Follett C-E110FB400A-W, 110CR400A-W Service Manual

110 Series – 220 V 60 Hz/230 V 50 Hz
Ice and Water Dispensers
Order parts online www.follettice.com
Installation, Operation and Service Manual
C/E110CT400A/W
Following installation, please forward this manual
C/E110CR400A/W
to the appropriate operations person.
C/E110FB400A/W
00109520R06
Table of contents
Before you begin Speci cations Field wiring Installation
Installing freestanding dispensers Installing countertop dispensers
Installing RIDE
Installing top mount ice machines
User information
Cleaning and sanitizing procedures
Service Information
Wiring diagram – lever models Wiring diagram – SensorSAFE™ models Dispenser troubleshooting Troubleshooting SensorSAFE board and sensors Disassembly and replacement instructions Thermostat locations
Parts
Dispenser exterior Dispense chute and splash panel areas – lever models Electrical box – lever models Dispense chute and splash panel areas – SensorSAFE models Electrical box – SensorSAFE models Wheel motor and drive system Hopper components Chilled water components Solenoid dispense assembly
ice machines
3 4 5 6 6
8 10 10 12 12 15 15 16 17 18 19 22 23 23 24 25 26 27 28 28 30 31
2 110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our installation instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (610) 252-7301.
Note: To expedite assistance, all correspondence or communication MUST include the model number, serial number and complete and detailed explanation of the problem
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify your shipper immediately and contact Follett Corporation for help in  ling a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment. Following is an explanation of model numbers:
C110CR400A
Condenser type – A = air-cooled, W = water-cooled
Ice machine capacity and refrigerant – 400 = 400 lbs (181kg)/day, R404A refrigerant
Ice machine location – R = RIDE ice machine, T = integral ice machine in top of cabinet, B = ice machine in base of freestanding units
Dispenser con guration – C = countertop, F = freestanding
Approximate storage capacity in lbs
Alternate voltage – C = 220 V 60 Hz, E = 230 V 50 Hz
!
Important cautions
• Do not tilt any unit further than 30° off vertical during uncrating or installation.
• Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected  rst.
• Follett recommends a Follett water  lter system be installed in the ice machine inlet water line (standard capacity #00130299, high capacity #00978957, carbonless high capacity #01050442).
• Ice is slippery. Be sure counters and  oors around dispenser are clean, dry and free of ice.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers 3
Speci cations
Electrical
1. Models with RIDE® ice machines (C/E110CR400A/W) Ice machine and dispenser require their own separate, dedicated circuit. Ice machine Dispenser 220 V/60 Hz/1 phase 5A 1.5A 230 V/50 Hz/1 phase 5A 1.5A
2. Freestanding models and models with integral ice machines (C/E110FB400A/W, C/E110CT400A/W) Require a dedicated circuit. Total system 220 V/60 Hz/1 phase 6.5A 230 V/50 Hz/1 phase 6.5A
3. Dispensers and RIDE ice machines are supplied with 7-foot power cord
Ambient
Air temp 38°C/100° F max. 10°C/50°F min. (best performance below 27˚C/80˚F) Water temp 32°C/90°F max. 4°C min./40°F (best performance below 21˚C/70˚F) Water pressure 70 P.S.I. max. 10 P.S.I. min.
Plumbing
110CR with 110CT with 110FB with
RIDE ice machine integral ice machine ice machine in base
Dispenser drain 3/4" FPT 3/4" FPT 3/4" FPT
Ice machine drain 3/4" MPT 3/4" MPT 3/4" MPT
Dispenser water inlet 3/8" FPT 3/8" FPT 3/8" FPT
Ice machine water inlet 3/8" FPT
RIDE IM water inlet 3/8" OD push-in
Cond. inlet – w/c only 3/8" FPT 3/8" FPT 3/8" FPT
Cond. drain – w/c only 3/8" FPT 3/8" FPT 3/8" FPT
Note: Water shut-off recommended within 10 feet (3m) of dispenser. Drain to be hard piped and insulated, and maintain slope of at least 1/4" per foot (6mm per 305mm run) of slope. All plumbing connections must be made in accordance with local building codes.
Ventilation clearances
Countertop models with RIDE ice machine (C/E110CR400A/W) – none. 775mm (12") at top advised for service.
Countertop models with integral ice machine (C/E110CT400A/W) – 153mm (6") at top. 153mm (6") each side advised for service.
Freestanding models (C/E110FB400A/W) – 102mm (4") at rear. 305mm (12") at top advised for service.
4 110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers
Field wiring for countertop dispensers with RIDE ice machines
Model Electrical connection Current
C110FB400A/W cord provided 220 V 60 Hz, 6.5A
E110FB400A/W 230 V 50 Hz, 6.5A
C110CT400A/W cord provided 220 V 60 Hz, 6.5A
E110CT400A/W 230 V 50 Hz, 6.5A
C110CR400A/W cord provided 220 V 60 Hz E110CR400A/W 230 V 50 Hz dispenser: 1.5A ice machine: 5.0A
110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers 5
Installation procedures
Before you begin
All dispensers must be installed level in both directions to ensure proper operation
Required ventilation and recommended service clearances:
• Countertop models with RIDE ice machine (C/E110CR400A/W) — none. 305mm (12") at top recommended for service.
• Countertop models with integral ice machine (C/E110CT400A/W) — 153mm (6") at top. 153mm (6") each side recommended for service.
• Freestanding models (C/E110FB400A/W) — 102mm (4") at rear. 305mm (12") at top recommended for service.
All countertop dispensers provide the option of taking utilities out the bottom or back of the dispenser. See counter cutout (Fig. 2) for bottom exiting utilities on units with and without drain pans. For installations where utilities will exit through back of dispenser, refer to back view drawings.
Installing freestanding dispensers
1. Carefully tip dispenser back to expose underside and block up in place.
Do not tilt unit further than 30° off vertical.
!
2. Remove legs from shipping box (taped to drain pan of dispenser) and screw into dispenser bottom, taking care to seat legs securely against underside of dispenser.
3. Position dispenser in desired location and adjust legs to level in both directions.
4. Connect water supply to 3/8" FPT  tting on back of dispenser (Fig. 1A).
5. Remove 3/4" dispenser drain line plug from back of unit and discard. Connect separate drain lines to 3/4" FPT dispenser drain  tting and 3/4" MPT ice machine drain  tting on back of dispenser (Fig. 1B and 1C.)
6. Run drain lines to wall or  oor drain. Provide an air break between the drain lines and drain. If ice machine drain  tting is below an intended wall drain, a condensate pump must be used.
7. If ice machine is water-cooled, connect water-cooled condenser supply line to 3/8" FPT condenser inlet  tting on back of dispenser (Fig. 1D).
Note: Do not run condenser supply water through ice machine water  lter system.
8. Connect condenser drain line to 3/8" FPT condenser outlet  tting on back of dispenser (Fig. 1E).
Important: Do not connect condenser drain line to any other drain lines.
9. Plug dispenser into 20A rated NEMA 5-20 wall socket.
10. Remove front cover of base section by removing two screws at bottom corners of cover. Allow cover to drop approximately 5mm (3/8") and pull forward.
11. Turn on water supply and check that water level in  oat reservoir (when full) is within 6mm (1/4") of mark on side of reservoir and that  oat moves freely. Check for leaks.
6 110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers
Fig. 1 – Rear connections, freestanding models
(B) 3/4” FPT drain
(A) 3/8" FPT
water inlet (A)
access panel
(D) 3/8" FPT condenser inlet location (water-
cooled only)
water inlet
(E) 3/8" FPT
condenser drain
location (water-
cooled only)
(C) 3/4" MPT
ice machine
drain location
(air-cooled only)
260mm (10.25")
800mm
(31.5")
(C) 3/4" MPT ice machine drain location (water­cooled only)
800mm
(31.5")
12. Verify that water sensor tabs are immersed in water in reservoir.
13. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull forward.
14. If dispenser is equipped with SensorSAFE, remove protective plastic coating from dispense sensor labels.
15. Turn on dispenser power and bin signal rocker switches. Check dispenser and ice machine operation.
16. Sanitize ice machine according to instructions in ice machine manual. Discard sanitized ice.
17. Turn off ice machine bin signal switch.
18. Remove dispenser hopper lid; clean and sanitize dispenser according to instructions.
19. Turn ice machine bin signal switch on and replace front covers, securing with screws.
110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers 7
Installing countertop dispensers
622mm
603mm
167mm
441mm
543mm
3/8"
311mm
13mm (.5")
41mm (1.625")
13mm (.5")
227mm x 356mm (9" X 14")
DRAIN PAN
CUT OUT
(21.375")
(6.54")
(17.375")
(24.5")
(23.75")
(12.25")
Dispensers with top mount ice machines cannot be mounted on legs. They must be bolted to counter.
!
Use gloves when lifting ice machine to protect hands from sheet metal edges.
1. Position dispenser in desired location, mark dispenser outline on counter and remove dispenser.
2. Drill four 5mm (3/8") holes in counter (Fig. 2) to anchor dispenser to counter.
Follett countertop dispensers can have any or all
utilities run directly through counter or out rear of dispenser. For dispensers with any utilities exiting through counter, make counter cut-out as shown in Fig. 2.
3. If ice transport tube will exit out rear of dispenser,
remove ice transport tube knock-out (Fig. 5G) from rear of dispenser.
Note: Utility connections can be accessed through
front of dispenser by removing stainless steel splash panel on front of dispenser, or by removing access panel (Figs. 4, 5) on back of dispenser.
4. If any electric utilities or water line will be connected through rear of dispenser, remove utility knock-out (Fig. 5H) from rear of dispenser and install supplied protective grommet.
5. If power is to be supplied through counter cut-out, complete steps 6-9. If power is to be supplied through rear of dispenser, proceed to step 10.
6. Temporarily remove rear access panel (Figs. 4, 5) from rear of dispenser.
7. Loosen junction box mounting screws. Lift junction box and power cord up until cord and mounting screws clear notches on rear panel of dispenser. Remove Phillips head screws from right side of junction box.
8. Rotate junction box 90 degrees so that screw holes on right side of junction box align with holes on rear dispenser panel. Resecure junction box to dispenser using Phillips head screws.
9. Place power cord inside dispenser and replace access panel (Figs. 4 and 5) on rear of dispenser.
Note: For dispensers installed with utilities connected
through rear of dispenser, it may be easier to make preliminary connections before dispenser is set in place.
Fig. 2 – Counter cut-out, all models
Fig. 3 – Top view, dispenser plumbing connections countertop and wall mount units with drain pan
(K) 3/4" FPT dispenser drain
(L) alternate 3/4" dispenser drain location
(J) 3/8" FPT water inlet
8 110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers
drain pan
10. Apply a thick bead, approximately. 6mm (1/4")
diameter, of NSF listed silicone sealant (Dow­Corning RTV-732 or equivalent) 6mm (1/4") inside marked outline of dispenser.
11. Carefully position dispenser on counter.
12. Remove four screws securing splash panel to front
of dispenser and gently lay splash panel on counter. (Water line to solenoid valve can be disconnected from water inlet valve by pushing on ring at end of inlet  tting while pulling on tubing.)
13. Secure dispenser to counter with four 3/8" bolts
(supplied by others).
14. Smooth excess sealant around outside of dispenser.
15. Run water station line from back of dispenser
through utility knock-out (Figs. 4, 5) or up through counter cut-out. Connect water supply line to 3/8" FPT, (Fig. 3J)  tting on utility  ange at bottom of dispenser.
16. Remove 3/4" drain connection plug from either  tting
at rear of dispenser, (Fig. 1K) or internal  tting, (Fig. 3L), as appropriate. Connect and run a dedicated drain line to wall or  oor drain. An air break should be provided.
Fig. 4 – Rear connections, countertop models with integral ice machines
(M) 3/8" FPT ice machine water inlet
(R) 3/8" FPT condenser inlet (water-cooled only)
(P) 3/8" FPT condenser outlet (water-cooled only)
(N) 3/4" MPT ice machine drain
access panel
(H) utility knock-out
If dispenser is equipped with a top mount, water-
cooled ice machine complete steps 17 through
20. If equipped with a top mount, air-cooled ice machine proceed to step 21.
17. Connect ice machine water supply line to 3/8" FPT
water inlet, (Fig. 4M).
18. Connect ice machine drain line to 3/4 MPT drain
connection (Fig, 4N).
19. If ice machine is water-cooled, connect water-cooled condenser supply line to 3/8" FPT condenser  tting on back of dispenser (Fig. 4R).
Note: Do not run condenser supply water through
ice machine water  lter system.
20. Connect condenser drain line to 3/8" FPT  tting on back of dispenser (Fig. 4P).
Important: Do not connect condenser drain line to
any other drain lines.
21. Proceed with either RIDE or top-mounted ice machine connection instructions, as appropriate.
3/4" FPT dispenser drain
Fig. 5 – Rear connections, countertop models with RIDE ice machines
access panel
(H) utility knock-out
(G) ice transport tube knock-out
3/4" FPT dispenser drain
110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers 9
Installing RIDE ice machines
Models C/E110CR400A/W
See Ice machine Installation Manual (form #00124453) for critical installation instructions for RIDE
!
1. Install RIDE ice machine following instructions in ice machine manual.
2. Run uninsulated ice transport tube from dispenser through ice transport tube knock-out, (Fig. 5G) or through counter
opening to ice machine.
3. Insulate ice transport tube by sliding insulation over tube.
4. Adjust insulation to cover all exposed ice transport tubing including tubing inside dispenser cabinet.
5. Check that insulated ice transport tube runs continuously uphill (with no dips) from ice machine to dispenser.
6. Run bin signal wire from dispenser through utility knockout, (Fig. 5F) or counter cutout to the ice machine and connect
bin signal wire (two-conductor twist lock) to bin signal plug on ice machine.
7. Plug dispenser power cord into 20A rated NEMA 5-20 wall socket.
8. Turn on dispenser water supply and check for leaks. Replace splash panel.
9. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull forward. Turn on
power and bin signal rocker switches. Replace front cover and secure with screws. Test operation.
10. Clean and sanitize ice machine following instructions in ice machine manual. Discard sanitized ice.
11. Clean and sanitize dispenser hopper following instructions on page 13. Installation is complete.
ice machines. Failure to comply with these instructions will result in poor performance and void warranty.
Fig. 6 – Ice transport tube and ice level control stat mounting for freestanding dispensers and countertop units with RIDE ice machine
ice level control stat
26mm
(1")
ice hose mounting bracket
5mm (3/16") ice tube hole
engaging pin
ice tube
Installing top mount ice machines
Models C/E110CT400A/W
Dispensers with top mount ice machines cannot be mounted on legs. They must be bolted to
!
counter. Use gloves when lifting ice machine to protect hands from sheet metal edges.
10 110 Series 220 V 60 Hz/230 V 50 Hz Ice and Water Dispensers
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