Table of Contents ........................................................................................................................................ 3
The installation, setting, repair and maintenance work described in these instructions must be performed
only by service technicians trained by Franke Coffee Systems Americas Inc. and when using original
Franke parts!
Observe the following dangers and warnings when servicing coffee machines with live voltage.
DANGER!
Indicates potentially life threatening Danger!
Electrocution caused by coming in contact with live voltage.
Safeguard parts with live voltage against contact.
WARNING!
Indicates risk of injury!
You may suffer injuries due to moving parts crushing fingers and hands.
Secure moving parts against unintentional movement.
CAUTION!
Indicates risk of minor injury!
Avoid burns caused by hot water, steam, hot milk, or milk foam
NOTE!
Indicates possibility of damage to the machine.
1-4 TD-102059.doc
Franke Coffee Systems
Safety
Electrical System
Before performing maintenance on any electrical related component, ensure the following:
· Always disconnect from its power source before opening the machine.
· Ensure that the machine cannot be accidentally turned ON.
· Never operate a machine that has been damaged or has a damaged power supply cable.
If the power supply cable to this machine is damaged, it must be replaced with an original power cord.
· Ensure that the machine and power cord are not near any hot surfaces such as gas or electric stoves
or ovens.
· Ensure that the power cord is not pinched and does not rub against sharp edges. the machine
contains electrically conductive parts. Opening the machine can pose risk of death.
· Do not make any modifications to the machine that are not described in the documentation from
Franke.
· Repairs should only be made using original replacements and accessory parts.
Steam System
Before performing maintenance on any steam related component, ensure the following:
· Disconnect the machine from the water supply.
· Always disconnect the machine from its power source.
· Empty the machine before performing any work on the boiler system.
Hydraulic System
Before performing maintenance on any hydraulic related component, ensure the following:
· Disconnect the machine from the water supply.
· Always disconnect the machine from its power source.
· Empty the machine before performing any work on the boiler system.
Installation of machine
Danger of injury and damage to the machine from improper installation
· Be clear on structural conditions before each installation.
· Evaluate the structural conditions in relation to the requirements.
· Observe local ordinances
· If the customer is unable to fulfill the conditions 100%
· Do not install or start-up the machine or accessories.
· Do not make the improvements at the customer site.
· The customer is responsible for making the needed improvements.
· Exercise care when making repairs or retrofits.
· Pay attention and work carefully.
· Keep hands away from the dispensers and nozzles during cleaning.
TD-102059.doc 1-5
Franke Coffee Systems
For your health
Danger of injury and damage to the machine from improper handling:
· Do not lift or move machine alone.
· Adhere strictly to the instructions in the manual.
· Do not touch the machine while it is operating.
· Only collect grounds in the container.
Tools
The following tools are recommended for servicing the Sinfonia
· Combination metric wrench set 7-19mm
· 7 and 8mm Metric Allen wrenches
· 3/16 x 4” Standard screwdriver
· 1/4 x 4” Standard screwdriver
· #1 Phillips screwdriver
· Mini screwdriver set
· Wire strippers/crimpers
· Diagonal pliers
· Slip-joint pliers
· Needle-nose pliers
· Teflon tape/paste
· Multi-meter with Amp Clamp
· Food grade lube - Part #296804
· Franke spindle lube - Part# 301340
· Franke grease - Part# 301313
· Bit driver with
o #10 Torx bit
o #15 Torx bit
o #20 Torx bit
o #25 Torx bit
· Franke Multi-tool
1-6 TD-102059.doc
Franke Coffee Systems
CAUTION!
Danger of injury!
Do not operate the coffee machine if either bean hopper is removed.
Serious injury could occur!
WARNING!
Danger of burns!
Avoid burns caused by
hot water, steam, hot milk,
or milk foam
DANGER!
Mortal Danger!
Electrocution caused by coming in contact with live voltage.
Safeguard parts with live voltage against contact.
Table of Contents ........................................................................................................................................ 3
Turning the Sinfonia ON for the first time ..................................................................................................... 8
Operating the Sinfonia ................................................................................................................................. 9
Dispensing hot water (available when the coffee machine has a hot water outlet) ............................... 9
Preparing milk with the steam wand ..................................................................................................... 9
Adjusting the Grind ................................................................................................................................. 10
Cleaning the Sinfonia FSA ..................................................................................................................... 11
Adjusting Product Fill Level and Temperature ........................................................................................ 14
McDonald’s Fill Level and Temperature Guidelines ............................................................................... 14
Product Cup Sizes ................................................................................................................................. 17
Making the Drinks .................................................................................................................................. 18
Fill Level and Temperature Adjustments Small / Medium / Large Products ........................................... 21
Fill Level and Temperature Adjustments Small / Medium / Large Products ........................................... 22
Fill Level and Temperature Adjustments Sample Products .................................................................... 23
Adjust Card Settings for FSA McDonald’s .............................................................................................. 24
TD-102060 C.doc 2-3
Franke Coffee Systems
Franke Sinfonia FSA
Franke Sinfonia offers the most versatile array of performance and features for even the most demanding
operations. Sinfonia's double boiler system delivers uncompromising power and consistency.
The Sinfonia FSA was designed to meet the McDonald specifications for superautomatic espresso
machines used in McD family restaurants.
The Sinfonia FSA is equipped with a two boiler system. The steam boiler generates steam for preparing
the milk based espresso beverages. The coffee boiler heats water to a specific, programmable
temperature to precisely brew espresso at the proper temperature.
Standards
· Electronic control board with illuminated graphics display
· Chip-card programming
· High-performance piston coffee machine with pre-infusion
· Precision grinders (regular and decaf beans) with direct grinding
· Under counter milk pump solution for up to two different milk types
· Espresso based beverages with either hot or cold milk
· Easy operation panel with pre-selection buttons for four different drink sizes, second milk type,
decaf beans and syrup option
· Integrated wash, rinse and sanitize cycle with user friendly menu guide
· Bean level monitoring in the brewing chamber
· Height-adjustable coffee and milk dispenser
· Dry coffee grounds container for up to 40 pucks
· Internal counter function for each product
· Stainless steel frame
2-4 TD-102060 C.doc
Franke Coffee Systems
Installation
When unpacking the Sinfonia FSA, the following items should be included:
· Drain Hose
· Hose Clamp (for securing the drain hose
to the drip tray)
· Cleaning Tablets
· Cleaning Brush
· Water Supply Hose with gasket
· Milk Cleaning Solution and CF Brush set
· 3 Compartment Cleaning Container
· Equipment Manual
· Cleaning Instructions English and
Spanish
· 1 Install Card, 1 Adjust Card
· 2 Mazzer bean hoppers
· 4 Leg Extensions
· 1 Leg Support (front left
Water Requirements
Water hardness requirements for the Sinfonia FSA are between 3 to 5 grains per gallon (gpg) and
25 to 100 parts per million (ppm) of total dissolved solids (tds).
A dedicated water line with its own shut-off valve should be placed within four feet of the machine’s
installation location. The shut-off valve should be equipped with a male 3/8” compression fitting.
CAUTION! THE WATER INLET VALVE ON THE SINFONIA IS PLASTIC. USE CAUTION TO AVOID
CROSS-THREADING THE FITTING WHEN RE-INSTALLING THE WATER LINE.
ENSURE ALL SOFTENING/FILTERING CARTRIDGES HAVE BEEN ADEQUATELY FLUSHED
BEFORE RE-SUPPLYING WATER TO THE MACHINE.
Power Requirements
The Sinfonia FSA requires a 200-240V NEMA L6-30R power receptacle with a 30amp breaker.
Drainage Requirements
Ensure the drain hose provided with the machine runs downhill to an appropriate floor drain.
TD-102060 C.doc 2-5
Franke Coffee Systems
Installation Guidelines
Sinfonia 1-Step McDonald’s MUT
2-6 TD-102060 C.doc
Franke Coffee Systems
TD-102060 C.doc 2-7
Franke Coffee Systems
Turning the Sinfonia ON for the first time
Once the machine has been properly installed:
1. Plug the machine into the wall outlet.
While the machine is connected to the
power supply but still turned off, the
display will show the following message:
2. Turn on the main water supply.
3. Turn the machine on by pushing and
releasing the ON/OFF button. The
display will illuminate and display the
self-test message; followed by two
messages flashing in alternating
sequence
“Please wait” indicates that drink
production is not yet possible. “Steam
supply” indicates that the steam boiler is
filling with water.
4. Once the boiler has filled to the proper
level, the display will change to the
following: “Please Wait” and “Heating”.
The heating elements are now activated,
heating the water in both the boilers.
During the heating phase of the start-up cycle, the steam arm and hot water wand will open approximately
every two minutes.
USE EXTREME CAUTION WHEN NEAR THE STEAM ARM AND HOT WATER WAND OUTLETS TO
AVOID PERSONAL INJURY.
5. Once the proper steam pressure has
been reached, the display will change to
the following message.
The machine is now ready for drink
production
** Sinfonia FSA **
Energy-Save-Mode
Version I – 25.03r06
Version X – 25.03r06
2010-02-10 / 02:23pm
Self-test running
Steam Supply
Select Product
Please Wait
Please Wait
Heating
2-8 TD-102060 C.doc
Franke Coffee Systems
Operating the Sinfonia
Preparing Coffee Products
Fresh ground coffee products
1. Adjust the coffee outlet to the proper
height.
2. Place the appropriate cup(s) under the
coffee outlet.
3. Press the desired product button.
4. The display will show:
Dispensing hot water (available when the coffee machine has a hot water outlet)
1. Place a cup under the hot water nozzle.
2. Press the hot water button.
*If the hot water volume has not been programmed, simply push the hot water button again to stop
the flow of water.
Preparing milk with the steam wand
1. Place the steam wand tip into the pitcher of milk.
2. Press the steam button.
3. When the desired temperature or result is reached, press the steam button again to stop the flow
of steam.
*If the machine is equipped with auto-steam, the steam will shut off at the pre-programmed
temperature.
TD-102060 C.doc 2-9
Franke Coffee Systems
Adjusting the Grind
The Sinfonia’s grinders can be adjusted without removing the hoppers. To adjust the grind, perform the
following:
1. Open the grounds container door.
2. Using the Franke multi-tool or a flat-tip
screwdriver, unlatch the front display
panel by turning the screw.
3. Locate the appropriate grind adjustment
screw.
A. Adjusts the left grinder
B. Adjusts the right grinder
A
B
2-10 TD-102060 C.doc
Franke Coffee Systems
4. Rotate the screw in the appropriate
direction to achieve the desired grind.
Rotate the screw clockwise to adjust the
grind coarser for a faster extraction time.
Rotate the screw counter-clockwise to
adjust the grind finer for a slower
extraction time.
Generally, the grind is adjusted in full
turn increments.
Cleaning the Sinfonia FSA
It is very important to clean the Sinfonia FSA coffee machine on a daily basis.
Please use the information given in the separately available cleaning instructions:
Manual Set Sinfonia FSA USA (English and Spanish) 1Y321069
Manual Set Sinfonia FSA Canada (English and French) 1Y321070
See Chapter 9 (Certificates and Check-Lists) for the actual Cleaning Instructions.
TD-102060 C.doc 2-11
Franke Coffee Systems
Preliminary Procedure
Installation check
Ensure that the machine is installed properly. Fill out the McDonald’s Hook-Up check list completely.
· Proper power outlet – L6-30 and check voltage
· Check jumper position 200V (200-215) or 230V (216-240)
· Plug the machine in if not already and leave the machine in the OFF position (ESM)
· Test the water hardness. Should be between 3-5 grains per gallon (gpg) and 25-100 parts per
million (ppm).
· Ensure the water line is connected and that the water is turned on
· Check for leaks
· Ensure the drain hose is routed properly to the drain receptacle
· Upload the newest Sinfonia FSA Software
· Ensure the MUT was installed and connected properly
· Place the appropriate containers of milk on the MUT and place the tubes in the milk
Turn coffee machine ON
· Ensure the machine fills with water (look for display message to read FILLING)
· Ensure the machine is heating
(look for display message to read “COFFEE HEATING” and then “STEAM/TEA HEATING”
Once the machine has reached temperature and pressure continue with the following procedure:
· Check the water pump pressure and adjust to 8 bar if found to be off
Install Menu > 4 Fluid System > 2 Pressure
The water pressure can be adjusted by rotating the adjustment screw clockwise to increase pressure and
counterclockwise to decrease pressure. When done, set the adjustment screw by tightening the counter
nut.
· Check the steam pressure, should be 1.8bar.
(TRAFAG pressure switch is non adjustable and must be replaced if offset more than 0.2bar)
· Using the Install card, delete the products from the machine.
Install Menu > 7 Data Back up > Clr Prods (Clear Products) > confirm with YES > SAVE
· Remove Install card
· Turn machine OFF (ESM)
· Upload Base configuration file with Service Tool FSA
· Turn machine ON
· Enter the milk correction menu
2-12 TD-102060 C.doc
Franke Coffee Systems
Calibration
The next step of the Start-Up procedure is Calibration. Before going on to this next step
IMPORTANT: Remove the cardboard inserts from the grinders.
If you have a new Sinfonia, turn the grinder adjustment screw 6 full turns coarser (FASTER)
Adjust the grinder so that a 10sec. Espresso shot is reached. Start counting when the water pump is
turned on the first time and stop counting when the pump turns off at the end of the shot.
(There is a 1second pre-infusion programmed on the Espresso shot.)
Under the Setup menu, go to Calibration
Install > 1 Setup > 15 Calibration
> MILL Calibration
· Double tap clean button to start Calibration
· Calibrate the Espresso puck for BOTH grinders.
· Take the average gram weight of 5 pucks for each grinder.
· Enter the gram weight for each grinder and SAVE
Calibrate coffee grinder right
Calibrate coffee grinder left (DECAF MILL)
Following Calibration recheck shot time, if grind adjustment is necessary repeat calibration procedure.
> MILK Calibration
· Prime milk pump 1 and milk pump 2
· Double tap clean button to start calibration
· Calibrate BOTH milk pumps
· Run the calibration process until you have two pours back to back within a couple of ml of each
other.
· Enter the value for each pump and SAVE
· Note: Once calibration has been completed never change this number unless replacing
the pump.
IMPORTANT
If the average calibration is below 100ml replace the pump.
Calibrate milk pump 1 (whole)
Calibrate milk pump 2 (non-fat)
TD-102060 C.doc 2-13
Franke Coffee Systems
Adjusting Product Fill Level and Temperature
Product Number Reference Guide
PRODUCT NUMBERS
PRODUCT NAME SMALL MEDIUM LARGE SAMPLE ESPRESSO
CAPPUCCINO 01 05 09 13
LATTE 02 06 10 14
MOCHA 03 07 11 15
ICED LATTE/MOCHA 04 08 12 16
HOT CHOCOLATE 17 21 25
ICED CHOCOLATE 18 22 26
HOT SPECIAL 19 23 27
ICED SPECIAL 20 24 28
ADD MILK 31
PRIME MILK 32
ESPRESSO 33
McDonald’s Fill Level and Temperature Guidelines
IMPORTANT
·No changes to any of the drink recipes can be made.
This includes, ground coffee gram weight and espresso fill level.
The only parameter adjustments to be made during drink calibration are those that affect
milk fill levels and milk temperatures in order to achieve McD’s specifications.
·If anyone with the McD store staff or management has a complaint regarding any drink that
is within the set specifications, please have them call their Deployment Manager!
·The default machine settings: coffee boiler temp, left & right grinder operation, etc. must
remain as set by Franke Coffee Systems
· The target drink temperature for ALL hot drinks is 155°F – 170°F
· Cold drinks do not have a target drink temperature.
IMPORTANT
When adjusting the Fill Level and Temperature on the NON FAT product item, you must enter the product
definition menu for the corresponding drink and then select the NON FAT pre-select button before
selecting FILL LEVEL or TEMPERATURE menu.
Install > Product definition > NON FAT button > 03 Fill level or 07 Temperature
2-14 TD-102060 C.doc
Franke Coffee Systems
Cappuccino
· The temperature settings for milk part 1(steamed milk) on Cappuccinos are always 5 units higher
than milk part 2(frothed milk).
i.e. – Temperature milk part 1 = 72
Temperature milk part 2 = 67
(Select the NON FAT pre-select button to reach the NON FAT Fill Level and Temperature adjustment
menu.)
Latte, Mocha, Hot Chocolate and Hot Special
· The temperature settings for milk part 1(steamed milk) on Lattes, Mochas, and Hot Chocolates
are always 10 units higher than milk part 2(frothed milk).
i.e. – Temperature milk part 1 = 72
Temperature milk part 2 = 62
(Select the NON FAT pre-select button to reach the NON FAT Fill Level and Temperature adjustment
menu.)
All Iced Drinks
· The temperature settings for milk part 1(steamed milk) is defaulted to ZERO and
milk part 2 (frothed milk) is 50 (minimum value)
Drink
Menu
Cappuccino
Drink Target
Temps
167 F
For non syrup
drinks
Fill Levels Notes
1/8“
Below rim of cup
1. When adjusting FILL LEVEL:
If the drink is overfilled:
- decrease mp1 (Steamed Milk)
If the drink is short:
- increase mp2 (Foamed Milk)
2. Milk reduction (flavor) setting must be adjusted
for the Flavored Cappuccino products
(see next page under Syrup)
Latte
Mocha
Iced Latte
/Mocha
TD-102060 C.doc 2-15
162F
For non syrup
drinks
160F
There is no target
drink temp
1/8“
Below rim of cup
1/2“
Below rim of cup
1/8“
Below rim of cup
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. Milk reduction (flavor) setting must be adjusted
for the Flavored Latte products
(see next page under Syrup)
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. The TEMP setting for Mochas is generally
2 units higher than the Latte setting.
3. Milk reduction (flavor) setting for
ALL Mochas drinks is 0ml
(see next page under Syrup)
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. Milk reduction (flavor) setting must be adjusted
for the Iced Latte/Mocha products
(see next page under Syrup)
Franke Coffee Systems
Drink
Menu
Hot
Chocolate
Drink Target
Fill Levels Notes
Temps
157F1/2“
Below rim of cup
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. The TEMP setting for Hot Chocolate is
generally the same as the Cappuccino and
Latte setting.
Iced
Chocolate
Hot Special
Iced Special There is no target
There is no target
drink temp
160F1/2“
drink temp
1/8“
Below rim of cup
Below rim of cup
1/8“
Below rim of cup
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. Milk reduction (flavor) setting for
ALL Iced Special drinks is 0ml
(see next page under Syrup)
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. Milk reduction (flavor) setting for
ALL Hot Special drinks is 0ml
(see next page under Syrup)
1. When adjusting FILL LEVEL:
- ONLY adjust mp1 (steamed milk)
2. Milk reduction (flavor) setting for
ALL Iced Special drinks is 0ml
(see next page under Syrup)
2-16 TD-102060 C.doc
Franke Coffee Systems
Sample Sizes (Select the NON FAT pre-select button to reach the NON FAT Fill Level and Temperature
adjustment menu.)
· The cup size for the sample size for Hot drinks is 8oz.
· The cup size sample size for Cold drinks is 7oz.
· Fill the cup with 2.5oz of ice.
Syrup (Milk Reduction – Flavor) (Select the NON FAT pre-select button to reach the NON FAT Fill Level
and Temperature adjustment menu.)
· The syrup button FILL LEVEL setting is accessed via the “Output Variation” screen.
· Enter the value that you need to reduce the mp1 to make room for the syrup
· Milk reduction (flavor) settings for the Cappuccino, Latte and Iced Latte/Mocha drinks may vary
· Milk reduction (flavor) setting for ALL Hot Mocha drinks is 0ml
· Milk reduction (flavor) setting for ALL Hot Chocolate drinks is 0ml
Install > Product definition > 04 Outlet variation > syrup
Syrup amounts in the drinks are:
Hot Cappuccino with Flavor
· Small = 4 pumps
· Medium = 5 pumps
· Large = 6 pumps
· Sample = 2 pumps
Hot Latte with Flavor
· Small = 4 pumps
· Medium = 5 pumps
· Large = 6 pumps
· Sample = 2 pumps
Hot Mocha with Flavor
· Small = 4 pumps
· Medium = 5 pumps
· Large = 6 pumps
· Sample = 2 pumps
Add Milk (Select the NON FAT pre-select button to reach the NON FAT Fill Level and Temperature
adjustment menu.)
· The Add Milk button is found on the Special Products preselect menu.
· The button is programmed to permanent. The milk will dispense as long as the button is pressed.
· Set the temperature to 160°-165°F.
Iced Latte/Mocha with Flavor
· Small = 3 pumps
· Medium = 4 pumps
· Large = 6 pumps
· Sample = 2 pumps
Hot Chocolate / Iced Chocolate
· Small = 4 pumps
· Medium = 5 pumps
· Large = 6 pumps
Hot Special
· Small = 4 pumps
· Medium = 5 pumps
· Large = 6 pumps
Iced Special
· Small = 3 pumps
· Medium = 4 pumps
· Large = 6 pumps
Product Cup Sizes
CUP SIZES
PRODUCT DRINKS SMALL MEDIUM LARGE SAMPLE
HOT DRINKS 12oz. 16oz. 20oz. 8oz.
COLD DRINKS 12oz. 16oz. 22oz. 7oz.
TD-102060 C.doc 2-17
Franke Coffee Systems
Making the Drinks
Cappuccino
Nonfat button (if ordered)
Syrup button (if flavored cappuccino is ordered)
Size button (Small, Medium, Large, Sample)
Cappuccino drink button
Latte
Mocha
Nonfat button (if ordered)
Syrup button (if flavored latte is ordered)
Size button (Small, Medium, Large, Sample)
Latte drink button
Nonfat button (if ordered)
Syrup button – ALWAYS SELECT THE SYRUP BUTTON ON THE MOCHA DRINK
Size button (Small, Medium, Large, Sample)
Mocha drink button
2-18 TD-102060 C.doc
Iced Latte/Mocha
Nonfat button (if ordered)
Syrup button – (if flavored iced latte/mocha is ordered)
Size button (Small, Medium, Large, Sample)
Iced Latte/Mocha drink button
Hot Chocolate
Nonfat button (if ordered)
Franke Coffee Systems
Syrup button– ALWAYS SELECT THE SYRUP BUTTON ON THE HOT CHOCOLATE DRINK
Special products button
Size button (Small, Medium, Large)
Hot Chocolate drink button
Iced Chocolate
Nonfat button (if ordered)
Syrup button– ALWAYS SELECT THE SYRUP BUTTON ON THE ICED CHOCOLATE DRINK
Special products button
Size button (Small, Medium, Large)
Iced Chocolate drink button
TD-102060 C.doc 2-19
Franke Coffee Systems
Hot Special
Nonfat button (if ordered)
Syrup button– ALWAYS SELECT THE SYRUP BUTTON ON THE HOT SPECIAL DRINK
Special products button
Size button (Small, Medium, Large)
Hot Special drink button
Cold Special
Nonfat button (if ordered)
Syrup button– ALWAYS SELECT THE SYRUP BUTTON ON THE COLD SPECIAL DRINK
Special products button
Size button (Small, Medium, Large)
Add Milk
Nonfat button (if ordered)
Special products button
Cold Special drink button
Sample Size button
Add Milk button – Keep pressing the button until the desired drink level is reached.
Release the button to stop milk flow.
2-20 TD-102060 C.doc
Franke Coffee Systems
Fill Level and Temperature Adjustments Small / Medium / Large Products
SMALL MEDIUM LARGE
PRODUCT
NAME
CAPPUCCINO
NON FAT
CAPPUCCINO
CAPPUCCINO
with FLAVOR
LATTE
NON FAT
LATTE
LATTE with
FLAVOR *
MOCHA
NON FAT
MOCHA
FILL LEVEL TEMP FILL LEVEL TEMP FILL LEVEL TEMP
MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
ICED
LATTE/MOCHA
NON FAT ICED
LATTE/MOCHA
ICED
LATTE/MOCHA
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
WITH FLAVOR *
HOT
CHOCOLATE
NON FAT HOT
CHOCOLATE
TD-102060 C.doc 2-21
Franke Coffee Systems
Fill Level and Temperature Adjustments Small / Medium / Large Products
continued SMALL MEDIUM LARGE
PRODUCT
NAME
ICED
CHOCOLATE
NON FAT ICED
CHOCOLATE
HOT SPECIAL
NON FAT HOT
SPECIAL
ICED SPECIAL
NON FAT ICED
SPECIAL
ADD MILK
ADD MILK
NON FAT
FILL LEVEL TEMP FILL LEVEL TEMP FILL LEVEL TEMP
MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2 MP1 MP2
2-22 TD-102060 C.doc
Franke Coffee Systems
Fill Level and Temperature Adjustments Sample Products
SAMPLE
PRODUCT
NAME
CAPPUCCINO
NON FAT
CAPPUCCINO
CAPPUCCINO
with FLAVOR
LATTE
NON FAT
LATTE
LATTE with
FLAVOR *
MOCHA
NON FAT
MOCHA
FILL LEVEL TEMP
MP1 MP2 MP1 MP2
Outlet Variation
Syrup in ml
Outlet Variation
Syrup in ml
ICED
LATTE/MOCHA
NON FAT ICED
LATTE/MOCHA
ICED
LATTE/MOCHA
Outlet Variation
Syrup in ml
WITH FLAVOR *
There are NO SAMPLE HOT CHOCOLATE drinks!
TD-102060 C.doc 2-23
Franke Coffee Systems
Adjust Card Settings for FSA McDonald’s
Use the Install card to set the cleaning prompt and the cleaning lockout time based on the managers
recommendation
Table of Contents ........................................................................................................................................ 3
The installation, setting, repair and maintenance work described in these instructions must be performed
only by service technicians trained by Franke Coffee Systems Americas Inc. and when using original
Franke parts!
Observe the following dangers and warnings when servicing coffee machines with live voltage.
DANGER!
Indicates potentially life threatening Danger!
Electrocution caused by coming in contact with live voltage.
Safeguard parts with live voltage against contact.
WARNING!
Indicates risk of injury!
You may suffer injuries due to moving parts crushing fingers and hands.
Secure moving parts against unintentional movement.
CAUTION!
Indicates risk of minor injury!
Avoid burns caused by hot water, steam, hot milk, or milk foam
NOTE!
Indicates possibility of damage to the machine.
3-4 TD-102061 A.doc
Franke Coffee Systems
Planned Maintenance
Planned Maintenance Schedules / Checklist
Insert the following documents here:
· PM1 Checklist
· PM1 Work Instructions
· PM1-B Checklist
· PM1-B Work Instructions
· PM1-H Checklist
· PM1-H Work Instructions
· PM2 Checklist
· PM2 Work Instructions
· PM2-B Checklist
· PM2-B Work Instructions
· PM2-H Checklist
· PM2-H Work Instructions
TD-102061 A.doc 3-5
Franke Coffee Systems
3-6 TD-102061 A.doc
Franke Coffee Systems
Grinders
Replacement of grinding discs
1. Disconnect power supply from the coffee
machine. Remove the bean hopper and
upper panel.
2. Release clamp [1] and remove it.
3. Place a mark on the grinder at the front
end of the adjustment mechanism before
removing it. (see drawing point A)
4. Place the adjustment mechanism off to
the side. Remove the stopper ring (not
shown).
5. Turn the stationary discs flange [3]
counter-clockwise and remove it.
6. Unscrew the grinding discs [4] (3
screws) from the stationary- and rotary
disc flanges. To block the rotary disc
flange [6], use a 12mm wrench to hold
the finger guard.
7. Use a brush or cloth to clean the
surfaces of the flanges.
8. Assemble the new grinding disc on the
cleaned rotary- and stationary disc
flanges and tighten screws carefully.
9. Remove all coffee particles or dust from
the threads on the stationary disc flange
and lubricate lightly using food grade
grease.
10. Re-install the stationary disc flange by
turning clockwise slowly until the slight
noise of touching grinding discs appears.
11. Install the clamp [1] and the grind
adjustment mechanism [2].
12. Increase the grinding disc clearance by
turning the adjustment screw clockwise
8 complete turns.
13. Install the stopper ring, placing the
stopper nose directly at the marking
made at the front end of the adjustment
mechanism (see step 3). (The stopper
should now prevent the decrease of the
grind clearance when turning the
adjustment screw counter-clockwise).
14. Increase the grinding disc clearance by
turning the adjustment screw clockwise
another 6 complete turns.
15. Install upper panel and bean hopper.
Reconnect power supply to the coffee
machine.
16. Complete grinder adjustment according
to start-up guide/customer
specifications.
A
TD-102061 A.doc 3-7
Franke Coffee Systems
TD-102061 A.doc 3-8
Franke Coffee Systems North America, Inc.
800 Aviation Parkway
Smyrna, TN 37167 USA
Phone 1-800-537-2653
www.franke-cs.com
McDonalds Sinfonia FSA USA and Canada PM2 Check List
PLEASE MAIL COMPLETED CHECKLIST WITH INVOICE to Ensure Payment
Service Provider Name Work Order #
Date of Service Technician Name and #
Time In National Store #
Time Out Address Line 1
Machine Count Address Line 2
Cycle Count Phone #
Clean Count Wall Voltage
Outlet Water Hardness
(GPG)
RO Water Hardness (GPG)
– if necessary
Sink Water Hardness (GPG)
– if necessary
Serial Number
Cleanings Per Day (Please
Circle)
Coffee Responsible
Available? (Please Circle)
1 or 2
YES or NO
Outlet Water Hardness
RO Water Hardness
(TDS) – if necessary
Sink Water Hardness
(TDS) – if necessary
Product Count
Cleaning Supplies
Available (Please Circle)
(TDS)
YES or NO
Ref. # Instruction to Complete
1
2
3 Begin a cleaning cycle
4 Inspect the Hot Water Valve Block for leaks
5 Replace the Heater Relays
6
7 Remove and clean the Upper Piston
8 Replace all Silicon Tubing inside Sinfonia FSA
9 Clean the Check Valves on both Milk Pumps (replace Seal Cones and Spring to Milk System)
10 Replace the Milk Pickup Silicone Tubing
11 Perform calibration procedure for both Grinders and Milk Pumps
12 Ensure that the Espresso Shot meets the McDonalds Standard
13 Ensure that Sanitize Cycle Time is set to 100 s (50 s per Milk Pump)
14
15 Update PM Log Sticker on inside of Grounds Container Door as well
16
Extra Information:
Abnormal Machine Conditions:
No additional repairs are authorized. Please call Technical Support for authorization
Store Manager’s Signature: *Technician’s Signature:
Store Manager Printed Name: Technician’s Printed Name:
Check for any special instructions (i.e. – Service Information Memos, Software Revisions, Extra
Repairs) prior to performing PM
Measure the Water Hardness of the store in Grains Per Gallon (GPG) and Total Dissolved Solids
(TDS) and record in the spaces provided at the top of the Check List
Download Configuration File from machine (Record Date, City, Store # and PM Designation #)
and ensure that the Firmware is version 25.03r37 or above
Ensure all drink fill levels and temperatures are accurate (See Drink Configuration Menu on Work
Instruction)
Review the Hot Water Sanitize McDonalds cleaning procedure with the (US)Coffee Responsible/
(CAN) McCafé Coordinator and ensure that they are following all the steps properly
Check
When
Complete
Version 13
*By signing this document, I certify that I have completed all tasks listed in the Franke Sinfonia FSA PM2 Work Instruction
Table of Contents ........................................................................................................................................ 3
Error Messages on Display ...................................................................................................................... 6
Error Codes History (not shown in display) ............................................................................................ 17
CPU Board (IFL) and Flash Memory (XIFL) ............................................................................................... 19
Changing the CPU Board ....................................................................................................................... 20
Changing the Flash Memory Print .......................................................................................................... 21
Reprogram CPU Flash Memory ............................................................................................................. 22
TD-102062.doc 4-3
Franke Coffee Systems
Please clean
Display Messages
Following is a list of the more common display messages. A complete list of the error code messages can
be found in the troubleshooting section of this manual.
This message is displayed for a few seconds
when the machine is initially turned on.
A plus sign on the left hand side of the display
indicates that the boiler is filling with water.
The Asterisk on the right side of the display
appears when the coffee heater / steam heater is
switched on. Drink production is not possible.
The machine is now ready for drink production.
The coffee outlet is not installed or not installed
correctly while the machine is operational, the
display will alternately flash the “missing cof.
outlet” message followed by “Code 2”.
When the grounds chute door is opened while
the machine is operational, the display will
alternately flash the “Door open” message
followed by “Code 3”.
When the front control panel is opened while the
machine is operational, the display will
alternately flash the “front panel open” message
followed by “Code 4”.
When the pre-programmed number of cycles has
been produced, the machine will prompt the user
to run a cleaning cycle. This can also be
programmed to a specific time of day.
If the end user has not cleaned the machine
before the pre-programmed amount of time
before lock-out, the display will continue to show
the “Please clean” message along with the
Locked message. If a product is selected, an
audible beep will be heard. Drink production is
locked.
Select product
25.03.2008 / 14:02
Select product
+
25.03.2008 / 14:02
Select product
* *
Coffee / Tea Steam heating
Select product
25.03.2008 / 14:02
!
Missing cof. outlet
!
!
Front panel open
Locked
Code 2
Locked
Code 3
Door open
Locked
Code 4
!
!
!
Select product
!
Locked
Please clean
!
4-4 TD-102062.doc
Franke Coffee Systems
No milk
No beans
Read chipcard
Chipcard ident
When there is a blockage or restriction in the
water flow of the brewing circuit, the display will
alternately flash the “Flowmeter” message,
followed by “Code 110.”
The grounds container is 10 products from being
full and should be emptied soon.
If the end user does not empty the grounds
container, the display will continue to display the
“Empty drawer” message followed by “Code
150”. Drink production is locked.
If the steam boiler does not fill will water within a
set time, the display will alternately flash the
“Steam supply” message, followed by “Code 32.”
If either boiler does not reach operational
temperature/pressure within a set time, the
display will alternately flash the “Heater timeout”
message, followed by the appropriate code.
If the piston motor is not operating properly, the
display will alternately flash the “Motor timeout”
message, followed by the appropriate code.
If the milk container runs empty, the display will
show the "No Milk" message, followed by an
audible beep if a milk product is selected. You
can generally make appoximately 5 more drinks
before the machine locks you out of production,
evident by an audible beep if a milk product is
selected.
If the any bean hopper runs out of coffee, the
display will alternately flash the “No beans”
message followed by “Code 120.”
If the chip card is inserted improperly or the chip
card or reader is damaged, the display will show
the “Read chipcard” message followed by ”Code
50.” Ensure the card is inserted properly, with
the gold chip facing the machine.
If a chipcard that is not assaciated with the
Sinfonia is inserted into the card reader, the
display will show the “Chipcard ident” message
followed by the appropriate code.
Select product
Flowmeter / Code 110
Select product
Empty drawer
!
Locked
Empty drawer / Code 150
!
Select product
Steam supply / Code 32
Select product
Heater timeout / Code 14 or 19
Select product
Motor timeout / Code 40-46
Select product
Select product
Select product
Select product
TD-102062.doc 4-5
Franke Coffee Systems
Troubleshooting Guide
Error Messages on Display
Symptoms Possible Reasons Check Solution
Error code 1
External RAM
(Flash Card)
Error code 2
Missing coffee outlet
All functions are
disabled if the outlet is
missing
Microswitch signal is
Error code 3
Door open
All functions are
disabled if the grounds
door is open
Microswitch signal is
Error code 4
Front panel open
All functions are
disabled if the front
panel is open
Microswitch signal is
Error code 10
Temperature sensor
Coffee boiler thermostat
External RAM defective Check to see that the
external RAM is
installed properly.
Coffee outlet not
installed properly and
the microswitch is not
closing.
Ensure the outlet is
installed properly. The
plastic tab on the back
of the coffee outlet
should actuate the
microswitch when
installed.
Troubleshoot the
faulty, wires damaged.
microswitch for proper
operation.
Grounds door not
closed.
Microswitch is not
closing.
Ensure the door is
closed properly. The
metal tab at the top of
the door should actuate
the microswitch when
closed.
Troubleshoot the
faulty, wires damaged.
microswitch for proper
operation.
Front panel not closed.
Microswitch is not
closing.
Ensure the front panel
is closed properly. The
tab on the panel should
actuate the microswitch
when closed.
Troubleshoot the
faulty, wires damaged.
microswitch for proper
operation.
Wiring damaged
causing a short circuit.
Follow the wiring
checking for damage
Replace the thermostat.
is short-circuited/faulty.
Replace external RAM if
found to be faulty.
Push on the top of the
outlet to make sure the
switch is being
activated. Replace the
outlet if the plastic tab is
damaged or missing.
Replace the switch if
faulty.
Re-align the metal tab if
needed.
Re-align the
microswitch if needed.
Replace the
microswitch if faulty.
Re-align the
microswitch if needed.
Replace the
microswitch if faulty.
Replace/repair
damaged wiring.
4-6 TD-102062.doc
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 11
Temperature sensor
Coffee boiler thermostat
is not connected
properly, wiring
damaged causing an
open circuit.
Ensure the 2-pin male
connector (black wires)
is installed securely to
the 2-pin female
connector (white wires).
This connector is
Push the connectors
together.
Replace the pins/wiring
if found to be faulty.
located behind the rear
right hand panel.
Coffee boiler thermostat
is faulty.
Error code 12
Temp difference
No temperature
Coffee boiler thermostat
is faulty or not
connected properly.
increase in the coffee
boiler has been
detected after a specific
period of time.
Measure resistance –
open loop = faulty
Ensure the 2-pin male
connector (black wires)
is installed securely to
the 2-pin female
connector (white wires).
This connector is
located behind the rear
right hand panel.
Replace thermorstat if
found to be faulty.
Push the connectors
together.
Replace the pins/wiring
if found to be faulty.
Heating element circuit
is faulty.
Check the heating
element thermal limiters
for a tripped switch.
Reset or replace the
thermal limiters.
Check heater relays for
proper operation using
Replace the heater
relays if faulty.
your install card in the
check outputs
parameter.
Check the heating
Repair damaged wiring.
element wiring for
damage and proper
connection.
Check the heating
element for proper
operation.
Replace the heater
element if found to be
faulty.
Error code 13
Overtemperature
The water temperature
Heating relay stuck in
the closed position.
Check the heater relay
for sticking due to
carbon build-up.
Replace relay if found to
be faulty.
in the coffee boiler
exceeded 120°C.
TD-102062.doc 4-7
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 14
Heater timeout
The coffee boiler did not
Heating element circuit
is faulty.
Check the heating
element thermal limiters
for a tripped switch.
Reset or replace the
thermal limiters.
reach operational
temperature within a
specific time.
Check heater relays for
proper operation using
Replace the heater
relays if faulty.
your install card in the
check outputs
parameter.
Check the heating
Repair damaged wiring.
element wiring for
damage and proper
connection.
Check the heating
element for proper
operation.
Replace the heater
element if found to be
faulty.
Error code 15
Temperature sensor
HW boiler
Wiring damaged
causing a short circuit.
Follow the wiring
checking for damage
Replace/repair
damaged wiring.
HW boiler thermostat is
Replace the thermostat.
short-circuited/faulty.
Error code 16
Temperature sensor
HW boiler
HW boiler thermostat is
not connected properly.
Open circuit.
Ensure the 2-pin male
connector (black wires)
is installed securely to
the 2-pin female
connector (white wires).
This connector is
located behind the rear
right hand panel.
Push the connectors
together.
Replace the pins/wiring
if found to be faulty.
Replace thermorstat if
found to be faulty.
4-8 TD-102062.doc
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 17
Temp difference
No temperature
increase in the HW
boiler has been
detected after a specific
period of time.
HW boiler thermostat is
faulty
or not connected
properly
Ensure the 2-pin male
connector (black wires)
is installed securely to
the 2-pin female
connector (white wires).
This connector is
located behind the rear
right hand panel.
Push the connectors
together.
Replace the pins/wiring
if found to be faulty.
Heating element circuit
is faulty
Check the heating
element thermal limiters
for a tripped switch.
Reset or replace the
thermal limiters.
Check heater relays for
proper operation using
Replace the heater
relays if faulty.
your install card in the
check outputs
parameter.
Check the heating
Repair damaged wiring.
element wiring for
damage and proper
connection.
Check the heating
element for proper
operation.
Replace the heater
element if found to be
faulty.
Error code 18
Overtemperature
The water temperature
Heating relay stuck in
the closed position.
Check the heater relay
for sticking due to
carbon build-up.
Replace relay if found to
be faulty.
in the HW boiler
exceeded 120°C.
Error code 19
Heater timeout
The steam boiler did not
Heating element circuit
is faulty.
Check the heating
element thermal limiters
for a tripped switch.
Reset or replace the
thermal limiters.
reach operational
temperature within a
specific time.
Check heater relays for
proper operation using
Replace the heater
relays if faulty.
your install card in the
check outputs
parameter.
TD-102062.doc 4-9
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 19
(continued)
Check the heating
element wiring for
Repair or replace the
damaged wiring.
damage and proper
connection.
Check the heating
element for proper
operation.
Replace the heater
element if found to be
faulty.
Check the pressure
switch for proper
operation.
Error code 20
Temperature sensor
The Autosteam probe is
short-circuited/faulty.
Autosteam probe is not
returning the correct
value to the CPU.
Value too low.
Check the wiring from
the Autosteam probe to
the CPU board for
damage or shorting to
ground.
Replace the pressure
switch if found to be
faulty.
If wiring is damaged,
replace the Autosteam
probe.
Error code 21
Temperature sensor
The Autosteam probe is
not connected properly.
Autosteam probe is not
returning the correct
value to the CPU.
Value too high.
Open circuit.
Check the wiring from
the Autosteam probe to
the CPU board for
damage or open loop.
Check the connection of
the probe on the CPU
If wiring is damaged,
replace the Autosteam
probe.
board.
Error code 22
Temp difference
No temperature
increase in the
Autosteam probe has
been detected after a
specific period of time.
Autosteam probe faulty
or not connected
properly
Ensure the 2-pin male
connector (black wires)
is installed securely to
the 2-pin female
connector (white wires).
This connector is
located behind the rear
right hand panel.
Push the connectors
together.
Replace the pins/wiring
if found to be faulty.
Error code 23
Overtemperature
The temperature at the
Autosteam probe
exceeded 120°C.
Autosteam probe is not
returning the correct
value to the CPU.
Value too low.
Short circuit.
Check the wiring from
the Autosteam probe to
the CPU board for
damage or open loop.
Check the connection of
the probe on the CPU
If wiring is damaged,
replace the Autosteam
probe.
board.
4-10 TD-102062.doc
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 30
Water feed
The coffee boiler did not
fill within 2 minutes.
Water is not reaching
the coffee machine.
Ensure the water line is
turned ON and the
quick-release is
connected properly.
Turn on the water.
Push the quick-release
connectors together.
Check the water line for
kinking/pinching.
Allow for free movement
in the water line.
Check the mains valve
for proper operation
using the install card in
Replace the mains
valve if found to be
faulty.
the check outputs
parameter.
Check the flowmeter for
blockage by removing it
Replace the flowmeter if
found to be faulty.
and cleaning the inlet
and outlet sides.
Check the inlet elbow
on the coffee boiler for
Replace the inlet elbow
if found to be faulty.
blockage.
Error code 31
Water feed
The flowmeter reached
3000 pulses.
Water flow does not
stop. Flowmeter
continues to send signal
to CPU board. Water
leak somewhere in the
coffee water system.
Check the water system
for leakage inside the
machine.
Check to drip tray for
signs of water flow.
Check the overpressure
release valve water
Repair leak, replace
parts as needed.
flow.
Error code 32
Steam feed
The steam boiler did not
fill within 2 minutes.
Water is not reaching
the coffee machine.
Ensure the water line is
turned ON and the
quick-release is
connected properly.
Turn on the water.
Push the quick-release
connectors together.
Check the water line for
kinking/pinching.
Allow for free movement
in the water line.
Check the mains valve
for proper operation
using the install card in
Replace the mains
valve if found to be
faulty.
the check outputs
parameter.
Check the feeding valve
for blockage and proper
operation using the
Replace the feeding
valve / plunger if found
to be faulty.
install card in the check
outputs parameter.
TD-102062.doc 4-11
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 32
(continued)
Check the inlet elbow
on the steam boiler for
Replace the inlet elbow
if found to be faulty.
blockage.
Error Code 40 –
Motor Timeout
brewing motor did not
startup within 0.5
seconds of the
command (no increase
in current). Undefined
position.
Error Code 41 –
Motor Timeout
brewing motor was
switched on for >30
seconds between home
and filling position.
Error Code 42 –
Motor Timeout
brewing motor was
switched on for >30
seconds while being
moved between filling
position and brewing.
Error Code 43 –
Faulty wiring on the
brew unit.
Check the wiring from
the power board to the
brew unit for damage
and proper connection.
Brew unit blocked due
to excessive coffee
build-up in the brew
Check the brew
chamber for coffee
build-up.
chamber.
Mechanical binding in
the brew unit.
Check the brew unit for
proper operation using
the install card in the
check outputs
parameter.
Check the spindle for
proper
movement/lubrication.
Check the increment
counter using the test
outputs. Check signal
from increments counter
using test inputs.
Repair or replace the
wiring if found to be
damaged.
Clean the brew unit and
re-adjust the coffee
chute for proper
alignment.
Re-adjust the brew unit
if binding occurs.
Replace the brew unit if
this does not solve the
problem.
Lubricate the spindle
using the spindle oil
(301340).
Replace the motor if
found to be faulty.
Motor Timeout
brewing motor was
switched on for too long
during brewing, rinsing
or cleaning.
Brewing chamber open.
Error Code 44 –
Motor Timeout
brewing motor was
switched on for >30
seconds while being
moved between
brewing and filling (reinitializing).
Error Code 45 –
brewing motor timeout
moving upwards
Error Code 46 –
Position increments
counter not connected
or defective.
Check the increment
counter using the test
outputs. Check signal
from increments counter
using test inputs.
Replace the motor
found to be faulty.
brewing motor timeout
moving downwards.
4-12 TD-102062.doc
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 50
Chipcard read
An error occurred while
reading the header info.
Chipcard dirty.
Chipcard reader dirty.
Check the Chipcard for
dirty or damaged chip.
Clean Chipcard and
Chipcard reader.
Erase Chipcard (except
Install Card).
Replace Chipcard if
found to be faulty.
Chipcard reader
defective.
Check Chipcard reader
for possible damage.
Clean Chipcard reader.
Replace Chipcard
reader if found to be
faulty.
Error code 51
Chipcard ident
Invalid manufacturer
RID is invalid.
Card cannot be used for
Evolution.
Use correct Chipcard
for Evolution
code.
Error code 52
Chipcard ident
Invalid manufacturer
PIX is invalid.
Card cannot be used for
Evolution.
Use correct Chipcard
for Evolution
code.
Error code 53
Chipcard ident
Error code 54
Chipcard ident
An error occurred while
reading the data block
This type of card is not
supported by Evolution.
Chipcard dirty.
Chipcard reader dirty.
Use correct Chipcard
for Evolution
Check the Chipcard for
dirty or damaged chip.
Clean Chipcard and
Chipcard reader.
Erase Chipcard (except
Install Card).
Replace Chipcard if
found to be faulty.
Chipcard reader
defective.
Check Chipcard reader
for possible damage.
Clean Chipcard reader.
Replace Chipcard
reader if found to be
faulty.
TD-102062.doc 4-13
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 55
Chipcard ident
The installation number
is incorrect.
Check the installation
number of the coffee
machine with Service
Tool.
Use the corresponding
Chipcard for this
machine.
Erase Chipcard (except
Install Card).
Error code 56
Chipcard write
The Chipcard is no
longer useable,
because no more errorcounter bits are
Repeated attempts
were made to write an
incorrect PSC to the
card.
Erase Chipcard.
Replace Chipcard if
found to be faulty.
available (max. 3).
Error code 57
Chipcard write
A Chipcard reader with
an incorrect writeprotect code is in the
reader.
CAUTION!
The Chipcard will
become unreadable
after 8 failed reading,
even on a device with
the correct code. >
Error code 57
Error code 58
Chipcard write
Timeout occurred while
writing the card.
Chipcard dirty.
Chipcard reader dirty.
Check the Chipcard for
dirty or damaged chip.
Clean Chipcard and
Chipcard reader.
Erase Chipcard (except
Install Card).
Replace Chipcard if
found to be faulty.
Error code 59
Chipcard write
A verification error
occurred while writing to
the card.
Chipcard dirty.
Chipcard reader dirty.
Check the Chipcard for
dirty or damaged chip.
Clean Chipcard and
Chipcard reader.
Erase Chipcard (except
Install Card).
Replace Chipcard if
found to be faulty.
Error code 90
Maintenance
Error code 100
Empty drawer.
Maintenance request.
Grounds drawer is full. Check the grounds
drawer and empty.
Perform maintenance
and reset counter.
Empty the grounds
drawer.
4-14 TD-102062.doc
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 110
Flowmeter error
CPU board is not
receiving a signal from
the flowmeter.
The flow of water
through the brew
chamber is restricted.
Check the grinder
adjustment.
Turn the grinder
adjustment screw to
coarse and check the
grind weight after the
adjustment is done.
Check the upper piston
microsieve for coffee
build-up.
Remove the upper
piston and clean the
microsieve. Replace the
sieve if needed.
Coffee valve is not
operating properly.
Check the coffee valve
for proper operation
using the install card in
Replace the coffee
valve if found to be
faulty.
the check outputs
parameter.
Flowmeter is not
operating properly.
Blockage inside the
flowmeter.
Check the flowmeter for
proper operation.
Check the flowmeter for
blockage by removing it
Replace the flowmeter if
found to be faulty.
and cleaning the inlet
and outlet sides.
Check the flowmeter
rotor for proper
movement.
Error code 120
No beans
Hopper is empty. Check the hopper to
see if it’s empty
Refill with fresh coffee
beans.
The upper piston
traveled too far into the
brew chamber.
Coffee beans not sliding
down into the grinder.
Check the hopper to
see if the beans are
sticking to the sides of
Clean the hopper to rid
of all the coffee oil
residue.
the hopper.
Coffee slide plugged up
with coffee grounds.
Check the coffee slide
to see if ground coffee
is backed-up inside.
Clean out the coffee
slide.
Grinder not operating
properly.
Check the grinder for
proper operation using
the install card in the
check outputs
Clean the grinder burrs,
replace the grinder /
capacitor if found to be
faulty.
parameter.
TD-102062.doc 4-15
Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 130
Milk empty
Milk container is empty. Check that the milk
container is placed in
front of the milk level
sensor.
Check that the label on
Place milk container in
front of milk level
sensor.
Re-fill milk container.
the milk jugs is not
facing the milk level
sensor.
Check that the milk
container is filled with
milk
Error code 132
Syrup tanks empty
Error code 140
Communication
Error code 150
Empty grounds
container
At least one syrup tank
is empty.
The connection
between CCI/CSI –
interface is interrupted.
Contact Service.
The programmed
amount of coffee cakes
in the grounds container
has been reached.
Check the syrup tanks. Replace / fill syrup
tanks.
To continue dispensing,
switch the accounting
Call Service.
system OFF using the
Adjust Card.
Check the grounds
container. Empty the
grounds container when
opening the grouonds
container door.
Empty the grounds
container. The counter
will be reset when the
grounds door is opened.
Empty the container
before closing the
grounds door.
Error code 160
Empty battery
The back-up battery in
the CPU Print is missing
or empty.
Check back-up battery
on CPU Print
Contact Customer
Service.
DO NOT DISONNECT
SINFONIA from
ELECTRICAL MAINS:
Settings will be lost!
4-16 TD-102062.doc
Franke Coffee Systems
Error Codes History (not shown in display)
Symptoms Possible Reasons Check Solution
Error code 300
Cold start
Error code 301
Watchdog (CPU)
Error code 302
Counter deleted
Error code 303
Counter from Flash
Error code 304
Config. from ROM
Error code 305
Config. from Flash
A cold start was carried
out: The Sinfonia was
disconnected from
power source and then
re-connected.
A watchdog reset was
carried out when an
invalid state was
detected in the control
system or a software
update was not made.
There is no valid
counter in RAM or in the
Flash module. In this
case, all counters were
deleted.
There counters in RAM
were invalid; the
counter status from the
Flash module was
downloaded to RAM.
No valid machine
configuration was
present in RAM or the
Flash module. The
machine was reset to
the basic configuration.
The machine
configuration in RAM
was invalid. The
machine configuration
was downloaded to
RAM.
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Franke Coffee Systems
Symptoms Possible Reasons Check Solution
Error code 306
Products form RAM
No valid product
configuration was
present in RAM or the
Flash module. All
products set to
“undefined”.
Error code 307
Products from Flash
The product
configuration in Ram
was invalid. The product
data from Flash module
was downloaded to
RAM
The Graphic Display files are ONLY in the Flash
Memory.
Every time the machine is turned ON, the CPU will pull the information from the Flash Memory and
compare it to the information on the CPU board. The coffee machine will prompt the user to either upload
the current IFL to XIFL or download XIFL to IFL if any differences are found between the two.
A Back-up of the CPU software and drink configuration files to the Flash Memory is done:
· Every time the coffee machine is turned OFF
· Every time the install card is removed from the card reader
· Every time the adjust card is removed from the card reader
· When you back-up the file using the back-up function in the install-menu
· After every 8 hours of operation
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Franke Coffee Systems
desired action
Changing the CPU Board
The CPU board has an external Flash Memory print attached to it. The Flash Memory is used to back up
all the machine information, drink configurations and machine software. When replacing the CPU board
you must keep the old Flash Memory print and install it on the new CPU board.
Important!
Before changing the CPU board, we recommend you back up the Sinfonia drink configuration file onto
your Notebook/PC using the Service Tool FSA.
1. Turn the machine off.
2. Disconnect the machine from the power
supply.
3. Exchange the CPU board.
4. Install the Flash Memory print from the
old CPU board.
5. Reconnect the machine to the power
supply.
6. An acoustic signal occurs.
7. Confirm the request
Download XIFL to IFL
8. An acoustic signal occurs (1 long beep,
2 medium beeps and 2 short beeps)
9. The machine will restart.
10. The download is completed.
11. Turn the machine back on by pushing
the power button.
Please select the
Upload current IFL to
XIFL
Downlaod XIFL to
IFL
Run without a
copy action
Flash Memory software needs to be installed using the appropriate Service Tool software.
If the download procedure is interrupted, the Flash Memory will be corrupted. The Flash Memory will need
to be reflashed with Fujitsu CoreFlashUtility using the Service Tool FSA “Reprogram flash-memory”
procedure.
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Changing the Flash Memory Print
Before changing the Flash Memory print
· Make sure that you back up the Sinfonia drink configuration file onto your Notebook/PC using the
Service Tool.
Important!
*Make sure that you have the newest Sinfonia coffee machine software available for installation.
1. Turn the machine off.
2. Disconnect the machine from the power
supply.
3. Exchange the Flash Memory print.
4. Reconnect the machine to the power
supply.
5. An acoustic signal occurs.
6. Confirm the request
Upload current IFL to XIFL
7. An acoustic signal occurs (1 long beep,
2 medium beeps and 2 short beeps)
8. The machine will restart.
9. Using the Service Tool, install the
newest Sinfonia software.
10. Turn the machine back on by pushing
the power button.
Sinfonia FSA
! Fatal error !
Wrong XFL version
Machine is locked
PCP active
Please upload the
correct version !
SW version IFL:
SW version XFL:
Flash Memory software needs to be installed using the appropriate Service Tool software.
If the download procedure is interrupted, the Flash Memory will be corrupted. The Flash Memory will need
to be reflashed with Fujitsu CoreFlashUtility using the Service Tool FSA “Reprogram flash-memory”
procedure.
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Franke Coffee Systems
Reprogram CPU Flash Memory
Before reprogramming CPU Flash Memory
· Make sure that you back up the Sinfonia drink configuration file onto your Notebook/PC using the
Service Tool.
Important!
*Make sure that you have the newest Service Tool FSA software available for installation.
*Make sure that you have the newest Sinfonia FSA coffee machine software available for installation.
After replacing the CPU, it is possible that you will need to reprogram the CPU Flash Memory.
1. Start Service Tool FSA
2. Select Software (Flash) tab
3. Open “Choose software file” window by
clicking on the “open file” icon the
desired
4. Select the correct Sinfonia FSA software
file (*.ssw)
5. Open the software file by clicking on the
button
6. Select “Options – Reprogram flashmemory on Sinfonia CPU print?”
The process will take approx. 15 minutes. DO
NOT INTERRUPT THE FLASH PROCESS!
Table of Contents ........................................................................................................................................ 3
All of the Sinfonia settings can be programmed with the Install Card. Navigation is via the five function
keys as shown below. The card contains the chip for the machine and is inserted from below into the card
reader; the card must remain there while performing the settings. The first time a new card is used the PIN
code has to be entered and confirmed. The PIN code can be entered incorrectly a number of times without
it being disabled. If, however, you forget the PIN code, the card is unusable and must be replaced. Once
the entry has been confirmed, the card can be removed for 5 minutes without having to re-enter the code;
the programming displays the exited menu setting. The described settings can also be made using the
Service Tool. (The Service Tool is described in separate instructions).
Inserting the Install Card
The Sinfonia’s chip card reader is located on the
bottom of the front panel, to the left of the
display.
Insert the Install card with the gold chip facing
upwards and towards the machine.
If the card is inserted incorrectly, the display will
indicate this by displaying “Read chipcard”
Programming Navigation
When using the Install card, five buttons are used to navigate through the programming tree
A. The “Clean” button:
· Accesses a parameter
· Confirms the value of a parameter
· Enters the value and advances to the
next digit when entering the PIN code.
B. Scrolls the cursor bar up through the
parameter.
C. Scrolls the cursor bar down through the
parameter.
D. Increases the value of a parameter.
E. Decreases the value of a parameter.
· Both D & E are used to activate and
deactivate a function.
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Entering the PIN Code
Once the Install card has been inserted into the card reader, the display will change and prompt you to
insert the PIN code.
Use the programming buttons to enter the PIN code for the card inserted. For example, the factory PIN
code is 0001. To enter this number, do the following.
1. Press the clean button three times
2. Press the “+” button once to change the
fourth 0 to a 1.
3. Press the button to move the cursor to
the Exit Save line.
4. Press the Clean button to enter the PIN
code.
Once the correct PIN code has been entered, the display will change to display the parameters accessible
with the Install card.
1 Set-up
2 Prod. Def.
3 Adjust Card
4 Fluid-system
5 View Counter
6 CLR Counter
7 Data-Backup
8 CheckOutputs
9 Checkinputs
10 Pin Code
Confiqures the machine’s basic operational settings.
Programs the product buttons, i.e. Dbl Latte.
Allows access to the parameters available when the Adjust card is inserted into
the card reader.
Access the “emptying” and “pressure adjustment” parameters.
Accesses the “history” of the machine, cycle counts, component operational
times, etc.
Clears the values of certain values found in the view counter parameter.
Saves the machine’s settings and product programming.
Allows you to test the operation of the machines components.
Allows you to test the input signals from the machine switches and readers.
Allows you change the PIN code on the Install card.
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Franke Coffee Systems
Install Menu 1 – 2
1 Set-up 2 Product definition
1 Unit Nr. 11 Milk correction 1 Select Product
Serial Number After Product Number
Install No. At Raw Product
Net Address Limitation 2 Fill Level
Error tone Empty Message Coffee
Syrup mode Sanitizing By-Pass
2 Model 12 Name Hot water
Boiler Name Steam
Locked 13 PM Milk Part 1
Steam Products until next PM Milk Part 2
Milk pump 1 (Preventive Maintenance) 3 Key Counters
Milk pump 2 Dispensing Cycles / Button
3 Mode Date of PM Cups / Button
Modem (Preventive Maintenance) PLU
Baud Month up to next PM 4 Outlet version
Water tank (Preventive Maintenance) ByPass
Preselect Reset (PM) M/F / Delay
Clean 14 Service Call Milk p. / cold/warm
4 Accounting Service Tel. Number Outlet switch
Credit mode 15 Calibration Flavor
Show credit Mill calibration Permanent
Bag In Box Milk pump calibration 5 Mill quantity
5 Temperatures Flavor calibration Grinder center
Coffee Hot water calibration Grinder right
Overheating Grinder left
Flavor Increase Manual Input
6 Mills Control
Center 6 Pressure
Right Pressure
Left Pressure time
Decaf BU-open
Decaf Mill Press
7 Pressure 7 Pre-Inject
Dry pressure Water quantity
Dry press time Wait-Time
Milk container with Pump
monitoring 8 Temperatures
8 Cleaning 1 Milk Part 1
Request Milk Part 2
Force Auto-Steam
Cycles 9 Preselect
Grounds container Not available
Water filter 10 Text
9 Cleaning 2 Product text
Request Force
10 Rinse By draw By time After Steam Rinse After Steam Clean On Power-Off
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Install Menu 3 – 7
3 Adjust Card
1 Access A Pressure 1 Machine
Adjust level Emptying Machine total
Lock Cycles total
2 Access B Water quantity (Liter)
Adjust level Grinder center
Lock Grinder left
3 Access C Grinder right
Adjust level Total cleanings
Lock 2 Prod. total
4 Config Coffee prod. total
0/1 Adjust Milk prod. total
5 Simulation Water prod. total
1 Product definition * 3 Prod. normal
2 Clock …
3 Temperature * 4 Prod. ALT
4 Accounting * …
5 Display * 5 Prod. SHIFT
6 Error Messages * …
7 Show Counter 6 Prod. SHIFT-ALT
8 Clear Counter * …
9 Pin Code Adjust * 7 Prod. Extern
* Not visible in FSA machine