Fox Thermal Instruments FC10 Specifications

Model FC10 Flow Conditioner
Precision Mass Flow Measurement
An ON
I
CON Brand
Irregular flow profiles
Proper flow profile
FLOW
for Gas Applications
• Reduces the need for long straight pipe runs
• Precision, laser-cut design
• 316 stainless steel material
• Creates proper gas flow profile from irregular flow profiles
• Negligible pressure drop
• Use with insertion style flow meters
• Install upstream from the flow meter probe between 150 lb. flanges
• Easy installation in the center of the pipe via flange matching pipe outer diameter (OD)
FC10
Flow Conditioner for use with Insertion Style Flow Meters
Flow conditioners installed upstream of ow meters reduce the need for long, straight pipe runs.
Installation Solutions for Limited Pipe Runs
Flow meter accuracy is often dependent on achieving a uniform flow profile near the center of the pipe. Distortion and swirl are disturbances in flow that can be remedied either by extending the length of space between the cause of the disturbance and the sensing element (increasing straight pipe runs) or by adding a flow conditioner to correct the disturbance directly.
FOX THERMAL
399 RESERVATION ROAD MARINA, CA 93933 PHONE: 831-384-4300 FAX: 831-337-5786 sales@foxthermal.com www.foxthermal.com
In certain circumstances, the extra space needed to accommodate flow meters requiring more straight pipe runs upstream or downstream of the flow meter’s flow sensor isn’t available. In these cases, it’s necessary to find solutions to these space limitations.
Insertion thermal mass flow meters are easy to install and require minimal straight pipe runs. In the past, the only option to reducing straight pipe runs for very tight spaces was to order inline flow meters with flow conditioners. In order to give customers more flexibility, Fox Thermal has developed the FC10 flow conditioner for use with insertion style flow meters.
Each flow meter is calibrated with the flow conditioner to ensure the highest accuracy.
FC10 Rev. A
SPECIFICATIONS
Flow meter
(customer supplied)
Sizing
The FC10 was designed to be used in a variety of pipe sizes. FC10s are available in 10 sizes for schedule 40 pipes:
1.5”, 2”, 2.5”, 3”, 4”, 5”, 6”, 8”, 10”, and 12”. For pipe sizes
outside of this range, an inline ow meter is recommended.
NOTE: For pressure drop data, please visit the Fox website.
Figure 1.1: Straight Pipe Run Requirements
FC10 Flow Conditioner
installed between two flanges
Irregular Flow Profile
FLOW
Table 1.1: Straight Pipe Run Requirements
Proper Flow Profile
“X”
F1
F2 F3 F4
Lateral Placement
To determine where to install the FC10 flow conditioner, the pipe size is important. FC10s require 5D upstream. The flow meter’s sensor should also have 5D before any downstream disturbances. The distance between the FC10 flow conditioner and the flow meter’s sensor is dependent on the pipe size and is listed in Table 1.1 and illustrated in
Figure 1.1 below.
TECH TIP
Branch Outlet (installed by customer)
5D5D
Compare Upstream &
Downstream Straight
Run Requirements for
Common Flow Meter
Technologies
DP METERS
20 Upstream
10 Downstream
Schedule 40
Pipe Size
“X”
Inch (mm)
Min. Up/Downstream
Pipe Diameters Inch (mm)
1.5 6 (152) 5D 8 (203) 2 6 (152) 5D 10 (254)
2.5 9 (229) 5D 15 (381) 3 9 (229) 5D 15 (381) 4 9 (229) 5D 20 (508) 5 10 (254) 5D 25 (635) 6 12 (305) 5D 30 (762) 8 16 (406) 5D 40 (1016)
10 20 (508) 5D 50 (1270) 12 24 (610) 5D 60 (1524)
INSTALLATION
FC10 Orientation
Every FC10 has “UPSTREAM” etched into the orientation marker at the top of the flow conditioner. This marker should be pointing parallel to the probe with the “UPSTREAM” etching pointing toward the upstream portion of the pipe. The FC10 is installed between two 150lb flanges and gaskets (supplied by customer) should be placed on both sides of the flow conditioner to ensure a tight
seal. Please refer to document #107679 for further installation instructions.
VORTEX METERS
35 Upstream
5 Downstream
TURBINE METERS
20 Upstream
5 Downstream
ULTRASONIC
METERS
10 - 20 Upstream
10 - 20 Downstream
Figure 1.2: Orientation of FC10 Flow Conditioner
Orientation marker
FLO
FC10 Orientation marker with “UPSTREAM” etching
(supplied by customer)
Gaskets
must be parallel to flow meter probe
(see table previous page)
F1
F2 F3 F4
Probe Branch Outlet
“X”
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