Follett HCD700NHT Installation Manual

Page 1
Horizon™ Ice Machine Installation Instructions
HCD/HMD700RHT HCD/HMD700NHT
Order parts online www.follettice.com
Horizon top-mount ice machines
 t most countertop dispensers manufactured by
Cornelius • Lancer • SerVend
for Harmony™ Top-mount Applications
remote condensing
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
01012665R02
Page 2
Chewblet® Ice Machine Model Number Configurations
A V SC 700HC
MC Maestro™ Chewblet (400 Series) HC Horizon Chewblet (1000, 1400, 1650 Series) HM Horizon Micro Chewblet
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote.
If remote unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
400 up to 454 lbs (206kg) 700 up to 750 lbs (340kg) 1000 up to 1036 lbs (471kg)
1400 up to 1450 lbs (658kg) 1650 up to 1580 lbs (717kg)
A Air-cooled, self-contained W Water-cooled,
R Air-cooled, remote
N Air-cooled, no condensing
connection to parallel rack
CondenserSeriesVoltageMachine
self-contained
condensing unit
unit for
system
V Vision™ H Harmony™ B Ice storage
bin J Drop-in M Ice Manager™ diverter valve system
ConfigurationApplication
S RIDE
T Top-mount
®
(RIDE remote ice delivery equipment)
2
remote condensing HARMONY • TOP-MOUNT
Page 3
Read and complete the following 8 installation steps
Unpack
1
Dispenser preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Front cover
8
HARMONY • TOP-MOUNT remote condensing
3
Page 4
Carefully unpack and inspect the contents of your Follett ice machine.
7/16"
7/16"



Unpack
1
1. 1
Unpack ice machine
4
remote condensing HARMONY • TOP-MOUNT
Page 5
Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice machine in accordance with local and national codes. Outdoor installation of low side is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
3/8" (9,5mm)
NEMA
5-15
1'
1/4"
Electrical
• 120/60/1-6 amps
Potable water supply
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Water supply must be treated by a scale-inhibiting  lter (item# 00130286)
Drain
• The drain line from the ice machine must be vented and have at least 1/4” per foot pitch (6,4mm/0,3m)
Refrigeration lines
• 5/8” (15,8mm) diameter suction (insulated)
• 3/8” (9,5mm) liquid
HARMONY • TOP-MOUNT remote condensing
5
Page 6
Dispenser preparation
Prepare the dispenser.
Note: The instructions below only apply to 22" & 30" wide dispensers.
44" wide dispenser instructions may be found with the top kit.
3
3.1
Top preparation – ALL
All models
• Remove protective tape from gaskets
3.2
• Apply gaskets ➊.
• Install coupling
Top preparation – ALL
through bottom of
dispenser top and secure with locking nut
3.3
Top preparation – ALL
• Screw 4" (102mm) extension bottom of shuttle actuator
into
3.4
Top preparation – CORNELIUS
Cornelius models only
• Remove protective tape
• Apply gasket
6
remote condensing HARMONY • TOP-MOUNT
Page 7
3.5
Top preparation – LANCER
3.6
Agitation adjust. – CORNELIUS
Lancer models only
• Remove protective tape
• Apply gaskets
3.7
Agitation adjustments – LANCER 4500 SERIES
ON
OFF
Cornelius models ED, DB, DF, IDC and Flavor Fusion
Adjust the agitation timer located on the Cornelius PC board to 1 second on, 1 hour off. Note: see Cornelius manual for more information.
PRESS IN ON THIS SIDE TO TURN SWITCH OFF.
SWITCH
OFF
ROCKER
SWITCHES
(VIEW LOOKING
DOWN)
OFF
SIDE VIEW
SIDE VIEW
1
2
3
4
5
6
7
8
PRESS IN ON THIS SIDE TO TURN SWITCH ON.
SWITCH
ON
SWITCH
NUMBER
3 4
SWITCH
NUMBER
5 6 7 8
AGITATION TIME
2 SECONDS
3 SECONDS
1 SECOND
4 SECONDS
OOOXXOX
X
AGITATION FREQUENCY
ATION
GIT
20 MINUTES
40 MINUTES
30 MINUTES
O
O
X
X
O
O
X
O
50 MINUTES
10 MINUTES
NO A
O
O
O
O
O
O
O
O
X
X
O
O
X
O
X
O
60 MINUTES
O
O
X
X
X
X X
O
X = ON
O = OFF
80 MINUTES
70 MINUTES
X
X
O
O
O
O
O
X
Lancer 4500 series only
Adjust the agitation time to 1 second, and the agitation frequency to 150 minutes. Note: See Lancer manual for more information.
90 MINUTES
100 MINUTES
110 MINUTES
X
X
O
O
X
X
X
O
120 MINUTES
X
X
X
X
O
O
O
X
130 MINUTES
140 MINUTES
X
X
X
X
X
X
O
X
150 MINUTES
HARMONY • TOP-MOUNT remote condensing
7
Page 8
3.8
Agitation adjustments – LANCER FS SERIES
Initialization Screen
(Boot Up Only)
Lancer FS-16
Ver. 0.200
Sub-CatagoryMain Menu
FS-16 Setup
Major/Minor
FS-16 Setup
Config Bonus Key
FS-16 Setup
Soda/Plain Water
FS-16 Setup
Config Dispense Only
FS-16 Setup
PC Mode
FS-16 Setup
PC Time
FS-16 Setup
Ice Stir Off
FS-16 Setup
Ice Stir On
FS-16 Setup
Sold Out
FS-16 Setup Carb Sensors
FS-16 Setup
Ice Bin Sensors
FS-16 Setup
Valve Code Version
FS-16 Setup
Number Of Valves
FS-16 Setup
Reset Defaults No Yes
Brands Per Side
Bonus Key Setup
V:1 T:F M:S B:W
Soda/Plain Water
V:2 1:S 2:W 3:S 4:W
Dispense Delay
V:1 B1 DLY1
Set PC Mode Menu
Off On
On Time (MSEC)
OFF Time (MIN)
On Time (MSEC)
Selection Sold Out
Upper Lower 1000 500
12 0.104 0.104 34 0.104 0.104
1 2 3 4
On On On On
Reload Defaults?
V:1 L:2 R:1
05000
00150
01000
Sold Out #1
Ice Bin Optic
1000
Cancel
Scrolls through Main Menu
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes Press "Cancel" to exit menu
2nd Sub-Catagory
Sold Out #1
Sold Out #1
V:1 B:1
Enter
Off
Lancer FS series only
• Hold down “cancel” and “left button” to get to hidden menu
• Type in code 6655
• Type in 150 minutes of off time and 1000 milliseconds (1 second of time) as the preferred setting
Note: See Lancer manual for more information.
3.9
Agitation adjustments – SERVEND
SerVend models only
No agitation adjustment required.
8
remote condensing HARMONY • TOP-MOUNT
Page 9
3.10
Dispenser diverter plate overview (Installation on next page)
Single Agitator
P/N 307277 — Diverter plate
(single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)
P/N 307277 — Diverter plate (single agitator Cornelius dispensers and left-hand dispense chute on dual-agitator Cornelius dispensers)
Dual Agitator
P/N 00996207 — Diverter plate
(right-hand dispense chute on dual-agitator dispensers)
HARMONY • TOP-MOUNT remote condensing
9
Page 10
3.11
Dispenser diverter plate installation – CORNELIUS ED, DF and DB SERIES
ICE CHUTE
COVER
10-32 WASHER
GATE MOUNTING PLATE
ICE DIVERTER
GASKET
ICE CHUTE
STORAGE HOPPER
FLANGE EXTENDS INTO STORAGE HOPPER THROUGH GATE OPENING
APPLY RTV TO THIS SURFACE TO SEAL TO HOPPER GATE MOUNTING PLATE
Cornelius ED, DF and DB series only
These dispensers require the installation of an ice diverter at the dispenser opening.
• Disassemble chute assembly
• Discard factory restrictor plate
• Replace with alternate diverter plate (supplied)
Cornelius IDC and Flavor Fusion
These dispensers require modi cations for compatibility with Chewblet ice. Agitation times must be set to 1 second ON, 1 hour OFF and the ice restrictor plate must be adjusted to the fully open position. See your beverage supplier for these modi cations.
10
remote condensing HARMONY • TOP-MOUNT
Page 11
HARMONY • TOP-MOUNT remote condensing
11
Page 12
Install the louvered docking assembly.
Louvered docking assembly
4
2.1
4.1
Louvered docking assembly
2" (50,8mm)
1 13/16" (46mm)
3/8˝
high pressure
line
5/8˝
low pressure
line
2-7/8" (73mm)
1" (25,4mm)
Stub Typ
sealant
• Mount louvered docking assembly
• “Rough-in” the refrigerant piping
• Seal perimeter of docking station to mounting surface
12
remote condensing HARMONY • TOP-MOUNT
Page 13
4.2
Refrigerant lines
• Braze supplied expandable refrigerant lines in place
HARMONY • TOP-MOUNT remote condensing
13
Page 14
Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube
Hot Water
160 F (71 C)
• Cut transport tube to 26" (66 cm) length
• Install supplied ice transport tube insulation
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers
• Connect ice transport tube to coupling on louvered docking station
• Connect ice transport tube to shuttle actuator
before making connection to ease assembly
14
remote condensing HARMONY • TOP-MOUNT
Page 15
Connect utilities to louvered docking assembly.
External connections
6
6.1
Water and drain
• Remove access panel if necessary.
• Install drain line The rigid drain line from the ice machine must be vented and have at least 1/4” per foot (6,4mm/0,3m) pitch.
• Install icemaker potable water supply (Water supply must be treated by a scale­inhibiting  lter (item# 00130286)
• Replace access panel
.
HARMONY • TOP-MOUNT remote condensing
15
Page 16
Connect louvered docking assembly to ice machine.
Internal connections
7
7. 1
Ice transport tube installation
• Slide ice machine into louvered docking assembly
• Insert ice transport tube all the way into coupling and tighten nut  rmly
7. 2
• Insert potable water line into valve
Water and drain lines
7. 3
• Braze refrigerant lines
Refrigeration lines
7. 4
• Remove twist tie
• Carefully pass plug thru opening and plug
Power cord
into wall outlet
16
remote condensing HARMONY • TOP-MOUNT
Page 17
7. 5
• Position plate into opening and secure
Power cord
with supplied screw
HARMONY • TOP-MOUNT remote condensing
17
Page 18
Install front cover to ice machine.
Front cover
8
8.1
• Complete installation of condensing unit
Install condensing unit
or connection to rack system.
8.2
Install ice machine front cover
• Slide ice machine cover over machine, ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly screws through cover
• Place louvered front cover on machine
then tighten two
➊,
NOTICE
§ Ice machine MUST be sanitized prior to operation!
§ Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
§ To prevent circuit breaker overload, wait 15 minutes before restarting this unit. This allows the compressor to equalize and the evaporator to thaw.
18
remote condensing HARMONY • TOP-MOUNT
Page 19
HARMONY • TOP-MOUNT remote condensing
19
Page 20
Horizon, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation.
Follett, Chewblet and RIDE are registered trademarks of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
01012665R02
© Follett Corporation 8/13
Loading...