Ford Comet 1965, 1965 Falcon, 1965 Fairlane, 1965 Mustang Shop Manual

Copyright © 2006, Forel Publishing Company, LLC, Woodbridge, Virginia
All Rights Reserved. No part of this book may be used or reproduced in any manner
whatsoever without written permission of Forel Publishing Company, LLC. For
information write to Forel Publishing Company, LLC, 3999 Peregrine Ridge Ct.,
Woodbridge, VA 22192
1965 Comet, Falcon, Fairlane and Mustang Shop Manual
ISBN 0-9673211-2-3
EAN: 978-0-9673211-2-7
Forel Publishing Company, LLC
3999 Peregrine Ridge Ct.
Woodbridge, VA 22192
Email address: webmaster@ForelPublishing.com
Website: http://www.ForelPublishing.com
This publication contains material that is reproduced and distributed under a license from Ford Motor Company. No further reproduction or distribution of the Ford Motor Company material is allowed without the express written permission of Ford Motor Company.
Although every effort was made to ensure the accuracy of this book, no representations or warranties of any kind are made concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result, the information contained within this book should be used as general information only. The author and Forel Publishing Company, LLC shall have neither liability n or responsibility to any person or entity with respect to any loss or damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, the publisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical, or other expert assistance is required, the services of a competent professional should be sought.
Disclaimer
FOREWORD
This shop manual provides the Service Technician with com­plete information for the proper servicing of the 1965 Comet, Falcon, Fairlane and Mustang cars.
The information is grouped according to the type of work being performed, such as diagnosis and testing, frequently performed adjustments and repairs, in-vehicle adjustments, overhaul, etc. Specifications and recommended special tools are included.
Refer to the opposite page for important vehicle identifica­tion data.
The descriptions and specifications in this manual were in effect at the time this manual was approved for printing. The Ford Motor Company reserves the right to discontinue models at any time, or change specifications or design, without notice and without incurring obligation.
SERVICE DEPARTMENT FORD MOTOR COMPANY
12
VEHICLE
IDENTIFICATION
BODY STYLE
(FAIRLANE
500
2-DOOR SEDAN)
EXTERIOR PAINT COLOR (WHITE) DATE CODE TRANSMISSION CODE
/
INTERIOR TRIM (26TH
DAY OF
AUGUST) (DUAL RANGE AUTOMATIC (C-4))
(TURQUOISE FABRIC
AND
/
DETROIT AXLE RATIO CODE
LT. TURQUOISE
MET.
VINYL) / DISTRICT (3.00:1 AXLE RATIO)
\
.BODY CCOLOR TRIM
*62B XM
27
26H
5F4IC
IOOOOI
THI1
VEMCLE% MANUFACTURED UNDER UNITED STATES
AWD
FAVREIOOM
PATENT^ AND PATENT APPLICATIONS
MODEL YEAR (1965)
|
ASSEMBLY PLANT
(DEARBORN)
\
CONSECUTIVE UNIT NUMBER
ENGINE CODE
(8
CYL. 289
CID
ENGINE)
I
BODY SERIAL CODE (2-DOOR SEDAN)
R1184-C
FIG.
3—Fairlane Warranty Plate
EXTERIOR PAINT COLOR DATE CODE
(WHITE)
(6TH DAY
APRIL)
BODY STYLE
\
INTERIOR TRIM
(2-DOOR HARDTOP) \ (PALOMINO VINYL) \ DETROIT DISTRICT
AXLE RATIO CODE
(3.00:1 AXLE RATIO)
TRANSMISSION CODE
(DUAL RANGE
AUTOMATIC (C-4))
89
06D
5FO7A
110196
THI5 M HldlE
IS
MANUFACTURED UNDER UNITED STATES
A
ND FOREIGN PAINTS
AND
PATENT APPLICATIONS
MODEL YEAR (1965)
|
ASSEMBLY PLANT
(DEARBORN)
\
CONSECUTIVE UNIT NUMBER
ENGINE CODE
(8
CYL. 289 C10
ENGINE)
BODY SERIAL CODE (2-DOOR HARDTOP)
FIG.
4-Mustang Warranty Plate
N1406-A
FIG.
5-Vehicle Identification
Number
Location—Comet, Falcon
and
Mustang
I
FIG.
6-Vehicle Identification
Number
Location—Fairlane
VEHICLE
IDENTIFICATION
1-3
Figures
1, 2, 3 and 4 illustrate the Comet, Falcon, Fairlane and Mustang
Warranty Plates. The warranty plate
is
located on the rear face (lock face)
of the left front door.
The official Vehicle Identification Number,
for
title and registration
pur-
poses,
is
stamped on the top upper flange
of
the left front fender apron
for
Falcon,
Comet and Mustang (Fig. 5C) and
on the
vertical face
of
the left
front fender apron near the top
for
the Fairlane (Fig. 6C). Do
not
use
the
Vehicle Warranty Number, which appears
on the
warranty plate,
for
title
or registration purposes.
VEHICLE DATA
The vehicle data appears
in a
line across the top
of
the warranty plate
(Figs.
1,
2, 3
and 4). The first two letters and a number identify the Body
Style.
The following one or two letters identify the Exterior Paint Color. The
next code consisting
of
two numbers,
or a letter and a number, identifies
the Interior Trim. The Date Code showing the date the
car
was manufac-
tured,
follows the Trim Code and consists
of
two numbers and a letter. The
next code gives the district
in
which the car was ordered and consists
of
two
numbers. The next to the last code is the Axle Ratio Code and
is
designated
by a number for a conventional axle
or a
letter for an Equa-Lock axle. The
last code
in
the vehicle data
is
the Transmission Code and consists
of
one
number. The charts that follow, list
in
detail the various vehicle data codes.
VEHICLE WARRANTY NUMBER
The vehicle warranty number
is
the second line
of
numbers and letters
appearing on the Warranty Plate (Figs. 1, 2, 3 and 4). The first number
indi-
cates
the
model year.
The
letter following
the
model year indicates
the
assembly plant
at
which the car was manufactured. The next two numbers designate the Body Serial Code. The letter following the Body Serial Code designates the Engine Code. The remaining numbers indicate the Consecu-
tive Unit Number. The charts that follow, list the various Vehicle Warranty Number codes.
BODY SERIAL
AND
STYLE CODES
The two-digit numeral which follows the assembly plant code identifies
the body series. This two-digit number
is
used
in
conjunction with the Body
Style Code,
in
the Vehicle Data, which consists
of
a two-digit number with
a
letter Suffix. The following chart lists
the
Body Serial Codes, Body Style
Codes and the Model.
FALCON
Body
Serial
Code
02...
02...
01...
01...
16...
19...
17...
11...
17...
15...
12...
21...
22...
24...
26...
27...
27...
27...
27...
29...
29...
Body Style
Code
..54A... ..54D... ..62A.. ..62D...
..54B... ..62B... ..63B... ..63C... .
.63H...
.
76A...
..76B... ..59A...
..71A... ..71B... ..71C...
,66A... ..66B... ..66G... .
.66H...
..78A... ,.78B...
FAIRLANE
Body
Serial
Code
31...
32...
41...
42...
43...
47...
38...
48...
*Bucket
Body Style
Code
.
62A...
..54A... ,.62B...
..54B... ..65A...
..65B...
,71D... ..71B...
Seats
MUSTANG
Body
Serial
Code
09...
07..
08...
Body Style
Code
.
63A...
.
65A
..
..76A...
Body Type
.4-Door Sedan
4-Door Sedan (RPO)
.2-Door Sedan
2-Door Sedan (RPO) 4-Door Sedan (Bench)
2-Door Sedan (Bench)
2-Door Hardtop (Bench) .2-Door Hardtop (RPO Bucket) .2-Door Hardtop Bucket (Less Console)
Convertible (Bench)
Convertible (RPO Bucket)
2-Door Wagon .4-Door Wagon
4-Door Wagon Deluxe
4-Door Squire .2-Door Standard Ranchero
.2-Door Deluxe Ranchero
2-Door Standard (RPO Bucket W/Console) .2-Door Standard (RPO Bucket W/Console)
Standard Sedan Delivery Deluxe Sedan Delivery
Body Type
.2-Door Sedan
4-Door Sedan
2-Door Sedan .4-Door Sedan
2-Door Hardtop
2-Door Hardtop*
4-Door Ranch Wagon .4-Door Custom Ranch Wagon
Body Type
2-Door Fastback
2-Door Hardtop
2-Door Convertible
Model
Standard
Sedan
Futura
Station
Wagons
Ranchero
Sedan
Delivery
Model
Fairlane Fairlane
500
Sport Coupe
Station
Wagons
Model
Mustang
COMET
Body
Serial
Code
02...
01...
32...
12...
11...
11...
34...
36...
22...
22...
23...
23...
25...
25...
23...
*Bench tBucket
Body Style
Code
..54A... ..62A... ..71A...
..54B... ..62B... ..62C... ..71B... ..71C...
..54C... ..54D... ..63C... ..63D... ..76B... ..76D...
..63E...
Seat
Seats
Body Type
.4-Door Sedan*
2-Door Sedan* 4-Door Wagon*
4-Door Sedan*
.2-DoorSedan*
2-DoorSedanf
.4-DoorWagon*
4-Door (Villager) Wagon*
.4-Door Sedanf
4-Door Sedan* 2-Door Hardtopf (Fastback) 2-Door Hardtop* (Fastback) 2-Door Convertible!
.2-Door Convertible* .2-Door Hardtopf (Fastback)
Series
Comet
202
Comet
404
Comet
Caliente
Cyclone
EXTERIOR PAINT COLOR CODES
A single letter code designates a solid body color and two letters denote
a two-tone—the first letter,
the
lower color
and the
second letter,
the
upper color
Code
A.. C. D..
H..
I..
J..
K.. M.
O..
P..
R.. V.. X.. Y..
5..
M-30J/ M-32-J#
.
.1724-A. ..1736-A. ..1625-A. ..1544-A. ..1737-A. ..1515-A. .
.1621-A. .
.1619-A. .
.1732-A. .
1738-A. ..1879-A. .
1729-A. ..1632-A. .
1269-A. ..1731-A.
Color
Black Med.
Ivy Gold Met
Med.
Turq. Met. Dk. Blue Met. Lt. Beige Met. Red
Med.
Gray Met.
White Lt. Peacock Palomino Met. Dk. Ivy Green Met Yellow Maroon Met. Med.
Blue Met.
Dk. Turq. Met.
14
VEHICLE IDENTIFICATION
INTERIOR TRIM CODES
Code Trim Codes
04 Beige Vinyl 12 Med. Blue and
Lt.
Blue Met. Fabric and Vinyl 15 Red Fabric and Vinyl 16 Black Fabric and Vinyl 17 Med.
Turq.
and Lt.
Turq.
Met. Fabric and Vinyl
19
. .
Palomino and Med. Palomino Fabric and Vinyl
22 Med. and
Lt.
Blue Met. Vinyl (Comet),
Fabric and Vinyl (Except Comet)
25
....
Red Vinyl (Comet), Fabric and Vinyl (Except Comet) 26 Black Vinyl 27 Med. and Lt. Turquoise Met. Vinyl (Comet),
Fabric and Vinyl (Except Comet)
28 Ivy Gold and
Lt.
Ivy Gold
D/L
Fabric and Vinyl 29 Palomino Vinyl (Comet), Fabric and Vinyl (Except Comet) 32 Med. Blue and
Lt.
Blue Met. Fabric and Vinyl (Comet)
Vinyl (Except Comet) 35 Red Fabric and Vinyl (Comet) Vinyl (Except Comet) 36 Black Fabric and Vinyl (Comet) Vinyl (Except Comet) 37 Med. Turquoise and Lt.
Turq.
Met. Fabric and Vinyl (Comet)
Vinyl (Except Comet)
38
Ivy
Gold Fabric and Vinyl (Comet) Vinyl (Except Comet)
39 Palomino and Med. Palomino Fabric and Vinyl (Comet)
Vinyl (Except Comet) 42 White and Blue Vinyl 45 White and Red Vinyl
46 White and Black Vinyl 48 White and Ivy Gold Vinyl 49 Med. Palomino Vinyl 52 Med. Blue and
Lt.
Blue Met. Fabric and Vinyl (Comet),
Vinyl (Except Comet)
55 Red Fabric and Vinyl (Comet), Vinyl (Except Comet) 56 Black Fabric and Vinyl (Comet), Vinyl (Except Comet) 59 Palomino and Med. Palomino Fabric and Vinyl (Comet),
Vinyl (Except Comet)
F2 White Pearl (W/Red) Fabric and Vinyl F5 White Pearl (W/Black) Fabric and Vinyl F6 White Pearl (W/Turquoise) Fabric and Vinyl F8 White Pearl (W/Gold) Fabric and Vinyl F9 White Pearl (W/Palomino) Fabric and Vinyl 62
Lt.
Blue Met. Vinyl 65 Red Vinyl 66 Black Vinyl 67 Turquoise Vinyl 68
Ivy
Gold Met. and D/L Vinyl
69 Med. Palomino Vinyl
G2 White Pearl (W/Blue) Vinyl G5 White Pearl (W/Red) Vinyl G6 White Pearl (W/Black) Vinyl G7 White Pearl (W/Turquoise) Vinyl G8 White Pearl (W/Gold) Vinyl G9 White Pearl (W/Palomino) Vinyl 72
Lt.
Blue Met. Vinyl 75 Red Vinyl 76 Black Vinyl 77 Lt.
Turq.
Met. Vinyl 78 Ivy Gold D/L Vinyl 79
. .
Med. Palomino Vinyl H2 White (W/Blue) Vinyl H5 White (W/Red) Vinyl H6 White (W/Black) Vinyl H7 White (W/Turquoise) Vinyl H8 White (W/Gold) Vinyl H9 White (W/Palomino) Vinyl 82 Lt. and Med. Blue Met. Vinyl 85 Red Vinyl 86 Black Vinyl
87 Lt.
Turq.
Met. Vinyl
88
Lt.
Ivy Gold Met. Vinyl 89 Med. Palomino Vinyl 92 Blue Vinyl 95 Red Vinyl 96 Black Vinyl (Except Fairlane) Fabric and Vinyl (Fairlane) 99 Palomino Vinyl (Except Fairlane) Fabric and Vinyl (Fairlane)
DATE CODES
A number signifying the date precedes the month code letter. A second-year code letter will be used
if
the model exceeds exceeds 12 months.
Month
January... February.. March April May June July August...
September. October... November. December.
Code
First Year
Code
Second Year
....N
P
Q
R
S
T
U V
w
X Y Z
DISTRICT CODES
(DSO)
Units built
on a Domestic Special Order, Foreign Special Order,
or
other
special orders will have
the
complete order number
in
this space. Also
to
appear
in
this space
is
the
two-digit code number
of
the
District which
ordered
the
unit.
If
the unit
is a
regular production unit, only the District
code number will appear.
COMET
Code
11 16 15 14 21 22 23 26 31 32 33
District
Boston
Philadelphia
New York
Washington
Atlanta
Dallas
Jacksonville
Memphis
Buffalo Cincinnati Cleveland
Code
34 41 42 45 51 52 53 54 81 84 90-99...
District
Detroit
Chicago
St. Louis
Twin Cities
Denver
Los Angeles
Oakland
Seattle
Ford
of
Canada
..
Home Office Reserve
Export
FALCON, FAIRLANE AND MUSTANG
Code
District Code
District
11 12
13 14 15 21 22 23 24 25 26 31 32 33 34 35 36 41 42 43 44
Boston
Buffalo
New York
Pittsburgh
Newark
Atlanta
Charlotte Philadelphia Jacksonville
Richmond
Washington
Cincinnati
Cleveland
Detroit
Indianapolis
Lansing
Louisville
Chicago
Fargo
Rockford
Twin Cities
45
51 52 53 54 55 61 62 63 64 65
71....
72
73....
74..
..
81
83....
84
85....
89 90-99..
Davenport
Denver
Des Moines
Kansas City
Omaha
St. Louis
Dallas
Houston
Memphis
New Orleans
Oklahoma City
Los Angeles
San Jose
Salt Lake City
Seattle
Ford
of
Canada
Government
.Home Office Reserve
American Red Cross
Transportation Services
Export
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