DIGITAL BOARD..................................................................................................................................................29
SECTION 6
ANALOG BOARD..................................................................................................................................................35
SECTION 7
SERVICE SCREENS...............................................................................................................................................41
THE FOLLOWING PUBLICATIONS ARE AVAILABLE FROM THE JOHNSON CONTROLS® WEBSITE jci.com
090.612-O Frick® Quantum™ LX Evaporator Control Panel Operation
090.610-CS Frick® Quantum™ LX Evaporator Control Panel Communications Setup (setup and wiring for data communication using available protocols)
090.610-M Frick® Quantum™ LX Evaporator Control Panel Maintenance (repair and troubleshooting)
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
090.610-M (MAY 2016)
SECTION 1
INTRODUCTION TO THE QUANTUM™ EVAPORATOR
CONTROL SYSTEM
Page 3
090.610-M (MAY 2016)
Page 4
INTRODUCTION TO THE QUANTUM™ LX EVAPORATOR CONTROL SYSTEM
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
INTRODUCTION
The Quantum™ LX Evaporator system consists of two
major control components:
• The Quantum™ LX Evaporator Control Panel
• Evaporator Remote Panel(s)
With the Quantum™ LX Evaporator system version
3.0x and later, a single Evaporator Control Panel can
control up to ten remote panels with each remote capable of handling three Evaporator units, for a total
possible of thirty units. It is also capable of Ethernet
access, which can be viewed remotely through any
web browser, or the optional Frick™ Evaporator Operator Interface Panel.
The Frick® Quantum™ LX Evaporator control system
consists of ve major areas:
QUANTUM™ LX CONTROL PANEL ENCLOSURE
The Frick® Quantum™ LX Evaporator control
panel enclosure is congured to make it as
standard as possible. Since there are nearly
an innite number of possible congurations
and options, this manual will describe the
most common features and arrangements. It
is always best to refer to the wiring diagrams,
panel layouts, and operational documentation
that is included with each unit for exact details regarding equipment operation.
• Power Supply - Provides the necessary
operating voltages for the proper operation of all control components. Additional
information about the power supply can
be found later in this manual.
• Quantum™ Controller - Evaporator
panels are currently supplied with the Q5
control board, but numerous units with
the previous version known as the Q4
board also exist. This manual will include
information for both of these boards.
Both the Q4 and Q5 boards run a software program that communicates with
all Remote Panels, which in turn control the Digital and Analog boards within
those panels. This communication allows
the controller to read the status of all
the I/O boards, and display the data either on its own display, a Web Browser,
or the optional Standard Interface Panel.
The Quantum™ controller acts on this
data, and provides the necessary con-
trol information to the I/O boards to provide
the appropriate control of all input and output
signals, based upon the conguration of installed features and options of the Evaporator
package. Interaction to the outside world can
be achieved through industry-standard communications protocols. Additional information
is located under the Q4 (or Q5) CONTROLLER
section found later in this manual. The Quantum™ controller, when loaded with the operating system, is then known as the Quantum™
LX Evaporator system.
EVAPORATOR REMOTE PANEL
The Remote Panel contains the I/O that will control
up to three Evaporator units. Up to ten Remote
Panels may be connected to the Quantum™ LX
Control panel via RS-485 communications, for a
maximum total of thirty units.
• Power Supply - Provides the necessary operating voltages for the proper operation of all
control components. Additional information
about the power supply can be found later in
this manual.
• Digital Input / Output Boards - Digital (on/off)
signals are sent and received by these boards.
The output signals are used for energizing
solenoids, valves, contactors, relays, etc.,
and the input signals are used to sense the
condition of switches, relay contacts, auxiliary
contacts, etc. This board runs an independent
software program from the Quantum™ LX to
control devices, and communicates the status
of all devices back to the Quantum™ LX. Additional information about the Digital Boards
is located under the DIGITAL BOARD section
found later in this manual.
• Analog Input / Output Board - Analog (variable) signals are sent and received by this
board. The output signals are used for controlling damper motors, modulated valves,
etc., and the input signals are used to read
the values being sent from pressure transducers, temperature sensors, etc. This board runs
an independent software program from the
Quantum™ LX to control devices, and communicates the status of all devices back to
the Quantum™ LX. The analog board contains
24 analog inputs, and 8 analog outputs. Additional information about the Analog board
is located under the ANALOG BOARD section
found later in this manual.
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
090.610-M (MAY 2016)
Page 5
GENERAL INFORMATION
The components within the control panel can be
inadvertently damaged by static electricity or mis-
handling. Only qualied technicians should directly
handle these components.
1. DO NOT attempt to make corrections to the
power supply without shutting off the power
to the control panel. Accidental shorts can
irreparably damage the processor boards or
the display screen.
2. DO NOT HANDLE the panel boards when their
cables are disconnected without rst attaching a properly grounded wrist ground strap to
prevent static electrical discharge from your
body.
Most problems encountered with the microprocessor
and control circuits will be the result of a wiring fault, a
blown fuse, faulty I/O module or failure of a peripheral
control such as a solenoid coil or a pressure transducer.
Faults in the computer, while possible, are unlikely. If a
fault develops in the computer, the probability is that
all functions will cease and the display screen will go
blank. The control system consists of an AC (high voltage) side, which can be either 120 volts, or 230 volts,
and a DC (low voltage) side. The AC side actuates solenoids, relays, alarms, and other electromechanical
functions. The DC side operates the computer and its
various sensors.
WHAT TO DO BEFORE CALLING THE FACTORY
Many times when a suspected Quantum™ problem is
called in to the factory, not enough information is provided for the service personnel to assist in solving the
problem. This is because the caller most likely is not
aware of the type of information that would be useful to factory personnel in helping to identify and correct the problem. An example of this is the statement
that the Quantum™ is not booting (the main processor
board is not starting). Unfortunately, this description is
usually vague and only means that there is nothing on
the display. A blank screen could be the result of many
different problems. The following is a list of possible
reasons for no display:
• No power
• Loose or Faulty Display Cable or Inverter Cable
• Bad Display
• Bad Backlight Inverter (on CCFT style displays)
• Bad Backlight Fluorescent Tube (on CCFT style
displays)
• Wrong Combination of Display, Cable, Inverter, or Software
• Faulty CPU Board
When working within the panel, the AC high voltage
side, which can be either nominal 120 VAC or nominal 230 VAC, CAN CAUSE INJURY OR DEATH.
To troubleshoot the low-voltage side of the control circuits, it is necessary to have the following tools:
1. Accurate digital multimeter (capable of reading to DC/AC, mA to the hundreds place)
2. Small wire stripper
3. Small screwdriver (with insulated shaft)
4. Small snip nose pliers
5. Wrist Grounding strap
6. Static free grounded work surface
Note: Proper panel voltage refers to the AC (high voltage) that has been supplied to the panel, which could
be either nominal 120 VAC or nominal 230 VAC.
Before calling the factory for assistance, review the information on the following pages and try to discover
and resolve your Quantum™ LX problem. The actual
cause of most problems is usually not with the Quantum™ board itself, but with something external. However, on the rare occasion that the problem has been
identied as being the Quantum™ board, use the following section as a guideline for replacing it.
090.610-M (MAY 2016)
Enclosure
Display
Keypad
Control Power
Switch
Page 6
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
QUANTUM™ EVAPORATOR CONTROL PANEL
The following pictorial shows front the Control Panel portion of the unit, and will appear the same for both a Q4 or Q5 control,
and shows the following components:
• Enclosure
• Display
• Keypad
• Control Power Switch
Front of Enclosure
QUANTUM™ LX EVAPORATOR CONTROL PANEL
Power Supply
Communications
120 VAC Power
Rear of Display
Quantum™ LX
MAINTENANCE
090.610-M (MAY 2016)
Page 7
The inside of the panel will vary, depending on whether it is a Q4 or Q5 based controller. The following pictorial shows both versions:
Q4 Controller
Controller
Connection
Terminal Block
Q4 Panel
Q5 Controller
120 VAC Power
Connection
Communications
Terminals
Interface Board
Q5 Panel
Power Supply
090.610-M (MAY 2016)
Page 8
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
NOTES:
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
SECTION 2
REMOTE PANEL
090.610-M (MAY 2016)
Page 9
090.610-M (MAY 2016)
Field and panel
wiring
HOA
Modules
Analog
Board
Digital
Board
Optional
Digital Board
Page 10
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
THE EVAPORATOR REMOTE PANEL ENCLOSURE
DESCRIPTION
Both versions of the Evaporator control panel, Q4 and
Q5, utilize the same Remote panel. With the Quantum™
LX Evaporator system version 3.0x and later, a single
Quantum ™ Control Panel can control up to ten remote
panels with each remote capable of handling three
Evaporator units, for a total possible of thirty units. It is
also capable of Ethernet access, which can be viewed
remotely through any web browser, or the optional
®
Frick
Evaporator Operator Interface Panel.
The Frick® Quantum™ LX Remote panel enclosure
utilizes available space efciently. The panel is also
equipped with the necessary posts and hardware to
add options in the eld. Each Remote panel is congured with one Digital and one Analog board, and a
second Analog board may be present depending upon
installed options.
There are additionally two HOA (Hands Off Automatic)
boards installed, which allow for overriding the automatic function of the control by allowing the user to
manually operate outputs.
The DC power/communications harness in this panel
is color-coded. This will make wire identication much
easier. The coding is as follows:
• +5VDC - RED
• +12VDC - YELLOW
• -12VDC - PURPLE
• Common/Ground - BLACK
• +RX/TX - BLUE
• -RX/TX - BLUE w/WHITE stripe
QUANTUM™ LX EVAPORATOR CONTROL PANEL
Power
AC Input
DC
Output
-12 RET RET +5 +5 +12
MAINTENANCE
POWER SUPPLY FOR THE REMOTE PANEL
090.610-M (MAY 2016)
Page 11
DESCRIPTION
CAUTION! Measuring the power supply voltages
require the control power to be energized. Extreme
care must be observed when taking any readings, as
120 VAC is present within the power supply.
The Remote panel power supply is mounted on the
inside at the top of the panel, as shown at the bottom
of this page. A three-pin connector provides 120 VAC
power to the supply, and a six-pin connector delivers
DC power out of the supply. These connections are of
a push-on multiple contact connector type. This power
supply is not adjustable.
EVAPORATOR REMOTE PANEL POWER
The Evaporator Remote Panel utilizes the +5 VDC, +12
VDC and – 12 VDC voltages from its power supply. To
perform measurements on the power supply voltages,
use a reliable, calibrated Digital Volt Meter (DVM). The
DVM should be accurate to 1/100 of a volt DC. Turn the
control power switch to ON.
Measure the voltages on the power supply at the DC
output connector as shown below.
Power supply is located at the inside top of the Remote Panel
090.610-M (MAY 2016)
Page 12
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
SECTION 3
Q5 CONTROLLER
090.610-M (MAY 2016)
Page 13
090.610-M (MAY 2016)
Page 14
QUANTUM™ LX EVAPORATOR CONTROL PANEL
Q5 CONTROLLER BOARD
INTRODUCTION
Frick® Controls has released the latest version of the
Quantum ™ LX microprocessor board. This brand will
be referred to as the Q5. A photo of this board appears
here:
MAINTENANCE
• Just before fully booting, a Loading bar will
appear at the bottom of the screen, showing
the percent of load that has completed.
• The Operating Status screen will appear.
After the Q5 has properly powered up, the following
sequence of events is indicative of proper communication to the analog and digital boards:
• The Analog and Digital I/O boards TX/RX lights
should be blinking.
• Each I/O board should have the power LED
lighted and the Active LED should be blinking.
• The rst thing that should be checked when
troubleshooting the Q5 board is its powering
up sequence.
FEATURES
The Q5 board includes the following features:
• 6 total USB ports (2 are dedicated, 4 are available)
• 10/100/1000 Mbps Ethernet Connection
• 2 RS-422 ports
• 2 RS-485 ports
• External Video monitor connection
• LED indicators to verify proper operation of
various on board areas (power, communications, Ethernet connectivity, etc.)
• 2 GB RAM memory
• Battery to maintain date and time
WHAT SHOULD OCCUR WHEN APPLYING POWER
When powering up, the following sequence of events
are indicative of a properly working main processor
board:
• The six LED’s in the lower left corner should
turn on solid.
WHAT IF THE OPERATING STATUS SCREEN IS NOT
SHOWN
If the Operating Status screen is not shown, check the
following items:
1. If no LED’s are lit, then check AC and DC power. Refer to the Power Supply section.
2. Check if the lighting of the LED’s is occurring
as described in the What Should Occur When
Applying Powering section.
• If the powering up sequence continues to repeat without displaying the
Operating Status screen, then there
is a booting problem.
3. Check all plugged connectors for proper seating.
4. Check if an error message is displayed when
booting.
• Be sure to write down any error
messages exactly as they appear,
as well as the top line on the screen
where the message appears.
5. Check that the software is OK:
• Is the correct software installed?
• The on-board “buzzer” should “beep” once.
• The display should show several DOS (text)
style screens. A penguin image will appear
in the upper left corner of the screen as the
boot sequence progresses.
• Did you just install new software?
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
090.610-M (MAY 2016)
Page 15
6. Check the display. If the Q5 board is booting
but you have no display, check the following:
• Check the backlight tube. Look very
closely at the display to see if anything is visible in the dark screen.
Using a beam type source of good
lighting, such as a ashlight, look for
any ghost type image. If it appears
that there is something on the screen
but very dark, the problem may be
with the backlight tube. There is
a sticker on the display mounting
plate, that will have a part number
that describes the type of display. If
there is no sticker, you must take the
display apart to identify the display
manufacturer.
• Verify that both the display cable and
the inverter cable are rmly seated.
It may be necessary to remove the
video cable from the back of the display and re-seat it to be sure it is
connected properly. Note: This is a
small connector and caution should
be observed so that it is not damaged due to excessive force.
To replace the battery, ensure that the Control Power
switch has been turned OFF.
Locate the Battery socket, as shown on the following
drawing:
Place your ngernail under the edge of the battery, and
gently lift up. The battery should release itself from the
socket easily. Take a new battery and place it into the
holder in the same orientation as the old battery (the
side with the writing must be facing out). Return the
Control Power switch back to ON.
Once the Q5 has rebooted, the correct Date and Time
must be set.
Q5 INTERFACE BOARD
An interface board has been developed by Frick controls allowing the user to interface exterior connections to the Q5. A photo of this interface board is
shown here:
• Refer to the Operator Interface section and check that the display, display cable, and software versions are
matched correctly.
BATTERY FUNCTION AND REPLACEMENT
The Q5 board utilizes a battery to maintain correct date
and time for the purpose of stamping warnings and
shutdowns with the date and time that they occurred.
If the date and time are not being maintained properly,
this may indicate that the battery is not functioning,
and should be replaced. The battery may be ordered
through Baltimore Parts (P/N 333Q0001786) or may be
purchased at most electronic shops (manufacturers P/N
CR-2032).
The battery is fully assessable, but is surrounded by
sensitive electronic components, so care should be
taken when changing.
090.610-M (MAY 2016)
JLVDS2
POWER
LVDS1
CRT1
COM1
COM2
FUSE
DIMM1
CN_POWER1
USB
ETHERNET
CMOS1
Flash Card located
Page 16
QUANTUM™ LX EVAPORATOR CONTROL PANEL
Power Connector
MAINTENANCE
Q5 BOARD
BH1
Battery
CN1
Ethernet
Connector
under the board
here
LED’s
JLVDS3
(See Note 4
below)
JLVDS3
INVERTER1
Inverter
Connector
CN3
CN1000
Ports
LED’s
USB
Ports
NOTE 1: The triangle symbol ( )
COM4
RS-485
Video Connector
RS-232
denotes Pin 1 on connectors. Refer to the chart on the following page for jumper settings.
COM3
RS-485
RS-232
Video Monitor
NOTE 2: Do NOT remove the CN4 jumper. Removal of this jumper will cause the processor to not power up.
NOTE 3: Although the Q5 board is the main controller, most of customer connections will be to the Interface board, as
shown later.
NOTE 4: Ensure that this jumper is installed between pins 1 and 2 if a display is used that requires an inverter board. Install
the jumper between pins 2 and 3 for an LED display that does not use an inverter board. See also the jumper table on the
next page for JLVDS3.
QUANTUM™ LX EVAPORATOR CONTROL PANEL
1 2 3
123
123
2
1
1
2
3
2
5
1
1
2
1
123
2
1
1 2 3
MAINTENANCE
Q5 BOARD JUMPERS, LED’S AND CONNECTORS
JUMPER TABLE
090.610-M (MAY 2016)
Page 17
Jumper
Title
CMOS1
(CMOS
Clear)
CN1000
(LCD
Resolution
Selector)
FunctionJumper Setting
Normal
(default)
Closed
Clear
CMOS
24-bit
800x600
24-bit
1024x768
18-bit
800x600
18-bit
640x480
(default)
1 2 3
6
4
6
4
6
4
2
6
4
Closed
1-3 Closed
5
3
2-4 ClosedJLVDS2
3-5 Closed
3
2-4 Closed
5
1-3 Closed
3
4-6 ClosedJLVDS3
3-5 Closed
5
3
4-6 Closed
1 - 2
2 - 3
&
&
&
&
Jumper
Title
CN3
(Touch
Panel Type
Selector)
(Backlight
Level Se-
lector)
(Backlight
Control
Mode)
FunctionJumper Setting
5-Wire
Touch
Screen
8-Wire
Touch
Screen
(default)
0 – 5V
(default)
0 – 2.5V
3
Voltage
Mode - use
with inverter
(default)
PWM Mode
(Use for LED
display - no
inverter)
1-2 Closed
2-3 Closed
2-3 Closed
1-2 Closed
1-2 Closed
2-3 Closed
NOTE 1: The triangle symbol (
NOTE 2: Jumper CN4 is not shown on this chart, as it must always be installed.
LED DEFINITION TABLE
LED TitleLabelColorFunction
LED1Red5VSB
LED2Red3VSB
Power
LED’s
LED3GreenVCC 12V
LED4GreenVCC 5V
LED5GreenVCC 3V
LED6BluePower On OK Status
NOTE: The triangle symbol ( ) denotes Pin 1 on connectors.
1 - 2 Closed
J22
High Speed Target
Default
1 - 2 Closed
NOTE: The triangle symbol ( ) denotes Pin 1 on connectors.
QUANTUM™ LX EVAPORATOR CONTROL PANEL
090.610-M (MAY 2016)
MAINTENANCE
Q5 INTERCONNECTIONS
The pictorial below depicts the Q5 motherboard, and the necessary interconnects between it and the Interface
Page 19
If the harness for either
COMM1 or COMM2 is
ever removed for either
repair, replacement or
troubleshooting, ensure
that the pinout matches
as shown here when
plugging the ends back
in. All other Interconnec
tion harness ends share
the same pinout at both
ends.
-
090.610-M (MAY 2016)
Page 20
QUANTUM™ LX EVAPORATOR CONTROL PANEL
MAINTENANCE
POWER SUPPLY (Q5)
DESCRIPTION
The power supply of the Q5 control panel consists a
single, 12 volt DC supply, and is located on the DIN rail
at the back of the enclosure.
The supply is adjustable and has an indicator to show
that it is powered. Refer to the following page for the
location for the adjustment.
Power ON
Indicator
12 Volt DCPower Supply
POWER DISTRIBUTION
12 Volt DC Power is distributed to the Q5 processor
board and Interface Board.
MEASURING VOLTAGES
CAUTION! Measuring and adjusting the power supply
voltage requires the control power switch to be energized. Extreme care must be observed when taking any
readings, as 120 or 230 VAC (depending on incoming
system voltage) will be present next to the DC voltage connector. Adjusting the supply requires the use
of a small Philips screwdriver inserted into the supply
to access an adjusting potentiometer. CAUTION: It is
possible for the screwdriver (and the person making the adjustment) to come into contact with potentially lethal voltages. Proper Personal Protective
Equipment (PPE) measures need to be observed.
• LED’s on the Q5 are lit, but nothing appears on
the display.
To perform measurements and adjustments on the
power supply voltage, use a reliable, calibrated Digital Volt Meter (DVM). The DVM should be accurate
to 1/100 of a volt DC. With the control power switch
turned ON, wait until the Operating Screen appears.
This is because the graphics required to create this
screen will draw more current than when the screen is
showing the normal POST (DOS) style messages during
a boot up. If the screen never appears however (possibly due to a voltage problem), you will need to proceed
regardless of what is or is not displayed.
In order to properly measure the DC power system, it
must be checked at the DC power supply.
ADJUSTMENT
Ensure that the meter is set to the proper range (DC,
0-50 V or equivalent), as well as observing proper wire
polarity. The power supply drawing shown on the following page applies to all three power supplies. The
adjustment access hole for each supply is located on
the lower left of the front of the supplies. If an adjustment is required, use a thin, Philips screwdriver, insert
the tip into the access hole for the appropriate voltage
potentiometer (refer to the diagram on the following
page for adjustment location). NOTE: Extreme care
must be used when adjusting the potentiometer.
Adjustment should only be performed by qualied
personnel. The use of a non-conductive device is
recommended.
All circuit boards within the Q5 control panel require
accurately adjusted DC voltages in order to function
properly. Periodic measurement and adjustment of the
DC power system is recommended for optimum system operation. Over time, it is possible for temperature, humidity, vibration and component age, to degrade the accuracy of these voltages. When any of the
DC voltages begin to stray from their optimum range,
mysterious problems can begin to arise.
Even with a perfectly adjusted supply, it is possible for
a potential drop in voltage at each connection point.
This drop normally is in the millivolt range, but under some conditions, the drop can be much greater (as
high as tenths of a volt). Some examples of problems
could be:
• Loss of or intermittent communications failures.
• Q5 reboots for no apparent reason.
+ -DCG N L
120 VAC
or
240 VAC
Loading...
+ 44 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.