxiliary Analog #7 Shutdown 100 High Auxiliary Analog #7 Alarm 101 Low Auxiliary Analog #7 Alarm 102 Low Auxiliary Analog #7 Shutdown 103 High Auxiliary Analog #8 Shutdown 104 High Auxiliary Analog #8 Alarm 105 Low Auxiliary Analog #8 Alarm 106 Low Auxiliary Analog #8 Shutdown 107 High Auxiliary Analog #9 Shutdown 108 High Auxiliary Analog #9 Alarm 109 Low Auxiliary Analog #9 Alarm 110 Low Auxiliary Analog #9 Shutdown 111 High Entering Process Temperature Shutdown 112 High Entering Process Temperature Alarm 113 Low Entering Process Temperature Alarm 114 Low Entering Process Temperature Shutdown 115 Digital Board 2 Comm. Fail - Shutdown 116 Digital Board 3 Comm. Fail - Shutdown 117 Digital Board 4 Comm. Fail - Shutdown 118 Analog Board 1 Comm. Fail - Shutdown 119 Analog Board 2 Comm. Fail - Shutdown 120 Analog Board 3 Comm. Fail - Shutdown 121 Analog Board 4 Comm. Fail - Shutdown 122 High Economizer Shutdown 123 High Economizer Alarm 124 Low Economizer Alarm 125 Low Economizer Shutdown
Page 72
®
S90-010 CS (APR 08) FRICK Page 72 COMMUNICATIONS SETUP
QUANTUM™ COMPRESSOR CONTROL PANEL
126 Balance Piston Failure Shutdown 127 Oil Log Shutdown 128 Motor Starter Comm. Fail - Shutdown 129 DBS Trip 130 DBS Alarm 131 Missing Oil Pressure Shutdown 1 132 Missing Oil Pressure Alarm 133 Insufficient Main Oil Pressure Shutdown 134 Compressor Interlock Shutdown 135 High Starting Discharge Pressure - Shutdown 136 Missing Oil Pressure Shutdown 2 137 Low RPM Alarm 138 Low RPM Shutdown 139 High RPM Alarm 140 High RPM Shutdown 141 High Manifold Pressure Alarm 142 High Manifold Pressure Shutdown 143 Starting Failure 144 Low Main Oil Injection Pressure Shutdown 145 Digital Board 1 Reset -- Shutdown 146 Starting Superheat Shutdown 147 Discharge Temperature Saturation Alarm 148 Discharge Temperature Saturation Shutdown 149 Liquid Slug Alarm 150 Liquid Slug Shutdown 151 Maintenance - Oil Analysis 152 Maintenance - Change Filters 153 Maintenance - Clean Oil Strainers 154 Maintenance - Clean Liquid Strainers 155 Maintenance - Change Coalescers 156 Maintenance - Clean Suction Screen 157 Maintenance - Vibration Analysis 158 Maintenance - Check Coupling / Alignment 159 Maintenance - Grease Motor 160 Maintenance - User Defined #1 161 Maintenance - User Defined #2 162 Maintenance - User Defined #3 163 Maintenance - User Defined #4 164 Maintenance - User Defined #5 165 Maintenance - User Defined #6 166 VariSpeed Fault/Warning #1
167 VariSpeed Fault/Warning #2 168 VariSpeed Fault/Warning #3 169 VariSpeed Fault/Warning #4 170 VariSpeed Fault/Warning #5 171 VariSpeed Fault/Warning #6 172 VariSpeed Fault/Warning #7 173 VariSpeed Fault/Warning #8 174 VariSpeed Fault/Warning #9 175 VariSpeed Fault/Warning #10 176 VariSpeed Fault/Warning #11 177 VariSpeed Fault/Warning #12 178 VariSpeed Fault/Warning #13 179 VariSpeed Fault/Warning #14 180 VariSpeed Fault/Warning #15 181 VariSpeed Fault/Warning #16 182 VariSpeed Fault/Warning #17 183 VariSpeed Fault/Warning #18 184 VariSpeed Fault/Warning #19 185 VariSpeed Fault/Warning #20 186 Digital Board 2 Reset – Shutdown 187 Suction End Compressor Vibration Alarm 188 Discharge End Compressor Vibration Alarm 189 Shaft Side Drive Vibration Alarm 189 Shaft Side Drive Temperature Alarm 190 Opposite Shaft Side Drive Vibration Alarm 190 Opposite Shaft Side Drive Temperature Alarm 191 Motor Stator #1 Temp Alarm 192 Motor Stator #2 Temp Alarm 193 Motor Stator #3 Temp Alarm 194 Vibration Alarm 8 195 Suction End Compressor Vibration Shutdown 196 Discharge End Compressor Temp. Shutdown 197 Shaft Side Drive Vibration Shutdown 197 Shaft Side Drive Temperature Shutdown 198 Opposite Shaft Side Drive Vibration Shutdown 198 Opposite Shaft Side Drive Temperature Shutdown 199 Motor Stator #1 Temp Shutdown 200 Motor Stator #2 Temp Shutdown 201 Motor Stator #3 Temp Shutdown 202 Vibration Shutdown 8 203 VariSpeed Communication Alarm
Page 73
FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 73
QUANTUM™ 3 MAIN BOARD HISTORY
AND IDENTIFICATION
The processor board shown on this page is known as the Quantum™ 3 and has been in production since January
2000. Frick successor to the Quantum™ 1 & 2 and it is based on the Pentium microprocessor platform.
The Quantum™ 3 board can be identified by the presence of a piggy-backed daughter board mounted to the main board. This daughter board can be easily identified by the presence of a large black heat sink mounted on the main processor chip. There are also a number of jumpers (or links) present on this smaller board. It is NOT advised to modify these jumpers.
The main board (communications board) has a 2-digit LED display (which during normal operation, will display a constantly changing pattern of values), an 8 position DIP switch pack on the main board, and a number of jumpers (or links). The links on this main board MAY need to be modified by factory qualified personnel to configure the Quantum™ for specific applications. Refer to the next page for more details on the settings of these Links.
®
Company developed this board as the
Unlike the Quantum™ 1 & 2, which utilized EPROMS for the Operating Software, the Quantum™ 3 utilizes Flash Card technology. There is a Flash Card socket located on this main board. The Operating System has been pre­loaded at the factory, so this Flash Card feature will primarily be utilized for future program updates.
When calling Frick
®
Company for service or help, it will greatly assist us if the type of board is known, either Quantum™ 1, 2 , 3 or 4 (Quantum™ 1 & 2 is described in the Communications Manual S90-010 CS Version 3.5x/4.0 and previous versions). Additionally, Frick
®
will request the Sales Order number, and the Operating System version number (this can be found on the Menu About… screen). The more information you have at the time of the call, the better able we will be to assist you.
The information that follows will primarily describe the jumper configuration for communications settings, as well as wiring diagrams for the different types of communications that are possible with the Quantum™ 3.
Quantum™ 3 Main Board Photo
Page 74
®
12V
+5V
G
+12
P7
P7
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 74 COMMUNICATIONS SETUP
Quantum™ 3 Communications Jumpers
LCD
Display
Cable
LK11
LK10
HEAT SINK
LCD
Backlight
Cable
Keypad
Cable
Power-I/O
Com. Cable
+5VDC
+12VDC
-12VDC GND
-RX/-TX
+RX/+TX
Communications Board
(large bottom board)
LK24
KB
TP3
+5
TP4
+12
TP5
-12
TP6
ND
-
RX4TX4
Processor Board
(small top board)
This assembly is shipped with
LK11 set to position B. If a
Samsung, NEC, or Sharp
display is being used, then
LK11 must be changed to
position A.
LK7
LK8
COMMUNICATIONS BOARD JUMPERS
Com-1
LK1
LK2
LK3
LK4
LK5
LK16
Pull down COM1
out*
No pull down
in
Terminate COM1
out*
No termination
in
Pull up COM1
out*
No pull up
in
Pull down COM1
out*
No pull down
in
Pull up COM1
out*
No pull up.
A * B COM1 RS-485
COM1 RS-422
RS-422/485 (Rx-/Tx-)
RS-422/485
RS-422/485 (Rx+/Tx+)
RS-422 (Tx-)
RS-422 (Tx+)
in
* Standard Setting
Com-2
in
LK6
LK7
LK8
LK9
LK10
LK17
LK19
out*
in
out*
in
out*
in
out*
in
out*
A * B COM2 RS-485
in * out
* Standard Setting
Pull down COM2 No pull down Terminate COM2 No termination Pull up COM2 No pull up Pull down COM2 No pull down. Pull up COM2 No pull up
COM2 RS-422 Select RS-422/RS-485 for COM2 Select RS-232 for COM2
RS-422/485 (Rx-/Tx-)
RS-422/485
RS-422/485 (Rx+/Tx+)
RS-422 (Tx-)
RS-422 (Tx+)
COMMUNICATIONS WIRING
TB1 - COM1 RS-485/422 (Used for Sequencing):
Pin Signal (RS-422) Signal (RS-485)
4 COM1 TX+ ­3 COM1 TX- ­2 COM1 RX+ COM1 TX+ / RX+ 1 COM1 RX- COM1 TX- / RX-
TB2 - COM2 RS-485/422 (Standard Communications):
Pin Signal (RS-422) Signal (RS-485)
4 COM2 TX+ ­3 COM2 TX- ­2 COM2 RX+ COM2 TX+ / RX+ 1 COM2 RX- COM2 TX- / RX-
TB3- COM3 RS-485/422: 4-way screw terminal
Pin Signal (RS-422) Signal (RS-485)
4 COM3 TX+ ­3 COM3 TX- ­2 COM3 RX+ COM3 TX+ / RX+ 1 COM3 RX- COM3 TX- / RX-
LK19
BAT1
LK20
4-way screw terminal
4-way screw terminal
LK25
COM2
FLASH
MEMORY
SOCKET
RX1
TX1
LK16
RX2
TX2
LK17
TX3 RX3
LK18
TP1
GND
Dip Switch
Pack
COM1
LK1
LK2
RS­422
LK3
RS-
LK4
485
LK5
COM2
LK6
RS-
LK7
422
LK8
RS-
LK9
485
LK10
LK11
RS-
LK12
422
LK13
RS-
LK14
485
LK15
SW2
SW
ON
Page 75
FRICK QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 75
QUANTUM™ 4 MAIN BOARD HISTORY
AND IDENTIFICATION
The processor board shown on this page is known as the Quantum™ 4 and has been in production since October
2001. Frick successor to the Quantum™ 3 and it is based on the Pentium microprocessor platform.
The Quantum™ 4 board can be identified by the presence of a piggy-backed daughter board mounted to the main board. This daughter board is the communications portion of the Quantum™, and it can be identified by the presence of an 8 position DIP switch. There are also a number of jumpers (or links) present on this smaller board, as well as three green connectors (RS-232, RS-422 and RS-485 ports). The jumpers are used to set up the communications parameters that are listed on the next page.
The main board (larger of the two) has a number of jumpers (or links) also. The links on this main board MAY need to be modified by factory qualified personnel to configure the Quantum™ for specific applications. Refer to the Compressor Maintenance Manual (S90-010 M) for more details on the settings of these Links.
®
Company developed this board as the
Unlike the Quantum™ 1 & 2, which utilized EPROMS for the Operating Software, the Quantum™ 4 utilizes Flash Card technology, as did the Quantum™ 3. There is a Flash Card socket located on the under side of this main board. The Operating System has been pre-loaded at the factory, so this Flash Card feature will primarily be utilized for future program updates.
The first version of software that was put into production was 4.05.
When calling Frick
®
Company for service or help, it will greatly assist us if the type of board is known, either Quantum™ 1, 2, 3 or 4 (Quantum™ 3 is described in the previous section). Additionally, Frick
®
will request the Sales Order number, and the Operating System version number (this can be found on the About… screen). The more information you have at the time of the call, the better able we will be to assist you.
The information that follows will primarily describe the jumper configuration for communications settings, as well as wiring diagrams for the different types of communications that are possible with the Quantum™ 4.
Quantum™ 4 Main Board Photo
Page 76
®
3
1234567
8
)
(
)
)
(RX)
(TX)
(RX)
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 76 COMMUNICATIONS SETUP
Quantum™ 4 Communications Jumpers
PL5
LK3
PL11
A
B
LK4
Flash Card
Socket
(Located
under
board)
COM-2
PL15
This assembly is
shipped with LK4 set to
B position for an LG
Philips display.
If using a Samsung, NEC
or Sharp Display, set
Display Cable
Keyboard Cable
PL3
PL4
A
B
LK5 LK6
COM-2
RS-422
TB
RS-232
2
PL1
RS-485
LK1
LK4LK3
LK17
KB
D8
To set Comm-2 for RS-232
operation, set LK11 to the A
To set Comm-2 for RS-422/485
operation, set LK11 to the B
234
A
COM2 (TX
B
position.
LK7
TB2
TB1
2
1
RS-422
LK2
LK6LK5
D1
LK7
B A
LK11
A B
LK16
COM2
RS-485
LK8
COM1
D2
D6
PL2
COMMUNICATIONS BOARD JUMPERS
LK2
LK7
LK8
LK9
LK10
LK16
* Standard Setting
LK 1
LK 3
LK 4
LK 5
LK 6
LK 11
LK 17
* Standard Setting
Processor Board (large
bottom board
Com-1 (TB1)
in
Terminate COM1
out*
No termination
in
Pull down COM1
out*
No pull down
in
Pull up COM1
out*
No pull up
in
Pull down COM1
out*
No pull down
in
Pull up COM1
out*
No pull up
A
COM1 RS-422 (TB1)
B*
COM1 RS-485 (TB1)
Com-2 (TB2 - TB3)
in
Terminate COM2
out*
No termination
in
Pull down COM2
out*
No pull down
in
Pull up COM2
out*
No pull up
in
Pull down COM2
out*
No pull down
in
Pull up COM2
out*
No pull up
A
Select RS-232 for COM2 (TB3)
B*
Select RS-422/RS-485 for COM2 (TB2)
A
COM2 RS-422 (TB2)
B*
COM2 RS-485 (TB2)
Communications Board
small top board
RS-422/485
RS-422/485 (Rx-/Tx-)
RS-422/485 (Rx+/Tx+)
RS-422 (Tx-)
RS-422 (Tx+)
RS-422/485
RS-422/485 (Rx-/Tx-)
RS-422/485 (Rx+/Tx+)
RS-422 (Tx-)
RS-422 (Tx+)
COMMUNICATIONS WIRING
TB1 - COM1 RS-485/422 (Used for Sequencing):
Pin Signal (RS-422) Signal (RS-485)
4 COM1 TX+ ­3 COM1 TX- ­2 COM1 RX+ COM1 TX+ / RX+ 1 COM1 RX- COM1 TX- / RX-
TB2 - COM2 RS-485/422 (Standard Communications):
Pin Signal (RS-422) Signal (RS-485)
4 COM2 TX+ ­3 COM2 TX- ­2 COM2 RX+ COM2 TX+ / RX+ 1 COM2 RX- COM2 TX- / RX-
TB3- COM2 RS-232 (Standard Communications):
PL1
PL8
I/O
Cable
PL13
PL18
PL19
LK1
PL7
PL9
PL12
PL17
LK2
PL6
PL10
PL14
LK8
LK10
0 1 2
LK9
3 4
5 6 7
ON
PL16
LK12
LK11
FLASH
PWR
SUSP
PL24
LK10LK9
D3
D12
PL2
COM-1
COM1
PORT 80H
D4 D5 D7
D8 D10 D11
D13
SW1
4-way screw terminal
4-way screw terminal
3-way screw terminal
Pin Signal (RS-232)
3 Ground 2 RX 1 TX
Power
Cable
+5VDC
RET / GND RET / GND
+12VDC
-RX/-TX
+RX/+TX
Page 77
®
qua
q
ua
FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 77
To Customer
Remote
Computer / DCS
System
#24 AWG or E
To Customer
Remote
Computer / DCS
System
#24 AWG or E
QUANTUM™ 3 or 4
COM-1 (TB1)
-RX/-TX
+RX/+TX
CONTROLLING
COMPRESSOR (#1)
QUANTUM™ 3 or 4
COM-1 (TB1)
-RX
+RX
-TX
+TX
CONTROLLING
COMPRESSOR (#1)
COMMUNICATIONS WIRING DIAGRAMS
TO CUSTOMER REMOTE COMPUTER/DCS
RS-485 COMMUNICATIONS
QUANTUM™ 1 OR 2
-RX/-TX
+RX/+TX
- Cable -
Belden #9841
l
BLK
CLR
COM-2 (P12)
1
2
3
4
5
6
7
8
COMPRESSOR #1
TO CUSTOMER REMOTE COMPUTER/DCS
QUANTUM™ 1 OR 2
-TX
+TX
-RX
+RX
- Cable -
Belden #9829
l
BLK
GRN
BLK
RED
COM-2 (P12)
1
2
3
4
5
6
7
8
COMPRESSOR #1
MULTICOMPRESSOR SEQUENCING (LEAD-LAG)
QUANTUM™ 1 OR 2
COM-1 (P12)
- Cable -
Belden #9841
#24 AWG or Equal
1
2
BLK
CLR
3 4
COMPRESSOR #2
RWB II / RDB / RXB / RXF MULTICOMPRESSOR SEQUENCING (LEAD-LAG)
RWBII/ RDB/RXB/ RXF
PLUS PANEL
PORT #1
BLK
GRN
BLK
RED
COMPRESSOR #2
1 2
3 4
- Cable -
Belden #9829
#24 AWG or Equal
QUANTUM™ 3 OR 4
COM-2 (TB2)
BLK
CLR
BLK
1
CLR
2
3 4
COMPRESSOR #2
RS-422 COMMUNICATIONS
QUANTUM™ 3 OR 4
COM-2 (TB2)
BLK
GRN
BLK
RED
BLK
1
GRN
2
BLK
3
RED
4
COMPRESSOR #2
RS-485 COMMUNICATIONS
1
2
3
4
5
6
BLK
CLR
QUANTUM™ 3 OR 4
COM-1 (TB1)
7
8
COMPRESSOR #3
RS-422 COMMUNICATIONS
QUANTUM™ 1 or 2
9 8
5 4
BLK
GRN
BLK
RED
3
COM-1 (P12)
COMPRESSOR #3
QUANTUM™ 3 OR 4
COM-2 (TB2)
BLK
CLR
COMPRESSOR #3
RWBII/ RDB/RXB/ RXF
PLUS PANEL
PORT #1
COMPRESSOR #3
1
2
3 4
7 8
5 6 4 3 2
1
QUANTUM™ 3 OR 4
COM-2 (TB2)
1
2
BLK
CLR
3 4
1
2
3 4
-RX/-TX
+RX/+TX
COMPRESSOR #4
QUANTUM™ 3 OR 4
COM-2 (TB2)
BLK
5
GRN
4
BLK
9
RED
8
-RX
1
+RX
2
-TX
3 4
+TX
COMPRESSOR #4
QUANTUM™ 3 OR 4
BLK
CLR
COM-1 (TB1)
1
2
-RX/-TX
+RX/+TX
3 4
COMPRESSOR #4
QUANTUM™ 3 or 4
COM-1 (TB1)
BLK
GRN
BLK RED
3
-TX
4
+TX
1
-RX
2
+RX
COMPRESSOR #4
Page 78
®
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 78 COMMUNICATIONS SETUP
CONNECTIONS
RS-232
RS-422
RS-485
Direct to one
Generic DCS/PLC Setup
Quantum™
Quantum™
Quantum™
Quantum™
Quantum™
Quantum™
Quantum™
RS-422 / RS-485
Converter
MODBUS and/or our
protocol (SEE
AB SLC 500 DF1
RS-422 / RS-485
RS-232
ABOVE)
RS-232 to 422/485
RS-232
PLC
DCS (Distributed
Control System) OR
supports our
adapter card that
With serial interface
Direct to one
Quantum™
Typical MODBUS (ASCII) Setup
RS-422 / RS-485
Converter
RS-232 to 422/485
MODBUS
Modicon PLC with a
communications port
Quantum™
Quantum™
Quantum™
RS-232
Page 79
®
driver
Typical Allen-Bradley (DF1) Setup
PLC-5
RS-232
Direct to one
FRICK
Quantum™
Quantum™
Quantum™
RS-422 / RS-485
Quantum™
RS-232
SLC 504
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 79
Converter
RS-232 to 422/485
AB Special Application Examples
Quantum™
Quantum™
Quantum™
SLC 5/04
DH+
KF2
RS-232
Serial Card
ASCII RS-232
Installed in the DCS
DCS (Distributed
Control System) with
PLC-5 communication
RS-422 /
DH+
DH+
Quantum™
Quantum™
Quantum™
RS-485
SLC 5/04
PLC-5
Converter
RS-232 to 422/485
Panel View
Operator Interface
Quantum™
Quantum™
Quantum™
Page 80
®
S90-010 CS (APR 08) FRICK Page 80 COMMUNICATIONS SETUP
QUANTUM™ COMPRESSOR CONTROL PANEL
A
AB protocol............................................................. 26
ACK timeout ........................................................... 24
Acknowledgement .................................................. 15
ACSII framing......................................................... 32
Active...................................................................... 10
Address .......................... 22, 24-26, 28, 30-40, 48-70
Allen-Bradley.................... 5, 9, 24, 25, 26, 42, 48, 68
Allen-Bradley Communication................................ 24
American Standard Code for Information
Interchange ......................................................... 31
ASCII ............9, 11, 15, 23, 24, 31, 32, 33, 35, 37, 44
B
Baud rate.......................................... 6, 24, 25, 46, 58
BCC.................................................................. 24, 25
Bits per second....................................................... 42
Broadcasting ..........................................................31
Byte .............................. 13, 15, 32, 33, 34, 35, 36, 38
Bytes ....................................................31, 32, 36, 38
C
Cable length ........................................................... 25
Cabling ................................................................... 41
Carriage Return............ 16, 17, 18, 19, 20, 21, 22, 32
Change communications.......................................... 9
Change communications screen.................... 6, 9, 38
Channel.......................................... 24, 25, 26, 28, 30
Character....11, 12, 16, 17, 18, 19, 20, 21, 22, 24, 31
Checksum..................................................... 9, 11, 15
Colon .......................................................... 33, 34, 36
Colon character...................................................... 32
Com-1............................................................... 74, 76
Com-2 ... 4-6, 9-11, 25, 38, 41, 46, 47, 55, 59, 74, 76
Communication failure ..................................... 24, 31
Communication jumpers ........................................ 10
Communication protocol .......................................... 6
Communications wiring .....................................74-77
Configure................................................................ 24
Connections ........................................................... 78
Control block ..........................................................25
Control commands ................................................. 24
Conversion chart for Decimal/Hex/ASCII............... 23
CRC.................................................................. 24, 25
CRLF ...................................................................... 32
D
Data address.................................................... 34, 35
Data bits ..................................................... 31, 37, 42
Data Communications Terminal............................... 4
Data elements .................................................. 24, 31
Data field .......................................................... 31, 32
Data file ............................................................ 28, 30
Data packet ...................................................... 15, 31
Data table................................. 24, 26, 28, 30, 31, 48
INDEX
DB9 connector.......................................................... 6
DCS ............................................................ 24, 31, 77
Decimal................... 11, 12, 15, 23, 24, 31-36, 48, 68
Destination.............................................................. 26
Device address....................................................... 31
DF1...................................................................24, 25
Direct connection.................................................... 41
Distributed Control System..................................... 24
Duplicate detect................................................ 24, 25
E
EPROM ..................................................................24
Error......................................................15, 24, 31, 32
Error Checking .......................................................32
Error Correction Code ............................................ 32
Error detect....................................................... 24, 25
Exception code................................................. 31, 32
F
Flow control ............................................................ 42
Frame ............................................................... 31, 32
Frick # protocol................................................. 11, 42
Frick protocols ........................................................ 11
Frick’s # protocol ....................................................11
Full-Duplex .............................................................24
Function code................................................... 31, 32
H
Half-Duplex.............................................................24
Handshake .............................................................31
Handshaking ....................................................24, 25
Hex ...........................................15, 33, 34, 35, 36, 47
Hexadecimal...................................15, 23, 31, 32, 47
High Order................................33, 34, 35, 68, 69, 70
HMI ......................................................................... 41
Holding registers ..............................................31, 32
Human Machine Interface ...................................... 41
Hyperterminal ......... 10, 15, 33, 34, 36, 41, 42, 45-48
I
I/O board...........................................................24, 31
I/O communication activity lamp............................. 10
ID code .......11, 12, 13, 15, 16, 17, 18, 19, 20, 21, 22
ID number................................................................. 6
Integer ......................................11, 15, 36, 38, 48, 70
ISN........................................................38, 39, 40, 58
ISN device .............................................................. 38
J
Jumper settings ..............................................5, 6, 41
L
Lead-Lag ................................................................77
Line feed..................................................... 32, 34, 35
Load register ..........................................................31
Local ..................................................... 25, 26, 28, 30
Page 81
®
FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 81
Local/Remote ................................................... 25, 26
Longitudinal Redundancy....................................... 32
Low order .................................33, 34, 35, 68, 69, 70
Low order address ........................................... 34, 35
LRC ........................................................................ 32
M
Master ............................4, 24, 25, 31, 32, 36, 46, 47
Master / Slave ..................................................24, 31
Message..............9, 10, 14, 24, 27, 31-36, 46, 68, 70
Message length...................................................... 25
Message timeout.................................................... 24
Modbus.......31, 32, 33, 34, 37, 42, 48, 58, 68, 69, 70
Modbus ASCII ........................................................ 31
Modbus Protocol .............................................. 31, 37
Modem ...........................................................4, 5, 41
Multi-drop .........................................................24, 31
N
NAK .................................................................. 23, 25
Network .......................................... 31, 32, 33, 34, 41
Node............................................... 25, 26, 28, 30, 38
Non-volatile memory ..............................................24
O
Opto 22 AC422 ........................................................ 6
Opto 22 AC7A/B....................................................... 6
Overrun .................................................................. 24
P
Packet ................................15, 24, 31, 34, 35, 36, 46
Panel ID...................................... 9, 25, 31, 33, 34, 38
Panel setup ..................................6, 9, 38, 41, 46, 47
Parity .............................................. 11, 24, 25, 31, 42
Peer-To-Peer ......................................................... 25
Pinouts ..................................................................... 4
PLC ................................................24, 25, 26, 31, 41
Polling............................................................... 24, 25
Port.................5, 9, 11, 16, 25, 26, 28, 30, 31, 55, 59
Pressures ....................................... 12, 15, 36, 38, 48
Programmable controller.......................................... 4
Programmable Logic Controller ....................... 31, 41
Protocol ... 9-11, 15, 24, 31, 32, 37, 38, 41, 42, 46-48
Protocol ............................................ 9, 11, 24, 37, 41
Protocol - Allen-Bradley DF-1 serial......................... 9
Protocol - Frick ......................................................... 9
Protocol - Setting Up Communication...................... 9
Protocol - YORK ISN RS-232 .................................. 9
Protocol description.................................................. 9
Protocol driver ........................................................ 24
Q
Quantum................................................................. 15
Quantum™ $ Protocol............................................ 15
Quantum™ 1................................................ 4, 73, 75
Quantum™ 1 & 2 ............................................. 73, 75
Quantum™ 2............................................................ 4
Quantum™ 3................................ 4, 5, 47, 73, 74, 75
Quantum™ 4................................ 4, 5, 47, 75, 76, 77
Quantum™ data table ............................................ 31
Quantum™ ID ......................9, 28, 30, 31, 32, 38, 47
Quantum™ protocols ...............................................9
Query.......................................... 9, 11, 15, 31, 32, 33
R
Read................................9, 10, 24, 27, 28, 30-36, 70
Read function .........................................................32
Receive......................................................... 6, 10, 70
Receiving device ....................................................32
Register ......................................................28, 31, 32
Remote ..4, 11, 12, 14-16, 22, 24, 25, 38, 39, 41, 48,
50-52, 61, 64, 68
Remote Terminal Unit ............................................31
Reply ................................................................24, 25
Reply timeout .........................................................24
Request .................. 15, 24, 31, 33-37, 46, 70, 73, 75
Response .................9, 10, 15, 31, 32, 36, 43, 46, 61
RS-232 ...........................4, 5, 6, 9, 10, 47, 74, 75, 76
RS-422 ...4, 5, 6, 9, 10, 11, 25, 31, 47, 74, 75, 76, 77
RS-422A................................................................. 25
RS-423 ...................................................................25
RS-485 ...............4, 5, 6, 9, 10, 38, 47, 74, 75, 76, 77
RS-485/422 ......................................................74, 76
RSLogix5................................................................ 26
RSLogix500............................................................ 26
RTS ..................................................................24, 25
RTU .................................................................. 31, 37
RX2............................................................... 5, 10, 46
S
Sequencing ..........................................60, 74, 76, 77
Serial ....................................................25, 31, 38, 68
Setting up Hyperterminal.................................. 41, 47
Setting Up the Quantum™ for Communication........ 4
Show Comms screen .............................................46
Slave...........................................................24, 25, 31
SLC...............................................5, 6, 24, 26, 28, 30
SLC 5/04 .............................................................. 5, 6
SLC 500.................................................................. 24
SLC protocol........................................................... 24
SLC500.................................................24, 26, 28, 30
SLC-500 .................................................................24
Start of message .................................................... 32
Status .............................................11, 15, 32, 46, 48
Stop Bit....................................................... 11, 24, 31
Stop bits......................................................24, 25, 42
T
Target device.............................................. 25, 28, 30
Temperatures .................................12, 15, 36, 38, 48
Termination ............................................................25
Testing communications................................... 45, 46
Timeout.............................................................24, 25
Transmit.............................................................. 6, 24
TX2............................................................... 5, 10, 46
U
Using RS-232 ......................................................... 31
Page 82
®
S90-010 CS (APR 08) FRICK Page 82 COMMUNICATIONS SETUP
QUANTUM™ COMPRESSOR CONTROL PANEL
W
Warning .................................................................... 3
Write ................................... 24, 25, 29, 30, 68, 69, 70
Y
YORK ISN ................................................................9
York Talk ................................................................38
Page 83
®
FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL S90-010 CS (APR 08)
COMMUNICATIONS SETUP Page 83
Page 84
®
j
S90-010 CS (APR 08) FRICK
QUANTUM™ COMPRESSOR CONTROL PANEL
Page 84 COMMUNICATIONS SETUP
Form S90-010 CS (0408)
Supersedes: JAN 2007
Subject to change without notice
© 2007 Johnson Controls Inc. – ALL RIGHTS RESERVED
Published In USA – GUI 1M
Johnson Controls 100 CV Avenue • P.O. Box 997 Waynesboro, PA USA 17268-0997 Phone: 717-762-2121 • FAX: 717-762-8624
www.
ohnsoncontrols.com • www.frickcold.com
Frick®
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