FreeMotion FMSY14231 Owner's Manual

Model No. FMSY14231
Visit our website at
www.freemotionfitness.com
Serial No.
Write the serial number in the space above for future reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete customer satisfaction. If you have questions, or if there are missing or damaged parts, we will guarantee complete satis­faction through direct assis­tance from our factory.
USERʼS MANUAL
TO AVOID DELAYS, PLEASE CALL DIRECT TO OUR TOLL­FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.
CUSTOMER HOT LINE:
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc­tions in this manual before using this equipment. Save this manual for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End of Manual
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .End of Manual
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
FREEMOTION is a registered trademark of ICON Health & Fitness, Inc.
2
IMPORTANT PRECAUTIONS
• Misuse of this product may result in serious injury.
WARNING
!
• Read user’s manual and follow all warnings and operating instruc­tions prior to use.
• Replace label if damaged, illegible, or removed.
• Do not allow children on or around machine.
WARNING: T
before using the weight system.
1. Read all instructions in this manual before using the weight system. Use the weight sys­tem only as described in this manual.
2. It is the responsibility of the owner to ensure that all users of the weight system are ade­quately informed of all precautions.
3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.
4. Use the weight system only on a level sur­face. Cover the floor beneath the weight sys­tem to protect the floor.
5. Make sure all parts are properly tightened
each time you use the weight system. Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protec­tion while exercising.
o reduce the risk of serious injury, read the following important precautions
11. The weight system is designed to support a maximum user weight of 300 pounds.
12. Make sure the weight pin is fully inserted into the weight stack before you exercise.
13. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
14. The decals shown here have been placed on the weight system in the locations shown on page 4. If a decal is missing or illegible, call our toll-free Customer Service Department at 1-800-999-3756 and order a free replacement decal. Apply the decal in the location shown.
Decal 1
9. Make sure that the cables remain on the pul­leys at all times. If the cables bind as you are exercising, stop immediately and make sure that the cables are on the pulleys.
10. Never release the press arm, butterfly arm, leg lever, hack squat arm, lat bar, or ab strap while the weights are raised; the weights will fall with great force.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
Decal 2
3
BEFORE YOU BEGIN
Thank you for selecting the versatile FREEMOTION S83 POWER SYSTEM weight system. The weight sys­tem offers a selection of weight stations designed to
evelop every major muscle group of the body. Whether
d your goal is to tone your body, build dramatic muscle
ize and strength, or improve your cardiovascular sys-
s tem, the weight system will help you to achieve the spe­cific results you want.
For your benefit, read this manual carefully before using the weight system. If you have additional ques-
ASSEMBLED DIMENSIONS: Height: 70 in. Width: 73 in. Length: 75 in.
Right Side
Warning
Decal 2
®
tions, please call our Customer Service Department toll­free at 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help
s assist you, please note the product model number
u and serial number before calling. The model number is
MSY14231. The serial number can be found on a
F decal attached to the weight system (see the front cover of this manual).
Before reading further, please review the drawing below and familiarize yourself with the parts that are labeled.
Left Side
Hack Squat Arm
Counterweight
Backrest
Adjustable Arm
Foot Plate/ Low Pulley Station
Seat
Warning
Decal 1
Leg Lever
Note: The terms “right side” and “left side” are determined relative to a person sitting on the seat; they do not corre­spond to right and left on the drawings in this manual.
Backrest
Weight Stack
Release Handle
Swivel Arm
Adjustment Pin
Hack Squat
Foot Plate
4
ASSEMBLY
Make Assembly Easier for Yourself
verything in this manual is designed to
E ensure that the weight system can be assem­bled successfully by most people. Before
beginning assembly, make sure to read the information on this page. This brief intro­duction will save you much more time than it takes to read it.
Assembly Requires Two Persons
For your convenience and safety, assemble the weight system with the help of another person.
Set Aside Enough Time
Make sure you have the following tools:
• Two adjustable wrenches
• One standard screwdriver
• One phillips screwdriver
• One rubber mallet
• One pair of pliers
• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.
Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
Due to the many features of the weight system, the assembly process will take a few hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.
Select a Location for the Weight System
Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.
How to Unpack the Box
To make assembly as easy as possible, we have divided the assembly process into three stages. The parts needed for each stage are found in indi­vidual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.
How to Identify Parts
To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have
been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.
How to Orient Parts
As you assemble the weight system, make sure that all parts are oriented exactly as shown in the draw­ings.
Tightening Parts
Tighten all parts as you assemble them, unless instructed to do otherwise.
Questions?
If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-800-999-3756.
The Three Stages of the Assembly Process
Frame Assembly—You will
begin by assembling the base and the uprights that form the skeleton of the weight system.
Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.
5
Seat Assembly—During the
final stage you will assemble the seats and the backrests.
Frame Assembly
1
.
1
Before beginning, read the information on page 5. This brief introduction will save much more time than it takes to read it.
For help identifying the small parts used in assembly, use the PART IDENTIFICATION CHART in the center of this manual.
Attach the Weight Base (2) and the Hack Squat Base (111) to the Base (1) with two M10 x 96mm Button Bolts (77) and two M10 Nylon Locknuts (101). Do not tighten the Locknuts yet.
Insert two M10 x 68mm Carriage Bolts (73) up through the Base (1).
2. Press a 50mm x 76mm Inner Cap (52) into the top of the Upright (4).
Attach the Upright (4) to the Base (1) with the two indicated M10 x 68mm Carriage Bolts (73) and two M10 Nylon Locknuts (101). Do not tighten
the Locknuts yet.
2
101
1
2
101
77
52
3
7
77
111
3. Attach the Foot Plate (3) to the Weight Base (2) with two M10 x 92mm Button Bolts (90).
4
101
73
3
3
90
1
73
2
90
6
4. Attach the Hack Squat Stabilizer (112) to the Hack Squat Base (111) with two M10 x 68mm Carriage Bolts (73) and two M10 Nylon Locknuts
101).
(
4
111
101
01
1
12
1
73
5. Attach the Hack Squat Foot Plate (113) to the Hack Squat Stabilizer (112) with two M10 x 38mm Button Screws (153).
Attach the Adjustment Pin Assembly (135) to the Hack Squat Stabilizer (112) with an M4 x 16mm Screw (95). Insert the Adjustment Pin Assembly into the Hack Squat Stabilizer and the Hack Squat Foot Plate (113).
6. Attach the Backrest Frame (6) to the Base (1) with two M10 x 82mm Button Bolts (74) and two M10 Nylon Locknuts (101). Do not tighten the
Locknuts yet.
Note: The Press Arms (11, 12) are preassem­bled in the down position (see part 12). Although the Press Arms are shown in the raised position (see part 11) throughout this manual, it is not necessary to raise the Press Arms for assembly.
5
112
153
6
11
153
95
135
113
6
74
12
101
101
1
7
7. Attach the two Weight Guides (21) to the Weight Base (2) with two M10 x 92mm Button Bolts (90), four M10 Washers (98), and two M10 Nylon
ocknuts (101).
L
lide two Weight Bumpers (66) onto the Weight
S Guides (21). Starting with the Large Weight (23) marked “400,” slide the fifteen Large Weights and the nine Small Weights (22) onto the Weight Guides. Make sure the Weights are stacked so
the numbers are in order and on the indicated side.
7
21
ole
H
27
Numbers
Guide
Hole
Reverse View
27
Hole
2
3
8
8
67
Grease the guide holes in the Top Weight (27). Slide the Top Weight onto the Weight Guides (21). Make sure the Top Weight is oriented
with the hole on the indicated side.
See the inset drawing, shown from the reverse side for clarity. Attach the tether on the
Weight Pin w/tether (67) to the hole in the Top Weight (27) with an M8 x 19mm Button Screw (88). Insert the Weight Pin into the stack of Weights (23).
8. Attach two Bumpers (61) to the Top Frame (5) with two M4 x 16mm Screws (95).
8
23
101
98
22
66
66
98
90
98
2
90
61
95
5
61
95
9. Attach the Top Frame (5) to the two Weight Guides (21) with two M10 x 92mm Button Bolts (90), four M10 Washers (98), and two M10 Nylon Locknuts (101). Do not tighten the Locknuts
yet.
Attach the Top Frame (5) to the Upright (4) with two M10 x 70mm Button Bolts (87), two M10 Washers (98), and two M10 Nylon Locknuts (101). Do not tighten the Locknuts yet.
9
98
98
98
90
90
101
98
87
98
4
101
98
5
21
8
0. Attach the Top Frame (5) to the Backrest Frame
1
(6) with an M10 x 217mm Button Bolt (75) and an M10 Nylon Locknut (101).
10
101
6
5
5
7
11. Remove the Hack Squat Uprights (115) from the Squat Backrest Frame (not shown). Attach the Hack Squat Uprights, with the angled ends at the bottom, to the Hack Squat Base (111) with an M10 x 186mm Button Bolt (149) and an M10 Jamnut (150). Do not tighten the Jamnuts yet.
Identify the Right and Left Plastic Covers (131,
134) (see the inset drawing). Orient the Plastic Covers as shown, and slide them onto the Hack Squat Uprights (115).
11
131
134
134
131
115
150
Angled
111
149
End
9
12. Attach the Adjustment Bar (121) to the Hack Squat Bracket (117) with an M10 x 32mm Button Bolt (148) and an M10 Nylon Locknut (101).
With the help of a second person, slide the
ack Squat Bracket (117) and the Hack Squat
H Backrest Frame (118) onto the Hack Squat Uprights (115).
See the inset drawing. Slide the Release Cable (142) into the indicated slot in the Hack Squat Backrest Frame (118), and tighten the nuts to hold the Cable in place and to remove slack in the Cable. Do not overtighten the Cable.
12
118
121
101
142
uts
N
118
Slot
13. Attach the Hack Squat Top Frame (116) to the Top Frame (5) with two M10 x 96mm Button Bolts (77) and two M10 Nylon Locknuts (101).
Attach the Hack Squat Top Frame (116) to the Hack Squat Uprights (115) with two M10 x 70mm Button Bolts (87) and two M10 Nylon Locknuts (101).
Tighten the M10 Nylon Locknuts (101) and M10 Jamnut (150) used in steps 1–13.
Cable Assembly
13
148
101
101
117
115
77
116
77
5
14.
During steps 14 through 46, refer to the CABLE DIAGRAMS on pages 28 and 29 of this manual to verify proper cable routing.
Locate the High Cable (63), which has a bolt on
each end. Attach one end of the Cable to a “U”­bracket (62) with an M6 Nylon Locknut (103).
Thread the Locknut onto the end of the Cable so that two threads show past the Locknut (see the inset drawing).
Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the Top Frame (5) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
10
14
101
63
62
115
5
76
103
87
63
56
103
62
15. Wrap the High Cable (63) under a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Base (1) with an M10 x 46mm Button Bolt
76) and an M10 Nylon Locknut (101).
(
15
63
56
101
6
7
1
Bracket
16. Note: For clarity, the following three steps
show the system from the reverse side.
Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Top Frame (5) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
17. Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Top Frame (5) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
16
17
5
76
76
101
56
63
5
101
56
63
18. Wrap the High Cable (63) under a 3 1/2” Pulley (56) in the direction shown. Attach the Pulley to the bracket on the Top Weight (27) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
11
18
76
27
63
56
101
19. Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Top Frame (5) with an M10 x 46mm Button
olt (76) and an M10 Nylon Locknut (101).
B
19
5
01
6
7
63
1
56
20. Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Top Frame (5) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
21. Wrap the High Cable (63) under a 3 1/2” Pulley (56). Attach the Pulley and a Cable Trap (105) between the second set of holes from the top of the two Long Pulley Plates (59) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101). Make sure the Cable Trap is
turned to hold the Cable in the groove of the Pulley.
22. Wrap the High Cable (63) over a 3 1/2” Pulley (56). Attach the Pulley to the indicated bracket on the Top Frame (5) with an M10 x 46mm Button Bolt (76) and an M10 Nylon Locknut (101).
20
21
22
5
101
101
76
56
63
5
63
105
76
56
59
23. Attach an end of the High Cable (63) to the other “U”-bracket (62) with an M6 Nylon Locknut (103).
Thread the Locknut onto the end of the Cable so that two threads show past the Locknut (see the inset drawing).
12
23
101
63
63
62
56
103
76
63
103
62
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