Frank Door T1000 Service Manual

SHOCK HAZARD:

Before opening the controller, wait five minutes for stored energy to dissipate.

Failure to do so may result in painful electrical shock causing injury and/or death

T1000

Microprocessor Control System

Start-Up and

Troubleshooting Guide

	This Unit Is Wired For:			Date:_____________		Technical Data
		120/1/47-63				Input Voltage 120/208/230/400/460/480 VAC
		208/1/47-63		Customer:_____________		47-63 Hz, 1Ph
						120 VAC at 16 Amps Max
		230/1/47-63		Door Size:_____________
						240 VAC at 8.5 Amps Max
		400/1/47-63		Door S/N:_____________		480 VAC at 4.3 Amps Max
		460/1/47-63		Controller S/N:_____________		Motor Output: 230V 60Hz 3Ph
		480/1/47-63		Motor S/N:_____________		Motor Load: 370 Watt Max
		(Fuses on Page 8)			_____________	Aux. Voltage: 24 VDC
						Aux. Load: 1 Amp Max.
						Enclosure NEMA 4
1				The American Standard for Cold Storage Doors
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Frank Door Company © September 2012-100

THE BEST IN COLD STORAGE DOOR

AUTOMATION

The T1000 microprocessor-based operator provides unprecedented control and flexibility in a variety of cold storage applications.

At the push of a button, the T1000 operator sets its own limits and offers multiple points of control. Once encoded, the system will never forget its limits. The microprocessor controls door position, opening and closing speeds, partial openings and time-delay closing.

It is fully integrated and does not require maintenance-prone torque limiters or limit switches, eliminating constant maintenance and safety issues.

The system assesses surrounding climate to intelligently maintain component temperature enabling applications below 0°C (32 °F). The system has been designed to handle frequent openings and closings in the toughest conditions.

The front-end power factor corrector (PFC) automatically transforms any voltage from 100 VAC to 230 VAC. A transformer is available for higher voltages. This configuration allows for safe installation in facilities where voltage can fluctuate.

Additional features include soft start and stop, a touch pad display, password protection, a cycle counter, electronic overload protection and sophisticated internal diagnostics. There are no internal control system options to add.

Frank Door Company offers the best drive system available backed by unprecedented technical support. Technical support for the system is available Monday - Friday, 8am - 5pm EST.

2	The American Standard for Cold Storage Doors
www.frankdoor.com	toll free [phone]	phone [phone]	fax [phone]

Frank Door Company © September 2012-100

START-UP ELECTRICAL CONNECTIONS

A/1 Connection of External Devices

Connect all wires from the external devices (loop detectors, pull cords, push buttons, motion detectors, etc.) to the external leads of the controller per instructions below in Section A/2 & A/9 (leads are located in service box mounted to controller labeled “24 volts”). This drive system utilizes an encoder, no additional limit switches are required. The encoder is recognized automatically by the control system. Make sure there is a lockable switch in the supply line to control the system that will cut off the power supply completely. Furthermore, a separate fuse must be provided on the site to protect the supply line and the connection terminals of the control system.

A/2 Wiring Connections for Pull Cord

Note: Pull switch stations & 2-button switches (if supplied) must be wired normally open & in parallel.

1)Mount pull cord switch at desired location

2)Mount electrical box near pull cord switch

3)Run pre-wired lead into electrical box

4)Connect pre-wired lead to 24 volt control wiring inside electrical box

5)Run low voltage (24v) control wire from electrical box to 24 volt service box

6)Run red wire to open right bus

7)Run black wire to open left bus

3	The American Standard for Cold Storage Doors
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Frank Door Company © September 2012-100

A/3 Wiring Connections for Pull Switch Stations, 2-button switch

Note: Pull switch stations & 2-button switches (if supplied) must be wired normally open & in parallel.

Connect pull switch stations to terminals labeled “OPEN”

Connect “Open/Close” feature of 2-button switch (if supplied) to terminals labeled “OPEN”

Connect “Partial Open” feature of 2-button switch (if supplied) to terminals labeled “PARTIAL OPEN”

A/4 Wiring Connections for Motion Detector (if supplied)

Connect RED to +24VDC left bus

Connect BLACK to -24VDC right bus

Connect WHITE to Motion 1 left bus

Connect GREEN to Motion 1 right bus

If using 2 motion detectors, wire extra WHITE and GREEN wire to Motion 2

4	The American Standard for Cold Storage Doors
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Frank Door Company © September 2012-100

A/5 Wiring Connections for Radio Receiver (if supplied)

Radio receiver is pre-wired in the factory. If a radio receiver is added after initial installation:

Connect RED wire from radio receiver to terminal labeled “+24 VDC” on left bus

Connect BLACK wire from radio receiver to terminal labeled “-24 VDC” on right bus

Connect GRAY wires from radio receiver to terminals labeled “OPEN”

A/6 Hasp Lock

Connect BLACK wire from Hasp Lock to terminal labeled “Stop/Lock” on right bus

Connect RED wire from Hasp Lock to terminal labeled “Edge” on right bus

Connect WHITE wires from Hasp Lock to terminal labeled “Edge” on left bus

5	The American Standard for Cold Storage Doors
www.frankdoor.com	toll free [phone]	phone [phone]	fax [phone]

Frank Door Company © September 2012-100