Horizon™ icemaker Installation Instructions
for Drop-In Satellite- ll™ applications
HCC1000AJS, HCC1400AJS, HCC1000WJS, HCC1400WJS,
HCE1000AJS, HCE1400AJS, HCE1000WJS, HCE1400WJS
(See model number con gurator on page 2 for details.)
Order parts online
www.follettice.com
self-contained
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208264
Stock Module Identification Plate
Module No.
Product
Service No.
801 Church Lane • Easton, PA 18040, USA
Toll free (800) 523-9361 • (610) 252-7301
Fax (610) 250-0696 • www.follettice.com
00159939R03
Horizon Series Icemaker Model Number Configurations
AVS C 1400 HC
Icemaker Voltage Series Condenser
HC Horizon
Chewblet
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.
Chewblet is a registered trademark of Follett Corporation, registered in the US.
C 208-230/60/1
®
(self-contained only)
D Low side 115/60/1
Condensing unit
208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
Application Configuration
V Vision™
H Harmony™
B Ice storage
bin
J Drop-in
M Ice Manager
diverter valve
system
S Satellite-fill™
T Top-mount
†
2
self-contained DROP-IN • SATELLITE-FILL
Read and complete the following 8 installation steps
Unpack
1
Dispenser preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Follett Corporation
Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s
expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett
Corporation will not be held responsible.
Credit will be issued when:
The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be
deducted.
Front cover
8
DROP-IN • SATELLITE-FILL self-contained
3
Carefully unpack and inspect the contents of your Follett icemaker.
Unpack
1
1. 1
Unpack icemaker
4
self-contained DROP-IN • SATELLITE-FILL
Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of
icemaker in accordance with local and national codes. Outdoor installation is
not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
HCE1000A/W
requires 15 amp circuit
1.50 mm2 wire
HCE1400A/W
requires 20 amp circuit
4.00 mm2 wire
‡
HCC1000A/W
‡
NEMA
6-15
➊
➋
➌
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208264
Stock Module Identification Plate
Module No.
Product
Service No.
Electrical
NEMA
6-20
HCC1400A/W
➊
➍
1/4˝
1'
• HCC1000(A/W)JS 208-230/60/1-15 amps • HCC1400(A/W)JS 208-230/60/1-20 amps
• HCE1000(A/W)JS 230/50/1-15 amps
(HCE1000A/W Requires 15 amp circuit 1.50 mm2 wire) (HCE1400A/W Requires 20 amp circuit 4.00 mm2 wire)
‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.
Potable water supply
➋
‡
• HCE1400(A/W)JS 230/50/1-20 amps
• 10-70 psi (69-483kpa)
• 45 to 90 F (7 to 32 C)
• Follett recommends the use of an in-line water filtration system (item# 00130286)
Condenser water supply for water-cooled systems
➌
• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)
• 45 to 90 F (7 to 32 C)
• 1.5 gallons per minute (5.68 liters per minute)
Drain
➍
• The drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m)
DROP-IN • SATELLITE-FILL self-contained
‡
5
Prepare the dispenser.
Dispenser preparation
3
2.1
3.1
Dispenser preparation
➌
➋
➍
➊
➎
Hot Water
➐
➒
12"
(304,8mm)
min.
4"
(101,6mm)
➏
➐
➓
➑
• Determine best route for ice transport tube run. Note: 12" (304,8mm) clearance is required.
• Drill 1 3/4" (44,5mm) hole through either side of dispenser
• Install gasket ➋ onto bulkhead fitting
• Attach bulkhead fitting with flat up ➍ and tighten bulkhead nut
• Position and secure nut locking plate ➏ with supplied screws
• Verify installation of O-ring on stainless steel ice transport tube coupling
• Insert stainless steel ice transport tube coupling
coupling cap
• Soften ice transport tube with hot water (160 F (71 C)) to ease assembly
• Attach ice transport tube to coupling with supplied hose clamp ➓
➑
➌
into bulkhead fitting and secure with
➐
➊
➎
➐
➒
6
self-contained DROP-IN • SATELLITE-FILL
DROP-IN • SATELLITE-FILL self-contained
7
Louvered docking assembly
Install the louvered docking assembly.
WARNING
• Docking station must be secured in accordance with these instructions to ensure icemaker stability.
• Ventilation openings in the louvered docking station should be clear of obstruction
Wall bracket accessory Machine stand accessory
4
• Mount louvered docking assembly to wall
bracket accessory
4.1
DOCKING STATION: Horizon 1000 & 1400 water- and air-cooled models
• Position and screw louvered docking assembly to the bottom of counter inside of access
• The mounting surface for the louvered docking assembly must be solid.
• There must be no lip or edge that would hinder the icemaker from sliding in or out of the
INTAKE AND EXHAUST GRILLE PLACEMENT: Horizon 1000 & 1400 air-cooled models only
• Position the intake grille cut out in the access panel/door
• Left edge of cutout should be 1.75" (45mm) from the left side of the icemaker
• Bottom edge of cutout should be 1.875" (48mm) from the bottom of the icemaker
• Position supplied exhaust grille at least 18" (458mm) away from intake grille ➎.
• If not using supplied grille, air circulation requirements below must be met:
Undercounter installation requirements Horizon 1000 & 1400 series
(See detail drawing on page 9)
panel/door 1.75" (45mm) from the front edge of the cross brace
Do not mount directly onto runners or channels.
louvered docking station
(See detail drawing on page 9)
Note: Icemaker must be aligned with cut out and inside of access panel to provide a tight
seal and prevent recirculation of hot exhaust air.
Where possible, install exhaust grille to the rear or side of the base cabinet.
1000 series: 150 sq. in (967 sq cm) intake air, 150 sq. in (967 sq. cm) exhaust air
1400 series: 175 sq. in (1129 sq. cm) intake air, 175 sq. in (1129 sq. cm) exhaust air
➋
• Mount louvered docking assembly to
machine stand accessory
➊
➌
➍
8
self-contained DROP-IN • SATELLITE-FILL
Undercounter installation detail – Horizon 1000 & 1400 series
Front View
1.875"
(48mm)
➍
Top View
CROSSBRACE
➊
➌
1.75"
(45mm)
1000 series - 12"x16" cutout (305x407mm)
1400 series - 16"x16" cutout (407x407mm)
bottom of ice machine
side of ice machine
CAUTION
• Keep ventilation openings in the appliance enclosure clear of obstruction.
• To ensure proper ventilation (if not using supplied grille) carefully review air
circulation speci cations on facing page (4.1)
Access panel/
door on counter
1.75" (45mm)
➎
18" min.
(458mm)
3D Counter View
1000 series - 28.6" min. (727mm)
1400 series - 31.6" min. (303mm)
24.5" min.
(623mm)
CROSSBRACE
16"
(407mm)
No Lip
➋
1000 series - 12" (305mm)
1400 series - 16" (407mm)
DROP-IN • SATELLITE-FILL self-contained
9
Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube installation.
Hot Water
➏
➎
➍
➐
1/4˝
➌
➋
➊
1'
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208264
Stock Module Identification Plate
Module No.
Product
Service No.
Ice transport tube tips
• Insulate entire length of ice transport tube
• Secure ice transport tube ➋ as needed to prevent dips and traps from forming.
For long tube runs see guide on page 16.
• Pitch tube at least 1/4" per foot (6,4mm/.3m)
• Ice transport tube must drain towards icemaker
➊
➌
Ice transport tube to Icemaker
• Be sure tube ends are square
• Soften ice transport tube with hot water (160 F (71 C)) to ease assembly
• Push ice transport tube onto icemaker nipple
• Install hose clamp
➐
10
➍
➎
➏
self-contained DROP-IN • SATELLITE-FILL
Connect utilities to louvered docking assembly.
External connections
6
6.1
Air-cooled icemakers only
➋
➊
• Remove access panel if necessary
• Install drain line
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install icemaker potable water supply
• Replace access panel
➊
.
➋
6.2
Water-cooled icemakers only
➌
➋
➍
➊
• Remove access panel if necessary
• Install drain line
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch.
• Connect cooling water supply
return
• Install ice machine potable water
supply
• Replace access panel
➌
➍
➊.
➋
and
DROP-IN • SATELLITE-FILL self-contained
11
Connect louvered docking assembly to icemaker.
CAUTION
• Plug must be accessible after nal installation.
• HCE1400A/W 230/50/1) requires a 20 amp circuit (4.00 mm2 wire)
Air-cooled icemakers – follow steps 7.1 through 7.4.
Internal connections
7
7. 1
Ice transport tube
➋
➊
• Slide icemaker into louvered docking
assembly
• Insert ice transport tube all the way into
coupling and tighten nut firmly
➊
➋
7. 2
Potable water and drain lines
➊
• Insert potable water line into valve
• Push drain line over hose barb on
back of evaporator mount
➋
➊
➋
➋
➊
7. 3
• Remove twist tie
• Carefully pass plug thru opening and
Power cord
plug into wall outlet
7. 4
• Position plate into opening and secure
Power cord
with supplied screw
12
self-contained DROP-IN • SATELLITE-FILL
Water-cooled icemakers – follow steps 7.5 through 7.10.
7. 5
• Install icemaker cooling water lines to
Cooling lines
Out
In
louvered docking assembly
7. 6
Ice transport tube
➋
• Slide icemaker into louvered docking
assembly
• Insert ice transport tube into coupling
and tighten nut firmly
➊
➋
7. 7
Potable water and drain lines
➊
• Insert potable water line into valve
• Push drain line over hose barb on
back of evaporator mount
➋
➋
➊
➊
➋
7. 8
• Connect cooling water lines to
• Water valve is set at the factory. DO NOT
Cooling lines and power
Adjustment will v oid w a rr anty and ma y damage equipment.
Do not adjust.
A TTENTION INS T ALLER
V a lv e is preset at f a ctor y .
icemaker
remove seal or adjust water valve
➊
➋
DROP-IN • SATELLITE-FILL self-contained
13
7. 9
Power cord
7. 1 0
Power cord
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
• Position plate into opening and secure
with supplied screw
14
self-contained DROP-IN • SATELLITE-FILL
Install front cover to icemaker.
Front cover
8
Front cover installation – undercounter
➊
➋
➌
CAUTION
• Keep ventilation openings in the appliance enclosure
clear of obstruction.
• To ensure proper ventilation (if not using supplied grille)
carefully review air circulation speci cations in section
4.1
• Remove and discard plastic grille
• Apply supplied gasket material around
entire opening on skin to prevent air
recirculation
• Attach supplied metal grille to opening in
counter door (see section 4.1)
➋
➊
➌
Normal front cover installation
➋
➊
• Slide icemaker cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly
• Insert and tighten two screws through
cover and into louvered docking
assembly
➋
➊
NOTICE
Icemaker MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with icemaker for sanitizing instructions.
DROP-IN • SATELLITE-FILL self-contained
15
Long tube run recommendations
max. 3 ft (.9m)
➋
• Pitch ice transport tube to allow melt water to drain towards icemaker
1/4˝
➊
➊
1'
• Secure insulated ice transport tube at least every 3 ft (.9m) to prevent dips or traps
➋
801 Church Lane • Easton, PA 18040, USA
Toll free (800) 523-9361 • (610) 252-7301
Fax (610) 250-0696 • www.follettice.com
00159939R03
03/08