Fox Thermal Instruments FT2A Operating Manual

Fox Thermal Instruments, Inc.
THERMAL MASS FLOW METER & TEMPERATURE TRANSMITTER
Model FT2A - Anybus:
Profibus/DeviceNet/Modbus TCP Ethernet
www.foxthermalinstruments.com | 399 Reservation Road Marina, CA. 93933
105436
Rev. A
Anybus
Notice
This publication must be read in its entirety before performing any operation. Failure
and/or damage to the equipment. Should this equipment require repair or adjustment
beyond the procedures given herein, contact the factory at:
FOX THERMAL INSTRUMENTS, INC.
399 RESERVATION ROAD
MARINA, CA 93933
TELEPHONE: 831-384-4300
FAX: 831-337-5787
EMAIL: SERVICE@FOXTHERMALINSTRUMENTS.COM
Download Technical Data Sheets from our website:
www.foxthermalinstruments.com
Fox Thermal Instruments believes that the information provided herein is accurate
however be advised that the information contained herein is NOT a guarantee
FOX THERMAL INSTRUMENTS
for satisfactory results. Specifically, this information is neither a warranty nor
guarantee, expressed or implied, regarding performance; merchantability; fitness;
or any other matter with respect to the products; nor recommendation for the use
of the product/process information in conflict with any patent. Please note that Fox
Thermal Instruments, Inc. reserves the right to change and/or improve the product
design and specification without notice.
Fox FT2A Manuals:
• Model FT2A Instruction Manual
• Fox FT2A View Instruction Manual
• Fox FT2A Modbus and BACnet MS/TP Manual
2
Table Of Contents
1. Introduction Page 4
a. Scope Page 4 b. Description Page 4 c. Related Documents Page 4
2. Data Organization Page 5
a. FT2A Registers Page 5 b. Status Bit Definitions Page 6 c. Control Page 6
3. Wiring and Configuration for Profibus/Devicenet/Ethernet Page 7
a. Profibus Page 7 b. DeviceNet Page 9 c. Ethernet Page 11
Anybus
TABLE OF CONTENTS
4. LED Indicators Page 14
5. Programming Page 15
a. Anybus Chip Programming Page 15
6. Appendices Page 16
a. Attachment A Page 16 b. Attachment B Page 19
7. Glossary of Terms and Abbreviations Page 22
8. Index Page 23
3
Anybus
Introduction
Scope Introduction
INTRODUCTION
Scope
Thank you for purchasing the Model FT2A Thermal Gas Mass Flow meter and Temperature Transmitter from Fox Thermal Instruments. The Model FT2A is one of the most technically advanced flow meters in the world. Extensive engineering effort has been invested to deliver advanced features, accurate measurement performance and outstanding reliability.
This document describes how to connect and use the Profibus/DeviceNet/ Modbus TCP Ethernet for the Model FT2A.
Description
The Model FT2A uses a pre-programmed Anybus-IC from HMS-Network to interface to Profibus, DeviceNet or Modbus TCP Ethernet.
Related Documents
Documentation for the Anybus-IC is available on the HMS-Networks Website at www.anybus.com/support. Select Anybus-IC to go to the support documentation. Design guides are available under any single chip selection.
The following documents can be downloaded from the Anybus Website:
• Single chip for Profibus, Design Appendix
• Single chip for DeviceNet, Design Appendix
• Single chip for Ethernet/IP and Modbus TCP, Design Appendix
Other related documents:
• Fox FT2A Instruction Manual
• Fox FT2A View™ Manual
• Fox FT2A Modbus/BACnet MS/TP Manual
www.foxthermalinstruments.com
4
Data Organization
Anybus
Data Organization
Byte Modbus
Address
00
30001 01 02
30002 03
04
30003 05 06
30004 07
08
30005 09 10
30006 11
12
30007 13 14
30008 15
16
30009 17 18
30010 19
202130011 Status (low register, MSB)
222330012 Flow *100 (low register, MSB)
242530013 Total *100 (low register, MSB)
Data Organization
Data from the FT2A is updated into the Anybus IC every 300 ms. Data is organized as a set of two 16 bit registers (32 bits) for data and one 16 bit register for status. Table 2.1 defines the FT2A registers.
Table 2.1: FT2A Registers
Data Type Scaling Comment
Flow in Eng units (low register, MSB) Flow in Eng units (low register, LSB) Flow in Eng units (high register, MSB) Flow in Eng units (high register, LSB)
Total (low register, MSB) Total (low register, LSB) Total (high register, MSB) Total (high register, LSB)
Temperature (low register, MSB) Temperature (low register, LSB) Temperature (high register, MSB) Temperature (high register, LSB)
Elapsed time (low register, MSB) Elapsed time (low register, LSB) Elapsed time (high register, MSB) Elapsed time (high register, LSB)
Velocity (low register, MSB) Velocity (low register, LSB) Velocity (high register, MSB) Velocity (high register, LSB)
Status (low register, LSB)
Flow *100 (low register, LSB)
Total *100 (low register, LSB)
No Mass flow in selected units
No Total in selected units
X 10 Temperature in selected units X 10 (Times
ten) High register in not used
X 10 Elapsed time in hours X 10 (Times ten)
No Velocity in nm/hr
No Status/Alarm
X 100 Flow X 100
X 100 Total X 100
DATA ORGANIZATION
i
Note: Items 22/23 and 24/25 are only used for low flow and total to obtain more precision. Velocity can be used to obtain flow rate in engineering units using pipe area and unit conversion factor.
5
Anybus
Data Organization
Status Bits
Table 2.2: Status Bits Definitions
Bit Definition Comment 0 Power up indication
1 Flow rate reached high limit threshold
2 Flow rate reached low limit threshold
3 Temperature reached high limit threshold
4 Temperature reached low limit threshold
5 Sensor reading is out of range
6 Velocity flow rate outside of calibration table
7 Incorrect Settings
8 In simulation mode
9 Frequency output is out of range
10 Analog 4-20 mA for flow is out of range
11 Analog 4-20 mA for temperature is out of range
12 Anybus error
13 Bridge Shut Down
DATA ORGANIZATION
14 EEPROM CRC error
15 Totalizer Error Detected
Reset when out of the power up sequence Set limit to zero to disable Set limit to zero to disable Set limit to zero to disable Set limit to zero to disable Check sensor wiring Check sensor wiring Check settings Set simulation value to 0 to disable Check frequency output settings Check analog output settings Check analog output settings Check wiring from RS485 to Anybus IC Check sensor wiring Check parameters and reset CRC Reset the total
Control
One control register is used to reset the total and elapsed time. Data for that register must be set to 0x02 to reset the total. Only a transition from a 0 to 2 will clear the total. Keeping that bit set will not continuously clear the total. This register needs to be cleared after the reset operation.
6
ETHERNET
RESET TOTAL
SWITCH
USB
COMMUNICATION
J1
S5
J4
Wiring: Profibus
Anybus
Probus Wiring
Profibus Wiring from Master
Wiring connections are made to terminal block TS3 for Profibus communication. The following lists the wiring connections.
Display board Connector TS3:
FB1 A-Line
•
• FB2 B-Line
• FB3 RTS
• FB4 NC (NC = No Connection)
• FB5 GND BUS
• FB6 +5 V BUS
• FBPE PE
• SHIELD NC
Fig. 3.1: Profibus Wiring and Configuration
Inside Display/Cover
Profibus Master
PROFIBUS
TS3
1 2 3 4 5 6 7 8
OPTIONAL
COMMUNICATION
(DEVICENET
PROFIBUS)
FB1 - A-Line
FB2 - B-Line
FB3 - RTS
FB4 - No Connection
FB5 - GND Bus
FB6 - +5 V Bus
FBPE - PE
SHLD - SHLD
7
Anybus
Configuration: Profibus
Model FT2A
Probus Conguration
PROFIBUS
Baud Rate - Profibus
The Module supports all standard baud-rates from 9600 bps to 12 Mbps, according to the Profibus specification. The Anybus-IC PDP supports automatic baud rate detection, which means that the actual baud rate is only configured in the Profibus Master.
Configuration File - Profibus
A GSD configuration file is needed by the master and is available from the HMS-Networks Website under the AnyBus-IC/Profibus selection. An example of the file is included for reference as Attachment A.
http://www.anybus.com/support/support. asp?PID=88&ProductType=AnyBus-IC
Profibus Functions
The following functions are not supported with the Standard GSD-file: User Parameter Data (Set_Prm). Extended Diagnostic Data (Slave_Diag).
ID Number - Profibus
The Standard AnyBus-IC Profibus ID number is 1810h. This ID number is related to the GSD file. If the AnyBus IC PDP is to be customized with other functions or names, a new ID-number must be used (ordered from the Profibus organization).
8
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