FMI S36 User Manual

RESIDENTIAL AND OUTDOOR
P F S
®
USC
WOOD BURNING FIREPLACE
OWNER’S OPERATION AND
INSTALLATION MANUAL
ICC-ES #ESR-2542
MODELS (V)S36 SERIES
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain re­placement parts or accessory items when needed. Keep it with your other important papers.
This replace is approved for use as a wood burning re­place or for use with a vented gas log approved to ANS Z21.60 or Z21.84 standards or for use with a vent-free gas log heater approved to ANS Z21.11.2 standard. A FMI PRODUCTS, LLC hood must be installed when using a vent-free log heater (see Accessories, page 16).
APPLIANCE.
FOR CANADA: The authority having jurisdiction (such
as the municipal building department, re department,
etc.) should be contacted before installation to deter­mine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
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TABLE OF CONTENTS
Safety .................................................................. 2
Specications ...................................................... 3
Fireplace Installation............................................ 4
Venting Installation .............................................. 6
Optional Gas Line Installation.............................11
SAFETY
Operation and Maintenance Guidelines ............ 12
Parts .................................................................. 14
Technical Service............................................... 17
Accessories ....................................................... 17
WARNING: Improper
installation, adjustment, alte ration, serv ice or maintenance can cause injury, property damage or loss of life. Refer to this manual for assistance or additional information. Consult a qualied install­er or local distributor.
IMPORTANT: Check local codes
before installing this replace.
Before beginning installation of this replace, read these instructions through completely.
• This FMI PRODUCTS, LLC replace and its components are safe when installed according to this installat ion manual. Unless you use FMI PRODUCTS, LLC components, which have been designed and tested for the replace system, you may cause a re hazard.
• The FMI PRODUCTS, LLC warranty will be voided by and FMI PRODUCTS, LLC disclaims any responsibility for the following actions.
a. Mo dific ation of the firepl ace, com-
ponents, doors, air inlet system and damper control.
b. Use of any component part not manufac-
tured or approved by FMI PRODUCTS, LLC in combination with a FMI PROD-
UCTS, LLC replace system. Proper installation is the most important step in ensuring safe and continuous operation of replace. Consult the local building codes as to the particular requirements concerned with the installation of all factory built replaces.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state this replace has been tested for
use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline or any other ammable vapors
or liquids in the vicinity of this or any other appliance.
• Due to high temperatures, the
appliance should be located
out of trafc and away from
furniture and draperies.
• Do not place clothing or other ammable materials on or near
the appliance.
• Never leave children unat­tended when a re is burning in the replace.
WARNING: Use solid wood
or processed solid fuel relogs
only. When processed wood fuel
re logs are used, do not poke or
stir the logs while they are burn-
ing. Use only re logs that have
been evaluated for the application
in replace and refer to re log
warnings and caution markings on packaging prior to use.
This replace is not intended to be
used as a substitute for a furnace to heat an entire home. Use for supplemental heat only.
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111026-01G2
SPECIFICATIONS
0" TO BOTTOM
(LEFT SIDE ONLY)
OUTSIDE AIR
TOP SPACERS
BACK AND SIDES
3/4" AIR SPACE
HEARTH EXTENSION 66" X 20"
TO PERPENDICULAR
12"
EACH SIDE
NOT LESS THAN 12"
1" AIRSPACE TO COMBUSTIBLE
COMBUSTIBLE WALL BOARD
0" TO
MATERIAL
NO COMBUSTIBLE MATERIAL ON FACE
SIDEWALL
TERMINATION
SQUARE CHASE-TOP
GAS LINE
KNOCK OUT
AIR KIT
KNOCK OUTS
ROUND TOP TERMINATION
GAS LINE
KNOCK OUTS
ELECTRICAL
OUTLET
LEFT SIDE
RIGHT SIDE
8.125"
10.435"
14.437"
41.25" 37"
41"
35"
21"
8"
32.5"
14.25"
22"
2.5"
8.717"
1"
11 .217"
2.5"
8.125"
7.092"
8.717"
12.5"
41"
1"
0.625"
29"
21
111026-01G 3
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21.875"
41.375"
41.250"
52.183"
17.253"
24.399"
73.798"
MAINTAIN
3
/4" CLEARANCE A T SIDES AND BACK OF FIREPLACE
3
/4" CLEARANCE NOT REQUIRED A T NAILING FLANGES
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efcient location for the replace, you must take into consideration the following guidelines:
1. The location must allow for proper clear­ances (see Figures 1 and 2).
2. Consider a location where the replace will not be affected by drafts, air condition­ing ducts, windows or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier.
4. An outside air kit is available with this replace (see Optional Outside Air Kit on page 6).
MINIMUM CLEARANCE TO COMBUSTIBLES
Back and sides of replace 3/4" minimum* Floor** 0" minimum Perpendicular wall to opening 12" minimum Top spacers 0" minimum Mantel clearances see Mantels, page 5 Chimney outer pipe surface 1" minimum
* Not required at nailing anges ** See step 2 of Framing
WARNING: Do not pack re­quired air spaces with insulation or other materials.
Minimum/Maximum Chimney Height for
Residential Installation
The minimum height of the chimney, mea­sured from the base of the replace to the ue gas outlet of the termination, is 14.5 feet for straight ue or a ue with one elbow set. The maximum distance between elbows is 6 feet. For systems with two elbow sets, the minimum height is 22 feet. The maximum height of any system is 50 feet. This measurement includes the replace, chimney sections and the height of the termination assembly at the level of the ue gas outlet (see Figure 18, page 11).
Minimum/Maximum Chimney Height for
Outdoor Installation
The minimum height of the chimney, mea­sured from the base of the replace to the ue gas outlet of the termination, is 7 1/2 feet (minimum of 4 feet of chimney pipe sections required for outdoor installation).
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FRAMING
1. Frame opening for fireplace using the dimensions shown in Figures 1 and 2.
2. If replace is to be installed directly on carpeting, tile (other than ceramic) or any combustible material other than wood ooring, the replace must be installed upon a metal or wood panel extending the full width and depth of replace.
3. Set replace directly in front of this open­ing and slide unit back until nailing anges touch side framing.
4. Check the level of the replace and shim with sheet metal if necessary.
5. Before securing fireplace to prepared framing, the ember protector (provided) must be placed between the hearth ex­tension (not supplied) and under bottom front edge of replace to protect against glowing embers falling through. If replace is to be installed on a raised platform, a Z­type ember protector (not supplied) must be fabricated to t your required platform height. The ember protector should ex­tend under replace a minimum of 1 1/2". The ember protector should be made of galvanized sheet metal (28 gauge mini­mum) to prevent corrosion.
6. Using screws or nails, secure replace to framing through anges located on sides of replace.
Figure 1 - Framing Dimensions
Figure 2 - Corner Installation
111026-01G4
FIREPLACE INSTALLATION
FIREBOX
SAFE ZONE
Continued
DRAIN PAN (DP36)
For outdoor installations, the replace enclo­sure must allow for adequate drainage and fresh air ventilation. It is recommended that a sealed, corrosion resistant catch pan with provision for drainage be installed under the replace within the replace enclosure (see Accessories on page 16).
HEARTH EXTENSION
A hearth extension projecting a minimum of 16" in front of and a minimum of 8" beyond each side of the replace opening is required to protect combustible floor construction in front of the replace. Fabricate a hearth extension using a material which meets the following specications: a layer of noncom­bustible, inorganic material having a thermal conductivity of K=0.84 BTU IN/FT, HR. F (or less) at 1" thick. For example, if the material selected has a K factor of 0.25, such as glass ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84 Thermal conductivity "K" of materials can be
obtained from the manufacturer or supplier of the noncombustible material. If the hearth ex­tension is to be covered, use noncombustible material such as tile, slate, brick, concrete, metal, glass, marble, stone, etc. Provide a means to prevent the hearth extension from shifting and seal gap between the replace frame and hearth extension with a noncom­bustible material (see Figure 3).
Seal Gap
Hearth
Extension
Seal Gap
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Fireplace Front
Ember Protector
Fireplace Front Raised Hearth
Ember Protector
Fireplace Front Elevated
Ember Protector
Figure 3 - Hearth Extension
111026-01G 5
WARNING: Hearth extension
is to be installed only as shown in Figure 3.
MANTELS
A mantel may be installed if desired (see Figure 4). Woodwork such as wood trims, mantels or any other combustible material projecting from the front face must not be placed within 12" of the replace opening. Combustible materials above 12" and pro­jecting more than 11/2" from the fireplace must not be placed less than 15" from the top opening of the replace (NFPA STD 211, Sec. 7-3.3.3).
Mantels or any other combustible material also may come up to the side edge of the black metal face of the replace just as long as the projection from the front face fall within the limit shown in Figure 4.
Combustible
12 1/4" Ref.
6"
Ref.
12" Min.
Top View of Fireplace
33°
33°
3" Nom.
11/2" Max.
9" Min.
Fireplace Opening
8.0"
Min. to
Perpendicular
Side Wall
12"
Figure 4 - Mantel Clearances to
Combustible Material
Material
Safe Zone for Projection of Combustible Materials
Upper
Section of
Fireplace
2" Max.
3.0"
Combustible Material Must Not Overlap Front Face
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT (MODEL AK4/AK4F)
The installation of an outside air kit should be performed during the rough framing of the re­place due to the nature of it's location. Outside combustion air is accessed through a vented crawl space (AK4F) or through a sidewall (AK4). See Figure 22 on page 13 for instruction of operating air kit.
CAUTION: Combustion air inlet ducts shall not terminate in attic space.
The maximum height for the air vent can not exceed 3 feet below the ue gas outlet of the
termination.
Secure to Collars with Metal Tape, Screws or Straps (Min. of 1/4" x 20" in size)
Air Inlet Location Must Allow For Bushes or Snow
Air Inlet Eyebrow
Vented Crawl Space (Check Local Codes Before Installing in a Vented Crawl Space)
Figure 5 - Outside Air Kit
CHIMNEY PIPE
The FMI PRODUCTS, LLC chimney system consists of 12", 18", 24", 36" and 48" snap­lock, double-wall pipe segments, planned for maximum adaptability to individual site requirements. Actual lengths gained after t­ting overlaps must be taken into consideration (lineal gain) and are given in the lineal gain chart (see Figure 6). Lineal gain is the actual measurable length of a part after two or more parts are connected. For Canada, use chimney parts designated "HT".
Vent Hood Required for Wall Installation
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WARNING: The opening in collar around chimney at top of replace must not be obstruct­ed. Never use blown insulation
to ll chimney enclosure.
PART NO. DESCRIPTION GAIN
36" Fireplace 40
12-8DM
12-8HT
18-8DM
18-8HT
24-8DM
24-8HT
36-8DM
36-8HT
48-8DM
48-8HT
RT-8DM Round Termination 6 7/8"
RTL-8DM Round Termination 7 3/4"
RTT-8DM
RTTL-8DM
ET-8DM Square Chase-Top 12
ETO-8DM
ETL-8DM
ETLO-8DM
* The lineal gain for the terminations is mea­sured to the ue gas outlet height.
12 3/8" Galvanized
Outer Pipe
8" Stainless Inner Pipe
A
SSEMBLY AND INSTALLATION OF
DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists of a galvanized outer pipe, a stainless steel inner ue pipe and a wire spacer. The pipe sections must be assembled independently as the chimney is installed.
LINEAL GAIN
Pipe Section 10 5/8"
Pipe Section 16 5/8"
Pipe Section 23 5/8"
Pipe Section 34 5/8"
Pipe Section 46 5/8"
Round Termination
with Slip Section
Round Termination
with Slip Section
Square Chase-Top
with Mesh
Square Chase-Top
with Slip Section
Square Chase-Top
with Mesh & Slip
Section
Figure 6 - Lineal Gain
"
6 7/8" to
23 1/8"*
8 1/2" to
21 1/2"*
*
"
*
12
"
7" to 15"*
12" to
25 1/2"
Hemmed
End
111026-01G6
* *
*
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