FMI KCNE, VCC42NE, KCCPE, KCCNE, KCPE Owner's Operation And Installation Manual

DIRECT-VENT FIREPLACE

PFS

USC

OWNER’S OPERATION AND INSTALLATION MANUAL

®

Patent Pending

NATURAL GAS MODELS (V)VC42NE AND (V)VCC42NE SERIES

PROPANE/LP GAS MODELS (V)VC42PE AND (V)VCC42PE SERIES

WARNING: If the information in this manual is not

followed exactly, a re or explosion may result causing
property damage, personal injury or loss of life.

— Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other
appliance.

— WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any
phone in your building.

• Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re
department.

— Installation and service must be performed by a quali-

ed installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

For more information, visit www.fmiproducts.com

TABLE OF CONTENTS

Safety .................................................................. 2

Product Identication ........................................... 5

Local Codes......................................................... 5

Product Features ................................................. 5

Pre-Installation Preparation ................................. 6

Location of Termination Cap ................................ 8

Venting Installation .............................................. 9

Fireplace Installation.......................................... 19

Wiring Diagram .................................................. 27

Operation ........................................................... 28

SAFETY

Inspecting Burners............................................. 29

Cleaning and Maintenance ................................ 30

Troubleshooting ................................................. 31

Replacement Parts ............................................ 34

Service Hints ..................................................... 34

Technical Service............................................... 34

Specications .................................................... 34

Accessories ....................................................... 35

Parts .................................................................. 36

Warranty ..............................................Back Cover

WARNING: Improper

installation, adjustment,

alteration, service or
maintenance can cause

injury or property dam­age. Refer to this manual

for correct installation

and operational proce­dures. For assistance or

additional information

consult a qualified in­staller, service agency or
the gas supplier.

This appliance may be in-

stalled in an aftermarket,*

permanently located,
manufactured (mobile)
home, where not prohib­ited by local codes.

This appliance is only for
use with the type of gas
indicated on the rating
plate. This appliance is
not convertible for use
with other gases, unless
a certied kit is used.

* Aftermarket: Completion of sale, not for
purpose of resale, from the manufacturer

State of Massachusetts:

The installation must be
made by a licensed plumber
or gas tter in the Common­wealth of Massachusetts.

WARNING: This product

contains and/or generates

chemicals known to the State
of California to cause cancer or

birth defects or other reproduc­tive harm.

IMPORTANT: Read this owner’s
manual carefully and completely
before trying to assemble, op­erate or service this log set.
Improper use of this log set can
cause serious injury or death
from burns, fire, explosion,
electrical shock and carbon
monoxide poisoning.

DANGER: Carbon monoxide

poisoning may lead to death!

This fireplace complies with the National
Safety Standards and is listed and tested by
PFS Corporation to ANSI Z21.50/CSA 2.22

standard as vented gas replace.

NOTICE: Decorative product not
for use as a heating appliance.

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116237-01M2

SAFETY

Continued

This replace must be installed by a qualied (certied or licensed) service person. It has
a sealed gas combustion chamber that uses a coaxial pipe (pipe within a pipe and having
the same center) venting system. It brings in fresh air for combustion through the outer pipe
and combustion gases are exhausted through the inner pipe. If the glass door assembly

and venting pipe are not properly seated, connected and sealed, carbon monoxide leakage

(spillage) can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the u,

with headaches, dizziness or nausea. If you have these signs, the log set may not be work­ing properly. Get fresh air at once! Have log set serviced. Some people are more affected
by carbon monoxide than others. These include pregnant women, people with heart or lung
disease or anemia, those under the inuence of alcohol and those at high altitudes.

Natural and Propane/LP Gas: Natural and propane/LP gas are odorless. An odor-making
agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to
the gas can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your
guide to safe and proper operation of this replace.

WARNING: Any change to this replace or it’s controls can be
dangerous. Do not modify this replace under any circumstances.
Any parts removed for servicing must be replaced prior to operat­ing replace.

WARNING: Do not use a blower insert, heat exchanger insert or
other accessory not approved for use with this replace.

WARNING: This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not convertible for
use with other gases unless a certied kit is used.

WARNING: Do not allow fans to blow directly into the replace.
Avoid any drafts that alter burner ame patterns.

Due to high temperatures, the appliance should be located out of
trafc and away from furniture and draperies.

Do not place clothing or other ammable material on or near the
appliance. Never place any objects on the appliance.

Do not use this replace to cook food or burn paper or other am­mable material.

This replace reaches high temperatures. Keep children and adults
away from hot surface to avoid burns or clothing ignition. Fireplace
will remain hot for a time after shutdown. Allow surface to cool be­fore touching.

116237-01M 3

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SAFETY

Continued

Carefully supervise young chil­dren when they are in the room

with replace.

Keep the area around your
replace clear of combustible
materials, gasoline and other
ammable vapor or liquids. Do
not run replace where these
are used or stored.

1. For propane/LP replace, do not place
propane/LP supply tank(s) inside any
structure. Locate propane/LP supply
tank(s) outdoors. To prevent performance

problems, do not use propane/LP fuel tank

of less than 100 lb. capacity.

2. If you smell gas

• shut off gas supply

• do not try to light any appliance

• do not touch any electrical switch; do

not use any phone in your building

• immediately call your gas supplier from

a neighbor’s phone. Follow the gas

supplier's instructions

• if you cannot reach you gas supplier,

call the re department.

3. Never install the replace

• in a recreational vehicle

• in windy or drafty areas where curtains

or other combustible (flammable)

objects can make contact with the

replace front

• in high trafc areas

4. Turn fireplace off and let cool before
servicing, installing or repairing. Only a
qualied service person should install,
service or repair this replace. Have re­place inspected annually by a qualied
service person.

5. You must keep control compartments,

burners and circulating air passages

clean. More frequent cleaning may be

needed due to excessive lint and dust

from carpeting, bedding material, etc.

Turn off the gas valve and pilot light before

cleaning replace.

6. Have venting system inspected annually by
a qualied service person. If needed, have
venting system cleaned or repaired. See
Cleaning and Maintenance, page 30.

7. Do not use any solid fuels (wood, coal,
paper, cardboard, etc.) in this replace.
Use only the gas type indicated on re­place nameplate.

8. This appliance, when installed, must be

electrically grounded in accordance with
local codes or, in the absence of local
codes, with the National Electrical Code,

ANSI/NFPA 70.

9. Do not use replace if any part has been

exposed to or under water. Immediately
call a qualied service person to arrange
for replacement of the unit.

10. Do not operate replace if any log is
broken.

11. Do not operate replace with glass door
removed, cracked or broken.

12. Provide adequate clearances around air
openings.

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116237-01M4

PRODUCT IDENTIFICATION

Screen Door

(VCC42 Series)

Figure 1 - Direct-Vent Fireplace with Millivolt Ignition

Upper Louver Panel

(VC42 Series)

Glass Door

Assembly

Lava Rock

Electronic
Control Valve

Lower Louver Panel

(VC42 Series)

LOCAL CODES

Install and use replace with care. Follow all
local codes. In the absence to local codes,

use the current National Fuel Gas Code ANSI
Z223.1/NFPA 54* (USA).

Flue Collar

Nailing
Flange

Log Set

Burner
Assembly

Glowing

Embers

*Available from:

American National Standards Institute, Inc.

National Fire Protection Association, Inc.

Switch Bracket for Optional
Remote and Blower

1430 Broadway

New York, NY 10018

Batterymarch Park

Quincy, MA 02269

PRODUCT FEATURES

These are a few facts that can help you un-

derstand and enjoy your direct-vent replace:

• The venting system may be routed to the
outside of your home in several ways. It
may vent through the roof (vertical) or it
may vent to an outside/exterior wall (hori­zontal). The vent pipe installation is very
important to allow for proper operation.
You must follow the venting instructions

very carefully for either vertical or horizontal

applications.

• This replace may be installed in any room

of your house provided all local codes and

these installation instructions are followed.

116237-01M 5

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• The blower requires electricity. If you plan

to install the blower at a later date, do not
forget to wire the outlet at the bottom of the

replace when framing.

• Each time you turn on your replace, you

may notice some amount of condensation

on the inside of the replace glass. This

is normal and will disappear after 10-20

minutes of operation.

• Your direct-vent gas fireplace system
(replace and venting) is a balanced and
sealed gas operating unit. It requires ap-

proximately 10-20 minutes of operating

time before the ame pattern stabilizes.

D

RW

FW

PRE-INSTALLATION PREPARATION

LOCATION AND SPACE
REQUIREMENTS

Determine the safest and most efcient loca­tion for your FMI PRODUCTS, LLC direct-vent

replace. Make sure that rafters and wall
studs are not in the way of the venting system.

Choose a location where the heat output is
not affected by drafts, air conditioning ducts,

windows or doors. Figure 2 shows some com­mon locations. Be aware of all restrictions and

precautions before deciding the exact location

for your replace and termination cap.
When deciding the location of your replace,

follow these rules:

• Do not connect this replace venting to a
chimney ue serving a separate solid-fuel
burning replace or appliance.

• Due to high temperatures, do not locate this
replace in high trafc areas, windy or drafty
areas or near furniture or draperies.

• Proper clearances must be maintained.

• If your replace is to be installed directly on

carpeting, vinyl tile or any combustible mate­rial other than wood, it must be installed on a
metal or wood panel extending the full width

and depth of the replace. See Figure 3.

Flush with a wall

Through exterior wall
enclosed in a chase

Corner
installation

Figure 2 - Common Fireplace Locations

36 1/4"

23 1/4"

48"

Figure 3 - Fireplace Bottom Dimensions

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• Your replace is designed to be used in
zero clearance installations. Wall or framing

material can be placed directly against any
exterior surface on the back, sides or top of

your replace, except where standoff spac­ers are integrally attached. If standoff spac­ers are attached to your replace, these

spacers can be placed directly against wall

or framing material. See framing details on
page 7.

• If you plan on installing a television or enter­tainment center recessed above your re-

place, it is recommended that you maintain

a minimum 18" above top of louver opening.

• When locating termination cap, it is impor-

tant to observe the minimum clearances

shown in Figure 7, page 8.

• If recessing into a wall, you can avoid extra
framing by positioning your replace against
an already existing framing member.

• Do not recess termination cap into a wall
or siding.

• You may paint the termination cap with
450º F (232º C) heat-resistant paint to
coordinate with the exterior nish.

• There must not be any obstruction such

as bushes, garden sheds, fences, decks
or utility buildings within 24" from the front

of the termination cap.

• Do not locate termination cap where ex­cessive snow or ice build up may occur.

Be sure to clear vent termination area after
snow falls to prevent accidental blockage

of venting system. When using snow

blowers, do not direct snow towards vent

termination area.

CLEARANCES

Minimum clearances to combustibles for the

replace are as follows:

*Back and sides 0"
Perpendicular walls 6"
Floor 0"
Ceiling to louver opening 42"
Front 36"
Top of Standoffs 0"

Vent (See venting instruc-

tions for specic vent­ing clearances.)

Combustible material with a maximum thick-

ness of 5/8" may be ush with the top front
of replace.

* For back and sides of replace, do not pack
with insulation or other materials. 0" clear-

ance to combustible materials are for framing

purpose only.

116237-01M6

A

B

E

F

G

H

D

C

Nailing Tabs

C

B

A

D

E

F

G

Top of Louver

Opening

3

2

1

4

5

6

7

Wall

PRE-INSTALLATION PREPARATION

Continued

NOTICE: This replace is in­tended for use as supplemental
heat. Use this replace along with
your primary heating system. Do
not install this replace as your
primary heat source. If you have a
central heating system, you may
run system’s circulating blower
while using replace. This will
help circulate the heat through­out the house. In the event of a
power outage, you can use this
replace as a heat source.

FRAMING AND FINISHING

Figure 4, page 7, shows typical framing of this

replace. Figure 5, page 7, shows framing for
corner installation. All minimum clearances
must be met.

For available accessories for this replace,

see Accessories on page 35. If you are using
a separate combustible mantel piece, refer to

Figure 6, page 7, for proper installation height.
You can install noncombustible mantels at any
height above the replace.

Note: Noncombustible mantels may dis­color!

21 5/8"

13 1/2"

58 1/2"

41 5/8"

16 3/4"

48"

48 1/4"

Nailing
Tabs

81 1/2"

Figure 5 - Framing Clearances for Corner

Installation

40 1/8"

48 1/4"

23" Horizontal Vent
26 1/2" Vertical Vent

Figure 4 - Framing Clearances for

Installation Against an Exterior Wall

116237-01M 7

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Figure 6 - Clearances for Combustible

Mantel

Ref.

Depth Ref.

1 14" A 16"
2 12" B 14"
3 10" C 12"
4 8" D 10"
5 6" E 8"
6 4" F 6"
7 2" G 4"

Mantels

Mantel from

Top of Louver

Opening

LOCATION OF TERMINATION CAP

D

E

V

B

L

A = clearance above grade, veranda, porch, deck, or
balcony [*12" (30.5 cm) minimum]
B = clearance to window or door that may be opened
[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US
if between 10,000 and 50,000, 12" (30 cm) in Canada
if between 10,000 and 100,000; 12" (30 cm) in US if
greater than 50,000, 36" (91 cm) in Canada if greater
than 100,000]
C = clearance to permanently closed window
[minimum 12" (30.5 cm) recommended to prevent
condensation on window]
D = vertical clearance to ventilated soffit located above the
terminal within a horizontal distance of 24" (61 cm) from
the center-line of the terminal [18" (45.7 cm) minimum]
E = clearance to unventilated soffit [12" (30.5 cm) minimum]
F = clearance to outside corner (see below)
G = clearance to inside corner (see below)
H = *not to be installed above a meter/regulator assembly
within 36" (91.4 cm) horizontally from the center line
of the regulator

† vent shall not terminate directly above a side-walk or paved driveway which is located between two
single family dwellings and serves both dwellings*
‡ only permitted if veranda, porch, deck or balconey is fully open on a minimum of 2 sides beneath the floor*
* as specified in CAN/CSA B149 (.1 or .2) Installation Codes (1991) for Canada and U.S.A.

Note: Local codes or regulations may require different clearances

Termination Clearances for Buildings with Combustible and Noncombustible Exteriors

Inside Corner

A

A = 6" (15.2 cm)

V

C

F

V

B

TERMINATION CAP

V

Fixed

Closed

Openable

V

Openable

B

AIR SUPPLY INLET

X

B

V

Fixed

Closed

B

J

V

X

A

I = clearance to service regulator vent outlet [*72" (182.9 cm)
minimum]
J = clearance to non-mechanical air supply inlet to building
or the combustion air inlet to any other fireplace
[6" (15 cm) min. for 10,000 Btu or less; 9" (23 cm) in US
if between 10,000 and 50,000, 12" (30 cm) in Canada
if between 10,000 and 100,000; 12" (30 cm) in US if
greater than 50,000, 36" (91 cm) in Canada if greater
than 100,000]
K = clearance to a mechanical air supply inlet [*In Canada,
6 ft. (1.83m) minimum; In US 3 ft. (91 cm) above if within
10 ft. (3 m) horizontally]
L = † clearance above paved side-walk or a paved driveway
located on public property [*84" (213.3 cm) minimum]
M = clearance under veranda, porch, deck
[*12" (30.5 cm) minimum ‡]
N = clearance above a roof shall extend a minimum of
24" (61 cm) above the highest point when it passes
through the roof surface and any other obstruction within
a horizontal distance of 18" (45.7 cm)

Outside Corner Recessed Location

V

B = 6" (15.2 cm)

B

H

I

G

G

GAS METERRESTRICTED AREA

M

(TERMINATION PROHIBITED)

C

N

N

G

V

G

V

K

V

X

A

D

C

E

V

Balcony with No Side Wall

G

V

G = 12" (30.5 cm) minimum clearance

Figure 7 - Minimum Clearances for Termination Cap

Balcony with Perpendicular Side Wall

H

V

J

Combustible &
Noncombustible
H = 24" (61 cm)
J = 20" (50.8 cm)

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C = Maximum depth of 48" (121.9 cm)
for recessed location
D = Minimum width for back wall of
recessed location ­ Combustible - 38" (965 mm)
Noncombustible - 24" (61 cm)
E = Clearance from corner in
recessed location­ Combustible - 6" (15.2 cm)
Noncombustible - 2" (5.1 cm)

116237-01M8

VENTING INSTALLATION

NOTICE: Read these instruc-

tions completely before attempt­ing installation.

These models are tested and approved for

use with FMI PRODUCTS, LLC (direct-vent)
pipe components and terminations.

The venting system must terminate on the out­side of the structure and can not be attached

to a chimney or ue system serving a separate
solid fuel or gas burning appliance. A direct-vent
appliance must have its own venting system.
DO NOT common vent this appliance.

These models are approved to be vented
either horizontally through an outside wall or
vertically through a roof or chase enclosure

using the following guidelines:

• When venting system terminates horizon-

tally on an outside wall, you may install
a standoff if the termination cap is to be

installed directly on a combustible nish
such as vinyl, wood, stucco, etc.

• Never run the vent downward as this may

cause excessive temperatures which could

cause a re.

• Vent pipe air space clearances to com-

bustibles are 1" on all sides except on the

horizontal sections, which requires 2" clear­ance from the top of the pipe. Where the

termination cap penetrates a combustible

wall, 1" air space clearance is required.

• Snorkel terminations are required when

minimum clearance to grade cannot be

met (see Figure 16 on page 13).

• Have replace and selected vent compo-

nents on hand to help determine the exact

measurements when elbowing or offsetting.
Always use wall restops when penetrating
walls and restops when penetrating ceil­ings or attic spaces.

• If using a venting conguration of only

horizontal venting with no vertical run, a
1/4" rise for every 12" of run toward the

termination is required.

• For installation of replace at elevations of

4000 feet or greater, pay special attention

to venting requirement recommendations.

WARNING: Read all instruc-

tions completely and thoroughly
before attempting installation.

Failure to do so could result in

serious injury, property damage
or loss of life.

NOTICE: Failure to follow these in-

structions will void the warranty.

NOTICE: Do not seal termination

cap to vent pipe. Cap must be
removable for vent inspection
and maintenance.

INSTALLATION PRECAUTIONS

• Wear gloves and safety glasses for pro­tection.

• Use extreme caution when using ladders
or when on roof tops.

• Be aware of electrical wiring locations in
walls and ceilings.

The following actions will void the warranty

on your venting system:

• Installation of any damaged venting com­ponent.

• Unauthorized modication of the venting
system (Do not cut or alter vent compo­nents).

• Installation of any component part not

manufactured or approved by FMI PROD-

UCTS, LLC.

• Installation other than as instructed by
these instructions.

WARNING: This gas replace
and vent assembly must be
vented directly to the outside.
The venting system must NEVER
be attached to a chimney serv­ing a separate solid fuel burning
appliance. Each direct-vent gas
appliance must use a separate
vent system. Do not use com­mon vent systems.

WARNING: Vent pipe air
space clearances to combus­tibles are 1" on all sides except

on the horizontal sections,

which require 2" clearances
from the top of the pipe. Where
the termination cap penetrates
a combustible wall, 1" air space
clearance is required.

116237-01M 9

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VENTING INSTALLATION

(Framing

Detail)

11

1

/2"

11

1

/2" Inside Framing

11

1

/2"

8 1/2"

Vent Opening

Combustible Wall

Vent Opening

Noncombustible Wall

INSTALLATION PLANNING

There are two basic types of direct-vent

installation:

• Horizontal Termination

• Vertical Termination

Horizontal Termination Installation

IMPORTANT: Horizontal square terminations
require only inner portion of wall restop. Hori-

zontal installations using round termination

require exterior portion of wall restop (see
Figure 14, page 12).

1. Set replace in its desired location and

determine route your horizontal venting

will take. Do not secure replace until all
venting has been installed. Some instal­lations require sliding replace in and out
of position to make nal venting connec­tions. Figures 14 through 18 on pages 12
through 14 show different congurations

for venting with horizontal termination that
will help you decide which application best

suits your installation. Check to see if wall

studs or roof rafters are in the path of your

desired venting route. If they are, you may
want to adjust location of replace.

2. Direct vent pipe sections and components

are designed with special twist-lock con-

nections.

Twist-Lock Procedure: Female ends of

pipes have locking lugs (indentations).

These lugs will slide straight into match-

ing slots on male ends of adjacent pipes.

Push pipe sections together and twist
one section clockwise approximately one-

quarter turn until sections are fully locked
(see Figure 8). Note: Horizontal runs of

vent must be supported every three feet.
Use wall straps for this purpose.

3. Use a 45° elbow to connect venting system
to replace ue collar. The elbow is de­signed to be twist-locked onto the ue collar
as described in step 2. IMPORTANT: Do
not attempt to alter the conguration of the
elbow by cutting, twisting, bending, etc.

4. Assemble desired combination of pipe
and elbows to replace ue collar. If there

are long portions of venting run, pre-as­sembled pipe sections may be installed

as subassemblies for convenience.

Continued

5. Carefully determine location where vent

pipe assembly will penetrate outside

wall. Center of hole should line up with
center line of horizontal vent pipe. Mark

wall for a 11 1/2" x 11 1/2" square hole.

Cut and frame square hole in exterior
wall where vent will be terminated. If wall

being penetrated is constructed of non­combustible material, such as masonry
block or concrete, a 8 1/2" hole with zero

clearance is acceptable (see Figure 9).

Female Locking Lugs

Figure 8 - Vent Pipe Connections

Figure 9 - Vent Opening Requirements

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Male
Slots

Center of
Hole

116237-01M10

VENTING INSTALLATION

Continued

WARNING: Do not recess

vent termination into any wall.
This will cause a re hazard.

6. Noncombustible Exterior Wall: Position
horizontal vent cap in center of 8 1/2" round
hole and attach to exterior wall with four

wood screws provided. Before attaching

vent cap to exterior wall, run a bead of

non-hardening mastic (pliable sealant)

around outside edges to make a seal be-

tween it and outside wall. Note: Four wood
screws provided should be replaced with
appropriate fasteners for stucco, brick,
concrete or other types of sidings.

Combustible Exterior Wall: For vinyl

siding, stucco or wood exteriors, a siding
standoff may be installed between vent

cap and exterior wall. Siding standoff

prevents excessive heat from damaging

siding materials. Siding material must be
cut to accommodate standoff. Bolt vent
cap to standoff. Apply non-hardening
mastic around outside edge of standoff.

Position standoff/cap assembly in center
of the 11 1/2" square hole and attach to
exterior wall with wood screws provided

(see Figure 11). Siding standoff must sit
ush against exterior fascia material.

7. Connecting Vent Cap With Horizontal
Vent Pipe: Slide wall restop over the

vent pipe before connecting horizontal

run to vent cap (see Figure 12).

Carefully move replace, with vent as-

sembly attached, toward wall and insert

vent pipe into horizontal termination. Pipe

overlap should be a minimum of 1 1/4" (see

Figure 13, page 12).

Slide wall restop against interior wall

surface and attach with screws provided.

See Figure 13, page 12, for horizontal

termination details.

Place replace into position and shim with

noncombustible material if needed. Nail or
screw side anges to framing to secure
unit in place. IMPORTANT: Make sure re-
place is level before securing. If replace
is not level it will not work properly.

Apply Mastic to
All Four Sides

Vent Cap

Wood Screw

Figure 10 - Installing Horizontal Vent Cap

(Noncombustible Exterior)

Cut Siding Away
to Fit Standoff

Standoff

Apply Mastic to
All Four Sides

Figure 11 - Installing Siding Standoff

(Combustible Exterior Wall)

Vent Cap

(Horizontal
Termination)

Screw

Figure 12 - Connecting Vent Cap with

Horizontal Vent Pipe

Wood
Screw

Vent
Cap

Screws

Interior Wall
Surface

Wall
Firestop

Horizontal
Vent Pipe

116237-01M 11

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VENTING INSTALLATION

Continued

Minimum Pipe
Overlap 11/4"

Direct-Vent
Pipe

Wall
Firestop

Maintain 1"
Minimum Air
Space Around
Outer Pipe When
Penetrating a Wall

11 1/2" x 11 1/2"
Framed Opening

Exterior Wall with Vinyl Siding

Figure 13 - Typical Horizontal

Termination Cap Mounting with

Additional Siding Standoff Installed

Horizontal Termination Congurations

Figures 14 through 18 show different con-

gurations and alternatives for venting with
horizontal termination. Each gure includes

a chart with critical minimum and maximum

dimensions which MUST be met. IMPOR­TANT: If using a venting conguration of only

horizontal venting with no vertical run, a 1/4"
rise for every 12" of run toward the termina-

tion is required.

NOTICE: Do not seal termination

cap to vent pipe. Cap must be
removable for vent inspection
and maintenance.

WARNING: Never run vent

downward as this may cause

excessive temperatures which
could cause a re. Operation of
improperly installed and main­tained venting system could
result in serious injury, property
damage or loss of life.

Siding Standoff

Screws

High Wind
Termination

Apply
Mastic to
Outside
Edge of
Standoff

GROUND FLOOR INSTALLATION

Recommended Applications:

• Installation using cabinet surrounds

• Through the wall using round or square
termination (up to 12" adjustable pipe)

• NOT FOR CORNER INSTALLATION

Horizontal
High Wind

Square

Termination

45° Elbow

* If installing this replace at altitudes of 4000

feet and above, it is recommended that an
additional vertical height of 6" be added to

the vent system.

Figure 14 - Horizontal Termination

Conguration for Square or Round

Adjustable

Pipe 12" Max.

Wall Firestop

Square Termination

Vertical (V) Horizontal (H)

32 3/4" min. 17" max.

Wall
Firestop

Terminations

45° Elbow

Exterior Portion of

Wall Firestop (Round
Termination Only)

Horizontal
Round
Termination

Round Termination

www.fmiproducts.com

116237-01M12

VENTING INSTALLATION

Continued

CORNER INSTALLATION

Recommended Applications:

• Corner ground oor installation

• Ground oor installation where pipe vents
horizontally through wall (over 12" horizon­tal pipe)

• Basement installation where one foot clear-

ance from ground to termination is possible

Not to Exceed (H) Limits

Square

Termination

90° Elbow

As Required
for (V), See

Chart for
Pipe Section

Required

Vertical (V) Vertical Pipe Horizontal (H)

Required

*43 1/2" min. None 30" max.

54 1/2" min. 1 ft. 48" max.
66 1/2" min. 2 ft. 60" max.
78 1/2" min. 3 ft. 84" max.
90 1/2" min. 4 ft. 20' max.

* Ground Floor Corner Venting

Not to Exceed

(H) Limits

90° Elbow

Square

Termination

Wall
Firestop

Wall
Firestop

12" Min.

45° Elbow

45° Elbow

Figure 15 - Horizontal Termination Conguration for Corner Installation Using One

90° Elbow

SNORKEL TERMINATION INSTALLATION

Recommended Applications:

• Installations requiring a vertical rise on building exterior

• Any installation using snorkel termination to achieve one foot above ground

Snorkel terminations are available for installations requiring a vertical rise on the exterior of
the building. If installing snorkel termination below grade, you must provide proper drainage
to prevent water from entering snorkel termination (see Figure 16). Do not back ll around
snorkel termination.

Snorkel Termination

Snorkel Termination

90° Elbow

Snorkel Termination

Wall
Firestop

12" Min.

12" Min.

12"

Min.

45° Elbow

Adequate

Drainage

Figure 16 - Snorkel Termination Congurations for Below Ground Installation

116237-01M 13

www.fmiproducts.com

VENTING INSTALLATION

Continued

HORIZONTAL SYSTEM INSTALLATION USING TWO 90° ELBOWS

The following congurations show the minimum vertical rise requirements
for a horizontal system using two 90° elbows.

45° Elbow

Venting with Two 90° Elbows

Vertical (V) Horizontal (H1)

5' min. 2' max. 6' max.
6' min. 4' max. 12' max.
7' min. 6' max. 18' max.
8' min. 8' max. 20' max.

20' max. 8' max. 20' max.

Figure 17 - Horizontal Termination Conguration for Venting Using Two 90° Elbows

Horizontal (H1) +

Horizontal (H2)

Venting with Two 90° Elbows

Vertical (V)

Horizontal (H1) +

Horizontal (H2)

5' min. 6' max.
6' min. 12' max.
7' min. 18' max.
8' min. 20' max.

45° Elbow

20' max. 20' max.

Figure 18 - Horizontal Termination Conguration for Venting Using Two 90° Elbows

with Termination at 90° with Fireplace

www.fmiproducts.com

116237-01M14

VENTING INSTALLATION

Continued

INSTALLATION FOR VERTICAL

TERMINATION

Note: Vertical restrictor must be installed in
all vertical installations.

1. Determine route your vertical venting

will take. If ceiling joists, roof rafters or

other framing will obstruct venting system,

consider an offset (see Figure 19) to avoid
cutting load bearing members. Note: Pay

special attention to these installation
instructions for required clearances (air
space) to combustibles when passing
through ceilings, walls, roofs, enclosures,
attic rafters, etc. Do not pack air spaces
with insulation. Also note maximum
vertical rise of venting system and any
maximum horizontal offset limitations.

2. Set replace in desired location. Drop a

plumb line down from ceiling to position

of replace exit ue. Mark center point
where vent will penetrate ceiling. Drill a
small locating hole at this point.

Drop a plumb line from inside of roof to

locating hole in ceiling. Mark center point
where vent will penetrate roof. Drill a small
locating hole at this point.

Flat Ceiling Installation

1. Cut a 11 1/2" square hole in ceiling using

locating hole as a center point. Opening

should be framed to 11 1/2" x 11 1/2" inside

Roof Flashing

dimensions, as shown in Figure 9 on page
10 using framing lumber the same size as

ceiling joists. If area above ceiling is an
insulated ceiling or an attic, nail restop
from top side. This prevents loose insula­tion from falling into required clearance
space. If area above ceiling is a living
space, install restop below framed hole.

Firestop should be installed with no less

than three nails per side (see Figure 20).

2. Assemble desired lengths of pipe and
elbows necessary to reach from replace
ue up through restop. Be sure all pipe

and elbow connections are fully twist-

locked (see Figure 8, page 10).

3. Cut a hole in the roof using locating hole
as a center point. (Cover any exposed

open vent pipes before cutting hole in

roof.) The 11 1/2" x 11 1/2" hole must be
measured on the horizontal; actual length
may be larger depending on pitch of roof.

There must be a 1" clearance from vent

pipe to combustible materials. Frame
opening as shown in Figure 9, page 10.

4. Connect a section of pipe and extend up
through hole.

Note: If an offset is needed to avoid

obstructions, you must support vent pipe
every 3 feet. Use wall straps for this pur­pose (see Figure 19). Whenever possible,
use 45° elbows instead of 90° elbows. A

45° elbow offers less restriction to the ow
of ue gases and intake air.

If area above is an attic or insulated area,

install restop above framed hole.

Wall Strap

45° Elbow

Ceiling Firestop

Figure 19 - Offset with Wall Strap and 45°

116237-01M 15

Elbows

www.fmiproducts.com

If area above is a living space, install

restop below framed hole.

Figure 20 - Installing Firestop

VENTING INSTALLATION

Continued

5. Place ashing over pipe section(s) ex­tending through roof. Secure base of
ashing to roof and framing with roong
nails. Be sure roong material overlaps
top edge of ashing as shown in Figure
19, page 15. There must be a 1" clearance
from vent pipe to combustible materials.

6. Continue to add pipe sections until height

of vent cap meets the minimum building

code requirements described in Figure
7 on page 8. Note: You must increase

vent height for steep roof pitches. Nearby

trees, adjoining rooines, steep pitched

roofs and other similar factors may cause

Vertical Termination Congurations

Figures 21 through 24 show four different

congurations for vertical termination.

poor draft or down-drafting in high winds.
Increasing vent height may solve this
problem.

7. Twist-lock vent cap onto last section of
vent pipe.

Note: If vent pipe passes through any occu-

pied areas above rst oor, including storage

spaces and closets, you must enclose pipe.
You may frame and sheetrock enclosure with
standard construction material. Make sure
and meet minimum allowable clearances

to combustibles. Do not ll any required air

spaces with insulation.

Venting with Two 90° Elbows

Vertical (V)

Horizontal (H1) +

Horizontal (H2)

5' min. 2' max.
6' min. 4' max.
7' min. 6' max.
8' min. 8' max.

20' max. 8' max.

45° Elbow

Note: Install restrictor

into inner collar of

replace as shown.

Figure 21 - Vertical Venting

Conguration Using Two 90° Elbows

with Two Horizontal Runs (Vertical

Round High Wind Termination Shown)

Venting with One 90° Elbow

Vertical (V) Horizontal (H)

5' min. 2' max.
6' min. 4' max.
7' min. 6' max.
8' min. 8' max.

20' max. 8' max.

45° Elbow

Note: Install restrictor into

inner collar of replace as

shown.

Figure 22 - Vertical Venting

Conguration Using One 90° Elbow

(Vertical Round High Wind Termination

Shown)

www.fmiproducts.com

116237-01M16

VENTING INSTALLATION

Continued

Note: Install

restrictor into inner

collar of replace

as shown.

45° Elbow

Venting with Two 90° Elbows

Vertical (V1) Horizontal (H)

5' min. 6' max.
6' min. 12' max.
7' min. 18' max.
8' min. 20' max.

Note: Vertical (V1) + Vertical (V2) = 40' max.

Figure 23 - Vertical Venting

Conguration Using Two 90° Elbows

(Vertical Round High Wind Termination

Shown)

Vertical Venting

V = 40' max.

Note: Install restrictor

into inner collar of

replace as shown.

45° Elbow

Figure 24 - Vertical Venting

Conguration With No Horizontal Run

(Vertical Round High Wind Termination

Shown)

HIGH ALTITUDE INSTALLATION

Your FMI PRODUCTS, LLC direct-vent
replace has been tested and approved for
elevations from 0-2000.

When installing this replace at an elevation

above 2000 feet, you may need to decrease
the input rating by changing the existing

burner orice to a smaller size. Reduce input
4% for each 1000 feet above sea level. Check
with your local gas company for proper orice
size identication.

Consult your local gas company to help deter-

mine the proper orice for your location.

For assistance with any high altitude installa­tion contact FMI PRODUCTS, LLC’ Customer

Service Department at 1-866-328-4537.

116237-01M 17

www.fmiproducts.com

VENTING INSTALLATION

Continued

PARTS LIST FOR VENTING KITS

AND COMPONENTS

FMI PRODUCTS, LLC (5"/8") Pipe & Vent
Kits
Number Description

P58-6 6" Section Double Wall Pipe,

Galvanized

P58-12 12" Section Double Wall Pipe,

Galvanized

P58-24 24" Section Double Wall Pipe,

Galvanized

P58-36 36" Section Double Wall Pipe,

Galvanized

P58-48 48" Section Double Wall Pipe,

Galvanized

PA58-712 Adjustable 7"-12" Section Double

Wall Pipe, Galvanized

E58-45 45° Elbow, Galvanized
E58-90 90° Elbow, Galvanized
VKG-58 Ground Floor Vent Kit,

Galvanized (Includes: 45° Elbow,

7"-12" Adjustable Pipe, Wall

Firestop, Horizontal Square
Termination, 16 Screws)

VKB-58 Basement Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12"

Adjustable Pipe, Wall Firestop,

Horizontal Square Termination,
4' Pipe, 90° Elbow, 20 Screws)

VKS-58 Snorkel Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12"

Adjustable Pipe, Wall Firestop,
36" Snorkel Termination, 4' Pipe,

1' Pipe, 90° Elbow, 26 Screws)

VKR-58 Roof Vent Kit, Galvanized

(Includes: 45° Elbow, 7"-12"

Adjustable Pipe, Flue Restrictor,
Vertical High Wind Termination,
2' Pipe, 4' Pipe, Wall Firestop,
Storm Collar, Roof Flashing

[0/12 - 6/12], 26 Screws)

VKC-58 Corner Vent Kit, Galvanized

(Includes 45° Elbow, 7"-12"

Adjustable Pipe, Wall Firestop,
Horizontal Termination, 6" Pipe,

90° Elbow, 18 Screws)

HHTK-58 High Wind Round Horizontal

Termination Kit (Includes Round
Termination, Wall Firestop, 45°
Elbow)

Number Description

HHT-58 High WInd Round Horizontal

HTS-58 Horizontal Square Termination,

HTKS-58 Horizontal Square Termination Kit

VT-58 Vertical Round Termination,

ST-58-14 14" Snorkel Termination,

ST-58-36 36" Snorkel Termination,

SC-58 Storm Collar, Galvanized
WF-58 Wall Firestop, Galvanized

RF-58-6 Roof Flashing - 0 to 6/12 Pitch,

RF-58-12 Roof Flashing - 6/12 to 12/12

VR-58 Vertical Restrictor, Galvanized
S-58 Vinyl Siding Standoff, Galvanized

WS-58 Wall Strap
CS-58 Cathedral Ceiling Support
FP-58 Firestop Plate
SF-58 Stucco Flashing - For use with

RF-58 Flat Roof Flashing
PF58-927 Flex Pipe Section 9" to 24"
PF58-1236
PF58-1854

VKF58-927

Termination Kit, Galvanized

Galvanized

(Includes: Square Termination,
Wall Firestop, 45° Elbow)

Galvanized

Galvanized

Galvanized

Galvanized

Pitch, Galvanized

HTS-58

Flex Pipe Section 12" to 36"
Flex Pipe Section 18" to 54"

Flex Kit (Includes Flex Pipe Wall

Section 9" to 27", Firestop and

Horizontal Square Termination)

www.fmiproducts.com

116237-01M18

FIREPLACE

INSTALLATION

CHECK GAS TYPE

Use proper gas type for the replace unit you
are installing. If you have conicting gas types,
do not install replace. See retailer where you
purchased the replace for proper replace

according to your gas type or to purchase gas

conversion kit (see Accessories, page 35).

INSTALLING OPTIONAL BLOWER
ACCESSORIES

NOTICE: If installing blower in
an existing replace with gas
connections, shut off gas supply
and disconnect replace from
gas supply. Contact a qualied
service person to do this.

WARNING: If there is a duplex

electrical outlet installed in the

right side of the bottom of the
replace base area, be sure that
the electrical power to the outlet
is turned off before proceeding
with blower installation. Failure

to do this may result in serious

injury.

5. Mount speed control box to switch bracket

by placing plastic control shaft forward
through round opening in switch bracket

(see Figure 26).

6. While supporting speed control, secure

control shaft with lock nut by pushing
and turning lock nut with pliers clockwise

until it is tight against front panel. Place
provided control knob on shaft.

7. Turn on power to duplex outlet if previously
turned off per warning in column 1.

8. Plug in blower power cord.
a. If your rebox is installed as a free-

standing unit with an accessory mantel,
determine whether power cord will exit

left side or right side of rebox. Route

power cord through exit hole and plug
power cord into a wall receptacle near

rebox.

b. If your rebox installation is recessed

and/or pre-wired, plug power cord into

duplex outlet provided. Refer to your
rebox owner’s manual for instructions
on wiring duplex outlet.

Lower Firebox
Cavity

Side View

Spade
Terminals

Blower Location

Magnetic
Strips

Model BK Installation

Follow all instructions provided in blower

accessory kit.

1. Attach power cord to blower motor by
rmly pushing two female terminals at end

of power cord onto two spade terminals

on blower motor (see Figure 25).

2. Attach green ground wire from power

cord to blower housing using screw pro-

vided (see Figure 25). Tighten screws
securely.

3. Place blower against lower rear wall of
rebox outer wrapper with exhaust port
directed upward. Blower will t inside back

opening and be held in position against

back wall by magnets (see Figure 25).

4. Be certain that all wire terminals are

securely attached to terminals on blower
motor and that screw retaining green

ground wire is tight.

116237-01M 19

www.fmiproducts.com

Green
Ground

Wire

Switch
Bracket

Control

Knob

Figure 26 - Attaching Speed Control to

Screw

Exhaust Port

Figure 25 - Blower Model BK

Speed Control

Locknut

Control Shaft

Blower
Plug-In

Duplex Outlet

(Located underneath
rebox oor against
lower right outside wall)

Firebox

Variable

Fan

Switc

h

White

White

Bla

ck

Green

On

110/115
V.A.C.

Blowe

r

M
otor

Black

Black

Black

Off

FIREPLACE INSTALLATION

Continued

CAUTION: Never touch the

blower wheel while in operation.

9. Check to make sure that power cord is

completely clear of blower wheel and
that there are no foreign objects in blower

wheel. Turn blower on and check for op­eration. Turn blower off by turning knob
fully counterclockwise before continuing.

10. Peel off backing paper and stick supplied
wiring diagram decal on rebox bottom
approximately 12" in front of blower (see
Figure 27).

Wiring Diagram Decal
12" in Front of Blower

Figure 27 - Location of Wiring Diagram

Decal (Model May Vary From Illustration)

Model BKT Installation

Note: The BKT blower is for application into
direct-vent models only. When installing the
BKT thermostatically-controlled blower, you
must rst secure the wiring connections from
the thermal switch to the blower (if it has not
already been factory installed).

1. Attach green ground wire from power cord

to blower housing using screw provided

(see Figure 28) Tighten screws securely
with a Phillips screwdriver.

2. Connect wire harness and power cord
terminals. Connect the jumper wire to

the blower motor terminal to the terminal

of the thermal switch. Connect one wire

of the thermal switch and one wire to the

other remaining blower motor terminal.

Note: The power cord outer insulation sleeve
may have to be stripped slightly to allow
enough wire length to reach and make all

connections. DO NOT trim excessive length
away. Just enable enough to make all con-

nections securely.

www.fmiproducts.com

3. Place the blower against the lower rear
wall of the rebox outer wrapper with
the exhaust port directed upward. Attach

Thermal disc magnetic bracket to the bot-

tom of the rebox sub-oor. The thermo­disc must be oriented near the replace

bottom as shown in Figure 28, in order to

sense temperature and properly operate.

The blower will be held in position against
the back wall by the magnets incorporated

onto the blower housing (see Figure 28).

4. Be certain that all wire terminals are

securely attached to terminals on blower
motor and that the screw retaining the

green ground wire is tight.

5. Mount speed control box against mount-

ing plate provided in lower fireplace
cavity by placing plastic control shaft

forward through round hole (see Figure
26, page 19).

6. While supporting speed control, secure

control shaft with lock nut by pushing and
turning lock nut with pliers clockwise until

it is tight against mounting plate. Place
provided control knob on shaft (see Figure
26, page 19).

Thermal
Disc
Magnetic
Bracket
Assembly

Power Cord

To Blower
Motor Terminal

Magnetic
Strips

Air Flow
Direction

To
Thermal
Switch

Phillips
Screw

Jumper

Wire

Ring Terminal

on Green Wire

Blower
Location

Air Flow
Direction

Thermodisc

Route BKT Blower

Through This Area

Magnets

Side View Firebox Bottom

Figure 28 - Blower Model BKT

116237-01M20

Blue

Variable

Fan Switch

Fan Switch

(N.O.)

Green

White

On

110/115

V.A.C.

Blower

Motor

Black

Off

1

2

Black

FIREPLACE

INSTALLATION

Continued

7. Check to make sure that power cord is

completely clear of blower wheel and
that there are no foreign objects in blower

wheel. Also double check all wire leads

and make sure wire routing is not pinched

or in a precarious position. Correct ac­cordingly.

8. Turn on power to duplex outlet if previ-

ously turned off per warning in column 1,

page 19.

9. Plug in blower power cord to duplex
outlet.

10. Blower will only run when speed control

knob is in the ON position and thermal

switch senses temperature after replace
begins to heat up. Blower speed can be
adjusted by rotating control knob. To turn

off, turn knob fully counterclockwise until

it clicks off. If blower is ON and has been
running with replace operating, blower

will continue to run for a short time after

replace has been turned off. As thermal

switch cools down, blower shuts down

automatically.

11. Peel off backing paper and stick supplied
wiring diagram decal on rebox bottom
approximately 12" in front of blower (see
Figure 27, page 20).

Blower Wiring Diagram

CAUTION: Label all wires
prior to disconnection when
servicing controls. Wiring errors
can cause improper and dan­gerous operation. Verify proper
operation after servicing.

Figure 29 - Blower Wiring Diagram for

116237-01M 21

Thermostat-Controlled Models

www.fmiproducts.com

INSTALLING GAS PIPING TO
FIREPLACE LOCATION

WARNING: A qualified
service person must connect
replace to gas supply. Follow
all local codes.

CAUTION: For propane/LP
units, never connect replace
directly to the propane/LP sup­ply. This replace requires an
external regulator (not supplied).
Install the external regulator be­tween the replace and propane/
LP supply.

WARNING: For natural gas,
never connect fireplace to
private (non-utility) gas wells.
This gas is commonly known
as wellhead gas.

Installation Items Needed

Before installing replace, make sure you
have the items listed below.

• external regulator (supplied by installer)

• piping (check local codes)

• sealant (resistant to propane/LP gas)

• equipment shutoff valve *

• test gauge connection *

• sediment trap

• tee joint

• pipe wrench

• approved exible gas line with gas connec­tor (if allowed by local codes)

* An equipment shutoff valve with 1/8" NPT

tap is an acceptable alternative to test gauge

connection. Purchase the equipment shutoff
valve from your retailer.

For propane/LP connection only, the installer
must supply an external regulator. The exter­nal regulator will reduce incoming gas pres-

sure. You must reduce incoming gas pressure
to between 11" and 14" of water. If you do
not reduce incoming gas pressure, replace
regulator damage could occur. Install exter-

nal regulator with the vent pointing down as

shown in Figure 30, page 22. Pointing the vent
down protects it from freezing rain or sleet.

FIREPLACE

INSTALLATION

Continued

CAUTION: Use only new,

black iron or steel pipe. Inter­nally-tinned copper tubing may
be used in certain areas. Check
your local codes. Use pipe of
1/2" diameter or greater to allow
proper gas volume to replace.
If pipe is too small, undue loss
of volume will occur.

Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate
NPT tap within reach for test gauge hook up.
NPT tap must be upstream from replace
(see Figure 31).

IMPORTANT: Install main gas valve (equip­ment shutoff valve) in an accessible location.

The main gas valve is for turning on or shutting

off the gas to the appliance.

Check your building codes for any special

requirements for locating equipment shutoff
valve to replaces.

Apply pipe joint sealant lightly to male NPT

threads. This will prevent excess sealant from
going into pipe. Excess sealant in pipe could
result in clogged replace valves.

WARNING: Use pipe joint
sealant that is resistant to liquid
petroleum (LP) gas.

Propane/LP
Supply Tank

Figure 30 - External Regulator with Vent

Pointing Down (Propane/LP Only)

External
Regulator
With Vent
Pointing
Down

We recommend that you install a sediment
trap/drip leg in supply line as shown in Figure

31. Locate sediment trap/drip leg where it is
within reach for cleaning. Install in piping sys­tem between fuel supply and replace. Locate

sediment trap/drip leg where trapped matter

is not likely to freeze. A sediment trap traps
moisture and contaminants. This keeps them
from going into replace gas controls. If sedi-

ment trap/drip leg is not installed or is installed

wrong, replace may not run properly.

Equipment Shutoff Valve

with 1/8" NPT Tap*

Approved Flexible

Gas Line

3" Minimum

Cap Pipe Tee

Nipple Joint

Sediment Trap/Drip Leg

Figure 31 - Gas Connection

* The equipment shutoff valve may be sup­plied with the appliance or you can purchase

it from your retailer.

Natural - From

Gas Meter (5.5"
W.C. to 10.5" W.C.
Pressure)

Propane/LP From
External Regulator

(11" W.C. to 14"
W.C. Pressure)

CONNECTING FIREPLACE TO GAS
SUPPLY

Installation Items Needed

• 5/16" hex socket wrench or nut-driver

• sealant (resistant to propane/LP gas, not
provided)

1. Open lower louver door panel by gently

pulling forward.

2. Route exible gas line (provided by in-

staller) from equipment shutoff valve to
replace. Route exible gas supply line

through one of the access holes on side

of replace.

3. Attach exible gas line from gas supply to

control valve (see Figure 32, page 23).

4. Check all gas connections for leaks. See

Checking Gas Connections, page 23.

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116237-01M22

FIREPLACE

INSTALLATION

Continued

Red Surface

Equipment

Shutoff
Valve

1/2" NPT
Incoming

Gas Line

Note: Wire Connections Not Shown for Clarity

Figure 32 - Connecting Flexible Gas Line

Flexible

Gas Line

Do NOT

Kink

to Electronic Valve

CHECKING GAS CONNECTIONS

WARNING: Test all gas piping

and connections , internal and
external to unit, for leaks after

Indicates For
Propane/LP Use
Only

Inlet
Pressure
Tap

Outlet
Pressure
Tap

4. Check all joints of gas supply piping sys-

tem. Apply noncorrosive leak detection
uid to all joints. Bubbles forming show a
leak. Correct all leaks at once.

5. Reconnect fireplace and equipment

shutoff valve to gas supply. Check recon­nected ttings for leaks.

Test Pressures Equal To or Less Than
1/2 PSIG (3.5 kPa)

1. Close equipment shutoff valve (see Fig-

ure 33).

2. Pressurize supply piping system by either

opening propane/LP supply tank valve

for propane/LP gas replace or opening

main gas valve located on or near gas

meter for natural gas replace or using
compressed air.

3. Check all joints from propane/LP supply

tank or gas meter to equipment shutoff
valve (see Figure 34 or Figure 35). Ap­ply noncorrosive leak detection uid to
all joints. Bubbles forming show a leak.
Correct all leaks at once.

Equipment

Shutoff Valve

Open

installing or servicing. Correct
all leaks at once.

Closed

WARNING: Never use an

open ame to check for a leak.
Apply noncorrosive leak detec­tion uid to all joints. Bubbles

Figure 33 - Equipment Shutoff Valve

Equipment Shutoff Valve

Propane/LP
Supply Tank

forming show a leak. Correct all
leaks at once.

PRESSURE TESTING GAS SUPPLY
PIPING SYSTEM

Test Pressures In Excess Of 1/2 PSIG
(3.5 kPa)

1. Disconnect replace and its individual
equipment shutoff valve from gas supply
piping system. Pressures in excess of 1/2
psig (3.5 kPa) will damage replace gas
regulator.

2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.

3. Pressurize supply piping system by either

opening propane/LP supply tank valve

for propane/LP gas replace or opening

main gas valve located on or near gas

meter for natural gas replace or using
compressed air.

116237-01M 23

www.fmiproducts.com

Figure 34 - Checking Gas Joints for

Propane/LP Gas Fireplace

Equipment

Shutoff Valve

Gas Meter

Figure 35 - Checking Gas Joints for

Natural Gas Fireplace

Gas Valve

Gas Valve

FIREPLACE

INSTALLATION

Continued

PRESSURE TESTING FIREPLACE GAS
CONNECTIONS

1. Open equipment shutoff valve (see Figure
33, page 23).

2. Open propane/LP supply tank valve for
propane/LP replace or main gas valve

located on or near gas meter for natural

gas replace.

3. Make sure control knob of replace is in
the OFF position.

4. Check all joints from equipment shutoff
valve to gas valve (see Figure 34 or Fig­ure 35, page 23). Apply noncorrosive leak
detection uid to all joints. Bubbles forming
show a leak. Correct all leaks at once.

5. Light replace (see Operation, page 28).
Check all other internal joints for leaks.

6. Turn off replace (see To Turn Off Gas to
Appliance, page 28).

REMOVING/REPLACING GLASS

DOOR

Removing Louver Panels

Remove top and bottom louver panels by
simultaneously pulling both top end spring
latches towards center of appliance until
they are disengaged from locating holes

(see Figure 36). Repeat for bottom spring
latches and pull louvers outward. To install

or replace items removed, simply reverse

procedures above.

Louver
Panel

Spring
Latch

Figure 36 - Removing Louver Panel

Removing Screen Door Assembly
(VCC42 Series)

Push screen door assembly in toward the
bottom left and right sides until the magnetic

door latch pops the screen door out. Hold

the screen door assembly at the bottom and
swing the door up to disengage the tabs on
the top of the door from inside the slots un-

derneath the upper face.

Door ScreenTabs

(VCC42 Series)

Slots underneath
Upper Face

CAUTION: Do not operate
this replace with a broken glass
door panel or without the glass
door panel securely in place. For
replacement part information see
Replacement Parts, page 34.

CAUTION: Wear gloves and
safety glasses while handling or
removing broken glass. Do not
remove if glass is hot. Keep chil­dren and pets away from glass.

WARNING: If replace has
been running, turn off and un­plug replace. Let cool before
removing glass door or louvers.

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Magnetic Door Latches

(VCC42 Series)

Figure 37 - Removing/Replacing Screen

Door Assembly (VCC42 Series)

Replacing Screen Door Assembly
(VCC42 Series)

Push magnetic door latch out to the open

position. Position screen door tabs with slot
openings in upper face frame. Swing door

screen assembly in towards the bottom face,
Press in on the bottom of door screen until

magnetic door latch is pushed in.

116237-01M24

Lock

Unlock

FIREPLACE

INSTALLATION

Continued

Removing Glass Door

If replacement of glass is necessary, the
entire assembly, glass and frame, must be

replaced. If glass is broken, wear gloves and
tape remaining fragments onto frame.

1. Remove screen assembly by pushing

the rod either left or right, then down and
forward to remove screen/rod assembly

from rebox. Set assembly aside.

2. Lift up on latches to unlock. There are two
on top of rebox and two below rebox that
hold glass door in place (see Figure 38).

3. While holding glass door to prevent it from
falling and causing injury, remove ve

screws from hinge located on left side of

door frame assembly (see Figure 38).

Latch

Screw

INSTALLING LAVA ROCK AND

GLOWING EMBERS

It is very important to keep logs exactly as

installed. Do not modify logs. Only use log
set designed for this replace. Logs under
log/grate assembly are attached to burner.

Do not attempt to move these logs as this

will damage logs.

WARNING: Logs are unitized
and attached to the grate. Do not
handle log/grate assembly by
logs. Always pick up by grate.

Open louvers, remove screen, unlock door

latches and open glass door. See Removing
Glass Door, steps 1 and 2, page 24.

1. Pull ember material apart into pieces no
larger than a dime. Place these pieces

loosely and sparingly directly onto exposed

front section of burner (see Figure 39). This

will create the glowing ember appearance

as ame touches ember material. Do not

block air slots by using too much ember
material in one area. Place small pieces of
ember material up to the pilot and cover all

pilot ports. It is not necessary to use all of
the ember material provided.

2. Pour lava rock onto plenum but not onto
at burner. It is not necessary to use all
of the lava rock provided.

NOTICE: Do not put lava rock on

Hinge

Glass Frame

Assembly

Figure 38 - Removing/Replacing Glass

4. Remount new frame at hinge with ve
new screws before closing door. This will
ensure seating of gasket.

5. Close glass door frame. Lock latches by

placing bar under tab on door and pushing

down and back on latch (see Figure 38).

6. Replace screen/rod assembly by revers­ing step 1.

7. Replace louvers by reversing procedure

under Removing Louver Panels, page 24

(VC42 Series).

8. Replace screen door assembly, see remov-

ing screen door assembly, see Figure 37

page 24, (VCC42 series).

Cleaning Glass Door

See Cleaning and Maintenance on page 30.

116237-01M 25

Door

www.fmiproducts.com

burner or under burner. Placing
lava rock on burner will cause
performance problems.

3. Close glass door, lock door latches, replace
screen and close louvers (see Removing
Glass Door, steps 5 through 7).

WARNING: The glass door
must be securely in place before
running this replace. Do not run
this replace if glass is missing
or broken.

Plenum

Place embers all the
way up to the pilot

Figure 39 - Placing Ember Material on Burner

Ember Material

FIREPLACE

INSTALLATION

Continued

INSTALLING BRICK LINER MODELS
BL42D-A(S-A) AND BL42DH-A(S-A)

WARNING: If replace has
been running, turn off unit. Let
cool before installing brick liner.

You may purchase brick liner from your local
retailer or see Accessories, page 35.

CAUTION: Always handle

brick panels with two hands.
Do not force brick panels into
place. Excessive force will break
brick panels.

1. Remove top and bottom louvers to allow
access to door latches.

2. Unlock door latches and open glass door.

See Removing Glass Door, steps 1 and

2, page 25.

3. Carefully remove lava rock and ember
material.

4. Remove and iron assembly from plenum
by removing screws.

5. Carefully lift logs and ember pod from
burner.

6. Remove screws that attach plenum to
burner to remove plenum.

7. Remove three screws from deflector
shield on inside top of rebox. Set shield
and screws aside.

8. Install rear brick panel rst. Rest bottom

edge of panel on back edge of burner

assembly (see Figure 40).

9. Install left side brick panel by sliding it

between burner assembly and side of

rebox (see Figure 40).

10. Install right brick panel using same

method described in step 6 for left brick

panel.

11. Replace deector shield using screws
removed in step 7.

12. Using screws removed in step 6, replace
plenum and attach to burner.

13. Carefully replace ember pod and log set.

14. Use screws removed in step 4 to replace
andiron assembly.

15. Install lava rock and glowing embers. See

www.fmiproducts.com

Installing Lava Rock and Glowing Embers,

page 25.

16. Close glass door and lock latches on top
and bottom of door and replace screen.

See Removing Glass Door, steps 5 and

6, page 25.

17. Replace top and bottom louvers.

Left Side Brick
Panel

Rear Brick Panel

Figure 40 - Installing Rear Brick Panel

WALL SWITCH INSTALLATION

Installation of a wall switch allows you to

activate gas control valve and turn replace
on and off. Wall switch is to be connected to

incoming 120 volt regular household wiring

that supplies electricity to replace.

OPTIONAL REMOTE CONTROL

INSTALLATION (MODEL WRC)

Note: If using optional wireless hand-held
remote control, wall switch must be in the ON
position to be operational. Remote control
then becomes the switching mechanism for

replace operation.

1. Open lower louver panel.

2. The WRC model receiver does not require
a battery. Receiver can be installed by
rst plugging short extension cord into
replace receptacle. Plug receiver unit
into extension cord. Plug ignition module
plug into receiver unit (see Figure 41).

3. Activate remote handset battery by re-

moving insulating tab on back of handset

(see Figure 42). Battery is included, pre­installed.

4. Once battery is activated unit is ready to
use.

5. Close lower louver panel.

116237-01M26

FIREPLACE INSTALLATION

EV2

EV1

ORANGE

IGNITOR LEAD

GREEN

PILOT

TRANSFORMER

IS1070B

SYNETEK CONTROLS INC

24V AC

E4

E2

E3

E6

RED

E8

E12

BLUE

120V AC

GROUND

BLACK

WHITE

Continued

Fireplace
Receptacle

Extension Cord

Remote
Control
Receiver

Ignition
Module Plug

Figure 41 - Installing the WRC Remote

Receiver

WIRING DIAGRAM

Battery Cover

12 Volt Battery

Back of
Handset

Pull to Remove
Insulation Tab

Figure 42 - Installing Battery into Back of

Handset

116237-01M 27

www.fmiproducts.com

OPERATION

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not fol-

low these instructions exactly,

a re or explosion may result
causing property damage, per­sonal injury or loss of life.

A. This appliance is equipped with an igni-

tion device which automatically lights
the pilot. Do not light pilot by hand.

B. BEFORE LIGHTING smell all around

the appliance area for gas. Be sure to
smell next to the oor because some
gas is heavier than air and will settle
on the oor.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electric switch; do
not use any phone in your building.

• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.

C. Do not use this appliance if any part

has been under water. Immediately
call a qualied service technician to
inspect the appliance and to replace
any part of the control system and
any gas control which has been under
water.

LIGHTING

INSTRUCTIONS

NOTICE: During initial operation
of new replace, burning logs
will give off a paper-burning
smell. Orange ame will also
be present. Open damper or
window to vent smell. This will
only last a few hours.

1. STOP! Read the safety information
above.

2. Turn off all electric power to replace.

3. Turn wall switch clockwise to the
OFF position.

4. Open lower louver panel.

5. Turn equipment shutoff valve clockwise

to the OFF position (see Figure

43). Do not force.

www.fmiproducts.com

6. Wait ve (5) minutes to clear out any gas.

Then smell for gas, including near the

oor. If you smell gas, STOP! Follow “B”
in the safety information, column 1. If you
don't smell gas, go to the next step.

7. Turn equipment shutoff valve counter­clockwise to the ON position. Do
not force.

8. Close lower louver panel.

9. Turn on all electric power to appliance.

10. Turn wall switch to the ON position.

11. Visually locate pilot. The ignitor should

begin to spark and the main burner should

ignite once ame appears at pilot.

• If lighting appliance for the rst time

each season, it may take several at­tempts before the supply gas can reach

pilot and main burners.

• If appliance will not stay lit after several

attempts, follow instructions under To
Turn Off Gas To Appliance and call your

service technician or gas supplier.

Equipment

Shutoff Valve

Figure 43 - Turning Equipment Shutoff

Pilot
Burner

Pilot Adjustment Screw

Valve to the OFF Position

Sensing
Rod

Ignitor

Figure 44 - Pilot

TO TURN OFF GAS

TO APPLIANCE

1. Turn off wall switch.

2. Turn off all electric power to appliance if
service is to be performed.

3. Open lower louver panel.

4. Remove front hearth brick and control
access panel.

5. Turn equipment shutoff valve clockwise

6. Close lower louver panel.

to OFF. Do not force.

116237-01M28

OPERATION

Continued

OPTIONAL REMOTE

OPERATION

Note: The WRC receiver and hand-held re­mote control kit must be purchased separately
(see Accessories, page 35). Follow installa­tion instructions on page 26.

1. Turn equipment shutoff valve to the ON
position. You can now turn burner on and
off with hand-held remote control unit.

IMPORTANT: Be sure to press ON/OFF

buttons on hand-held remote control unit
for up to 3 seconds to assure proper

operation.

2. Press ON/OFF button to turn burner on
and off.

OPERATING OPTIONAL

BLOWER ACCESSORY

Locate blower controls by opening lower

louver panel on replace. Blower controls are

INSPECTING BURNERS

Check pilot ame pattern and burner ame
patterns often.

PILOT ASSEMBLY

The pilot assembly is factory preset for the

proper ame. Alterations may have occurred
during shipping and handling. The pilot is
located on left hand side of burner.

The ame must envelope 1/4" of top of the
ignitor/sensor and grounding stem.

If your pilot assembly does not meet these

requirements:

• Turn adjustment screw marked PILOT

clockwise to decrease or counterclockwise

to increase ame to proper size (see Figure
43, page 28). Do not remove adjustment
screw.

• see Troubleshooting, page 31

located on the left side of switch bracket to

the right just inside louver panel.
The BK manual blower and BKT thermostati-

cally-controlled blower have an ON setting

and an OFF setting. Blower will only run when
switch is in the ON position. In the OFF posi­tion, blower will not operate.

Note for BKT Only: If you are using BKT
blower with optional thermostat (wall mounted
or remote control) for replace, your replace

and blower will not turn on and off at the same

time. Fireplace may run for several minutes
before blower turns on. After replace modu-

lates to the pilot position, blower will continue

to run. Blower will shut off after rebox tem­perature decreases.

The blower helps distribute heated air from

replace. Periodically check louvers of rebox

and remove any dust, dirt or other obstruc-

tions that will hinder the ow of air.

BURNER FLAME PATTERN

Burner ames will be steady, not lifting or oat­ing. Flame patterns will be different from unit

to unit and will vary depending on installation

type and weather conditions.
If the vent conguration is installed incorrectly,

ames will lift or "ghost". This can be danger­ous. Inspect ames after installation to ensure
proper installation and performance.

Figure 46 shows a typical ame pattern.
If burner ame pattern differs from that de-

scribed:

• turn replace off (see To Turn Off Gas to
Appliance, page 28)

• see Troubleshooting, page 31

Pilot
Burner

Figure 45 - Correct Pilot Flame Pattern

116237-01M 29

Sensing
Rod

Ignitor/
Sensor

Figure 46 - Typical Flame Pattern

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CLEANING AND MAINTENANCE

WARNING: Turn off replace

and let cool before cleaning.

CAUTION: You must keep
control areas, burners and
circulating air passageways of
replace clean. Inspect these
areas of replace before each
use. Have replace inspected
yearly by a qualied service
person. Fireplace may need
more frequent cleaning due to
excessive lint from carpeting,
bedding material, pet hair, etc.

GLASS DOOR

WARNING: Handle glass
door panel with care. Do not
strike, slam or otherwise abuse
glass. Do not operate replace
with the glass door unlatched,
removed, cracked or broken.

WARNING: Do not use

abrasive cleaners as this may
damage glass. Use a nonabra­sive household glass cleaner to
clean glass. Do not clean glass
when hot.

Glass must be cleaned periodically. During

start-up it is normal for condensation to form
on the inside of the glass causing lint, dust and
other airborne particles to cling to the glass

surface. During initial start-up a slight lm may
form on the glass due to paint curing. The

glass should be cleaned several times with a
non-ammonia, nonabrasive household clean-

er and warm water after the rst two weeks
of operation. Thereafter, clean the glass two

or three times during each heating season,
depending on the usage and circumstances

present. Refer to Removing/Replacing Glass
Door, page 24 of this manual when removing

glass door for cleaning.

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WARNING: Only parts sup­plied by the manufacturer should
be used when replacing broken
or damaged glass door panel
(see Replacement Parts, page

34). This glass door panel is
a complete unit. No substitute
materials may be used.

CAUTION: Wear gloves and
safety glasses while handling or
removing broken glass. Do not re­move if glass is hot. Keep children
and pets away from glass.

If glass has been broken, carefully remove

glass door (see Removing/Replacing Glass
Door, page 24). Vacuum all glass pieces with

a shop vac.

CAUTION: Do not vacuum if

pieces are hot.

Use only the tempered glass door replace-

ment intended for this replace (see Replace­ment Parts, page 34 for detail on ordering).
No substitutions may be made. See Remov­ing/Replacing Glass Door, page 24 for instruc-

tions for replacing glass door.

WARNING: Do not operate

replace with the glass door

unlatched, removed, cracked

or broken.

PILOT AND BURNERS

•

Remove ember material before cleaning burn-

ers and replace when cleaning is complete.

• Burner and controls should be cleaned with
compressed air to remove dust, dirt or lint.

• Use a vacuum cleaner or small, soft bristled
brush to remove excess dust, dirt or lint.

LOGS

• If you remove logs for cleaning, refer to

Installing Lava Rock and Glowing Embers,

page 25, to properly replace logs.

• Use a vacuum cleaner to remove any
carbon buildup on logs.

• Replace log(s) if broken. See Replacement
Parts on page 34.

•

Replace ember material periodically as

needed. See Replacement Parts on page 34.

116237-01M30

CLEANING AND MAINTENANCE

Continued

VENTING SYSTEM

Conduct annual inspection of the venting

system following these guidelines:

1. Check areas of venting system that are
exposed to the weather for corrosion (rust

spots or streaks and, in extreme cases,

holes). Have these items replaced im­mediately by a qualied service person.

2.

Remove the vent cap and shine a ashlight
into the vent. Remove any foreign material.

3. Check for evidence of excessive condensa­tion. Continuous condensation can cause
corrosion of caps, pipes and ttings and can

be caused by having excessive lateral runs,
too many elbows or exterior portions of the

system being exposed to cold weather.

4. Inspect joints to verify that no pipe section
or tting has been disturbed and loos­ened. Check mechanical supports such
as wall straps for rigidity.

TROUBLESHOOTING

WARNING: Turn off replace and let cool before servicing. Only

a qualied service person should service and repair replace.

CAUTION: Never use a wire, needle or similar object to clean

pilot. This can damage pilot unit.

Note: All troubleshooting items are listed in order of operation.

OBSERVED PROBLEM

Ignitor will not spark or pilot
will not light

POSSIBLE CAUSE

1. No gas supply or shutoff

valve is OFF

2. Air in gas line

3. Construction debris clog­ging pilot orice

4. Low gas pressure

5. Kinked pilot line

6.

Control valve is not opening

7. No power to unit or ignition

module or power trans­former is bad

REMEDY

1. Check to see if you have gas
supply and that equipment

shutoff valve is opened

2. Repeat lighting procedure

several times to purge all air

out of lines. If after repeated

attempts appliance does not

light, call for qualied service

and repair

3. Remove debris and dirt,

inspect and clean any other
possible obstructions

4. Contact your gas supplier to

check pressure

5. Have a qualied technician

replace pilot line

6.

Replace control valve (Refer to
Replacement Parts, page 34)

7. Check that main power is on

and that all wire connections
are made correctly to ignition

model (see Wiring Diagram,
page 27). Check for 24 VAC

at secondary side of trans-

former. If 24 VAC is present

and module does not oper­ate, have module replaced
otherwise have transformer
replaced

116237-01M 31

www.fmiproducts.com

OBSERVED PROBLEM

Pilot will not stay lit

TROUBLESHOOTING

Continued

POSSIBLE CAUSE

1. Loose wiring on ignitor wire

to ignition module and/or
poor ground to ignition mod­ule

2. Pilot ame too low to

sense

REMEDY

1. Check wiring connection.

Refer to wiring diagram

(see Wiring Diagram, page

27) and/or check ground

wire to ignition module

2. Clean and adjust pilot burn­er and check gas supply
and inlet pressure to unit

Note: Have a qualied tech-

nician replace pilot assem­bly if broken or corroded

No gas to burner, although
wall switch and valve are set
to the ON position

Frequent pilot outage

Fireplace produces a clicking/
ticking noise just after burner
is lit or shut off

Slight smoke or odor during
initial operation

1. Wall switch wires defective

or too long

1. Pilot ame may be too low,
causing safety pilot to “drop
out”

2. Improper venting or exces-

sive blockage

1. Metal expanding while heat­ing or contracting while
cooling

1. Residues from manufac­turing processes and logs
curing

1. Check electrical connec­tions

1. Clean and adjust pilot ame

for maximum flame im­pingement on thermopile

2. Have vent system inspect­ed, including termination

cap. Remove any restriction

or obstruction

1. This is normal with most
fireplaces. If noise is ex­cessive, contact qualied

service person

1. Problem will stop after a few

hours of operation

www.fmiproducts.com

116237-01M32

TROUBLESHOOTING

Continued

WARNING: If you smell gas

• Shut off gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your
building.

• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the re department.

OBSERVED PROBLEM

Gas odor even when control

knob is in OFF position

Gas odor during combustion

Glass soots

Dark residue on logs or inside

of replace

POSSIBLE CAUSE

1. Gas leak. See Warn-

ing statement at top of
page

2. Control valve defective

1. Foreign matter between

control valve and burner

2. Gas leak. See Warn-

ing statement at top of
page

1. Debris around burner air

mixer

2. Improper vent congura­tion

1. Air holes at burner inlet

blocked

2. Burner flame holes

blocked

3. Improper venting or exces­sive blockage

4. Excessive amounts of

embers and pan material

REMEDY

1. Locate and correct all leaks
(see Checking Gas Connec-
tions, page 23)

2. Replace control valve

1. Take apart gas tubing and

remove foreign matter

2. Locate and correct all leaks
(see Checking Gas Connec-
tions, page 23)

1. Inspect opening at base of

burner to see that it is NOT
packed with any type of ma­terial

2. Check vent configuration
specication (see Venting

Installation Instructions,

page 9)

1. Clean out air holes at burner
inlets. Periodically repeat as

needed

2. Remove blockage

3. Have vent system inspected,
including termination cap.

Remove any restrictions or
obstruction

4. Clear excess embers until a

minimum gap of 1/2" remains
under grate

116237-01M 33

www.fmiproducts.com

REPLACEMENT PARTS

Note: Use only original replacement parts.
This will protect your warranty coverage for
parts replaced under warranty.

Contact authorized dealers of this product.

If they can’t supply original replacement

part(s), call FMI PRODUCTS, LLC at
1-866-328-4537.

When calling, have ready:

• your name

• your address

• model and serial numbers of your replace

• how replace was malfunctioning

• purchase date

Usually, we will ask you to return the part to

the factory.

SERVICE HINTS

When Gas Pressure Is Too Low

• pilot will not stay lit

• burners will have delayed ignition

• replace will not produce specied heat

• propane/LP gas supply might be low (pro­pane/LP units only)

You may feel your gas pressure is too low. If
so, contact your local gas supplier.

SPECIFICATIONS

VC42NE, VVC42NE, VCC42NE and
VVCC42NE

• Rating: 25,000/36,000 Btu/hr

• Gas Type: Natural Gas Only

• Ignition: Electronic

• Manifold Pressure: 3.5" w.c.

• Minimum Inlet Supply Pressure: 5.5" w.c.

• Firebox Dimensions (HxWxD) (Flanges and
Standoffs Not Included in Measurement):

40" x 48" x 23 1/2" (102 x 122 x 60 cm)

TECHNICAL SERVICE

You may have further questions about
installation, operation, or troubleshooting.

If so, contact FMI PRODUCTS, LLC at

1-866-328-4537. When calling please have

your model and serial numbers of your

replace ready.
You can also visit FMI PRODUCTS, LLC’s

web site at www.fmiproducts.com.

VC42PE, VVC42PE, VCC42PE and
VVCC42PE

• Rating: 23,000/33,000 Btu/hr

• Gas Type: Propane/LP Gas Only

• Ignition: Electronic

• Manifold Pressure: 10" w.c.

• Minimum Inlet Supply Pressure: 11" w.c.

• Firebox Dimensions (HxWxD) (Flanges and
Standoffs Not Included in Measurement):

40" x 48" x 23 1/2" (102 x 122 x 60 cm)

www.fmiproducts.com

116237-01M34

ACCESSORIES

NOTICE: All accessories may

not be available for all replace
models.

Purchase these accessories from your local

dealer. If they can not supply these accessories

call FMI PRODUCTS, LLC at 1-866-328-4537

for information. You can also write to the ad­dress listed on the back page of this manual.

BRICK LINER KIT

BL42D-A - Textured Refractory
BL42DS-A - Standard Refractory
BL42DH-A - Textured Refractory Herringbone
BL42DHS-A - Standard Refractory Her-

ringbone

BLX42STL - Ledgestone Refractory Kit
BLX42SVF - Fiber Liner Kit
PLX42 - Porcelain Liner Kit

This brick liner adds a touch of style to your

direct-vent replace. Complete installation

and operation instructions included in this

manual.

FLEXIBLE GAS LINE INSTALLATION

KIT - CIKA

For all models.

PROPANE/NATURAL GAS

CONVERSION KIT

PCDE-42VC - Propane/LP Gas
NCDE-42VC - Natural Gas

FACE/LOUVER PANEL KIT

RLD42 - Rolled Louver, Black
FPD42 - Filigree, Black
FPD42B - Filigree, Brushed Brass
FPD42P - Filigree, Platinum

ROLLED LOUVER TRIM KIT

LT42B - Brushed Brass
LT42P - Platinum

DEFLECTION HOODS

HD42 - Black (2" Brow)

PERIMETER TRIM KIT

PT42 - Black
PT42B - Brushed Brass
PT42P - Platinum

MANUAL BLOWER KIT - BK

Manual variable control blower accessory
provides better heat distribution. Complete in­stallation and operation instructions included

in this manual.

THERMOSTATICALLY-

CONTROLLED BLOWER KIT - BKT

Provides better heat distribution. Blower turns
off and on automatically, as needed. Com-

plete installation and operation instructions

included in this manual.

REMOTE CONTROL KIT - WRC

SERIES

Standard ON/OFF electronic remote control

kit.

116237-01M 35

www.fmiproducts.com

PARTS

6

7

22

19

20

27

15

2

14

21

8

1

4

13

9

16

3

18

5

17

23

10

11

12

24

25

26

28

28

29

29

MODELS VC42NE, VVC42NE, VCC42NE, VVCC42NE, VC42PE, VVC42PE,
VCC42PE AND VVCC42PE SERIES

www.fmiproducts.com

116237-01M36

This list contains replaceable parts used in your replace. When ordering parts, follow the

PARTS

instructions listed under Replacement Parts on page 34 of this manual.

KEY
NO. PART NO. DESCRIPTION QTY.

1 ** Firebox Assembly • • • • 1
2 ** Face Weldment • • • • 1
3 108328-01 Door Assembly • • • • 1

108328-02 Door Assembly (VV Models Only) • • 1
4 108331-01 Top Louver Assembly • • 1
5 108331-02 Bottom Louver Assembly • • 1
6 ** Fireplace Top • • • • 1
7 ** Fireplace Top Insulation • • • • 1
8 ** Fireplace Surround • • • • 1
9 109082-01 Heat Shield • • • • 1
10 116216-01 Log Set • • • • 1
11 116338-01 Burner Log Right • • • • 1
12 116339-01 Burner Log Left • • • • 1
13 See Below Left Refractory Brick Panel • • • • 1
14 See Below Rear Refractory Brick Panel • • • • 1
15 See Below Right Refractory Brick Panel • • • • 1
16 108455-01 Screen Rod • • 1
17 107840-01 Screen • • 2
18 11418 Push-On Nut • • 2
19 14123 Strain Relief • • • • 1
20 21171 Gas Knock-Out Cover • • • • 2
21 24353 Handy Box Assembly • • • • 1
22 24460 Gas Conduit Assembly • • • • 1
23 116211-03 Burner Assembly NG (see page 38) • • • • 1

116211-04 Burner Assembly LP (see page 38) • • • • 1
24 116375-01 Plenum • • • • 1
25 118372-01 Top Pilot Shield • • • • 1
26 120945-01 Bottom Pilot Shield • • • • 1
27 125408-01 Screen Door • • 1
28 125519-01 Door Latch Magnet • • 2
29 125558-01 Door Latch Screw • • 8

PARTS AVAILABLE - NOT SHOWN

25487 Lava Rock/Bag Assembly • • • • 1

27253 Notice Label • • • • 1

55240 Vent Label • • • • 1

116388-01 Grate Finial • • • • 1

** Not a eld replaceable part.

VC42NE/PE

VVC42NE/PE

VCC42NE/PE

VVCC42NE/PE

REFRACTORY BRICK PANELS

VC42NE

VC42PE
VCC42NE
VCC42PE

VVC42NE

VVC42PE
VVCC42NE
VVCC42PE

VC42NHE
VC42PHE

VCC42NHE
VCC42PHE

VVC42NHE

VVC42PHE
VVCC42NHE
VVCC42PHE DESCRIPTION QTY

111299-02 111299-01 111302-02 111302-01 Left Refractory Brick Panel 1
111297-02 111297-01 111300-02 111300-01 Rear Refractory Brick Panel 1
111298-02 111298-01 111301-02 111301-01 Right Refractory Brick Panel 1

116237-01M 37

www.fmiproducts.com

PARTS

7

15

10

12

3

2

13

9

23

24

22

21

11

25

27

26

29

30

28

33

32

31

6

12

14

18

17

17

18

19

20

16

14

8

4

5

1

12

BURNER ASSEMBLY MODELS VC42(NE)(PE), VVC42(NE)(PE), VCC42(NE)
(PE) AND VVCC42(NE)(PE)

www.fmiproducts.com

116237-01M38

PARTS

BURNER ASSEMBLY MODELS VC42NE, VC42PE, VVC42NE AND VVC42PE

This list contains replaceable parts used in your replace. When ordering parts, follow the
instructions listed under Replacement Parts on page 34 of this manual.

KEY
NO. PART NO. DESCRIPTION QTY.

1 ** Burner Pan Assembly 1
2 ** Base Grate 1
3 ** Bottom Firebox Base 1
4 26808 Valve Bracket 1
5 1110 7 Screw, #10-32 x 1/4 Zinc 4
6 ** Firebox Bottom 1
7 1110 2 Screw, #8-32 x 3/8 Zinc 2
8 121877-01 Aluminum Tubing Assembly 1
9 111288-02 Flex Gas Line 1
10 108866-01 Electric Pilot Assembly NG 1

108866-02 Electric Pilot Assembly LP 1

11 14569 Electric Valve Assembly NG 1

14570 Electric Valve Assembly LP 1
12 111 65 Screw #10 x 5/8 Zinc 1
13 ** Burner Base Gasket 1
14 14500 Brass Fitting 2
15 116345-01 Pilot Bracket 1
16 26827 Switch Bracket 1
17 11226 Flat Washer, 7/8" ID x 2" OD 2
18 11214 Bulkhead Fitting with Washer 1
19 14296 Elbow, 3/8" 1
20 24874 Gas Orice #32 Natural 1

23098 Gas Orice #50 Propane/LP 1
21 111 86 Screw, #8 x 32 x 1 Zinc 2
22 110286-01 Ignition Module 1
23 111 47 Screw, 10-24 x 1/2 BLK 2
24 14129 Transformer, 24V Class 2 1
25 116659-01 Crimp-on Terminal Ring 1
26 108863-01 24" Supply Connect Plug 1
27 14149 Spade 1/4 F RT. Angle 4
28 14126 16 GA Green Wire 1
29 14134 18 GA Black Wire 5
30 14520 Spade 1/4 Female Connector 4
31 17223 Magnet 2
32 23416 Electronic Components Board 1
33 11201 Nut, 8-32 Hex Zinc 4

** Not a eld replaceable part.

116237-01M 39

www.fmiproducts.com

WARRANTY

KEEP THIS WARRANTY

Model (

located on product or identication tag

Serial No. (

located on product or identication tag

Date Purchased __________________________

Keep receipt for warranty verication.

FMI PRODUCTS, LLC LIMITED WARRANTIES

Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects

in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer

provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s

warnings and instructions.

For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date

of rst purchase.

Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be

free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer

provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s

warnings and instructions.

The following terms apply to all of the above warranties:

Always specify model number and serial number when contacting the manufacturer. To make a claim under this
warranty the bill of sale or other proof of purchase must be presented.

This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only

when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.

This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allow-

ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by

FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI
PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement
parts voids this warranty.

Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless

expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.
All warranty will be voided if this product is used with a thermostat.

Excluded from this warranty are products or parts that fail or become damaged due to mis-

use, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).

This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty

excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all

implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on
new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC
makes no other warranties regarding this product.

FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not

be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential
damages.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental

or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.

For information about this warranty contact:

Factory Reconditioned Products

Terms Common to All Warranties

) _____________________________

) __________________________

New Products

2701 S. Harbor Blvd.

Santa Ana, CA 92704

1-866-328-4537

www.fmiproducts.com

116237-01

Rev. M

04/13