Forza FDC-1002T-A, FDC-2002T-A User Manual

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3-
year
warranty
User Manual
Uninterruptible Power Supply System
FDC-1002T-A/2002T-A
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Table of content
1. Introduction
1.1 Transportation
1.2 Preliminary steps
1.3 Initial setup
1.4 Important safety instructions
1.5 Maintenance, service and faults
2. Operation
2.1 Unpacking and inspection
2.2 UPS front and rear panel views
2.3 Installation procedure
2.4 UPS connections
2.5 ForzaTracker monitoring software
3. Advanced operation
3.1 Button and function description
3.2 LCD panel
3.3 Audible alarm
3.4 Abbreviations on the LCD display
3.5 UPS parameter settings
3.6 Operation mode description
3.7 Fault codes
3.8 Warning indicators
4. Troubleshooting
5. Storage and maintenance
6. Technical specifications
1. Introduction
Thank you for purchasing the EOS Series of Online UPS from Forza. To enjoy all the features and benefits of this unit, please read and follow all installation and operation instructions thoroughly before unpacking, installing or operating this device. After you have read this manual, keep it in a safe place for future reference.
The information contained in this manual covers the 1000VA and 2000VA uninterruptible power system, its basic functions, operating procedures, options available and troubleshooting guide. It also includes information on how to ship, store, handle, and install the equipment.
1-1. Transportation
• Make sure to transport the UPS system only in the original package to protect it against shock and impact.
1-2. Preliminary steps
• Water condensation may occur if the UPS is unpacked in a very cold environment and then moved to a warmer location.
• The UPS must be thoroughly dry before being installed. Failure to do so may increase the risk of electric shock.
• Do not install the UPS system near water or in moist environments.
• Do not install the UPS system where it would be exposed to direct sunlight or near a heater or heating vent.
• Do not block ventilation holes in the UPS housing.
1-3. Initial setup
• Do not connect appliances or equipment that may overload the UPS system (such as a laser printer) to the output sockets.
• Place cables in such a way that no one can step on or trip over them.
• Do not connect domestic appliances, such as hair dryers, to the UPS output sockets.
• Connect the UPS system only to an earthed shockproof outlet which must be easily accessible and close to the UPS system.
• Use CE-marked cables for connections between mains, the UPS and equipment (shockproof outlet).
• Use CE-marked power cables to connect the loads to the UPS system.
• During the installation of this equipment, make sure that the sum of the leakage currents of the UPS and the connected loads shall not exceed 3.5 mA.
1-4. Important safety instructions
• Do not disconnect the mains cable on the UPS system or the building wiring outlet (shockproof socket outlet) at any time, since this would cancel the protective earth of the UPS system and of all connected loads.
• Connect the UPS only to a grounded socket that meets electrical safety guidelines.
• Locate the UPS near a wall socket. Do not use an extension cord between the UPS and the socket.
• In the event of an emergency, press the OFF/Enter button and disconnect the power cord from the AC mains to properly disable the UPS. Do not allow any kind of liquid or foreign object to enter this UPS unit.
• Do not place beverages or any other containers with liquid on or nearby the unit.
• The UPS can be operated by any individual with no previous experience.
1-5. Maintenance, service and faults
• The voltage used by this UPS may be hazardous. The unit contains no user serviceable parts; do not attempt to disassemble the unit. Only qualified service technicians can perform maintenance on the unit. Failure to adhere to this could cause personal injury or equipment malfunction and void the warranty.
Caution - risk of electric shock. Even after the unit is disconnected from the mains, components inside the UPS system are still connected to the battery packs which are potentially dangerous.
• Before carrying out any kind of service and/or maintenance, disconnect the batteries and verify that no current is present and no hazardous voltage exists in the terminals of high capacity capacitors, such as BUS-capacitors. Servicing of batteries should be performed or supervised by experts who possess the knowledge to closely follow all required precautions.
Caution: potentially hazardous voltages from the battery can still be present even after disconnecting the UPS from the AC mains. Therefore, the positive and negative terminals of the battery shall de disconnected prior to performing any maintenance or repair inside the unit.
• A battery can present the risk of short-circuit current and electrical shock. The following precautions should be taken:
- Remove wristwatches, rings and other metal objects
- Use only tools with insulated grips and handles.
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• When replacing the battery, make sure to use the same type and number of sealed lead-acid batteries specified.
• Do not dispose of batteries in a fire. Batteries may explode if exposed to high temperatures.
• Never try to open a battery. The cell contains a toxic electrolyte which is harmful to the skin and eyes.
• Replace the fuse only with the same type and amperage in order to avoid fire hazards.
• Do not dismantle the UPS system.
2. Operation
2-1. Unpacking and inspection
Remove the UPS from its package and make sure that all the following items are included:
• One UPS unit
• One user manual
• One monitoring software CD (ForzaTracker)
• One USB cable
• IEC C13 to Argentina Type I cable
• Warranty certificate
Carefully inspect the UPS to check for any damages that may have occurred during shipping.
Should any evidence of damage be found or if some parts are missing, do not turn the UPS on; you must immediately notify the carrier or dealer where you purchased the unit.
2-2. UPS diagram
Front panel view Rear panel view
FDC-1002T-A/FDC- 2002T-A
1. AC input
2. Input circuit breaker
3. USB communication port
4. RS-232 communication port
5. SNMP intelligent slot (optional)
6. Output receptacles
2.3. Installation procedure
Choose location
Install the UPS unit in any protected environment that provides adequate airflow around the unit, and free from excessive dust, corrosive fumes and conductive contaminants. Do not operate your UPS in an environment where the ambient temperature or humidity is high. For best performance, keep the indoor temperature between 0° C and 40° C. Place the UPS unit at least 20 cm away from monitors to avoid interference.
2-4. UPS connections 2-4.1 UPS input connection
Plug the UPS into a two-pole, three-wire, grounded receptacle only. Avoid using extension cords or adapter plugs.
2-4.2 UPS output connection
• For socket-type outputs, simply connect devices to the outlets.
Communication port:
To allow for unattended UPS shutdown/start-up and status monitoring, connect one end of the communication cable to the USB/RS-232 port, and the other end to the communication port of your PC. With the monitoring software installed, you can schedule UPS shutdown/start-up and monitor its status through a PC.
The UPS is equipped with intelligent slot perfect for either SNMP card. When installing a SNMP card in the UPS, it will provide advanced communication and monitoring options.
Note: The USB and RS-232 ports cannot be used at the same time.
Turning on the UPS
Press the ON/Mute button on the front panel for two seconds to power on the UPS. Note: The battery charges fully during the first five hours of normal operation. Do not expect full battery run capability during this initial
charge period.
2-5. ForzaTracker monitoring software
ForzaTracker is a new generation of UPS monitoring software, which provides user-friendly interface to monitor and control your UPS system. This unique software provides safe auto-shutdown for multi-computer systems during power failures. With this software, users can monitor and control any UPS on the same LAN no matter how far they might be from the UPS.
Intelligent slotRS-232 portUSB port
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Installation procedure for Windows users:
1. Use the supplied CD or go to the website: http://www.forzaups.com.
2. After clicking the software icon, choose the required operation system.
3. Follow the on-screen instructions to install the software.
4. When you finished downloading all required files, enter the serial No (installation password): 5242-87f6-64re-di8d-986u to install the software (include the hyphens).
5. In order to access as Administrator, input the password: 111296.
6. When your computer restarts, the management software will appear as a light blue round icon located in the system tray, near the clock. For Mac users, please refer to the ForzaTracker QIG inside the Mac folder.
3. Advanced operation 3-1. Description of buttons and functions
3-2. LCD panel
ON/Mute button
OFF/Enter button
Select button
ON/Mute +
Select button
Turn on the UPS: Press and hold the ON/Mute button for at least 2 seconds to turn on the UPS. Mute the alarm: When the UPS is on battery mode, press and hold this button for at least 5 seconds to disable or enable the alarm system. This command would not apply when warnings or errors occur. Up key: Press this button to display previous selection in the UPS configuration menu. Switch to UPS self-test mode: Press and hold ON/Mute button for 5 seconds to perform the self-test in AC mode, ECO mode, or converter mode.
Turn off the UPS: Press and hold this button for at least 2 seconds to turn off the UPS in battery mode. The UPS will remain in standby mode under normal power conditions or transfer to Bypass mode provided it has been enabled previously by pressing this button. Confirm selection key: Press this button to confirm the selection in the UPS configuration menu.
Switch LCD message: Press this button to change the LCD message for input voltage, input frequency, battery voltage, output voltage and output frequency. Setting mode: Press and hold this button for 5 seconds to enter the UPS configuration menu while UPS is in standby or bypass mode. Down key: Press this button to display the next selection in the UPS configuration menu.
Switch to bypass mode: When the utility power is normal, press ON/Mute and Select buttons simultaneously for 5 seconds to transfer the UPS to bypass mode. This action will be ineffective if the input voltage is not within an acceptable range.
Button Function
Mode operation
Info
Backup Time Info
Programmable
Output Info
Fault Info Mute Operation
Output & Battery Voltage Info
Input & Battery
Voltage Info
Battery Info Load Info
Battery information
Indicates the output/input voltage, output/input frequency, and battery voltage. V: voltage, Hz: frequency
Settings
Input/Output & Battery information
Load information
Operation mode information
Input & battery voltage information
Display
Indicates the remaining backup time in pie chart
Function
Backup time information
Fault information
Indicates the remaining backup time in numbers H: hour, M: minute.
A warning or a fault indication has been triggered
Indicates that configuration parameters are being set
Load level indicator at 0-25%, 26-50%, 51-75%, and 76-100% of its capacity
Overload indicator
Indicates the load or the UPS output is short circuited.
Indicates the UPS is connected to the mains
Indicates the battery is working
Indicates the bypass circuit is working
Indicates the ECO mode is enabled
Indicates the Inverter circuit is working
Indicates the output receptacle is working
Battery fault indicator
Low battery level and low voltage indicator
Battery level indicator at 0-25%, 26-50%, 51-75%, and 76-100% of its capacity
Input voltage, frequency or battery voltage indicator. VAC: Input voltage, VDC: battery voltage, Hz: input frequency
Warning and fault code indicators. The meaning of the code is listed in the section below.
INPUT BATT OUTPUT
V Hz
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3-3. Audible alarm
3-4. Abbreviations on the LCD display
3-5. UPS parameter settings
Battery mode
Low battery
Overload
Fault
Bypass mode
Beeps once every 4 seconds
Beeps once every second
Beeps twice every second
Beeps continuously
Beeps every 10 seconds
ENA
DIS
ESC
HLS
LLS
BAT
CF
TP
CH
FU
EE
Enable
Disable
Escape
High line transfer
Low line transfer
Battery
Converter
Temperature
Charger
Unstable bypass frequency
EEPROM error
Abbreviation Meaning
Display content
Parameter 1
Parameter 2 Parameter 3
Three parameters need to be configured in order to set up the UPS. Refer to following diagram.
Parameter 1: it is used for the different configuration options. There are 10 programs to set up. Refer to the table below.
Parameter 2 and parameter 3: they represent the setting options or values of each program.
Interface Setting
Parameter 3: Output voltage
For 200/208/220/230/240 VAC, you may choose any of the following output voltages
200: The output voltage is 200VAC 208: The output voltage is 208VAC 220: The output voltage is 220VAC 230: The output voltage is 230VAC 240: The output voltage is 240VAC
01: Output voltage settings
02: Frequency Converter enable/disable
03: Output frequency settings
04: ECO enable/disable
Interface Setting
Parameter 2 & 3: Activates or cancels the converter mode CF ENA: Enable converter mode CF DIS: Disable converter mode default
Interface Setting
Parameter 2 & 3: Output frequency setting.
Use this menu to define the initial frequency on battery mode:
BAT 50: The output frequency is set to 50Hz BAT 60: The output frequency is set to 60Hz
If the converter mode is enabled, the following options will be available:
CF 50: The output frequency is set to 50Hz CF 60: The output frequency is set to 60Hz
Interface Setting
Parameter 3: Activates or cancels the ECO mode: ENA: ECO mode enabled DIS: ECO mode disabled
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05: ECO voltage range settings
Interface Setting
Parameter 2 & 3: Press the UP or Down key to choose the
acceptable high and low voltage values for the ECO mode. HLS: High line transfer in ECO mode as set in parameter 2. For 200/208/220/230/240 VAC models, the setting range in parameter 3 is from +7V to +24V of the nominal voltage. (Default: +12V) LLS: Low line transfer in ECO mode as set in parameter 2. For 200/208/220/230/240 VAC models, the setting range in parameter 3 is from -7V to -24V of the nominal voltage. (Default: -12V)
09: Backup time setting for outlets
00: Exit setting
3-6. Operation mode description
06: Bypass enable/disable when UPS is off
Interface Setting
Parameter 3: Use it to activate or cancel the Bypass mode. ENA: Bypass enabled DIS: Bypass disabled
07: Bypass voltage range setting
Interface Setting
Parameter 2 & 3: Press the UP or Down key to choose the
acceptable high and low voltage values for Bypass operation HLS: High voltage adjustment in bypass mode For 200/208/220/230/240 VAC: 230-264: High voltage setting ranges from 230VAC to 264VAC as set in parameter 3. (Default: 264VAC) LLS: Low voltage adjustment in bypass mode. For 200/208/220/230/240 VAC: 170-220: Low voltage setting ranges from 170VAC to 220VAC as set in parameter 3. (Default: 170VAC)
08: Backup time setting
Interface Setting
Parameter 3: Sets the backup time limits for the
programmable outlets. 0-999: Use this setting to define the programmable outlets backup time in minutes, from 0-999, in order to connect non-critical devices on battery mode.
Interface Setting
Parameter 3: Sets up backup interval on battery mode
for default outlets. 0-999: Use this setting to define the default outlets backup interval in minutes, from 0-999, to operate on battery mode. 0: When this parameter is set to “0”, the backup interval will only last 10 seconds. 999: When this parameter is set to “999”, the backup interval will be disabled (Default).
Operating mode
Online mode
ECO mode
Battery mode
Bypass mode
Standby mode
Frequency Converter mode
Description LCD display
When the input voltage is within acceptable range, the UPS will supply pure and stable AC power to connected loads. The UPS will also charge the battery in online mode.
Energy saving mode: When the input voltage is within the voltage regulation range, the UPS will bypass voltage to loads for energy saving.
When input frequency is between 40 Hz and 70 Hz, the UPS can be set at a constant output frequency, 50 Hz or 60 Hz. The UPS will still charge the battery when operating in this mode.
When the input voltage exceeds the acceptable range or during a power failure, the UPS will start supplying power from the battery while the alarm will beep every 4 seconds.
When input is within acceptable voltage range but the UPS is overloaded, the UPS will transfer to bypass mode or it can be manually changed to bypass mode using the front panel controls. The alarm will sound once every 10 seconds in this case.
The UPS is powered off and there is no power supplied to the loads, but batteries can still be charged.
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3-7. Fault codes 4. Troubleshooting guide
Fault event
Fault code
Fault code
IconFault event
01
02
03
04
11
12
13
14
27
28
41
43
Low inverter voltage
Inverter output is short circuited
Battery voltage too high
Battery voltage too low
Excessive temperature
Overload
Bus start failure
Bus over
Bus under
Bus unbalance
Inverter soft start failure
High inverter voltage
3-8. Warning indicators
Low battery
Overload
Battery is not connected
Overcharge
Beeps once every second
Beeps once every second
Beeps once every second
Over temperature
Charger failure
Battery fault
Beeps once every second
Beeps twice every second
Beeps once every second
Beeps once every second
Warning Icon (flashing) Alarm
Beeps once every second
Beeps once every second
Out of bypass voltage range
Unstable bypass frequency
Beeps once every second EEPROM error
If the UPS system does not operate correctly, use the table below to troubleshoot the problem.
Even though the mains supply is normal, there are no status indicators or alarms.
The and icons become illuminated on the LCD display and the alarm starts beeping once every second.
Fault code 27 and the become illuminated on the LCD display, and the alarm starts beeping continuously.
The AC input is connected to the UPS outlet.
The AC input cable is not properly connected.
The external or internal battery connection is incorrect.
Battery voltage is too low or the charger fails
Battery voltage is too high or the charger fails
Check if all batteries are properly connected.
Contact your dealer or service center
Please contact the dealer or service center
Check to make sure the power cord is firmly connected to a AC wall socket
Plug the power cord to a wall socket.
Symptom Possible cause Solution
Fault code 28 and the icon become illuminated on the LCD display, and the alarm starts beeping continuously.
The and icons become illuminated on the LCD display, and the alarm starts beeping twice every second
Fault code 43 becomes illuminated along with the icon on the LCD display, and the alarm starts beeping continuously
UPS is overloaded
UPS is overloaded. Devices connected to the UPS are fed directly from utility power via the Bypass
After repetitive overloads, the UPS is locked in Bypass mode. Connected devices are fed directly from utility power.
The UPS shuts down automatically upon detecting the overload condition in the output
Remove excess loads from the UPS output
Remove excess loads from UPS output
Remove excess loads from the UPS output first. Shut down the UPS completely before restarting the unit once again
Remove excess loads from the UPS output and restart the unit once again
Fault code 14 becomes illuminated and the alarm starts beeping continuously.
The UPS shuts down automatically upon detecting the overload condition in the output
Battery backup time is shorter than its nominal value.
Defective batteries
Batteries are not fully charged.
Charge the batteries for at least 5 hours and then check their capacity. If the problem persists, consult your dealer.
Contact your dealer for a replacement
Check the output wiring and if connected devices are short-circuited.
Fault codes 1, 2, 3, 4, 11, 12, 13 and 41 become illuminated on the LCD display, and the alarm starts beeping continuously.
A UPS internal fault has occurred. There are two possible causes:
1. Power is continued to be supplied to the load, but is done directly from the AC grid via a bypass.
2. Power is no longer supplied to the load
Please contact the dealer or service center.
≥0.99 at 100% load
≤15% at 100% load THDU <1.6%
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6. Technical specifications
5. Storage and maintenance
The UPS system contains no user-serviceable parts. If the battery service life (3~5 years at 25°C ambient temperature) has been exceeded, the batteries must be replaced. In this case, please contact your dealer or service center.
Storage
Charge the UPS for at least 5 hours before storing the unit. Cover the UPS, and place it upright in a cool, dry location. During storage, recharge the battery in accordance with the following table:
Batteries must not be discarded as regular household waste! As part of the company’s eco-friendly approach, we encourage you to follow all applicable local waste regulations to dispose of your used devices and batteries properly.
Storage temperature Recharge frequency Runtime
-25°C - 40°C
40°C - 45°C
Every 3 months
Every 2 months
1-2 hours
1-2 hours
MPN FDC-1002T-A FDC-2002T-A
General
Capacity
Topology
Input
Nominal voltage
Voltage range (low line transfer)
Voltage range (low line comeback)
Voltage range (high line transfer)
Voltage range (high line comeback)
Frequency
Power factor
Total harmonic distortion (THDi)
AC plug style
Output
Nominal voltage
AC voltage regulation (battery mode)
Frequency (synchronized range)
Frequency (battery mode)
Power factor
Efficiency (AC mode)
Efficiency (battery mode)
1000VA/800W 2000VA/1600W
Double conversion
200-240VAC
160VAC / 140VAC / 120VAC / 110VAC ± 5%
(based on load percentage 100%-80% / 80%-70% / 70%-60% /
60%-0%)
Low line transfer voltage +15V
300VAC ± 5%
High line transfer voltage -10V
40-70Hz
≥0.99 at 100% load
≤15% at 100% load THDU <1.6%
IEC C14
200/208/220/230/240VAC
± 1%
47-53Hz at 50Hz system / 57-63Hz at 60Hz system
50Hz ± 0.1Hz or 60Hz ± 0.1Hz
0.8
≥88%
≥83%
Overload
Transfer time (line to battery)
Transfer time (inverter to bypass)
Crest ratio
Harmonic distortion
Waveform
Total outlets
Battery
Battery type and quantity
Recharge time
Charging current
Charging voltage
Communications
LCD display
Audible
Communication ports
Power management software
Environment
Operating temperature
Storage temperature
Relative humidity
Operating altitude
Audible noise
Physical appearance
Dimensions
Weight
Additional information
Warranty
≥0.99 at 100% load
≤15% at 100% load THDU <1.6%
≥88%
≥83%
105%-110%: 10min / 110%-130%: 1min / >130%: 3sec
0ms
4ms
3:1 (max)
≤3% THD (linear load) / ≤6% THD (non-linear load)
Pure sine wave
4 (Argentina Type I)
12V / 9Ah (2) 12V / 9Ah (4)
4 hours to 90% capacity
1A ± 10% (max)
27.4VDC ± 1% 54.7VDC ± 1%
Graphical LCD with blue backlight
Battery mode: Sounds every 4 seconds
Low battery: Sounds every second
Overload: Sounds every 0.5 second
Fault: Continuous sound
SNMP, RS-232, USB
ForzaTracker
32°F-104°F
UPS: -4°F-122°F
20-90% non-condensing
<1000m
Every 100m above 1000m decreases output power 1% up to 4000m
<50dB at 1 meter
5.7x8.7x11.1in 5.7x8.7x15.6in
22lb 38lb
Three years*
* Limited to two years on batteries
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