Follett DEV1010SG48LP, DEV500SG30LP, DEV700SG30BG, DEV860SG48BG, DEV1175SG48LP Installation Manual

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Page 1
Flexi-Tops™ Installation Instructions
for Follett single door upright bins and Ice•DevIce™ systems
801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com
00158303
Page 2
Welcome to Follett
Follett ice storage and bins enjoy a well-deserved reputation for excellent performance and long-term reliability. To ensure that your equipment delivers this same degree of service, please read this manual carefully before installing components. If you have questions, please call our technical service group at (
Before you begin
After uncrating, remove all packing material and inspect equipment for shipping damage. If damage is found, notify shipper immediately and contact Follett.
Materials
Flexi-Top, Flexi-Panels for your application (see reference drawings)
gasket material, and silastic sealant.
800) 523-9361 or (610) 252-7301.
Follett Corporation Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by Follett customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of improper packaging, Follett
Corporation will not be held responsible.
Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the actual cost will be deducted.
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Overview
Installation of Flexi-Top kits consist of inserting a combination of Flexi-Panel(s) to accommodate specific icemaker model, and application of an inner gasket and an outer gasket.*
*Note: some icemakers will not require the use of a Flexi-Panel™, and will require only the gasket procedure.
Flexi-Panel and gasket specifications
Refer to the charts on pages 4 and 5 to find the Flexi-Panel combination for your application and corresponding figure drawing (pages 6 - 12). Figure drawings will indicate number of panels used.
For your convenience, the underside of each Flexi-Panel is etched with a number to correspond to the Flexi-Panel number(s) noted in the appropriate figure drawing.
General procedure – Flexi-Panel and gasket application
• Bin top should be clean and free of dirt or residue so that panels will adhere properly.
• Position Flexi-Panel(s) according to location noted on appropriate figure drawing. Measure carefully from edge of bin top and make a mark to align edge of Flexi-Panel.
• Peel paper backing from adhesive portion of Flexi-Panel
and apply to bin top . If more than one Flexi-Panel is
needed, repeat 1, 2 & 3.
• Apply inner gasket to ice drop opening and Flexi-Panel edges ➍. Gasket may be spliced as needed, but do not overlap.
• Position outer gasket according to location noted on appropriate figure drawing. Measure carefully from edges of bin top to be sure icemaker wil be properly positioned.
• Use silastic sealant or equivalent to seal all gasket joints .
• Prior to installing icemaker, be sure to thoroughly clean bin interior and surrounding surfaces.
NOTE: All measurements are taken from edge of bin top.
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Page 4
Flexi-Top specifications
Flexi-Tops are shipped in four standard configurations. Use the charts below to find the correct Flexi-Top and Flexi­Panel combination for the icemaker and bin used.
Top A - 48" wide bin
20-1/8"
Icemaker
Manufact.
Ice-o-matic EMF2300 1 3
Ice-o-matic ICE0250 1 1 Ice-o-matic ICE0400 1 1 Ice-o-matic ICE0500 1 1 Ice-o-matic ICE606 1 1 Ice-o-matic ICE806 1 1 Ice-o-matic ICE1006 1 1 Ice-o-matic ICE1506 1 2 Ice-o-matic ICE1406 1 4 Ice-o-matic ICE1806 1 4 Ice-o-matic ICE2106 1 4
Manitowoc Q-320 2*† 5
Manitowoc Q-420 2*† 5 Manitowoc Q-280 1 8 Manitowoc Q-400 1 8 Manitowoc Q-600 1 8 Manitowoc Q-800 1 8 Manitowoc Q-1000 1 8 Manitowoc Q-1300 1 10 Manitowoc Q-1400 1 9 Manitowoc Q-1600 1 10 Manitowoc Q-1800 1 10 Manitowoc QC-700 2*† 6 Manitowoc Q-Dual2C 1 9 Manitowoc Q-Dual4C 1 9 Manitowoc QF-800 2*† 6 Manitowoc QF-2396 1 8 Manitowoc S-300 1 11 Manitowoc S-320 2*† 7 Manitowoc S-400 1 11 Manitowoc S-420 2*† 7 Manitowoc S-500 1 11 Manitowoc S-600 1 11 Manitowoc S-800 1 11 Manitowoc S-1000 1 11
* Less than Manitowoc's recommended clearance between machines. † Accommodates (2) machines only.
44-15/16"
Flexi-Top A - 48"
Model Series
# Ice-
makers Fig.
Top B - 48" wide bin
23-9/16"
28-1/8"
Icemaker
Manufact.
Manitowoc S-1200 1 11
Manitowoc S-1400 1 12 Manitowoc S-1600 1 12 Manitowoc S-1800 1 12 Manitowoc SN-450 2*† 7 Manitowoc SN-600 2*† 7 Manitowoc SN-950 7
Scotsman C630 1 16
Scotsman C830 1 16 Scotsman C1030 1 16 Scotsman C1448 1 13 Scotsman C1848 1 13 Scotsman C2148 1 13 Scotsman CME256 1 15 Scotsman CME506 1 15 Scotsman CME656 1 15 Scotsman CME806 1 15 Scotsman CME1056 1 15 Scotsman CME1356 1 13 Scotsman CME1386 1 16 Scotsman CME1656 1 13 Scotsman CME1686 1 16 Scotsman CME1856 1 13 Scotsman CME2086 1 16 Scotsman CME2106 1 13 Scotsman FME804 2† 17 Scotsman FME1204 2† 17 Scotsman FME1504 1 15 Scotsman FME2400 1 14 Scotsman FME3004 1 14 Scotsman NME654 2† 17 Scotsman NME954 2† 17 Scotsman NME1254 1 15 Scotsman NME1850 1 14 Scotsman NME2504 1 14
Top C - 60" wide bin
20-1/8"
Flexi-Top A - 48"
Model Series
# Ice-
makers Fig.
44-3/4"
Top D - 60" wide bin
23-9/16"
44-3/4"
Flexi-Top B - 48"
Icemaker
Manufact.
Hoshizaki F-450M 1 21
Hoshizaki F-650M 1 21 Hoshizaki F-801 1 21 Hoshizaki F-1001M 1 21 Hoshizaki F-1500M 1 19 Hoshizaki F-2000M 1 19 Hoshizaki KM-280M 1 22 Hoshizaki KM-320M 1 22 Hoshizaki KM-450M 1 22 Hoshizaki KM-500M 1 22 Hoshizaki KM-501M 1 22 Hoshizaki KM-630M 1 22 Hoshizaki KM-800M 1 19 Hoshizaki KM-900M 1 19 Hoshizaki KM-1200M 1 19 Hoshizaki KM-1200S 1 18 Hoshizaki KM-1300M 1 19 Hoshizaki KM-1300S 1 18 Hoshizaki KM-1340M 1 19 Hoshizaki KM-1600M 1 19 Hoshizaki KM-1600S 1 18 Hoshizaki KM-1601M 1 19 Hoshizaki KM-1601S 1 18 Hoshizaki KM-1800S 1 18 Hoshizaki KM-2000S 1 18 Hoshizaki KM-2400S 1 18 Hoshizaki KML-200M 1 20 Hoshizaki KML-250 1 20 Hoshizaki KML-350 1 20 Hoshizaki KML-400M 1 20 Hoshizaki KML-450M 1 20 Hoshizaki KML-451M 1 20 Hoshizaki KML-600M 1 20
Model Series
# Ice-
makers Fig.
4
Page 5
Flexi-Top C - 60"
Icemaker
Manufact.
Ice-o-matic EMF2300 1 28
Ice-o-matic ICE0250 1 32 Ice-o-matic ICE0400 1 32 Ice-o-matic ICE0500 1 32 Ice-o-matic ICE606 1 32 Ice-o-matic ICE806 1 32 Ice-o-matic ICE1006 1 32 Ice-o-matic ICE1406 1 24 Ice-o-matic ICE1506 1 36 Ice-o-matic ICE1806 1 24 Ice-o-matic ICE2106 1 24
Manitowoc Q-280 1 38
Manitowoc Q-320 2*† 35 Manitowoc Q-400 1 38 Manitowoc Q-420 2*† 35 Manitowoc Q-600 1 38 Manitowoc Q-800 1 38 Manitowoc Q-1000 1 28 Manitowoc Q-1300 1 26 Manitowoc Q-1400 1 39
Model Series
# Ice-
makers Fig.
Icemaker Manufact.
Scotsman CME656 1 33
Scotsman CME806 1 33 Scotsman CME1056 1 33 Scotsman CME1356 1 25 Scotsman CME1386 1 37 Scotsman CME1656 1 25 Scotsman CME1686 1 37 Scotsman CME1856 1 25 Scotsman CME2086 1 37 Scotsman CME2106 1 25 Scotsman FME804 2† 23 Scotsman FME1204 2† 23 Scotsman FME1504 1 33 Scotsman FME2400 1 29 Scotsman FME3004 1 29 Scotsman NME654 2† 23 Scotsman NME954 2† 23 Scotsman NME1254 1 33 Scotsman NME1850 1 29 Scotsman NME2504 1 29
Manitowoc Q-1600 1 26 Manitowoc Q-1800 1 26 Manitowoc QC-700 2*† 31 Manitowoc Q-Dual2C 1 39 Manitowoc Q-Dual4C 1 39 Manitowoc QF-800 2*† 31 Manitowoc QF-2396N 1 38 Manitowoc S-300 1 34 Manitowoc S-320 2*† 27 Manitowoc S-400 1 34 Manitowoc S-420 2*† 27 Manitowoc S-500 1 34 Manitowoc S-600 1 34 Manitowoc S-800 1 34 Manitowoc S-1000 1 34 Manitowoc S-1200 1 34 Manitowoc S-1400 1 30 Manitowoc S-1600 1 30 Manitowoc S-1800 1 30 Manitowoc SN-450 2*† 27 Manitowoc SN-600 2*† 27 Manitowoc SN-950 27
Scotsman C630 1 37
Scotsman C830 1 37 Scotsman C1030 1 37 Scotsman C1448 1 25 Scotsman C1848 1 25 Scotsman C2148 1 25 Scotsman CME256 1 33 Scotsman CME506 1 33
* Less than Manitowoc's recommended clearance between machines. † Accommodates (2) machines only.
Icemaker Manufact.
Hoshizaki F-450M 1 41
Hoshizaki F-450M 2 43 Hoshizaki F-650M 1 41 Hoshizaki F-650M 2 43 Hoshizaki F-800 2 42 Hoshizaki F-801M 1 41 Hoshizaki F-801M 2 43 Hoshizaki F-1001 2 43 Hoshizaki F-1001M 1 41 Hoshizaki F-1500 2 46 Hoshizaki F-2000 2 46 Hoshizaki F-4000 1 44 Hoshizaki KM-280M 1 41 Hoshizaki KM-280M 2 42 Hoshizaki KM-320M 1 41 Hoshizaki KM-320M 2 42 Hoshizaki KM-450M 1 41 Hoshizaki KM-450M 2 42 Hoshizaki KM-451M 1 45 Hoshizaki KM-500M 1 41 Hoshizaki KM-500M 2 42 Hoshizaki KM-501M 1 41 Hoshizaki KM-501M 2 42 Hoshizaki KM-630M 1 41 Hoshizaki KM-630M 2 42
Flexi-Top C - 60"
Model Series
Flexi-Top D - 60"
Model Series
# Ice-
makers Fig.
# Ice-
makers Fig.
Flexi-Top D - 60"
Icemaker
Manufact.
Model Series
# Ice-
makers Fig.
Hoshizaki KM-800M 1 44
Hoshizaki KM-900M 1 44 Hoshizaki KM-1200M 1 44 Hoshizaki KM-1200M 2 46 Hoshizaki KM-1200S 1 40 Hoshizaki KM-1300M 1 44 Hoshizaki KM-1300M 2 46 Hoshizaki KM-1300S 1 40 Hoshizaki KM-1340M 1 44 Hoshizaki KM-1340M 2 46 Hoshizaki KM-1500M 1 44 Hoshizaki KM-1600M 1 44 Hoshizaki KM-1600M 2 46 Hoshizaki KM-1600S 1 40 Hoshizaki KM-1601M 1 44 Hoshizaki KM-1601M 2 46 Hoshizaki KM-1601S 1 40 Hoshizaki KM-1800S 1 40 Hoshizaki KM-2000S 1 40 Hoshizaki KM-2400S 1 40 Hoshizaki KML-200M 1 45 Hoshizaki KML-200M 2 47 Hoshizaki KML-250 2 45 Hoshizaki KML-250M 2 47 Hoshizaki KML-350 2 45 Hoshizaki KML-350M 2 47 Hoshizaki KML-400M 1 45 Hoshizaki KML-400M 2 47 Hoshizaki KML-450M 1 45 Hoshizaki KML-451M 1 45 Hoshizaki KML-451M 2 47 Hoshizaki KML-600 1 45 Hoshizaki KML-600M 2 47
Flexi-Top D - 60" Hoshizaki
Left / Right icemaker combinations
Model Series
# Ice-
makers Fig.
F-800M (L) 2 48 F-1001M (L) 2 48 KM-1300M (R) 2 48 KM-1600M (R) 2 48 KM-1340M (R) 2 48 KM-1601M (R) 2 48 KM-1300M (L) 2 49 KM-1600M (L) 2 49 KM-1340M (R) 2 49 KM-1601M (R) 2 49 F-800M (R) 2 49 F-1000M (R) 2 49
5
Page 6
/4"
/4"
NOTE: All dimensions shown are from edge of bin top.
Fig. 1 Fig. 2
4-1/2"
outer gasket
9-1/4" outer gasket
9-1/4"
outer gasket
outer gasket
3-3/8"
9-1 outer gasket
9-1
outer gasket
22-5/8"
outer gasket
10-5/16"
panel
Fig. 3
(no Flexi-Panels needed)
outer gasket
5"
23"
outer gasket
2
3/16" outer gasket
ice drop opening
ice drop opening
10-5/16"
panel
outer gasket
2
Fig. 4
1/4"
outer gasket
Fig. 5 Fig. 6
outer gasket
4-1/2"
outer gasket
1"
22"
outer gasket
22"
outer gasket
outer gasket
25-5/8"
outer gasket
10-5/16"
panel
2
(no Flexi-Panels needed)
3/16"
3-3/4"
23-3/8"
outer gasket
5-1/8"
outer gasket
22"
outer gasket
ice drop opening
ice drop opening
10-5/16"
panel
outer gasket
outer gasket
2
1/4"
22"
22-5/8"
outer gasket
ice
drop
opening
1
ice
drop
opening
21-3/8"
panel
Fig. 7 Fig. 8
3-7/8"
outer gasket
outer gasket
23-1/4"
22-1/8"
outer gasket
ice
drop
opening
1
22-1/8"
outer gasket
ice
drop
opening
21-3/8"
panel
outer gasket
22-1/2"
outer gasket
4-9/16"
22-9/16"
outer gasket
10-5/16"
panel
opening
2
drop
ice
9-3/16" outer gasket
1
outer gasket
ice drop opening
opening
9-5/16"
10-5/16"
panel
ice
drop
21-3/8"
panel
2
6
Page 7
NOTE: All dimensions shown are from edge of bin top.
Fig. 9 Fig. 10
5-1/4"
outer gasket
outer gasket
22-1/8"
10-5/16"
panel
2
9-1/4" outer gasket
ice drop opening
9-1/4"
outer gasket
10-5/16"
panel
4/1/2"
outer gasket
2
Fig. 11 Fig. 12
3-7/8"
outer gasket
outer gasket
23-1/4"
2
9-3/16" outer gasket
ice drop opening
9-3/16"
outer gasket
3-7/8"
outer gasket
2
(no Flexi-Panels needed)
1/2" outer gasket
22-5/8"
outer gasket
(no Flexi-Panels needed)
3/8" outer gasket
23-1/4"
outer gasket
ice drop opening
ice drop opening
Fig. 13
5-1/8"
outer gasket
outer gasket
10-5/16"
panel
(no Flexi-Panels needed)
1/4" outer gasket
23-3/8"
ice drop opening
10-5/16"
panel
outer gasket
1/4"
Fig. 14
4-7/8"
outer gasket
Fig. 15 Fig. 16
4-5/8"
outer gasket
outer gasket
23"
2
9-1/4" outer gasket
ice drop opening
9-1/4"
outer gasket
4-7/8"
outer gasket
2
23"
outer gasket
7-1/2"
panel
23"
outer gasket
1
2
42" outer gasket
9-1/4" outer gasket
ice drop opening
ice drop opening
outer gasket
9-1/4"
2
10-5/16"
panel
10-5/16"
panel
10-5/16"
panel
10-5/16"
panel
7
Page 8
NOTE: All dimensions shown are from edge of bin top.
Fig. 17 Fig. 18
outer gasket
4-1/2"
outer
gasket
23"
outer gasket
Fig. 19
26-3/8"
outer gasket
3/4"
21"
outer gasket
ice
drop
opening
(no Flexi-Panels needed)
8-13/16" outer gasket
ice drop opening
1
9-11/16"
outer
gasket
21"
outer gasket
ice
drop
opening
21-1/4"
panel
3/4" outer gasket
26-3/8"
outer gasket
Fig. 20
1"
outer
gasket
26-3/8"
outer gasket
(no Flexi-Panels needed)
1/4" outer gasket
ice drop opening
(no Flexi-Panels needed)
8-13/16" outer gasket
ice drop opening
outer gasket
9-11/16"
outer
gasket
1/4"
Fig. 21 Fig. 22
26-3/8"
outer gasket
18"
panel
17-1/2"
outer gasket
3
outer gasket
ice drop opening
9"
outer gasket
Fig. 23 Fig. 24
6-3/4" outer gasket
3-13/16"
outer
gasket
outer gasket
23-3/8"
outer gasket
4-5/8"
outer
gasket
23"
outer gasket
6-3/4"
21"
outer gasket
ice
drop
opening
1
21"
outer gasket
ice
drop
opening
8-1/4"
ice drop opening
(no Flexi-Panels needed)
6-1/8" outer gasket
19"
panel
outer gasket
ice drop opening
18-1/4"
3
outer gasket
6-1/8"
33-1/16" panel
8
Page 9
NOTE: All dimensions shown are from edge of bin top.
Fig. 25
5-3/16"
(no Flexi-Panels needed)
outer
gasket
23-3/8"
outer gasket
6-1/8" outer gasket
ice drop opening
6-1/8"
outer gasket
Fig. 26
4-7/16"
outer
gasket
22-5/8"
outer gasket
Fig. 27 Fig. 28
outer gasket
3-7/8"
outer
gasket
23-1/8"
outer gasket
6-1/4"
22-1/8"
outer gasket
ice
drop
opening
1
22-1/8"
outer gasket
ice
drop
opening
4-15/16"
outer
gasket
outer gasket
(no Flexi-Panels needed)
6-3/8" outer gasket
12-3/8" outer gasket
23"
1
ice drop opening
ice drop opening
5-7/8"
outer gasket
5-15/16"
outer gasket
33" panel
Fig. 29 Fig. 30
5-15/16"
outer gasket
3-7/8"
outer
gasket
23-1/4"
outer gasket
4-15/16"
outer
gasket
outer gasket
23"
13-3/8"
panel
12-3/8" outer gasket
1
ice drop opening
Fig. 31 Fig. 32
outer gasket
4-1/2"
outer
gasket
22-1/2"
outer gasket
6-1/4"
22"
outer gasket
ice
drop
opening
1
22"
outer gasket
ice
drop
opening
6-1/4" outer gasket
4-1/2"
outer
gasket
22-5/8"
outer gasket
13-3/8"
panel
(no Flexi-Panels needed)
6-1/4" outer gasket
15-1/8"
outer gasket
2
ice drop opening
ice drop opening
5-15/16"
outer gasket
15-1/8"
outer gasket
2
33" panel
16-1/4"
panel
16-1/4"
panel
9
Page 10
NOTE: All dimensions shown are from edge of bin top.
Fig. 33 Fig. 34
4-7/16"
outer
gasket
15-1/8"
outer gasket
15-1/8"
outer gasket
3-7/8"
outer
gasket
15-1/16"
outer gasket
15-1/16"
outer gasket
23"
outer gasket
16-1/4"
panel
2
ice drop opening
16-1/4"
panel
2
23-3/16"
outer gasket
16-1/8"
Fig. 35 Fig. 36
outer gasket
4-1/2"
outer
gasket
22-1/2"
outer gasket
6-3/4"
22"
outer gasket
ice
drop
opening
33" panel
1
22"
outer gasket
ice
drop
opening
6-5/16" outer gasket
3-7/16"
outer
gasket
25-5/8"
outer gasket
Fig. 37 Fig. 38
4-15/16"
outer
gasket
15-1/8"
outer gasket
15-1/8"
outer gasket
4-1/2"
outer
gasket
panel
16-1/8"
panel
15-1/8"
outer gasket
15-1/8"
outer gasket
ice drop opening
ice drop opening
16-1/8"
panel
16-1/8"
panel
22
15-1/8"
outer gasket
22
15-1/8"
outer gasket
23"
outer gasket
16-1/4"
panel
2
ice drop opening
16-1/4"
panel
2
22-1/2"
outer gasket
Fig. 39 Fig. 40
5-3/8"
outer
gasket
22-1/8"
outer gasket
16-1/8"
panel
15-1/8"
outer gasket
2
ice drop opening
16-1/8"
panel
15-1/8"
outer gasket
2
26-3/8"
outer gasket
16-1/8"
panel
(no Flexi-Panels needed)
4-1/8" outer gasket
ice drop opening
ice drop opening
16-1/8"
panel
8-1/8"
outer gasket
22
10
Page 11
NOTE: All dimensions shown are from edge of bin top.
Fig. 41 Fig. 42
19-1/8"
outer gasket
19-1/8"
outer gasket
22"
outer gasket
22"
outer gasket
9" outer gasket
26-3/8"
outer gasket
20-1/8"
panel
3
ice drop opening
3
19-1/2"
panel
26-3/8"
outer gasket
Fig. 43 Fig. 44
4-5/8"
outer
gasket
26-3/8"
outer gasket
22"
outer gasket
44
22"
outer gasket
26" panel
4-1/2" outer gasket
26-3/8"
outer gasket
Fig. 45 Fig. 46
outer
gasket
1"
15-1/8" outer gasket
15-1/8"
outer gasket
drop
opening
21-1/4"
panel
3
16-1/8"
panel
outer gasket
ice
15-1/8" outer gasket
30"
4
ice drop opening
15-1/8"
outer gasket
outer gasket
30"
3
18"
panel
26-3/8"
outer gasket
3
16-1/8"
panel
ice drop opening
3
18"
panel
26-3/8"
outer gasket
Fig. 47 Fig. 48
1"
outer
gasket
26-3/8"
outer gasket
30"
outer gasket
ice
drop
opening
21-3/16"
panel
4
30"
outer gasket
ice drop opening
5/16" outer
gasket
26-3/8"
outer gasket
ice
drop
opening
21-3/16"
panel
22"
outer gasket
FLAKER CUBER
ice
drop
opening
21-13/16"
panel
44
44
ice drop opening
30"
outer gasket
ice drop opening
11
Page 12
NOTE: All dimensions shown are from edge of bin top.
Fig. 49
22"
outer gasket
FLAKERCUBER
ice
drop
opening
22-1/2"
panel
26-3/8"
outer gasket
30"
outer gasket
ice
drop
opening
3
1" outer gasket
801 Church Lane • Easton, PA 18040, USA Toll free (800) 523-9361 • (610) 252-7301 Fax (610) 250-0696 • www.follettice.com
00158303R00
1/07
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