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FG7750PE
User Manual
27 pgs30.43 Mb0

Ford FG7750PE User Manual

Generator
OPERATOR’S MANUAL
MODEL#: FG7750PE
ITEM#: F2E625E991
Warning: The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
www.fordpower.cc
TABLE OF CONTENTS
Introduction. ............................................................................................................................................................................ 3
Product Specifications. ................................................................................................................................................3
Safety Rules. ........................................................................................................................................................................... 4
Safety Symbols. ........................................................................................................................................................... 4
Safety Instructions . ..................................................................................................................................................... 4
Features.................................................................................................................................................................................... 7
Assembly ................................................................................................................................................................................ 9
Unpacking .................................................................................................................................................................... 9
Packing List . ............................................................................................................................................................... 9
Remove Shipping Bracket ..........................................................................................................................................10
Attaching Wheels ......................................................................................................................................................10
Installing support leg ...................................................................................................................................................10
Installing the handles ...................................................................................................................................................11
Attaching battery cable
Adding Oil/Checking engine oil ...................................................................................................................................12
Adding Fuel. ...............................................................................................................................................................13
Connecting Generator to an Electrical System. ........................................................................................................13
..............................................................................................................................................11
Operation .............................................................................................................................................................................. 14
Grounding the Generator . How to Start Engine.
How to Stop Engine. .................................................................................................................................................. 15
Receptacles and Extension Cords.............................................................................................................................. 15
Don’t Overload Generator........................................................................................................................................... 16
Wattage Reference Guide. ......................................................................................................................................... 17
Cold Weather Operation. ........................................................................................................................................... 18
Maintenance . ..........................................................................................................................................................................19
Maintenance Schedule . ............................................................................................................................................. 19
Changing Oil . ............................................................................................................................................................ 20
Engine Maintenance .................................................................................................................................................. 21
Maintaining Fuel Valve. .............................................................................................................................................. 22
How to Store . ........................................................................................................................................................... 23
Troubleshooting . .................................................................................................................................................................. 24
Diagrams................................................................................................................................................................................. 25
Warranty .................................................................................................................................................................................26
............................................................................................................................................14
.................................................................................................................................................. 14
INTRODUCTION
Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable service.
Product Specifications:
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
power outages.
Rated Wattage 6250W (6.25kW) Rated Voltage 120V/240V
AC Output
Engine 420cc OHV, 4 Stroke, Air Cooled
Engine Oil 10W30 - 38oz (1.1L)
Fuel Tank
Rated Frequency 60Hz Rated Ampere 52A / 26A Rated Output 6.25kVA Maximum Output 7.75kVA
6.6 Gal (25L) Unleaded Gasoline
The emissions control system for this generator is compliant with all standards set by the U.S. Agency.
How to contact us:
To order parts, receive warranty assistance, or other services inquiries, you can contact us by internet at www.fordpower.cc
PULSAR PRODUCTS INC
2051 S Lynx Place
Ontario, California, U.S.A 91761
Record the following information bellow for service or warranty assistance.
Date of Purchase: Model Number: Item Number: Serial Number:
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.
3
SAFETY RULES
Safety Symbols
Indicates a potentially hazardous
WARNING!
CAUTION!
Toxic Fumes Risk of fire Risk of explosion
situation which could result in serious injury or death if not avoided.
Indicates a potentially hazardous situation which could result in damage to equipment or property.
Risk of electric shock Hot surface
Lifting hazard
Safety Instructions
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand and follow all manual instructions and use common sense.
WARNING!
WARNING!
• Using a generator indoors WILL KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek medical attention.
•
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
• Install a battery operated carbon monoxide alarm near bedrooms. Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
•
• When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
Read and understand this manual in its entirety before operating this generator. Improper use of this generator could result in serious injury or death.
Do not operate indoors or in a confined space preventing dangerous carbon monoxide gas from dissipating.
WARNING!
Always wash hands after handling generator.
•
WARNING!
Engine exhaust contains chemicals that lead to cause cancer and birth defects.
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
4
SAFETY RULES
WARNING!
• Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
WARNING!
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
WARNING!
• Do not wear loose clothing or gloves.
• Remove jewelry or anything else that could be caught in moving parts.
• Tie back or wear protective head covering to contain long hair.
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator and / or connected electrical devices.
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do so could damage the generator and / or connected electrical devices.
Starter and other moving parts can catch on clothing, jewelry, and hair.
Keep engine away from flammable objects and other hazardous materials.
The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
•
death.
•
Never fill or drain fuel tank indoors. Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
•
on the unit before starting the engine.
• Never smoke while operating or fueling this unit.
•
Never operate or store this unit near an open flame, heat, or any other ignition source.
• Generator should have at least 5 feet of clearance from buildings or other equipment during operation.
•
Keep engine free of grass, leaves, or grease which are flammable.
• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
• To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff valve
turned to the off position.
WARNING!
• To avoid recoil, pull starter cord slowly until resistance is felt, then pull rapidly.
Pull cord recoils rapidly and pulls arm towards engine faster than you can let go which could result in injury.
WARNING!
•
Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
• Allow hot components to cool before touching.
Avoid contacting hot areas of this unit.
5
SAFETY RULES
WARNING!
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands
or feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter (GFCI) in a damp or highly conductive area, such as metal decking or steel
work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
contact with receptacles. Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
•
generator at all times.
• If using the generator for back up power, notify the utility company.
•
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to electric utility workers.
WARNING!
• Only operate generator on a level surface.
• Always connect the nut and ground terminal on the frame to an appropriate ground source.
This generator produces a very high voltage which could result in burns or electrocution causing serious injury or death.
Generator must be properly grounded to prevent electrocution.
WARNING!
• Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governing speed adds an excessive load and can damage equipment.
• Only when operating at the preset governing speed will this generator will supply the correct rated frequency and
voltage.
WARNING!
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
• Never transport or make adjustments to this unit while it is running.
• Never insert objects through cooling slots.
WARNING!
• Improper treatment of generator can damage the unit and shorten it’s life.
•
Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified service center.
•
Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
Never modify this unit in any way or modify governed speed.
Only use this unit as intended or serious injury or death could result.
Never operate this unit if there are any broken or missing parts and only use Ford Power Equipment replacement parts specifically designed for this unit.
PROP 65 WARNING: This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
6
FEATURES
A
G
B
C
D
E
F
A - START/ON/OFF Switch
Hour Meter
B ­C -
Main Circuit Breaker
D - Circuit Protectors
Two 120 V GFCI duplex Receptacles.
E -
120 Volt AC, 30 Amp twist lock receptacle (NEMA L5-30).
F-
G -
120 / 240 Volt AC, 30 Amp twist lock receptacle (NEMA L14-30).
7
FEATURES
K
M
H
I
J
L
N
O
P
Q
R
S
T
U
V
H - Fuel Gauge
I - Fuel Tank Vapor Vent
J - Generator Frame
K - Choke Lever L - Air Filter
M - Handles & Grips
N - Oil Drain Plug
O - Support Leg (Foot)
P - Fuel Tank Q - Fuel Fill Cap R - Fuel Valve (ON/OFF) S - Recoil Starter Grip T - Oil Fill (Dipstick) U - Battery V-No Flat Foam Filled Tires
8
ASSEMBLY
Unpacking
1. Place box on a level surface.
2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not damaged.
Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
Description Qty Generator Quick Start Guide 4-Cycle engine oil (SAE10W-30)
Spark Plug Wrench
Toolkit
Funnel
Handles
Bushings (Flanged)
Phillips screwdriver
10mm Combination Wrench
1 1 1 1 1 2 1 2 4
+ +
+
Description Qty M8 x 45mm Hex Bolts for Handle M8 Flanged Nuts for Handle Wheel Axle Hair pin Hub Cap
Screw, Self-Tapping Washer Supporting Leg
M8 x 16mm Hex Bolts for Foot M8 Flanged Nuts for Foot
++ + +
10W30 OIL
2 2 2 2 2 2 2 2 1 2 2
8 - 10
( )
9
+ +
10 - 13
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