Follett HCC1000ABS Installation Manual

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208264
Stock Module Identification Plate
Service No.
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Horizon™ Icemaker Installation Instructions
to Satellite- ll™ an Ice Storage Bin
HCC1000ABS, HMC1000ABS, HCC1400ABS, HMC1400ABS, HCC1000WBS, HMC1000WBS, HCC1400WBS, HMC1400WBS, HCE1000ABS, HME1000ABS, HCE1400ABS, HME1400ABS, HCE1000WBS, HME1000WBS, HCE1400WBS, HME1400WBS
(See model number con gurator on page 2 for details.)
Order parts online www.follettice.com
self-contained
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
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208264
Stock Module Identification Plate Module No. Product
Service No.
00159889R05
Page 2
Horizon Series Icemaker Model Number Configurations
A V SC 1400HC
Icemaker Voltage Series Condenser
HC Horizon Chewblet HM Horizon MINI Chewblet
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.
C 208-230/60/1
(self-contained only)
D Low side 115/60/1 Condensing unit 208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
1000 up to 1036 lbs (471kg)
1400 up to 1450 lbs (658kg)
A Air-cooled, self-contained W Water-cooled, self-contained R Air-cooled, remote condensing unit N Air-cooled, no condensing unit for connection to parallel rack system
Application Configuration
V Vision™ H Harmony™ B Ice storage bin J Drop-in M Ice Manager diverter valve system
S Satellite-fill™ T Top-mount
2
self-contained BIN • SATELLITE-FILL
Page 3
Read and complete the following 8 installation steps
Unpack
1
Bin preparation
3
Ice transport tube
5
Site preparation
2
Louvered docking assembly
4
External connection
6
Internal connection
7
Front cover
8
BIN • SATELLITE-FILL self-contained
3
Page 4
Carefully unpack and inspect the contents of your Follett icemaker.
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack
1
1. 1
Unpack icemaker
4
self-contained BIN • SATELLITE-FILL
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208264
Stock Module Identification Plate
Service No.
Module No. Product
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Site preparation
Prepare the installation site.
Provide drainage, water supply and electrical power to within 6 feet (2m) of icemaker in accordance with local and national codes. Outdoor installation is not recommended and will void warranty.
2
2.1
2.1
Installation site requirements
2
wire
2
wire
HCE1000A/W HME1000A/W
requires 15 amp circuit
1.50 mm
HCE1400A/W HME1400A/W
requires 20 amp circuit
4.00 mm
NEMA
6-15
HCC1000A/W HMC1000A/W
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208264
Stock Module Identification Plate Module No. Product
Service No.
NEMA
6-20
HCC1400A/W
1/4"
1'
HMC1400A/W
Electrical
• HCC/HMC1000(A/W)BS 208-230/60/1-15 amps • HCC/HMC1400(A/W)BS 208-230/60/1-20 amps
• HCE/HME1000(A/W)BS 230/50/1-15 amps‡ • HCE/HME1400(A/W)BS 230/50/1-20 amps
(HCE/HME1000A/W Requires 15 amp circuit 1.50 mm2 wire) (HCE/HME1400A/W Requires 20 amp circuit 4.00 mm2 wire)
‡ Plug must be provided by end user & must conform to standard EN 60 335-2-24 of the end destination.
Potable water supply
• 10-70 psi (69-483kpa)
• 45 to 90 F (7 to 32 C)
• Follett recommends the use of an in-line water filtration system (item# 00130286)
Condenser water supply for water-cooled systems
• 10 psi min.; 150 psi max. (69kpa min.; 1034kpa max.)
• 45 to 90 F (7 to 32 C)
• 1.5 gallons per minute (5.68 liters per minute)
Drain
• The drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m)
BIN • SATELLITE-FILL self-contained
5
Page 6
Prepare the bin
Bin preparation
3
3.1
• Remove protective tape from
Bin top preparation
gaskets
3.2
Bin top preparation
• Apply gaskets
• Install shuttle actuator dispenser top and secure with locking nut
through
6
self-contained BIN • SATELLITE-FILL
Page 7
Louvered docking assembly
Install the louvered docking assembly.
WARNING
• Docking station must be secured in accordance with these instructions to ensure icemaker stability.
• Ventilation openings in the louvered docking station should be clear of obstruction
4
4.1
• Mount louvered docking assembly to wall bracket accessory
Wall bracket accessory
4.2
• Mount louvered docking assembly to machine stand accessory
Machine stand accessory
BIN • SATELLITE-FILL self-contained
7
Page 8
Install the ice transport tube.
Ice transport tube
5
5.1
Ice transport tube installation
1/4˝
Hot Water
160 F (71 C)
1'
Ice transport tube tips
• Insulate entire length of ice transport tube
• Secure ice transport tube ➋ as needed to prevent dips and traps from forming. For long tube runs see guide on page 15.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m)
• Ice transport tube must drain towards icemaker
Ice transport tube to bin
• Be sure tube ends are square
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly
• Push ice transport tube onto icemaker nipple
• Install hose clamp
Ice transport tube to Icemaker
• Be sure tube ends are square
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎ before making connection to ease assembly
• Push ice transport tube onto icemaker nipple
• Install hose clamp
8
self-contained BIN • SATELLITE-FILL
Page 9
Connect utilities to louvered docking assembly.
External connections
6
6.1
Air-cooled icemakers only
• Remove access panel if necessary
• Install drain line The rigid drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m).
• Install icemaker potable water supply
• Replace access panel
.
6.2
Water-cooled icemakers only
• Remove access panel if necessary
• Install drain line The rigid drain line from the icemaker must have at least 1/4" per foot pitch.
• Connect cooling water supply return
• Install ice machine potable water supply
• Replace access panel
➊.
and
BIN • SATELLITE-FILL self-contained
9
Page 10
Connect louvered docking assembly to icemaker.
CAUTION
• Plug must be accessible after  nal installation.
• HCE1400A/W & HME1400A/W 230/50/1 requires a 20 amp circuit (4.00 mm2 wire)
Air-cooled icemakers – follow steps 7.1 through 7.4.
Internal connections
7
7. 1
Ice transport tube
• Slide icemaker into louvered docking assembly
• Insert ice transport tube all the way into coupling and tighten nut firmly
7. 2
Potable water line
• Insert potable water line into valve
• Push drain line over hose barb on back of evaporator mount
7. 3
• Remove twist tie
• Carefully pass plug thru opening and
10
Power cord
plug into wall outlet
7. 4
• Position plate into opening and secure
self-contained BIN • SATELLITE-FILL
Power cord
with supplied screw
Page 11
Water-cooled icemakers – follow steps 7.5 through 7.10.
7. 5
• Install icemaker cooling water lines to
Cooling lines
Out
In
louvered docking assembly
7. 6
Ice transport tube
• Slide icemaker into louvered docking assembly
• Insert ice transport tube into coupling and tighten nut firmly
7. 7
Potable water and drain lines
• Insert potable water line into valve
• Push drain line over hose barb on back of evaporator mount
7. 8
• Connect cooling water lines to
• Water valve is set at the factory. DO NOT
Cooling lines and power
Adjustment will void warranty and may damage equipment.
Do not adjust.
ATTENTION INSTALLER
Valve is preset at factory.
icemaker
remove seal or adjust water valve
BIN • SATELLITE-FILL self-contained
11
Page 12
7. 9
Power cord
7. 1 0
Power cord
• Remove twist tie
• Carefully pass plug thru opening and plug into wall outlet
• Position plate into opening and secure with supplied screw
12
self-contained BIN • SATELLITE-FILL
Page 13
BIN • SATELLITE-FILL self-contained
13
Page 14
Install front cover to icemaker.
Front cover
8
8.1
Water-cooled icemakers only
• Slide icemaker cover over machine ensuring that tabs on back of cover slip under louvers on back of louvered docking assembly
• Insert and tighten two screws through cover and into louvered docking assembly
14
NOTICE
Icemaker MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with icemaker for sanitizing instructions.
self-contained BIN • SATELLITE-FILL
Page 15
Long tube run recommendations
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards icemaker
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps
1/4"
1'
BIN • SATELLITE-FILL self-contained
15
Page 16
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 www.follettice.com
00159889R05
01/11
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