Follett H125A, C125A Service Manual

12 Series
Ice and Water Dispensers
Installation, Operation and Service Manual
207805R02
801 Church Lane • PO Box D • Easton, PA 18044 Toll free (800) 523-9361 • (888) 2-FOLLETT (610) 252-7301 • Fax (610) 250-0696 • www.follettice.com
C125A
countertop dispenser
C125A
countertop dispenser with
SensorSAFE™actuation (shown
with legs accessory)
H125A
wall mount dispenser (available
with or without drain pan)
Following installation, please forward this manual
to the appropriate operations person.
Order parts online www.follettice.com
L
®
®
3
Before you begin ......................................................................................... 4
Specifications
............................................................................................... 5
Installation procedures ............................................................................. 6
Installing countertop dispensers without legs ............................ 6
Installing countertop dispenser with legs accessory .................. 7
Installing wall mount dispensers ................................................ 8
User information ......................................................................................... 10
Cleaning and sanitizing procedures ..........................................10
Dispenser cleaning ....................................................................10
Icemaker cleaning and sanitizing ..............................................11
Start-up following cleaning ....................................................... 12
Service Information ...................................................................................13
Wiring diagram – lever model .................................................. 14
Wiring diagram – SensorSafe
model ..................................... 15
Icemaker operational and diagnostic sequences ..................... 16
Refrigeration cycle diagram ..................................................... 21
Icemaker capacity chart ........................................................... 22
Icemaker data .......................................................................... 22
Refrigeration system data and requirements ........................... 23
Dispenser troubleshooting – lever/SensorSafe models ........... 24
Troubleshooting – SensorSAFE board and sensors ............... 25
Icemaker troubleshooting ........................................................ 26
Disassembly and replacement instructions ............................. 28
Parts
................................................................................................. 32
Dispenser exterior ................................................................... 32
Wheelmotor and drive system ................................................. 33
Dispense chute and splash panel – lever models ................... 34
Dispense chute and splash panel – SensorSafe models ........ 35
Icemaker components ............................................................. 36
Water filter kits and cartridges ................................................. 36
Electrical components ............................................................. 38
Evaporator ............................................................................... 39
Gearbox and motor assembly ................................................. 40
Miscellaneous parts ................................................................. 40
Table of contents
Welcome to Follett
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the dispenser. Our installation instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (800) 523-9361, (888) 2-FOLLETT or (610) 252-7301.
Before you begin
• After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if necessary.
• Check your paperwork to determine which model dispenser you have. Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of model numbers:
4
C125A
Condenser type – A = air-cooled
Icemaker capacity and refrigerant – 5 = 400 lbs (181kg)/day, R22 refrigerant
Approximate storage capacity in lbs
Dispenser configuration – C = countertop, H = wall mount
Important cautions
• Do NOT tilt any unit further than 30° off vertical during uncrating or installation
• Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected first.
• Follett recommends installation of an activated carbon filter in icemaker inlet water line
• Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
• Do not block right side air intake or top air exhaust
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Following installation, please forward this manual to the appropriate operations person.
Dispenser front view
Dispenser side view
Electrical specifications
115V, 60Hz, 1 phase, 13.0 amps. Connect to 20 amp circuit, fuse or breaker.
Note: It is preferred that circuit be protected by a GFCI.
Furnished with 6 ft (1.8m) power cord with 5-20 plug
Ambient specifications
Air temp 100°F/38°C Max. 50°F/10°C Min. (Best performance below 80˚F/27˚C) Water temp 90°F/32°C Max. 40°F/4°C Min. (Best performance below 70˚F/21˚C) Water pressure 70 P.S.I. Max. 10 P.S.I. Min.
Plumbing specifications
C125A H125A
Dispenser drain 3/4" FPT 3/4" FPT Water inlet 3/8" FPT 3/8" FPT
Note: Water shut-off recommended within 10 feet (3m) of dispenser. Drain to be hard-piped and insulated.
Maintain at least 1/4" per foot (6mm per 30.4cm run) of slope.
Ventilation clearances
6" (153mm) on right side of dispenser, 12" (305mm) at top
Dry weight
175 lbs (79.4kg)
Specifications
5
Dispenser rear view
Air intake
Do not block right side air intake or top air exhaust.
!
air exhaust
air intake
power cord
3/4" FPT drain
3/8" FPT water inlet
16"
(407mm)
22.5"
(572mm)
32.5"
(826mm)
23.6"
(600mm)
4"
(102mm)
18"
(458mm)
Installing countertop dispensers without legs
1. Position dispenser in desired location, mark dispenser outline on counter and remove dispenser.
2. Regardless of whether utilities will exit through back or bottom of dispenser, drill four (4) 7/16" holes in counter to anchor dispenser to counter (Fig. 1).
3. For utilities exiting through bottom
only:
(a) Make cutout as shown in Fig. 1. (b) Move plug from drain T to back of
unit (Fig. 2).
(c) Remove 90 degree compression
fitting and poly tube.
(d) Run water line to 3/8" FPT water
inlet.
4. For all units:
Apply a thick bead - approximately 1/4" (6 mm) diameter - of NSF listed silicone sealant (Dow Corning RTV-732 or equivalent) 1/4" (6mm) inside marked outline of dispenser.
5. Carefully lower dispenser on counter in proper position and secure to counter with four (4) 3/8"-16NC bolts.
6. Smooth excess sealant around outside of dispenser.
7. Make final connections.
Fig. 1
.437" diameter
Counter information
6
Before you begin
• All dispensers must be installed level in both directions to ensure proper operation.
• Required service and ventilation clearances: 6" (153mm) on right side of dispenser, 12" (305mm) at top.
• Countertop units installed without legs provide the option of taking utilities out bottom or back of dispenser (on wall mount units and countertop units with legs, utilities exit out back). See counter cut-out drawings for bottom exiting utilities on units with and without drain pans. For installations where utilities exit through back of dispenser, refer to back view drawings.
• Wall mount models without drain pan are designed for use above sinks.
•Wall mount models require 30" (762mm) deep counters. Front of sinks must be installed no more than 2" (51mm) from front of counter.
Installation procedures
16"
(407mm)
14.4"
(266mm)
12"
(305mm)
cutout for connections through bottom
2"
(51mm)
0.8"
(2mm)
1.5"
(38mm)
1" (26mm)
12"
(305mm)
15.9"
(404mm)
18"
(458mm)
4"
(102mm)
Installing countertop dispensers with legs accessory
1. Carefully tip dispenser back to expose underside and block up in place.
2. Screw legs (shipped taped to drain pan of dispenser) into dispenser bottom, taking care to seat legs securely against underside of dispenser.
3. Position unit in desired location and adjust bullets on legs to level in both directions.
4. Attach bottom panel and hardware to bottom of dispenser with supplied screws (Fig. 4).
5. Make final connections.
7
Rear exiting utilities (countertop units)
3/8" FPT water inlet
3/4" FPT drain
power cord
Fig. 3
Bottom exiting utilities (countertop units)
3/4" FPT drain
(b-1) Move pipe plug
to back of unit
3/8" FPT water inlet
(c) Remove poly tubing and
fitting for water inlet
bottom panel
screw
leg
Do NOT tilt unit further than 30° off vertical.
Countertop dispensers that sit on legs (not bolted to counter) can be inadvertently moved. Care should be taken when operating and cleaning to avoid accidents.
!
Fig. 2
Fig. 4 Bottom panel assembly
(b-2)
1.5"
(39mm)
.9"(23mm)
(407mm)
(298mm)
8.1"
(206mm)
11.7"
16"
Installing wall mount dispensers
1. Cut utility hole in wall as shown in Fig. 10.
2. Mount support bracket to reinforced wall using fasteners of sufficient strength (fasteners not included, Fig. 6).
3. Rough in water and drain lines (Fig. 10).
4. Lift dispenser onto support bracket, positioning unit such that hook on back of dispenser is captured by support bracket angle (Fig. 7).
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Wall mount mounting dimensions
Wall mount bracket and fastener requirements
Caution: Do NOT rest dispenser weight on bottom of support bracket.
!
wall mounting bracket
screw
support bracket
Fig. 5
Fig. 6
bottom of dispenser
WALL PREPARATION: Wall and fasteners must be of sufficient strength to carry weight of unit (185 lbs/83.9kg). Hardware for this is
not included.
5. Install two (2) supplied 3/8"-16NC screws
through bottom of support bracket into bottom of dispenser (Fig. 5).
6. Make final connections.
7. Attach bottom panel and hardware to bottom of
dispenser as shown in Fig. 8.
outline of dispenser
Wall mount models require 30" (762mm) deep counters and front of sinks must be installed no more than 2" (51mm) from front of counter.
Supporting wall must be reinforced to handle dispenser weight (185 lbs/83.9kg).
!
!
Fig. 7 Wall mount side view
13"
(331mm)
10"
8"
(204mm)
.437
14"
(356mm)
7"
(178mm)
1.4" (36mm)
3"
(77mm)
3"
(77mm)
6.5"
(166mm)
(254mm)
16"
(407mm)
22.5"
(572mm)
18"
(458mm)
32.5"
(826mm)
nut
support bracket
screw
bottom panel
3/4" FPT drain
3/8" FPT water inlet
Wall mount unit bottom panel assembly
Wall mount bottom view
Front view of wall mount bracket – utility location
9
Fig. 8
Fig. 9
Fig. 10
Side view of utilities exiting wall
wall
3/8" copper water tube
utility cutout in wall
3/4" copper drain tube
support bracket
1.25" (32mm) MAX
0.88" (23mm) MIN
3"
(77mm)
10"
(254mm)
3.5"
(89mm)
3"
(77mm)
16"
(407mm)
locate tubing within dimension shown
outline of dispenser
3"
(77mm)
bottom of dispenser
water and drain tubing
3"
(77mm)
MIN.
User information
How the dispenser works
Follett’s 12 series automatic load ice and water dispensers are equipped with Follett’s 400 lb (181kg)/day icemaker. In Follett’s continuous icemaking process, water freezes to the inside walls of the evaporator. A rotating stainless steel auger carries the ice to the top of the evaporator where it is compressed and extruded through an outlet port. The ice is then pushed through a tube to the storage hopper. When the hopper is full, a bin stat opens and shuts the icemaker off. When the dispense mechanism is activated, a dispense motor is turned on, causing the wheel to turn. This moves ice to the dispense chute where it drops by gravity into the container held below the chute.
How the SensorSAFE™accessory works
Follett’s SensorSAFE accessory maximizes sanitation and minimizes the possibility of cross-contamination by eliminating physical contact between the cup or container and dispenser. Sensors in the panel use reflected infra-red light to detect the presence of the container and send a signal to a control board which then activates the appropriate components for ice or water dispensing.
• The SensorSAFE package includes a cleaning switch under the left side of the front cover which temporarily shuts off dispensing to allow cleaning of the panel and lenses. If the switch is not turned back on after cleaning, the dispenser automatically resets after two minutes for normal operation.
• SensorSAFE also includes a time limit safety feature which automatically stops ice dispensing after one minute of continuous dispensing. Dispensing can be resumed by moving the container away from the dispenser and returning it to the activation zone.
Cleaning and sanitizing procedures
Solution A: Prepare cleaning solution (200 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner or equal
chlorinated detergent. Solution temperature must be 75˚F – 125˚F (24˚C – 52˚C).
Solution B: Prepare sanitizing solution (50 ppm of available chlorine
content) of Ecolab Mikro-chlor Cleaner or equal chlorinated detergent. Solution temperature must be 75˚F – 125˚F (24˚C – 52˚C).
Follett recommends the periodic cleaning schedule below to ensure the quality of ice provided. Use only recommended cleaning solutions. Do not use solvents, abrasive cleaners, metal scrapers or sharp objects.
1. Remove all ice from storage hopper.
2. Remove center thumbscrew, locking plate, two wingnuts and backing plate from front of storage hopper.
3. Remove stud assembly, agitator, spacer, baffle, wheel and drive bar in this sequence.
4. Remove dispense chute.
5. Wipe lid, wheel, baffle, inside of storage area and dispense chute with damp cloth wrung out in Solution A.
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Warning – Always disconnect power before cleaning.
!
stud assembly
agitator
spacer
wheel
drive bar
baffle
backing plate
wingnut
thumbscrew
locking plate
Dispenser cleaning: start-up and quarterly intervals
6. Rinse all above items with damp cloth rinsed and wrung out in clear water.
7. Sanitize all above items with damp cloth wrung out in Solution B. Do not rinse.
8. Pour 1 cup (284ml) household bleach into drain pan, followed by 1 gallon (3.8L) hot tap water to flush drains.
9. Reinstall all parts.
Dispenser grille and drain pan - weekly intervals
1. Remove grille and wash with Solution A. Rinse thoroughly.
2. Pour 1 cup (284ml) household bleach into drain pan, followed by 1 gallon (3.8L) of hot tap water to flush drains.
Splash panel front, SensorSAFE™dispensers
1. Deactivate actuation by pressing and releasing clean switch located on left side of unit under top front cover.
2. Clean lens using a soft cloth and mild, non-abrasive
cleaner.
3. Reactivate dispenser by pressing and releasing clean switch again.
Icemaker cleaning & sanitizing
Condenser cleaning - monthly
1. Use vacuum cleaner or stiff brush to carefully clean condenser coils of air-cooled icemaker to ensure optimal performance.
2. When reinstalling louver panels on side of dispenser, be sure ventilation louvers are facing down in order to prevent water, dust and other debris from falling into system.
Icemaking cleaning - quarterly
The icemaking system can be cleaned in place without disassembling the water system. This cleaning process should be performed at least every 3 months, and more often if local water conditions dictate. Failure to clean icemaker will result in decreased performance and potential damage to icemaker.
1. Disconnect power to unit.
2. Remove front panel (as shown on page 30) to gain access to water reservoir and electrical control box.
3. Turn compressor switch on electrical box to OFF position.
4. Remove water reservoir cover and block up reservoir float.
5. Drain water from reservoir and evaporator using evaporator drain hose teed off evaporator supply hose.
6. Following manufacturer's instructions, prepare 3 pints (1.4L) Calgon Ice Machine Cleaner or equivalent. Cleaning solution temperature must be 65˚ - 85˚F (18˚ - 29˚C).
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Preventive maintenance
Periodic cleaning of Follett’s icemaker system is required to ensure peak performance and delivery of clean, sanitary ice. The recommended cleaning procedures which follow should be performed at least as frequently as recommended below and more often if environmental conditions dictate.
Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the icemaker system in most cases should be performed by your facility’s maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator's responsibility to see that this cleaning is performed according to the schedule below. Service problems resulting from lack of preventive maintenance will not be covered under the Follett warranty.
To avoid possible damage to motor assembly, use a damp cloth only. Do not allow water to run through center hole in bottom of bin area.
!
7. Plug evaporator drain hose and pour part of cleaning solution into reservoir, filling almost to overflowing.
8. Remove stainless steel compression nozzle and submerge in cup of cleaning solution while cleaning rest of system.
9. Restore power to icemaker (gearmotor will now run, but compressor and fan motor will not).
10. After 15 minutes, turn power off and drain cleaning solution from reservoir and evaporator.
11. Plug drain hose and secure in mounting position.
12. Rinse compression nozzle in clean water and reinstall on evaporator outlet.
13. Clean evaporator drain pan and drain lines with liquid ice machine cleaner (remove left side panel for access, as shown on page30.)
14. Following manufacturer’s instructions, prepare 1 gallon (3.8L) Calgon Ice Machine Sanitizer or equivalent. Sanitizing solution temperature must be 65˚ - 85˚F (18˚ - 29˚C).
15. If ice bin cleaning is also needed at this time, remove all ice from ice storage area and allow ice made during sanitizing process to fall into ice bin area.
Note: If storage hopper will not be cleaned at this time, connect a separate ice transport tube to
evaporator and divert ice into separate container.
16. Fill reservoir almost to overflowing with sanitizing solution.
17. Restore power to icemaker and turn compressor switch to ON position.
18. As unit starts to make ice, continue to pour sanitizing solution into reservoir, maintaining level just below reservoir overflow.
19. Continue to make ice until you have used 1/2 gallon (1.9L) sanitizing solution.
20. Unblock float, replace reservoir cover and continue to make ice for at least 15 minutes to flush all sanitizing solution from system.
21. Switch compressor switch to OFF position.
22. Wash storage hopper with remaining sanitizing solution and rinse with potable water.
23. Switch compressor switch to ON position.
24. Replace any panels removed prior to cleaning.
Start-up following cleaning
1. Clean and sanitize ice storage area of dispenser in accordance with instructions above before making ice.
2. Turn icemaker on and begin to make ice (icemaker should start within 45 seconds with power and bin signal supplied).
3. After approximately 30 minutes, test dispenser for proper dispensing.
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Most ice machine cleaners contain citric or phosphoric acid which can cause skin irritation. Read caution label on product and follow instructions carefully.
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