Follett CVU155N Service Manual

CVU155N Series – 220V 60Hz
Ice and Water Dispensers
Order parts online www.follettice.com
Installation, Operation and Service Manual
Service numbers above B50000
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301
www.follettice.com
Table of contents
Welcome to Follett Corporation Important cautions Specications Installation
Installing dispenser in counter Field wiring diagrams Installing optional ice machine
Operation
How the dispenser works Cleaning Service Dispense chute cover removal
Auger motor assembly removal Gate assembly removal Auger and auger tube removal
Dispenser wheel removal Wiring diagrams
Troubleshooting Replacement parts
3 3
4 6 6 7 7 8 8
8 10 10 10 10 10 10 12
13
14
2
Welcome to Follett
CVU155N0LP
Model series
Beverage cooling
N – Ice and water only
Tower side (facing unit)
L – Left hand side R – Right hand side
Voltage
C – 220/60/1 Blank – 115/60/1
Ice and valve actuation
P – Pushbutton L – Lever
Number of valves
0 (N series only), 8 or 10
!
Follett ice dispensers enjoy a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this dispenser delivers that same degree of service, we ask that
you take a moment to review this manual before beginning the installation of the dispenser. Should you have any questions or require technical help at any point, please call our technical service group at (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the ling of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett ice dispensing equipment. Following is an explanation of the different model numbers in the CVU155 series.
Important cautions
For indoor use only.
Storage area of dispenser contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected rst.
Ice is slippery. Maintain counters and oors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
Always disconnect power before cleaning or servicing the dispenser.
Failure to remove all sanitizer may result in health hazard.
Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett compressed nugget ice. Crushed, ake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (610) 252-7301.
3
Specications
Electrical
Each ice machine and dispenser require a separate circuit with electrical disconnect within 6 m (10 ft). Equipment
ground required. Standard electrical – 220V, 60Hz, 1 phase.
Model Ice machine Dispenser number amperage amperage
CVU155N series 5.0 amps ea 2.0 amps
Plumbing
Dispenser 3/4" PVC pipe nipple for bin drain
3/4" PVC pipe nipple for drain pan drain
3/8" ID red line tubing for water in
Ice machine Refer to detailed specications in ice machine installation manual packed with ice machine
4
Dimensions and clearances
*DO NOT
CONNECT TO
DRAIN SYSTEM
153mm
(6") min.
305mm
(12") min.
696mm
(27.375")
305mm
(12")
ice transport
Side View
Front View
tube entrance
153mm
(6")
656mm
(25.8")
223mm
(8.75")
661mm
(26")
3/4" PVC slip joint drain
470mm
(18.5")
71mm (2.8")
889mm
(3.5")
432mm
(17")
479mm (18.875")
479mm (18.875")
air break*
electrical connections
553mm (21.75")
712mm
(28")
counter top
ice transport tube
(49.75")
794mm
(12")
305mm
(31.25")
plain water
Manual load unit Dispenser with 1 optional auto-fill ice machine kit(s) Dispenser with 2 optional auto-fill ice machine kit(s)
1264mm
3/4 PVC slip joint
drain
water
connection
beverage pan drain
Required clearances
1295 mm (51") minimum above counter for installation if dispenser will be dropped into counter
915 mm (36") minimum above counter for all units after installation for auger cleaning and servicing
305 mm (12") minimum on side opposite ice chute for service
305 mm (12") minimum on ice chute side if ice transport tube enters this side
305 mm (12") minimum between dispenser side(s) and optional ice machine(s)
5
Installation
(26.25")
Front of counter
+.125"
+ .125"
(30.375")
772mm
+3 mm
667mm
- .125"
+3 mm
- 3 mm
- 3 mm
- .125"
Installing dispenser in counter
Note: All dispensers must be supported from below with supplied 153 – 229 mm (6" – 9") adjustable leg accessory,
or equivalent. Do not hang dispenser on ange.
All dispensers must be installed level in both directions to ensure proper operation.
1. Check that dispenser location meets all requirements in this manual and cut counter as shown.
Plan View
counter cut-out
2. Place support blocks in cabinet to raise dispenser to a height of 305 mm (12").
3. Place dispenser in counter onto support blocks.
4. Attach adjustable legs to dispenser.
5. Remove support blocks and lower dispenser feet to oor.
6. Adjust legs for 4 mm (1/8") clearance between dispenser lip and countertop to verify there is no load on ange.
7. Apply a bead approximately 6 mm (1/4") in diameter of NSF-listed silicone sealant (Dow Corning RTV-732 or equivalent) around perimeter of dispenser where it meets counter. Smooth sealant to a 4 mm (1/8") radius.
8. Install a PVC drain line with at least a 20 mm per 1 m (1/4" per foot) slope. Insulate drain line to prevent
condensation. Note: Do not apply excessive heat if any sweating of ttings is necessary. Heat conduction through metal may melt threads in plastic drain.
Do not reduce drain line size or tie drains together.
9. Make electrical connections in accordance with applicable wiring diagrams provided. Provide disconnects within 3 m (10 ft) of dispenser and ice machine for servicing.
6
Field wiring diagrams
Junction box
Junction box
Field wiring diagram is intended to aid electrician or technician in understanding how equipment works.
IMPORTANT
L1
L2
GND
Electric supply 220V 60Hz
L1
L2
GND
Electric supply 220V 60Hz
CVU155N Dispenser
Connections to complete
optional ice machine #1
Junction box
L1
L2
GND
Electric supply 220V 60Hz
optional ice machine #2
Note: Field wiring diagrams are intended to aid electricians or technicians in understanding how equipment
works. All eld wiring must be installed in accordance with all local and NEC codes.
If attaching optional Chewblet® MCC400AVS auto-ll ice machine kit(s)
Installing optional auto-ll ice machine kit(s)
Correct installation of RIDE™ model ice machine(s) is critical to proper performance of ice machine. Refer
to installation manual packed with ice machine for important details on ice transport tube run, ventilation
requirements and other installation requirements. Failure to comply with instructions may void warranty.
To start and operate dispenser
1. Follow detailed cleaning instructions in service manual before operating dispenser.
2. For manual load units, remove front drain pan or rear lid and ll storage area with approved ice.
Note: Follett manual load dispensers can accommodate most cube/cubelet ices up to 1" square, or Follett compressed nugget ice. Crushed, ake, bagged, nugget or congealed ice cannot be used. Use of these ices can jam dispenser and void warranty. Separate any “waffle-like” sections of cubes before adding to dispenser. For ice compatibility questions, please call Follett customer service at (610) 252-7301.
3. Turn power switch located on dispenser control box to ON position.
4. For automatic ll units, follow detailed instructions in ice machine installation section of installation manual, then turn ice machine (bin signal) switch(es) located on dispenser control box to ON position and begin to
make ice.
5. When dispenser has at least 153 mm (6") of ice in storage area, test operation.
7
Operation
How the dispenser works
Follett’s dispensers are available in automatic load
congurations, fed from one or two Follett RIDE model ice machines or manual load congurations
(using ice from another source).
In all models, ice is stored below the counter in the dispenser storage area. When the dispense lever or button is pushed, the dispense motors
are activated. This causes the wheel assembly in
the storage area to turn, moving ice to the vertical
auger assembly, which carries ice up to the dispense chute where it drops by gravity into the
container.
In automatic load units, ice is manufactured
in either one or two Follett RIDE model ice machines. These ice machines may be located up to 6 m (20 ft) away from the dispenser. Extruded
ice is transported through a tube and pushed to the storage compartment of the dispenser. When
the bin is lled, a bin thermostat shuts the ice machine off to avoid overlling of the bin. The ice
machine will restart after 20 minutes if the bin is calling for ice.
Ice movement
Cleaning
Using solutions below, clean and sanitize storage area and beverage lines before starting unit and on a routine
basis as noted below.
Note: Always disconnect power before cleaning dispenser.
Do not run plastic parts through a dishwasher.
Solution A: Combine 30 ml (1 oz) bleach with 8 L (2 gal) hot water.
Solution B: Combine 7 ml (1/4 oz) bleach with 8 L (2 gal) hot water.
Note: Cleaning solutions temperature must be at 24 to 52 C (75 – 125 F)
8
Loading...
+ 16 hidden pages