FMI QC216 User Manual

IN-QC72/QC216-04
MOTOR ASSY
SE
1
INSTRUCTIONS & PARTS LIST
DISPENSER
INSTALLATION & OPERATING TIPS
1. OPERATION - The QC has three
switches to control its functions: a) An air-activated hand/foot switch at the end of a 6’ long hose. This switch starts and stops each operat­ing cycle. It can be operated by hand, foot, or other remote pressure means. b) A mode switch in the up or dis­pense position. This switch permits only one dispense or aspirate per squeeze of the hand/foot switch. The pump will make a complete uninter­rupted dispense cycle once hand/ foot switch is squeezed and held and will reset itself when released. The down or pump position permits the unit to operate continuously as a pump. The hand/foot switch is inop­erable in this mode. c) A direction switch controls the direction of fluid flow through the pump head when the hand/foot switch is squeezed, i.e., pushing the direc­tion switch to the FWD or up position will cause flow in that direction when the hand/foot switch is squeezed. Push switch down to the REV posi-
tion to reverse flow direction.* A center “OFF” position on this switch provides system off facility.
*Preferred pumping and dispensing direction is from left to right when facing the pump head.
2. CAM ADJUSTMENT - Your QC Dispenser hand/foot switch relates di­rectly to a Cam Q502 actuated Limit Switch Assembly Q501. This is timed to the piston suction position. To ad­just, loosen mounting Screws 110477­10 on Terminal Strip 110476. Adjust Limit Switch Assembly to Cam Q502 so that you get 2 clicks per revolution. Tighten screws 110477-10 on Termi­nal Strip.
3. CALIBRATION - Hook-up inlet and outlet tubing, set mode switch in down (PUMP) position and clear the pump of bubbles (see FMI Q431 instructions and Parts Identification sheet, Sec.
12). Calibration for specific shot volumes is rather straightforward.
MODEL QC72/ QC216
a) Determine volume required per shot. b) Estimate approximate percentage of maximum per shot flow for your particular pump head, i.e., -3 or 1/2” piston pump heads at 100% = 1.28 ml per shot, -2 or 3/8” piston pump heads at 100% = 0.72 ml per shot, ­1 or 1/4” piston pump heads at 100% = 0.32 ml per shot and -0 or 1/8” piston pumps at 100% = 0.08 ml per shot. c) When approximate setting is made, pump 20 shots into a cali­brated receiver (pipette, burette, graduate), and divide the measured volume by 20 to find the exact per shot volume. If your volume is too low, increase stroke volume by turn­ing the STROKE LENGTH ADJUST­MENT KNOB Q464 counterclock­wise. If too high, decrease by turning clockwise. Repeat calibration check as you fine-tune to your requirements.
110529
10490-8
Q501
Q502
110671-4
110476
Q463
110392
DIRECTION
SWITCH
REV
OFF
FWD
(BLK) 3
BLK
(RED) 4
RED
GRN
WHT
WHT
N.O.
RED
A
B
B
WHT
ORG
A
WHT
Fig. 1Fig. 1
Fig. 1
Fig. 1Fig. 1
5
RED
RED
4
BLK
BLK
3
BLK
BRN
2
GRN
RED
1
(GRN) 1
(RED) 4 (BLK) 2
(WHT) 5
110477-10
INPUT
BRN LT BLUE
GRN-YEL
GRN
Q644 BLK
3
Q642 RED
Q639 GRN
1
110476
R1
C1
(RED)
1
WHT
RED
(BLK)
Q468-_
Fig. 2Fig. 2
Fig. 2
Fig. 2Fig. 2
32 4 5
BLK
4
2 5
4
Q637 (WHT)
LIMIT SWITCH
5
Q643 RED
Q638 BLK
Q641 WHT
110529
AIR SWITCH
Q640 (RED)
COM
Q501 ASSY
COM
PUMP 110433
MODE
SWITCH
DISPEN
N.O.
N.C.
Q635
(ORG)
N.O.
N.C.
Q636 (WHT)
IN-QC72/QC216-04
(2)
90-14(2)
1
1
P
T
R
A
A
QC72/QC216 - PARTS PRICE LIST
PARTS NO. DESCRIPTION
Q424 SPINDLE ASSEMBLY Q442-3 CASE ASSEMBLY Q443-1 COV ER ASSEMBLY Q448-2 PULLEY , 2” DIA., .313 I.D. 72S.PM Q448-4 PULLEY , 2” DIA., .376 I.D. 72S.PM Q448-1 PULLEY , 1” DIA., .313 I.D. 216 SPM Q448-5 PULLEY , 3” DIA., .376 I.D. 216 SPM Q454-3 FOLLOWER, FLOW CONTROL Q456-1 POWER CORD ASSEMBLY 110 V OLT Q456-2 POWER CORD ASSEMBLY 320 V OLT Q463 BRACKET Q468-1 MOTOR ASSEMBLY QC115 V AC 60HZ Q468-2 MOTOR ASSEMBLY QC 230 V AC 50HZ Q501 LIMIT SWITCH ASSEMBLY Q502 CAM Q616 RETAINER ASSEMBLY Q635 JUMPER ASS’Y ORANGE (2-3/4” LG) Q636 JUMPER ASS’Y WHITE ( 2-3/4” LG) Q637 JUMPER ASS’Y WHITE ( 3-5/8” LG) Q638 JUMPER ASS’Y BLA CK (2- 1/2” LG) Q639 JUMPER ASS’Y GREEN (3-1/2” LG) Q640 JUMPER ASS’Y RED ( 3-1/ 2 ” LG) Q641 JUMPER ASS’Y WHITE ( 2-1/2” LG) Q642 JUMPER ASS’Y RED (4” LG) Q643 JUMPER ASS’Y RED ( 2-3/ 4 ” LG) Q644 JUMPER ASS’Y BLA CK (3” LG) 110049 WASHER #8 INT. LOCK 110126 1/4 ID X 1/2 OD WASHER 110132-10 SCREW 8-32 X 5/8 PAN HEAD 110133 #8-32 X 11/32 D HEX NUT 110258 FOOT RUBBER
Fig. 3Fig. 3
Fig. 3
Fig. 3Fig. 3
Q501
110650-8(4)
110671-4 Q443-1
Q502
110288-2
Q448-1
(QC216)
Q448-2
110476
110479(2)
110477-10(2)
110392
(QC72)
10407(2)
110529
110126
110511(4)
PARTS NO. DESCRIPTION
110288-2 SET SCREW, #8-32 X 1/8” LONG 110288-4 SET SCREW, #8-32 X 1/4” LONG 110290-14 SCREW 8-32 X 7/8 SHD CA P 110295-1 LOCK NUT, #8-32 110388-1 BUSHING STRAIN RELIEF STR. 110388 BUSHING STRAIN RELIEF ANG. 110392 SWITCH-TOGGLE ( ON-OFF) 110405 REST PAD 110407 SCREW, SHEET METAL 110433 SWITCH-TOGGLE ( ON-OFF) 110436 EXTERNAL HAIR COTTER PIN 110437 THUMB SCREW, #8-32 X 13/32” LONG 110476 TERMINAL STRI 110477-10 SCREW, #6- 32 X 5/8” LG. PAN HEAD 110479 LOCK WASHER, #6 INT. TOOTH 110489-30 STANDOFF, #8-32 X 1-7/8” LONG 110490-8 SCREW, #8-32 X 1/2” 82° FLAT HEAD 110492 #1/4-20 NYLON CA P NU 110502 NYLON PLUG 110505 NYLON WA SHE 110506-12 SHC SCREW #10-32 X 3/4” 110511 WASHER, 1/4” INT. LOCK 110512 WASHER, 1/4” EXT. LOCK 110529 110531 110542-6 8-32 X 3/8” HD NYLON 110650-8 SCREW HEX HD 1/4-20 X 1/2” LONG 110655-12 SCREW PHP 8-32 X 3/4" 110671-4 SET SCREW,CP 8-32 X 1/4" DRI-LOC 110674 BELT “V” 110863-10 SCREW PHP 8-32 X 5/8" SEMS FLAT WACHER 110950 SCREW PHP 8-32 X 3/8" 200038 BASE ASSEMBLY 200051 SPEED K NO B A SSY
110531
IR SW ITCH IR PENDANT
Q442-3
110492(2)
110451(2)
110506-12(2)
Q424
Q616
Q454-3 110542-6
110388-1
110388
110950
110505(4)
110295-1(4)
Q456-1 (115 VAC)
Q456-2 (230 VAC)
200051
Q468-1 (115 VAC) Q468-2 (230 VAC)
110405(2)
110405
200038
10437
110433
110671-4
110436
110674
Q448-5 (QC216)
Q448-4 (QC72)
Q463
110489-30
110863-10 (3)
110655-12
110049
110049 (2)
110258(4)
110502
110133(2)
110049(2)
1102
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