Page 1
MODEL#: FD6700S
www.fordpower.cc
Diesel Generator
OPERATOR’S MANUAL
FD7200S
FD7200S-T
FD6700S-T
Page 2
Introduction ....................................................................................................................................... 3
How to contact us
................................................................................................... 3....................
Product Specifications ................................................................................................................ 3
Safety Rules. ...................................................................................................................................... 4
Safety Symbols...................................................................................................................... ... 4
Safety Instructions . .................................................................................................................... 4
Features............................................................................................................................................. 7
Assembly. ........................................................................................................................................... 9
Unpacking ................................................................................................................................ 9
Packing List . .......................................................................................................................... 9
Open Maintenance Door.
........... ...... ............................................................................................ 10
Attaching Battery Cable............................................................................................................... 10
Adding Engine Oil.
...................................................................................................................... 12
Adding Fuel. .............................................................................................................................. 12
Connecting Generator to an Electrical System. ................................................................................. 13
Operation. .......................................................................................................................................... 13
How to Start Engine. .................................................................................................................. 14
Battery Charger for Electric Starter . .............................................................................................. 14
Grounding the Generator . ........................................................................................................... 13
How to Stop Engine................................................................................................................... 15
Receptacles and Extension Cords................................................................................................. 15
Don’t Overload Generator............................................................................................................ 16
Wattage Reference Guide............................................................................................................ 17
Cold Weather Operation.............................................................................................................. 18
Maintenance . .................................................................................................................................... 19
Maintenance Schedule . ............................................................................................................. 19
Changing Oil ........................................................................................................................... 20
Storage and Transportation of the Generator
........................................................................... 23
Troubleshooting . .............................................................................................................................. 24
Diagrams.......................................................................................................................................... 25
TABLE OF CONTENTS
Warranty.......................................................................................................................................... 27
To Balance the Load
.................................................................................................................. 18
Air Filter
................................................................................................................................ 21
Replacing Fuel Filter
................................................................................................................ 21
Oil Filter
................................................................................................................................ 22
Page 3
3
INTRODUCTION
Date of Purchase:
Model Number:
UPC Number:
Thank you for purchasing this superior quality portable generator from Ford Power Equipment. When operating and
maintaining this product as instructed in this manual, your generator will give you many years of reliable service.
electrical power to operate tools, appliances, camping equipment, lighting, or serve as a back up power source during
This generator is an engine-driven, revolving field, alternating current (AC) portable generator. It is designed to supply
power outages.
How to contact us:
Product Specifications:
To order parts, receive warranty assistance, or other services inquiries, you can contact us by internet at www.fordpower.cc
Record the following information bellow for service or warranty assistance.
PULSAR PRODUCTS INC
2051 S Lynx Place
Ontario, California, U.S.A 91761
SAVE THIS MANUAL FOR FUTURE REFERENCE
This manual contains important information regarding safety, operation, and maintenance.
OHV, 4 Stroke, Air Cooled
14L Clean Diesel
AC Output
Rated Wattage
Voltage
220V/230V
Engine
Engine Oil
Fuel Tank
4500W
FD6700S-T
Frequency
Peak Wattage
50Hz
60Hz
5500W
5000W
6000W
5500W
FD7200S-T
50Hz
60Hz
6500W
6000W
7000W
Series Number:
SAE 10W40 CD
418cc
499cc
4500W
FD6700S
50Hz
60Hz
5500W
5000W
6000W
5500W
FD7200S
50Hz
60Hz
6500W
6000W
7000W
220V/380V,230V/400V
418cc
499cc
1.6L
Page 4
4
Indicates a potentially hazardous situation which result in serious injury or death
if not avoided.
Toxic Fumes
Risk of fire
Risk of explosion
Lifting hazard
Risk of electric shock
Hot surface
Indicates a potentially hazardous situation which could result in damage to
equipment or property.
The manufacturer cannot anticipate every possible hazardous circumstance that the user may encounter. Therefore, the
warnings in this manual, on tags, and on affixed decals are not all-inclusive. To avoid accidents, the user must understand
and follow all manual instructions and use common sense.
Safety Symbols
Read and understand this manual in its entirety before operating this generator. Improper
use of this generator could result in serious injury or death.
To reduce the risk of serious injury, avoid attempting to lift the generator alone.
Safety Instructions
• Using a generator indoors WILL KILL YOU IN MINUTES!
• Carbon monoxide gas is a poisonous, odorless gas that can cause headache, confusion, fatigue, nausea, fainting,
Never use indoors, in a covered area, or in a confined space, even if doors and windows are open.
Keep exhaust from this unit from entering a confined area through windows, doors, vents, or other openings.
sickness, seizures, or death. If you start to experience any of these symptoms, IMMEDIATELY get fresh air and seek
medical attention.
•
• Install a battery operated carbon monoxide alarm near bedrooms.
•
• When working in areas where vapors could be inhaled, use a respirator mask according to all of its instructions.
Do not operate indoors or in a confined space preventing dangerous carbon
use of this generator could result in serious injury or death.
SAFETY RULES
•
Always wash hands after handling generator.
Engine exhaust contains chemicals that lead to cause cancer and birth defects.
WWARNING!
WCAUTION!
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WWARNING!
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WWARNING!
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WWARNING!
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WWARNING!
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5
SAFETY RULES
• Do not wear loose clothing or gloves.
• Remove jewelry or anything else that could be caught in moving parts.
• Tie back or wear protective head covering to contain long hair.
WARNING!
Starter and other moving parts can catch on clothing, jewelry, and hair.
Keep engine away from flammable objects and other hazardous materials.
•
death.
The fuel and its vapors used to power this unit are highly flammable and could explode resulting in serious injury or
Never fill or drain fuel tank indoors.
Never overfill fuel tank. If fuel spills, move the unit at least 30 feet away from the spill and wipe up any remaining fuel
•
•
on the unit before starting the engine.
• Never smoke while operating or fueling this unit.
Never operate or store this unit near an open flame, heat, or any other ignition source.
•
• Generator should have at least 5 feet of clearance from buildings or other equipment during operation.
Keep engine free of grass, leaves, or grease which are flammable.
•
• When adding or draining fuel, unit should be turned off for at least 2 minutes to cool before removing fuel cap. If unit
has been running then the fuel cap is under pressure, remove slowly.
• To keep fuel from spilling, secure unit so it cannot tip while operating or transporting.
• When transporting unit, disconnect the spark plug wire and make sure the fuel tank is empty with the fuel shutoff
valve turned to the off position.
WARNING!
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
• Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
• Always start the engine and let it stabilize before connecting any electronic devices.
• Disconnect all electronic devices before stopping the engine.
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to do
so could damage the generator and / or connected electrical devices.
•
• Allow hot components to cool before touching.
Use caution around the muffler, cylinder, and other engine parts as they can be extremely hot.
Avoid contacting hot areas of this unit.
W
WWARNING!
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WWARNING!
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WWARNING!
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WWARNING!
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WWARNING!
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6
• Improper treatment of generator can damage the unit and shorten it’s life.
Always repair this unit as specified in this manual. If you have any questions contact your dealer or consult a qualified
Shut generator off if electrical output is missing, unit vibrates excessively or begins to smoke, spark or emit flames.
•
service center.
•
WARNING!
• Do not bypass any safety device. Moving parts are covered with guards. Make sure all protective covers are in place.
• Never transport or make adjustments to this unit while it is running.
• Never insert objects through cooling slots.
W
Never operate this unit if there are any broken or missing parts and only use Ford Power
Equipment replacement parts specifically designed for this unit.
Only use this unit as intended or serious injury or death could result.
SAFETY RULES
• Increasing governing speed is dangerous which can result in personal injury and / or damaged equipment.
• Decreasing governing speed adds an excessive load and can damage equipment.
• Only when operating at the preset governing speed will this generator will supply the correct rated frequency and
voltage.
Never modify this unit in any way or modify governed speed.
• Only operate generator on a level surface.
• Always connect the nut and ground terminal on the frame to an appropriate ground source.
Generator must be properly grounded to prevent electrocution.
WARNING!
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WWARNING!
WARNING!
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WWARNING!
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WWARNING!
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WWARNING!
• Never handle the generator, electronic devices, or any cord while standing in water, while barefoot, or when hands or
feet are wet.
• Always keep the generator dry. Never operate generator in rain or under wet conditions.
• Use a ground fault circuit interrupter GFCI(North America) or RCD(EU)
in a damp or highly conductive area,
such as metal decking or steel work.
• Never plug electronic devices into generator having frayed, worn, or bare wires. Never touch bare wires or make
Never permit a child or unqualified person to operate generator. Keep children a minimum of 10 feet away from the
contact with receptacles.
•
generator at all times.
• If using the generator for back up power, notify the utility company.
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to
•
install a transfer switch. Failure to isolate the generator from the power utility could result in serious injury or death to
electric utility workers.
WARNING!
This generator produces a very high voltage which could result in burn or
electrocution causing serious injury or death.
W
WWARNING!
Page 7
7
A - ON/OFF/Start Switch
B - Main Circuit BreakerThree Phase
E - Grounding Stud
F - Meter(Frequency,Current,Battery Voltage,
C- Socket CEE 3P+N+T
FEATURES
A
B
C
D
E
F
Three Phase
Single Phase
A
G
H
E
D
I
D - Outlets
H- Socket CEE 2P+T
G - Main Circuit Breaker
I - Circuit Breaker
Time, Engine Temp.)
J
K
J - Lock
K - Handle Bumper
L
L - Air Filter Maintenance
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8
N - CapFuel Tank
O - Top Cover Plate
V - Maintenance Door
S -Oil Plug
M - Fuel Tank
Q- Air Filter
W- Battery
P - Pressure Support Bar
R Mechanical Switch- (Engine)
T -Oil Drain Plug
U -Maintenance Door Lock
X- Wheels
Y- Muffler
FEATURES
O
P
Q
M
N
R
S
T
U
V
W
X
Y
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9
ASSEMBLY
Unpacking
1. Place box on a level surface.
2. Remove all items from box except the generator. Make sure all items listed on the packing list are included and not
damaged.
3. Cut down the sides of the box being careful to avoid hitting the generator.
4. Leave generator on box to install wheel assembly.
Packing List
Check all loose parts to the following list. Contact your dealer if any loose parts are not included.
+
(
)
8 - 10
10 - 12
Description Qty
Generator
1
Quick Start Guide
1
4-Cycle engine oil (SAE10W-40 CD)
Toolkit
Phillips screwdriver
10mm Combination Wrench
1
1
Funnel
1
3
Outlets
14 - 17
Manual
1
1
1
12mm Combination Wrench
17mm Combination Wrench
1
Open Maintenance Door (See Fig 1)
•
Maintenance door lock buckle with the hand, gently pull outward, open the maintenance door plank.
OPEN
Fig 1B
Fig 1C
OPEN
Fig 1A
Page 10
10
ASSEMBLY
• Parts needed - Black and Red battery cable.
•
The Red (+) Connector should be attached to the battery first.
•
•
tighten the screw and make sure the terminal will not touch any part of the frame.
Repeat these steps for the Black (-) Terminal.
Attaching Battery Cable (See Fig 3)
Open Top Cover Plate(See Fig 2)
• Play open the lock.(See Fig 2A)
• Open the top cover plate upwards.(See Fig 2B)
Fig 2A
OP ENP US H
Fig 2B
WCAUTION!
When you open the maintenance door and , will you be able to make
the following operation.
top cover plate
Fig 3A
Fig 3B
OPEN
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11
ASSEMBLY
W
WCAUTION!
When removing the battery for replacement: Remove the nut and bolt first from the negative (Black) post, then from the
positive (Red) post, being careful not to short across the terminals. Always abide by the safety warnings provided with the
battery. Remove the battery and dispose of it according to your local and state regulations.
Be careful not to short across the terminals when installing. Shorting the terminals together
can cause sparks, damage to the battery or generator, or even burns or explosions.
•
Always wash hands after touching batter
y.
Battery posts, terminals, and accessories contain lead and lead compounds known to cause
cancer and reproductive harm.
W
WWARNING!
NON-SPILLABLE
SEALED BATTERY
This is a ready filled,
activated sealed battery.
Never remove strip.
Refer to owner’s manual
or instruction sheet for
charging procedures.
!
DANGER/POISON
SHIELD
EYES.
EXPLOSIVE
GASES CAN
CAUSE BLINDNESS
OR INJURY
NO
SPARKS
FLAMES
SMOKING
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
FLUSH EYES
IMMEDIATLEY
WITH WATER
GET
MEDICAL
HELP
FAST
WARNING!
PROPOSITION 65
WARNING
Battery posts,terminals, and related
accessories contain lead and lead
compounds, chemicals known to the
to cause cancer and reproductive harm.
Wash hands after handling.
Wear Eye Protection
Never Reverse Pole Connections
Never turn the battery upside down
DO NOT Smoke near the battery
If electrolyte contact s the skin wash the area immediately with clean water If
you If you get electrolyte contact with your eye s , rinse immediately with clean
water and seek medical attention.
,
NOTICE:
If the Generator is stored for over six months the battery will need to be removed and charged
Pb
Antidotes for battery acid
CONTACT
TREATMENT
External Flush with water.
Internal Drink large quantities of milk or water, followed by milk of
magnesia, vegetable oil or beaten eggs. Get immediate
medical attention.
Eyes Flush with water. Get immediate medical attention.
Page 12
12
ASSEMBLY
• Place generator on a level surface.
Remove the crankcase dipstick to ensure you do not overfill the engine.
Insert a funnel into the crankcase dipstick hold and carefully add 4-Cycle engine oil (SAE10W- 40 CD) to empty reservoir
until oil reaches the outer edge of the oil fill hole (crankcase dipstick hole).
Be sure to replace dipstick before attempting to start the engine.
To check oil, set generator on a level surface, wipe dipstick clean, then reinsert dipstick without rethreading.
•
•
•
•
Adding / Checking Engine Oil (See Fig 4)
You must add engine oil before first operating this generator. Always checkengine oil level
before each operation.
CAUTION!
W
WCAUTION!
Fig 4
1
0W4
0
C
D OI
L
Fig 5
• Set generator on a clean and level surface in an area that is well ventilated.
• Remove fuel Fill cap..
• Insert a funnel into the fuel tank and carefully pour diesel into
the tank until fuel level reaches 2 inches below the
top of the neck. Be careful not to overfill the tank to
provide space for fuel expansion.
Adding Fuel (See fig 5)
D
IE
SE
L
Page 13
ASSEMBLY
13
Connecting Generator to an Electrical System
•
a transfer switch. The power from the generator must be isolated from the circuit breaker or alternative power source.
If connecting generator to a building’s electrical system for standby power, you must use a qualified electrician to install
The connection must comply with all electrical codes and applicable laws.
• Only operate generator on a level surface.
• Always connect the nut and ground terminal on the frame to an appropriate ground source.
Generator must be properly grounded to prevent electrocution.
The ground terminal located on the back of the generator frame must always be used
to connect generator to a driven ground rod. Connect the ground terminal to the driven
ground rod with a No 8 AWG (American Wire Gauge) copper wire. The wire connects
to the terminal between the lock washer and nut. Tighten the nut securely to ensure
proper connection. Grounding the generator protects you from electric shock that
results from a build up of static electricity or undetected ground faults.
Fig 6
Grounding the Generator (See Fig 6)
W
WWARNING!
Open (See Fig 7)Mechanical Switch(Engine)
WCAUTION!
Don't open the mechanical switch (engine) will not be able to start the
generator.
With the hand to push the handle to the right,
open the mechanical switch(engine).
•
Fig 7
Page 14
OPERATION
14
• Always start the engine and let it stabilize before connecting any electronic devices.
Disconnect all electronic devices before stopping the engine.•
Never start or stop engine with electrical devices plugged in to the receptacles. Failure to
do so could damage the generator and / or connected electrical devices.
Battery Charger for Electric Starter
Keep the generator battery fully charged and ready to use, in order to avoid generating unit can't start.
W
WWARNING!
•
•
Turn the START/ON/OFF switch (Key) to the “START” position to attempt to start the Engine.
Engine cranks and fails to start within 15 seconds wait about 1 minute before attempting to start again.(see fig 9)
How to Start Engine (See Fig 9)
Place generator on a level surface. All electrical loads MUST be disconnected from generator.
•
connected load.
1
2
Fig 9
Close Maintenance Door and Top Cover Plate (See Fig 8)
Close
Fig 8A
Fig 8B
Cl os e
Fig 8C
Close
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15
How to Stop Engine (See fig 10 - 12)
All loads MUST be disconnected from the generator. Never start or stop the engine with electrical devices plugged in to
the receptacles.
Turn the to the “OFF” position.Mechanical Switch(Engine)
Turn the engine START/ON/OFF switch to the “OFF” position.
Fig 10
Fig 12
PU SH
Fig 11
OPERATION
Receptacles and Extension Cords
Only use high quality, well-insulated, grounded extension cords in good condition with generator receptacles. Follow
each load manufacturer ’s power rating recommendation when selecting receptacle and extension cord.
Extension Cord Selection
Refer to the below table to ensure the extension cord used has the capacity to carry the required load. If the size of the
cable is inadequate it can cause a voltage drop, which can damage the electrical device and cord.
Page 16
Don't Overload Generator
Make sure you can supply enough rated watts and surge watts for all electronic devices connected to the generator. Rated
watts refer to the power a generator must supply to keep a device running. Surge watts refer to the power a generator
must supply to start an electronic device. This power surge for starting a device usually lasts between 2-3 seconds but this
additional output must be taken into account when selecting the electronic devices you plan to attach to the generator. To
prevent overloading the generator take the following steps:
1. Add up the total rated wattage of all electronic devices that will be connected to the generator simultaneously.
2. Estimate surge watts by adding the item(s) with the highest output (it is unnecessary to calculate the surge output for all
devices as they should be connected one at a time).
3. Add the Surge Watts to the total Rated Watts in step 1. Keep total load within generator ’s power capacity.
Operating voltage and frequency requirement of all electronic equipment should be checked prior to plugging them into this
generator. Damage may result if the equipment is not designed to operate within a +/- 10% voltage variation, and +/- 3 Hz
frequency variation from the generator name plate ratings. To reduce the risk of damage, always have an additional load
plugged into the generator if solid state equipment (such as television set) is used. A power line conditioner is recommended
for some solid state applications.
16
Moving the Generator
Disconnect any electronic devices from generator then turn generator off.
Turn fuel valve to the “OFF” position.
Tilt generator until it balances on wheels. Roll machine to desired location.
If the generator must be carried, fold handle to the down position. Never lift or carry generator by its handle.
This product is heavy and requires several people to lift. Lift and lower with your legs by bending
at the knees, not your back, to avoid injury.
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WCAUTION!
Page 17
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WWARNING!
Wattage Reference Guide
(Wattages listed are just approximations. Check electronic device for actual wattage)
1
3
1
3
1
3
Color TV (2 7")
Personal Computer (17" Monitor)
1
3
Circular Saw ( 7 ")
1
4
Miter Saw (10")
Electric Drill( HP,5.4Amps)
1
2
1
3
Never exceed generator’s wattage / amperage capacity. This could damage the generator
and / or connected electrical devices.
Check operating voltage and frequency requirements of all electrical devices prior to plugging them into the generator.
17
Power Management
Start engine without anything connected to generator.
When engine has stabilized, plug in and turn on first load. It is strongly recommended to plug in devices with the largest
output first and the smallest output last to help prevent overloading the generator.
Allow generator output to stabilize (engine and attached devices run evenly) before plugging in the next load.
Page 18
Creating a Temporary Cold Weather Shelter
In an emergency , the original shipping carton can be used as a temporary shelter. The shelter should hold enough heat
created by the generator to prevent icing.
1.Cut off all flaps.
2.Cut off one of the long sides of the carton to expose the units muffler and exhaust. Do not enclose the muffler / exhaust
side of the generator.
3.Slide carton over generator. If necessary, remove the wheel assembly for fit.
4.Maintain 5 feet of clearance between the open side of box and other objects. The exposed side of the box should face
away from the wind and elements.
5.Remove shelter when temperatures reach -4ºF (-20ºC).
Regular maintenance will extend the life of this generator and improve its performance. The warranty does not cover items
that result from operator negligence, misuse, or abuse. To receive full value from the warranty, operator must maintain the
generator as instructed in this manual, including proper storage.
18
Cold Weather Operation
Under humid conditions where temperatures drop to 40ºF (4ºC)，Diesel and crankcase ventilation pipe lines may appear to freeze .
In order to prevent Diesel and crankcase ventilation pipe lines may appear to freeze ,To prevent icing take the following steps:
1. Use clean - 35 # diesel fuel.
2. Use the SAE 5W - 30 CD diesel engine oil.
3. Preheat open generating set switch.
4. Turn fuel valve to the open position.
5. Ensure generator is serviced according to the maintenance schedule under “Maintenance” section of manual.
6. Shelter unit from elements.
To Balance the Load
To obtain the best output and performance of your Ford Generator it is best to make every effort to balance the
load on the outlets. Attempt to spread the load as evenly as possible by utilizing all outlets and try to run higher
wattage device onseparate outlets when possible. For example; if you have a device that draws 2,500W and a
device that draws 2,000W, put one plug in the left duplex receptacle and then plug the other device in the right
duplex receptacle which would be a more balance than placing both plugs in a single duplex receptacle putting
4,500W on one receptacle.
W
WCAUTION!
No preheating device of the machine below 0 ℃ will not be able
to start.
Page 19
Before starting the engine, perform the following pre-operation steps:
• Check the level of the engine oil and the fuel tank level.
• Make sure the air filter is clean.
• Remove any debris that has collected on the generator and around the muffler and controls. Use a vacuum cleaner to
pick up loose debris. If dirt is caked on, use a soft bristle brush.
• Inspect the work area for hazards.
Pre-Operation Steps
After Each Use
Follow the following procedure after each use:
• Shut off engine.
• Charge electric starter. (see Battery Charger for Electric Starter pg 14)
• Store unit in a clean and dry area.
Maintenance Schedule
19
Engine Oil
Air Filter
Fuel Filter
Oil Filter
Fuel Tank
Check Level
Replace
Check
Clean
Replace
Replace
Clean
Verify Gas Level
Each Use
O
O
O
Every Month or
Each 20 Hrs
Every 3 Month or
Each 50 Hrs
Every 6 Month or
Each 100 Hrs
Every 12 Month or
Each 300 Hrs
O(First Use)
O
O
O
O
O
Changing Oil (See Fig 13)
• Run the Generator until the Engine is warm.
• Place generator on a level surface.
• Remove the crankcase dipstick.
• Place an oil pan underneath the oil drainage bolt to collect used oil.
• Remove the oil drainage plug and allow oil to drain completely.
• Reinstall oil drainage plug, tighten securely.
• Carefully add SAE 10W-40 CD to empty reservoir until the oil reaches
the outer edge of the oil fill hole (Crankcase Dipstick hole).
• Replace crankcase dipstick.
Fig 13
Oil Fill & Dipstick
Oil drainage plug
Page 20
F
°
No te:
*
Below 40℉（4℃）the use of SAE 30 will result in hard s tar tin g.
Above 80 the use of 10W-30 may cause increased oil consumption.
Check oil level m ore f req uen tly .
℉（27℃）
**
20
Oil Recommendations
• Do not use special additives.
Outdoor temperatures determine the proper oil viscosity for the engine. Use the char t to select the best
viscosity for the outdoor temperature range expected.(see Fig 14)
•
Fig 14
W
WCAUTION!
Used oil should be disposed of at an approved disposal site. See your local oil retailer for
more information.
50
122
10W-40
SAE40
Fuel Recommendations
• Temperature in 40 ℉ (4 ℃) above 0 # diesel oil.
Temperature in 23 ℉ (-5 ℃) above choose - 10 # diesel oil.
The temperature in 7 ℉ (- ) above choose - 20 # diesel fuel.
The temperature in 20 ℉ ( - 29 ℃) above choose - 35 # diesel.
•
• 14 ℃
•
Choose diesel brands if do not apply to the temperature, the engine of the fuel system may wax, oil plug,
Affect the normal work of the engine.
W
WCAUTION!
Page 21
Air Filter （See Fig 15）
A dirty air filter will reduce the life span of the engine, make it difficult to start the engine, and reduce the unit’s performance.
• To clean, remove the air filter cover.
• Carefully pull the air filter out by lifting up along the edges.
• Remove dirt from filter by tapping on it or having it blown out. Replace with new filter annually.
• Reinstall air filter so that it seals and replace air filter cover.
21
Cooling System
Cooling system should only be serviced by an authorized dealer.
Fuel pump and fuel injector system should only be serviced by an authorized dealer.
Fuel pump and fuel injector(See Fig 16)
Replacing Fuel Filter (See Fig 16)
Occasionally the fuel filter may become clogged and need replacing. To purchase a replacement fuel filter contact
customer service or your local small Engine repair shop.
Fig 15
Air Filter
Air Filter Maintenance
Fuel injector
Fuel pump
Fuel Filter
Fig 16
Page 22
Fuel filter must often clean, ensure a maximum output power for diesel engine.
• Put the fuel tank of fuel.
• Loosen the tubing clamp, screw, nut, diesel thoroughly clean the filter.
• Serious condition, replace the fuel filter.
Bolted fixed fuel filter.•
Fuel tank must be empty before replacing fuel filter. Run unit until tank is empty, if needed,
or inspect filter prior to fill-up.
Fig 17
· Loosen the lock nut, remove the oil filter with a clean petrol or
kerosene wash.
Pay attention to the oil filter gasket don't break.
Install oil filter back in box.
·
·
Oil Filter (See Fig 17)
Oil Filter
22
Draining Fuel Tank
To help prevent gum deposits in the fuel system, drain the fuel from the tank and carburetor before storing the unit for long
periods of time. This will help prevent starting problems in the future. If the unit is stored with fuel and the fuel becomes
stale or turns gummy or to varnish the warranty does not cover this repair or service.
Draining the fuel tank
Turn the engine OFF.
• Turn the fuel valve to the OFF position.
• Remove the fuel line that leads to the carburetor from the petcock by squeezing the ends of the hose clamps and
sliding the fuel line off.
• If needed, install a fuel hose that will extend to a suitable fuel container large enough to catch the fuel being drained
from the tank.
• Turn the fuel valve to the ON position.
• When the fuel has drained from the tank, close the fuel valve and reinstall fuel line securely on petcock.
•
W
WCAUTION!
Page 23
23
Storage and Transportation of the Generator(See Fig 18)
Fig 18
•
to remove loose dirt
• Inspect air cooling slots. Remove any debris if obstructed.
• For short-term storage, Less than 1 month,No storage procedure required.
• storage 1 to 3 month,Fill with fresh diesel fuel.
• storage more than 3 month,Draining the fuel tank.
Remove any debris that has collected on the generator and around the muffler and control panel. Use a brush or vacuum
.
Page 24
24
5.Water in fuel
5.Drain fuel tank and replace fuel
1. ON/OFF switch set to “OFF”
1. Turn switch to “ON”
6.Fuel valve is in “OFF” position
6.Turn fuel valve to “ON” position
8.Fill crankcase to proper oil level &
place generator on a level surface
8.Low oil level
9.Rich fuel mixture
9.Contact service department
10.Loss of engine compression
10.Contact service department
11.Dead battery
11.Recharge or replace battery
1.See pg 16 “Don’t overload
generator ”
2.See pg 16 “Don’t overload
TROUBLESHOOTING
5. Clogged fuel filter
5. Clean or replace fuel filter
Page 25
DIAGRAMS
25
Page 26
26
WARRANTY
Ford Power Equipment Limited 1 Year Warranty:
From the date of original purchase, Ford Power Equipment warrants to the original purchaser that each portable
generator sold , shall be free from defect in material and workmanship for the items and time period set forth
below. Ford Power Equipment, at its discretion, agrees to repair or replace any defective part that upon examination,
inspection, and testing by a Ford Power Equipment authorized service dealer, is found to be defective within the
original warranty period. Ford Power Equipment will also decide upon the use of new or rebuilt parts or comparable
product. Any part or product that is replaced will be retained by Ford Power Equipment. This warranty period shall
not be extended and any repaired product shall be warranted for the remaining period of the original warranty. The
consumer is responsible, and shall prepay all transportation costs, including returning items to the factory or
warehouse. This warranty is non-transferable and proof of purchase must be presented for requesting warranty
service. If a proof-of-purchase receipt is not provided, the product’s shipping date by the manufacturer will be used
to determine the warranty period.
Length of Warranty:
Personal use applications of this portable generator are warranted for month or 500 hrs using (Whichever
comes first). Proof of purchase and of maintenance must be provided.
• 6 Month - Limited comprehensive coverage on all generator components and labor.
• 12 Month - Limited coverage on generator engine and alternator components, parts only.
“Personal use” means personal residential household use or recreational use by the retail consumer. “Commercial use”
means all other uses including commercial, construction, or other income producing purposes. Once a generator has been
used for commercial purposes, it shall thereafter be considered as a “commercial use” generator for the purposes of this
warranty. Any portable generator used for commercial use, as rental equipment or for the purpose of primary power in place
of utility, will not be covered under this warranty.
Consumer Responsibilities:
• Consumer is responsible for carefully reading and following all instructions in the owner’s manual. Any product that is
damaged due to misuse or abuse will not be covered by this warranty.
• Consumer is responsible for all transportation costs to an authorized Ford Power Equipment Service Center. Unless
otherwise requested, ground shipping will be applied for part shipment and customer will pay any additional charges for
expedited shipments.
• Consumer is responsible for labor costs associated with warranted repairs twelve (12) months after the purchase date.
Labor rates will only be based on normal working hours.
•
maintenance may be required to cover warranty requests.
• Consumer is responsible for presenting any problems with the generator to an authorized Ford Power Equipment
Service Center as soon as the problem exists. Warranted repairs will be completed in a reasonable period of time, not
to exceed 30 days.
Consumer is responsible for maintaining generator as specified in the owner’s manual. Documentation of this
Page 27
27
WARRANTY
• What this Warranty Does Not Cover:
– Normal wear: This warranty excludes normal wear items such as filters, spark plugs, gaskets, O-rings, adapter cord.
– Maintenance: This warranty does not apply to tune-ups or routine maintenance and does not cover any adjustments or
repairs not performed by an authorized repair facility.
– Misuse: This warranty does not apply if your product has failed due to abuse, misuse, neglect, using incorrect fuels or
lubricants, overloading, overspeeding, improper maintenance, improper storage, unapproved modifications, or has
been operated in any way contrary to the instructions found in the products owner’s manual.
– Adverse conditions: This warranty does not apply if your product has failed due to freezing, accident or natural
disasters.
– Product shipment: This warranty does not apply to damage resulting from shipping, handling, or warehousing. Any
damage claims to this product caused by shipment must be filed with freighter.
– Other exclusions: This warranty does not apply if your product has been sold “as is” or where the factory applied
serial number has been removed. Refurbished, used, demonstration or floor models are not covered by this warranty.
• Where Warranty is Valid:
– For warranty coverage, this product must be purchased from Venus Tools, the authorized Ford Power Equipment
distributor and the warranty only extends to the original purchaser. Refurbished, used, demonstration, or floor models
are not covered by this warranty. Products purchased from on-line auction websites, such as ebay, are not covered
under this warranty. Products used for commercial use are not covered under this warranty.
• How to Obtain Warranty Service:
– Take the original receipt and product to the place of purchase or mail the original receipt and product to the address
found on the web site if purchased on-line. You can always obtain more information by calling 800 VTOOLS (886657)
within the U.A.E or +971 4 226 8227 from outside the U.A.E. You can also visit our website for more details.
www.vtoolsme.com
– Ford Power Equipment and Venus Tools recommend you retain all of your receipts covering the purchase and
maintenance of your Portable Generator, but will not deny you warranty coverage as long as proof of purchase or
service can be obtained.
– Ford Power Equipment and Venus Tools obligation under this warranty is exclusively limited to product repair or
replacement and shall not be liable for any incidental or consequential damages including, but not limited to, the
expense of delivering product to and from a repair center, loss or damage to personal property, loss of revenue,
telephone charges, loss of time, or inconvenience. Some states, provinces or jurisdictions do not allow the
exclusion or limitation of incidental damages, so the above limitation may not apply to you. The warranty gives
you specific legal rights, and you may also have other rights which vary from state to state or province to province.
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