Follett C25CR400A Parts List

25 and 50 Series - 220V 60Hz/230V 50Hz
Ice and Water Dispensers
Order parts online www.follettice.com
Installation, Operation and Service Manual
C/E25CT400A/W C/E50CT400A/W
C/E25HT400A/W C/E50HT400A/W
C/E25CR400A/W C/E50CR400A/W C/E25HR400A/W C/E50HR400A/W C/E25FB400A/W C/E50FB400A/W
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • PO Box D • Easton, PA 18044, USA (610) 252-7301 • Fax (610) 250-0696 • www.follettice.com
00124446R02
Follett Corporation Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of
improper packaging, Follett Corporation will not be held responsible.
Credit will be issued when: The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the
actual cost will be deducted.
2
Table of contents
Before you begin Specifications Field wiring Installation
Installing freestanding dispensers Installing countertop dispensers Installing wall mount dispensers Installing Satellite-fill™ icemakers
Installing top mount icemakers
User information
Cleaning and sanitizing procedures
Service Information
Wiring diagram – lever models Wiring diagram – SensorSAFE™ models Dispenser troubleshooting Troubleshooting SensorSAFE board and sensors Disassembly and replacement instructions Thermostat locations
Parts
Dispenser exterior Dispense chute and splash panel areas – lever models Electrical box – lever models Dispense chute and splash panel areas – SensorSAFE models Electrical box – SensorSAFE models Wheel motor and drive system Hopper components Chilled water components
4 5 6 7 7 9
11 13 14 16 16 18 18 19 20 21 23 25 26 26 27 27 28 29 29 30 31
3
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask that you review the installation portion of this manual before beginning to install the unit. Our instructions are designed to help you achieve a trouble-free installation. Should you have any questions or require technical help at any time, please call our technical service group at (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment. Following is an explanation of model numbers.
E50CT400A
Condenser type – A = air-cooled, W = water-cooled
Icemaker capacity and refrigerant – 400 = 181 kg (400lbs)/day, R404A refrigerant
Icemaker location – R = Satellite-fill icemaker, T = integral icemaker in top of cabinet, B = icemaker in base of freestanding units
Dispenser configuration – C = countertop, H = wall mount, F = freestanding
Approximate storage capacity in lbs
Alternate voltage – C = 220V 60Hz – E = 230V 50Hz
!
Important cautions
• Do NOT tilt any unit farther than 30° off vertical plane during uncrating or installation
• Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at all times. If access to this area is required, power to unit must be disconnected first.
• Follett recommends installation of a Follett FL4S water filter system (part# 00130299) in icemaker inlet water line
• Prior to operation clean and sanitize the dispenser in accordance with instructions found in this manual
• Ice is slippery. Be sure counters and floors around dispenser are clean, dry and free of ice.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
• Keep ventilation openings in the appliance enclosure or in the built-in structure clear of obstructions
• Do NOT use mechanical devices or other means to accelerate the defrosting process
• To avoid a hazard due to instability of the appliance it must be fixed according to instructions
• The appliance must be positioned so the plug is accessible
• If the cord is damaged it must be replaced by a special service agent
4
Specifications
Electrical
1. Models with Satellite-fill icemakers (C/E25CR400A/W, C/E50CR400A/W, C/E25HR400A/W, C/E50HR400A/W)
Icemaker Dispenser
Basic electrical: 220V 60Hz/230V 50Hz 5 amps 1.5 amps
2. Freestanding models and models with integral icemakers (C/E25FB400A/W, C/E50FB400A/W,
C/E25CT400A/W, C/E50CT400A/W, C/E25HT400A/W, C/E50HT400A/W)
Total system
Basic electrical: 220V 60Hz/230V 50Hz 6.5 amps
3. Dispensers and Satellite-fill icemakers are supplied with a 2m (7ft) power cord.
Ambient
Air temp 38°C/100°F max. 10°C/50°F min. (best performance below 27˚C/80°F) Water temp 32°C/90°F max. 4°C/40°F min. (best performance below 21°C/70°F) Water pressure 4.8 bar/70 P.S.I. max. .69 bar/10 P.S.I. min.
Plumbing
25/50C with 25/50H with 25/50C with 25/50H with 25/50FB
Satellite-fill Satellite-fill integral integral icemaker icemaker icemaker icemaker icemaker in base
Dispenser drain1 3/4" FPT 3/4" ID tubing 3/4" FPT 3/4" ID tubing 3/4" FPT Icemaker drain1 3/4" MPT 3/4 MPT 3/4" MPT Dispenser water inlet2 3/8" push-in 3/8" push-in 3/8" push-in 3/8" push-in 3/8" push-in Satellite-fill IM water inlet2 3/8" push-in 3/8" push-in – Cond. inlet – w/c only 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT Cond. drain – w/c only 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT
Note: Water shut-off recommended within 3m (10 feet) of dispenser. Drain to be hard piped and insulated, and maintain slope of at least 20mm per 1m run (1/4" per foot) of slope. All plumbing connections must be made in accordance with local building codes.
Ventilation clearances
Countertop and wall mount models with Satellite-fill icemaker (C/E25CR400A/W, C/E50CR400A/W, C/E25HR400A/W, C/E50HR400A/W) — none. 305mm (12") at top advised for service.
Countertop and wall mount models with integral icemaker (C/E25CT400A/W, C/E50CT400A/W, C/E25HT400A/W, C/E50HT400A/W) — 153mm (6") at top. 153mm (6") each side advised for service.
Freestanding models (C/E25FB400A/W, C/E50FB400A/W) — 102mm (4") at rear. 305mm (12") at top advised for service.
1
Includes adapter kit to 3/4" barb fitting and 6' 3/4" ID vinyl tube
2
Includes adapter kit – 6' 3/8" OD tubing and adapter to 1/2" BSP
5
Field Wiring: countertop and wall mount dispensers with Satellite-fill icemakers
Model Electrical connection Current
C25FB400A/W, C50FB400A/W cord provided 220V 60Hz, 6.5 amp
E25FB400A/W, E50FB400A/W 230V 50Hz, 6.5 amp
C25CT400A/W, C50CT400A/W cord provided 220V 60Hz, 6.5 amp
E25CT400A/W, E50CT400A/W 230V 50Hz, 6.5 amp
C25HT400A/W, C50HT400A/W 220V 60Hz, 6.5 amp E25HT400A/W, E50HT400A/W 230V 50Hz, 6.5 amp C25CR400A/W, C50CR400A/W cord provided 220V 60Hz E25CR400A/W, E50CR400A/W 230V 50Hz C25HR400A/W, C50HR400A/W 220V 60Hz E25HR400A/W, E50 HR400A/W 230V 50Hz dispenser: 1.5 amp ice maker: 5.0 amp
6
Installation procedures
Before you begin
All dispensers must be installed level in both directions to ensure proper operation
Required ventilation and recommended service clearances:
• Countertop and wall mount models with Satellite-fill icemaker (C/E25CR400A/W, C/E25HR400A/W, C/E50CR400A/W, C/E50HR400A/W) — none. 305mm (12") at top recommended for service
• Countertop and wall mount models with integral icemaker (C/E25CT400A/W, C/E25HT400A/W, C/E50CT400A/W, C/E50HT400A/W) — 153mm (6") at top. 153mm (6") each side recommended for service
• Freestanding models (C/E25FB400A/W, C/E50FB400A/W) — 102mm (4") at rear. 305mm (12") at top recommended for service
All countertop dispensers provide the option of taking utilities out the bottom or back of the dispenser. See counter cut-out on page 9 (Fig. 2) for bottom exiting utilities on units with and without drain pans. For installations where utilities will exit through back of dispenser, refer to back view drawings.
Wall mount models are designed for use above sinks or custom drain pans, and are not normally equipped with integral drain pans. Front of sink should be a minimum of 584mm (23") from back wall. Connection of utilities through the back for wall mount units is the same as shown in drawings for countertop models except that the drain pan is absent.
SensorSAFE dispensers are shipped with a plastic, protective film on sensor lenses. For proper operation,
plastic film must be removed after installation.
Installing freestanding dispensers
1. Carefully tip dispenser back to expose underside and block up in place.
Do not tilt unit further than 30° off vertical plane.
!
2. Remove legs from shipping box (taped to drain pan of dispenser) and screw into dispenser bottom, taking care to seat legs securely against underside of dispenser.
3. Position dispenser in desired location and adjust legs to level in both directions.
4. Connect water supply to 10mm (3/8") OD push-in fitting on back of dispenser (Fig. 1A).
5. Remove 19mm (3/4") dispenser drain line plug from back of unit and discard. Connect separate drain lines to 19mm (3/4") FPT dispenser drain fitting (Fig. 1B), and 19mm (3/4") MPT icemaker drain fitting (Fig. 1C) on back of dispenser.
6. Run drain lines to wall or floor drain. Provide an air break between the drain lines and drain. If icemaker drain fitting is below an intended wall drain, a condensate pump must be used.
7. If icemaker is a water-cooled unit, connect water-cooled condenser supply line to 10mm (3/8") FPT condenser inlet fitting on back of dispenser (Fig.1D).
Note: Do not run condenser supply water through icemaker water filter system.
8. Connect condenser drain line to 19mm (3/4") FPT condenser outlet fitting on back of dispenser (Fig. 1E).
Important: Do not connect condenser drain line to any other drain lines.
9. Install appropriate plug on provided cord and insert into wall socket. Refer to wiring diagrams (p.18, 19).
7
Fig. 1 – Rear connections, freestanding models
access panel
(19mm) 3/4" FPT drain (B)
power cord
(A) 10mm (3/8") push-in water inlet
800mm
(31.5")
79mm
(3.125")
20mm
(.8")
267mm
(10.5")
171mm
(6.75")
79mm
(3.125")
19mm (3/4") MPT icemaker drain location (B) (air-cooled only)
10mm (3/8") FPT condenser inlet location (D) (water-cooled only) 10mm (3/8") FPT condenser outlet location (E) (water-cooled only) 19mm (3/4") MPT icemaker drain location (C) (water-cooled only)
384mm
(15.125")
259mm
(10.25")
10. Remove front cover of base section by removing two screws at bottom corners of cover. Allow cover to drop approximately 10mm (3/8") and pull forward.
11. Turn on water supply and check that water level in float reservoir (when full) is within 7mm (1/4") of mark on side of reservoir, and that float moves freely. Check for leaks.
12 Verify that water sensor tabs are immersed in water in reservoir.
13. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull forward.
14. If dispenser is equipped with SensorSAFE, remove protective plastic coating from dispense sensor labels.
15. Turn on dispenser power and bin signal rocker switches. Check dispenser and icemaker operation.
16. Sanitize icemaker according to instructions in icemaker manual. Discard sanitized ice.
17. Turn off icemaker bin signal switch.
18. Remove dispenser hopper lid; clean and sanitize dispenser according to instructions beginning on page 16.
19. Turn icemaker bin signal switch on and replace front covers, securing with screws.
8
Installing countertop dispensers
d
Dispensers with top mount icemakers cannot be mounted on legs. They must be bolted to counter. Use gloves when lifting icemaker to protect hands from sheet metal edges.
!
1. Position dispenser in desired location, mark
Fig. 2 – Counter cut-out, all models
dispenser outline on counter and remove dispenser.
2. Drill four 10mm (3/8") holes in counter (Fig. 2) to anchor dispenser to counter.
13mm (.5")
534mm (21") 512mm (20.125")
267mm
(10.5")
12mm (.44")
39mm (1.5")
Note: Follett countertop dispensers can
have any or all utilities run directly through counter or out rear of dispenser. For dispensers with any utilities exiting through counter, make counter cut-out (Fig. 2)
3. If ice transport tube will exit out rear of
10mm holes (.375")
cut-out
229mm x 356mm
(9" X 14")
318mm
(12.5")
420mm
(16.5")
dispenser, remove ice transport tube knock­out (Fig. 5G) from rear of dispenser.
Note: Utility connections can be accessed
through front of dispenser by removing
10mm (.375")
DRAIN PAN
166mm
(6.5")
stainless steel splash panel, or by removing access panel (Figs. 4, 5) on back of dispenser.
4. If any electric utilities or water line will be connected through rear of dispenser, remove utility knock-out (Figs. 4, 5F) from rear of dispenser and install supplied protective grommet.
5. If power is to be supplied through counter cut-out, complete steps 6-9. If power is to be supplied through rear of dispenser, proceed to step 10.
Fig. 3 – Top view, dispenser plumbing connections countertop
rain pan
(L) 19mm (3/4") FPT dispenser drain
(K) alternate 19mm (3/4") dispenser drain location
(G) 10mm (3/8") FPT water inlet
(J) 10mm (3/8") FPT condenser water outlet
(H) 10mm (3/8") FPT condenser water inlet
9
6. Temporarily remove rear access panel (Figs. 4 and 5) from rear of dispenser.
7. Loosen junction box mounting screws. Lift junction box and power cord up until cord and mounting screws clear notches on rear panel of dispenser. Remove Phillips head screws from right side of junction box.
8. Rotate junction box 90 degrees so that screw holes on right side of junction box align with holes on rear dispenser panel. Resecure junction box to dispenser using Phillips head screws.
9. Place power cord inside dispenser and replace access panel (Figs. 4, 5) to rear of dispenser.
Note: For dispensers to be installed with utilities
connected through rear of dispenser, it may be easier to make preliminary connections before dispenser is set in place.
10. Apply a thick bead, approx. 7mm (1/4") diameter, of NSF listed silicone sealant (Dow Corning RTV-732 or equivalent) 7mm (1/4") inside marked outline of dispenser.
11. Carefully position dispenser on counter.
12. Remove four screws securing splash panel to front of dispenser and gently lay splash panel on counter. (Water line to solenoid valve can be disconnected from water inlet valve by pushing in on release ring at end of inlet fitting while pulling on tubing.)
13. Secure dispenser to counter with four 10mm (3/8") bolts (supplied by others).
14. Smooth excess sealant around outside of dispenser.
15. Run water supply line from back of dispenser through utility knock-out (Figs. 4, 5F) or up through counter cut-out. Connect water supply line to 10mm (3/8") push-in fitting on (Fig. 3G) utility flange at bottom of dispenser.
16. Remove 19mm (3/4") drain connection plug from either fitting at rear of dispenser (Fig. 3L) or internal fitting (Fig. 3K), as appropriate. Connect and run a dedicated drain line to wall or floor drain. An air break should be provided.
17. Proceed with either remote or topmounted icemaker connection instructions, as appropriate (p. 13, 14).
Fig. 4 – Rear connections, countertop models with integral icemakers
access panel
utility connection knock-out (F)
149mm
(5.875")
19mm (3/4") FPT drain
267mm
375mm
(14.75")
(10.5")
20mm
(.8")
Fig. 5 – Rear connections, countertop models with Satellite-fill icemakers
access panel
utility connection knock-out (F)
ice transport tube knock-out (G)
149mm
5.875"
20mm
(.8")
19mm (3/4") FPT drain
162mm (6.375")
267mm
(10.5")
375mm (14.75")
10
Loading...
+ 22 hidden pages