SAVE THIS BOOK
This book is valuable. In addition to instructing you
on how to install and maintain your appliance, it also
contains information that will enable you to obtain replacement parts or accessory items when needed. Keep
it with your other important papers.
This replace is approved for use as a wood burning replace or for use with a vented gas log approved to ANS
Z21.60 or Z21.84 standards or for use with a vent-free
gas log heater approved to ANS Z21.11.2 standard. A FMI
PRODUCTS, LLC hood must be installed when using a
vent-free log heater (see Accessories, page 16).
This wood burning replace complies with UL127CAN/ULS-S610-M87 standard as a FACTORY BUILT
APPLIANCE.
FOR CANADA: The authority having jurisdiction (such
as the municipal building department, re department,
etc.) should be contacted before installation to determine the need to obtain a permit.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
installation, adjustment,
alte ration, serv ice or
maintenance can cause
injury, property damage
or loss of life. Refer to this
manual for assistance or
additional information.
Consult a qualied installer or local distributor.
IMPORTANT: Check local codes
before installing this replace.
Before beginning installation of this replace,
read these instructions through completely.
• This FMI PRODUCTS, LLC replace and
its components are safe when installed
according to this installat ion manual.
Unless you use FMI PRODUCTS, LLC
components, which have been designed
and tested for the replace system, you
may cause a re hazard.
• The FMI PRODUCTS, LLC warranty will
be voided by and FMI PRODUCTS, LLC
disclaims any responsibility for the following
actions.
a. Mo dific ation of the firepl ace, com-
ponents, doors, air inlet system and
damper control.
b. Use of any component part not manufac-
tured or approved by FMI PRODUCTS,
LLC in combination with a FMI PROD-
UCTS, LLC replace system.
Proper installation is the most important step
in ensuring safe and continuous operation of
replace. Consult the local building codes as
to the particular requirements concerned with
the installation of all factory built replaces.
WARNING: Do not install a
replace insert in this box unless
the manufacturer's instructions
with the insert specically state
this replace has been tested for
use with this insert.
FOR YOUR SAFETY
• Do not store or use gasoline
or any other ammable vapors
or liquids in the vicinity of this
or any other appliance.
• Due to high temperatures, the
appliance should be located
out of trafc and away from
furniture and draperies.
• Do not place clothing or other
ammable materials on or near
the appliance.
• Never leave children unattended when a re is burning
in the replace.
WARNING: Use solid wood
or processed solid fuel relogs
only. When processed wood fuel
re logs are used, do not poke or
stir the logs while they are burn-
ing. Use only re logs that have
been evaluated for the application
in replace and refer to re log
warnings and caution markings
on packaging prior to use.
This replace is not intended to be
used as a substitute for a furnace
to heat an entire home. Use for
supplemental heat only.
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111026-01G2
SPECIFICATIONS
0" TO
BOTTOM
(LEFT SIDE ONLY)
OUTSIDE AIR
TOP SPACERS
BACK AND SIDES
3/4" AIR SPACE
HEARTH EXTENSION
66" X 20"
TO PERPENDICULAR
12"
EACH SIDE
NOT LESS
THAN 12"
1" AIRSPACE
TO COMBUSTIBLE
COMBUSTIBLE
WALL BOARD
0" TO
MATERIAL
NO COMBUSTIBLE
MATERIAL ON FACE
SIDEWALL
TERMINATION
SQUARE CHASE-TOP
GAS LINE
KNOCK OUT
AIR KIT
KNOCK OUTS
ROUND TOP TERMINATION
GAS LINE
KNOCK OUTS
ELECTRICAL
OUTLET
LEFT SIDE
RIGHT SIDE
8.125"
10.435"
14.437"
41.25"
37"
41"
35"
21"
8"
32.5"
14.25"
22"
2.5"
8.717"
1"
11 .217"
2.5"
8.125"
7.092"
8.717"
12.5"
41"
1"
0.625"
29"
21
111026-01G3
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21.875"
41.375"
41.250"
52.183"
17.253"
24.399"
73.798"
MAINTAIN
3
/4"
CLEARANCE A T
SIDES AND BACK
OF FIREPLACE
3
/4" CLEARANCE
NOT REQUIRED A T
NAILING FLANGES
FIREPLACE INSTALLATION
SELECTING LOCATION
To determine the safest and most efcient
location for the replace, you must take into
consideration the following guidelines:
1. The location must allow for proper clearances (see Figures 1 and 2).
2. Consider a location where the replace
will not be affected by drafts, air conditioning ducts, windows or doors.
3. A location that avoids the cutting of
joists or roof rafters will make installation
easier.
4. An outside air kit is available with this
replace (see Optional Outside Air Kit on
page 6).
MINIMUM CLEARANCE TO
COMBUSTIBLES
Back and sides of replace 3/4" minimum*
Floor** 0" minimum
Perpendicular wall to opening 12" minimum
Top spacers 0" minimum
Mantel clearances see Mantels, page 5
Chimney outer pipe surface 1" minimum
* Not required at nailing anges
** See step 2 of Framing
WARNING: Do not pack required air spaces with insulation
or other materials.
Minimum/Maximum Chimney Height for
Residential Installation
The minimum height of the chimney, measured from the base of the replace to the ue
gas outlet of the termination, is 14.5 feet for
straight ue or a ue with one elbow set. The
maximum distance between elbows is 6 feet.
For systems with two elbow sets, the minimum
height is 22 feet. The maximum height of any
system is 50 feet. This measurement includes
the replace, chimney sections and the height
of the termination assembly at the level of the
ue gas outlet (see Figure 18, page 11).
Minimum/Maximum Chimney Height for
Outdoor Installation
The minimum height of the chimney, measured from the base of the replace to the
ue gas outlet of the termination, is 7 1/2 feet
(minimum of 4 feet of chimney pipe sections
required for outdoor installation).
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FRAMING
1. Frame opening for fireplace using the
dimensions shown in Figures 1 and 2.
2. If replace is to be installed directly on
carpeting, tile (other than ceramic) or any
combustible material other than wood
ooring, the replace must be installed
upon a metal or wood panel extending
the full width and depth of replace.
3. Set replace directly in front of this opening and slide unit back until nailing anges
touch side framing.
4. Check the level of the replace and shim
with sheet metal if necessary.
5. Before securing fireplace to prepared
framing, the ember protector (provided)
must be placed between the hearth extension (not supplied) and under bottom
front edge of replace to protect against
glowing embers falling through. If replace
is to be installed on a raised platform, a Ztype ember protector (not supplied) must
be fabricated to t your required platform
height. The ember protector should extend under replace a minimum of 1 1/2".
The ember protector should be made of
galvanized sheet metal (28 gauge minimum) to prevent corrosion.
6. Using screws or nails, secure replace to
framing through anges located on sides
of replace.
Figure 1 - Framing Dimensions
Figure 2 - Corner Installation
111026-01G4
FIREPLACE INSTALLATION
FIREBOX
SAFE ZONE
Continued
DRAIN PAN (DP36)
For outdoor installations, the replace enclosure must allow for adequate drainage and
fresh air ventilation. It is recommended that
a sealed, corrosion resistant catch pan with
provision for drainage be installed under the
replace within the replace enclosure (see
Accessories on page 16).
HEARTH EXTENSION
A hearth extension projecting a minimum of
16" in front of and a minimum of 8" beyond
each side of the replace opening is required
to protect combustible floor construction
in front of the replace. Fabricate a hearth
extension using a material which meets the
following specications: a layer of noncombustible, inorganic material having a thermal
conductivity of K=0.84 BTU IN/FT, HR. F (or
less) at 1" thick. For example, if the material
selected has a K factor of 0.25, such as glass
ber, the following formula would apply:
0.25 x 1.0" = 0.30" thickness required
0.84
Thermal conductivity "K" of materials can be
obtained from the manufacturer or supplier of
the noncombustible material. If the hearth extension is to be covered, use noncombustible
material such as tile, slate, brick, concrete,
metal, glass, marble, stone, etc. Provide a
means to prevent the hearth extension from
shifting and seal gap between the replace
frame and hearth extension with a noncombustible material (see Figure 3).
Seal Gap
Hearth
Extension
Seal Gap
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Fireplace Front
Ember Protector
Fireplace Front
Raised Hearth
Ember Protector
Fireplace Front
Elevated
Ember Protector
Figure 3 - Hearth Extension
111026-01G5
WARNING: Hearth extension
is to be installed only as shown
in Figure 3.
MANTELS
A mantel may be installed if desired (see
Figure 4). Woodwork such as wood trims,
mantels or any other combustible material
projecting from the front face must not be
placed within 12" of the replace opening.
Combustible materials above 12" and projecting more than 11/2" from the fireplace
must not be placed less than 15" from the
top opening of the replace (NFPA STD 211,
Sec. 7-3.3.3).
Mantels or any other combustible material
also may come up to the side edge of the
black metal face of the replace just as long
as the projection from the front face fall within
the limit shown in Figure 4.
Combustible
12 1/4" Ref.
6"
Ref.
12" Min.
Top View of Fireplace
33°
33°
3" Nom.
11/2" Max.
9" Min.
Fireplace Opening
8.0"
Min. to
Perpendicular
Side Wall
12"
Figure 4 - Mantel Clearances to
Combustible Material
Material
Safe
Zone for
Projection of
Combustible
Materials
Upper
Section of
Fireplace
2" Max.
3.0"
Combustible
Material Must
Not Overlap
Front Face
VENTING INSTALLATION
OPTIONAL OUTSIDE AIR KIT
(MODEL AK4/AK4F)
The installation of an outside air kit should be
performed during the rough framing of the replace due to the nature of it's location. Outside
combustion air is accessed through a vented
crawl space (AK4F) or through a sidewall (AK4).
See Figure 22 on page 13 for instruction of
operating air kit.
CAUTION: Combustion air
inlet ducts shall not terminate
in attic space.
The maximum height for the
air vent can not exceed 3 feet
below the ue gas outlet of the
termination.
Secure to Collars with Metal Tape, Screws
or Straps (Min. of 1/4" x 20" in size)
Air Inlet
Location
Must Allow
For Bushes
or Snow
Air Inlet
Eyebrow
Vented Crawl Space
(Check Local Codes
Before Installing in a
Vented Crawl Space)
Figure 5 - Outside Air Kit
CHIMNEY PIPE
The FMI PRODUCTS, LLC chimney system
consists of 12", 18", 24", 36" and 48" snaplock, double-wall pipe segments, planned
for maximum adaptability to individual site
requirements. Actual lengths gained after tting overlaps must be taken into consideration
(lineal gain) and are given in the lineal gain
chart (see Figure 6). Lineal gain is the actual
measurable length of a part after two or more
parts are connected. For Canada, use chimney
parts designated "HT".
Vent Hood
Required for
Wall Installation
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WARNING: The opening in
collar around chimney at top of
replace must not be obstructed. Never use blown insulation
to ll chimney enclosure.
PART NO.DESCRIPTIONGAIN
36"Fireplace40
12-8DM
12-8HT
18-8DM
18-8HT
24-8DM
24-8HT
36-8DM
36-8HT
48-8DM
48-8HT
RT-8DM Round Termination6 7/8"
RTL-8DM Round Termination7 3/4"
RTT-8DM
RTTL-8DM
ET-8DM Square Chase-Top12
ETO-8DM
ETL-8DM
ETLO-8DM
* The lineal gain for the terminations is measured to the ue gas outlet height.
12 3/8" Galvanized
Outer Pipe
8" Stainless
Inner Pipe
A
SSEMBLY AND INSTALLATION OF
DOUBLE WALL CHIMNEY SYSTEM
Each double wall chimney section consists
of a galvanized outer pipe, a stainless steel
inner ue pipe and a wire spacer. The pipe
sections must be assembled independently
as the chimney is installed.
LINEAL GAIN
Pipe Section10 5/8"
Pipe Section16 5/8"
Pipe Section23 5/8"
Pipe Section34 5/8"
Pipe Section46 5/8"
Round Termination
with Slip Section
Round Termination
with Slip Section
Square Chase-Top
with Mesh
Square Chase-Top
with Slip Section
Square Chase-Top
with Mesh & Slip
Section
Figure 6 - Lineal Gain
"
6 7/8" to
23 1/8"*
8 1/2" to
21 1/2"*
*
"
*
12
"
7" to 15"*
12" to
25 1/2"
Hemmed
End
111026-01G6
*
*
*
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