FMI STH-Q User Manual

IN-ST431-14
Before using any Fluid Metering, Inc. product read the following safety instructions
as well as specific product specifications and operating instructions.
STH/Q SET UP INSTRUCTIONS
FOR ADDITIONAL REFERENCES SEE H431 AND Q431
SAFETY INSTRUCTIONS
Warning!
xplosive atmosphere, corrosive air, wet environment or submerged in fluid.
e
Disconnect electrical power before checking pump for any problems.
Connect motor, speed controllers, or any other electrical devices based on Fluid Metering Inc. specifications. Any unauthorized work performed on the product by the purchaser or by third parties can impair product functionality and thereby relieves Fluid Metering, Inc. of all warranty claims or liability for any misuse that will cause damage to product and/or injury to the individual.
Power cables and leads should not be bent, pulled or inserted by excessive force. Otherwise there is a threat of electrical shock or fire.
Replace any inline fuses only with fuse rating as specified by Fluid Metering, Inc.
When pump/drive is under operation, never point discharge tubing into face or touch any rotating components of pump. In a power down thermal overload cut-in condition, unplug or turn off power to pump. Always allow a cool down period before restarting: otherwise, injury or damage may occur.
For 30 seconds after power is removed from pump/drive: do not touch any output terminals. Electrical shock may occur because of residual voltage.
Fire, electrical shock or explosion may occur if used near combustibles
REQUIRED TOOLS:
1. Analytical Pan Balance
2. Hex Key Driver for Adjusting Stroke Length: STH: 3/32" Hex Driver STQ: 7/32" Hex Driver
3. A removable wicking thread lock (loctite 290)
Caution! Fire, electrical shock, injury and damage may occur if not used in accordance with Fluid Metering, Inc. specifications and operation instructions.
Do not put wet fingers into power outlet of unit. Do not operate with wet hands. Do not operate drive assemblies that require a hard mount
(to be bolted down) unless they are mounted per Fluid Metering, Inc. specifications, if not injury may occur and/or damage to unit.
Do not touch any rotating pump or motor components: injury may
occur.
Do not run pump dry, unless designed for that service.
Running dry is harmful to the pump, and will cause excessive heating due to internal friction.
Check pump rotation and inlet/outlet pump port orientation before
connecting power to pump. If not injury may occur.
When pulling out cords from outlets do not pull cord, grasp plug to
prevent plug damage or electrical shock.
Fluid Metering, Inc. Drive Motors become HOT and can cause
. DO NOT TOUCH!
a burn
2.0 GENERAL SET-UP
2.1 Setting Dispense Stroke Rate
Strokes Per Minute (spm): For fluids of 500cps viscosity or less a stroke rate of 120-350 spm max is ideal. For fluids with greater than 500cps a slower rate is recommended.
1.0 PUMP MOUNTING: For optimum pump per­formance it is recommended that your FMI pump be mounted in a vertical position with the pump
head down in a 6:00 o'clock position and the motor at 12:00 o'clock. This orientation will allow air bub­bles that enter the pumping chamber to directly exit through buoyancy assistance. Figure A
2.2 Fluidics: Inlet (Suction) Tubing: To avoid cavitation use the
most resilient tubing possible with the largest inside diameter (I.D.) Outlet (Dispense) Tubing: For best dispense performance use rigid Teflon tubing (to reduce peristaltic action) with an equal or smaller I.D. than the inlet (suction) tubing.
Figure A
www.fmipump.com pumps@fmipump.com 800-223-3388 516-922-6050
1
IN-ST431-14
2.3 Step Motors:
MI ST pumps are supplied with a 17 or a 23
F frame Motors. For wiring diagram and detailed motor specifications go to the literature section of our
ebsite at www.fluidmetering.com/literature.html
w
2.4 Rotational Sensor: FMI STH and STQ standard pumps are supplied with an LED rotational sensor. For wiring diagram and sensor details see Figure G .
.6 Park Position:Preventive maintenance
2 steps in order to minimize the possibility of a frozen pump or seize condition are as follows:
) Always completely flush out the pump with
a
water if it will be in an idle (non-operating mode) for an extended period of time.
b) During shut down leave the pump’s fluid circuit wet with flush water.
2.4.1 For sensor use with FMI SCST-01 Step Motor Controller. See SCST-01 instructions.
2.5 STH Pump Homing: Best dispensing performance of the pump is obtained by proper set up of the start/stop position of the piston relative to the intake port of the pump housing. Positioning of the piston flat so that it directly faces the inlet port is termed “homing”. The images below show the home position for a pump which has been set up to turn clockwise. In this case the inlet port is on the left. If a particular application calls for the inlet port to be on the right, the pump will be programmed to turn counterclockwise and the figures bellow must be reversed.
Home Position
c) The piston position should extend all the way
towards the bottom of the liner. This is known as the PARK position.
Correct programming of pump motion to achieve the PARK position involves the following sequence (assuming clockwise rotation for operation).
Step #1
Step #2 While monitoring sensor signal, instruct
motor to turn clockwise while looking for the leading edge of the flag (see figure 2 below).
The FMI pump stops (any location).
Flag Edge Approaching Sensor
Figure 1
www.fmipump.com pumps@fmipump.com 800-223-3388 516-922-6050
Piston flat facing
intel port
Piston flat approaching
alignment with intel port
Figure 2
Step #3 Next rotate Counter Clockwise 90 Degrees the pump is now PARKED.
2
IN-ST431-14
The design of FMI Pumps is unique throughout the world. Having no valves and only one moving part, “the piston” makes this design very special. No valves means that our ceramic pistons and cylinders must be matched to extremely close fits so that stroke to stroke accuracy is maintained. This precision fit requires some general maintenance rules. When a pump is allowed to sit idle and dry out, these dried precipitate can form in the piston/cylinder clear­ance and cause a pump seizure condition. Upon sys­tem power up, this seizure can result in either no flow or at worst a broken piston. So we recommend the above procedure.
We do not live in a perfect world and accidents do happen. If your pump seizes try the following pro­cedures: With the pump in an instrument:
1) Cycle the pump in a back and forth motion (clock-
wise and counter clockwise rotation) at a slow speed in a high torque mode.
2) Start and stop the pump in an effort to free system.
a) Soak the top portion of the pump (PUMP HEAD
ONLY) in a warm water bath for at least 20 minutes. Then place your index finger and thumb around the spindle assembly (gold coupling) and gently try to rotate the assembly back and forth in an attempt to loosen up the piston.
CAUTION: Do not force the assembly free if it is severely frozen as this could result in piston breakage or pump damage.
3) If pump head is accessible try turning the drive
spindle back and forth with your index finger and thumb.
2.7 Maintenance With the Pump/Drive Assembly removed from the instrument but not disassembled (WILL NOT REQUIRE PUMP RECALIBRATION):
www.fmipump.com pumps@fmipump.com 800-223-3388 516-922-6050
3
Loading...
+ 4 hidden pages