FMI HDL24NA, HDL18PA, HDL18NA, HDL24PA Owner's Operation And Installation Manual

UNVENTED (VENT-FREE) GAS LOG HEATER
PFS
®
US
OWNER’S OPERATION AND INSTALLATION MANUAL
18" AND 24" VARIAbLE MANUAL CONTROL MODELS
HDL18NA, HDL18PA, HDL24NA AND HDL24PA
Also Design-Certied As Vented Decorative Appliances
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
Safety .................................................................. 2
TAbLE OF CONTENTS
Product Identication ........................................... 5
Local Codes......................................................... 5
Unpacking............................................................ 5
Product Features ................................................. 5
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 8
Operation ........................................................... 17
Inspecting Burners............................................. 18
Cleaning and Maintenance ................................ 19
SAFETy
Troubleshooting ................................................. 20
Parts .................................................................. 24
Specications .................................................... 26
Replacement Parts ............................................ 26
Technical Service............................................... 26
Service Hints ..................................................... 26
Accessories ....................................................... 26
Notes ................................................................. 27
Warranty ..............................................Back Cover
WARNING: Improper
installation, adjustment,
alteration, service or main-
tenance can cause injury or property damage. Refer
to this manual for correct
installation and operation­al procedures. For assis-
tance or additional infor-
mation consult a qualied installer, service agency or the gas supplier.
WARNING: This ap-
pliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built fireplace or in a listed ventless rebox enclosure. It is design-cer­tied for these installations
in accordance with ANSI
Z21.11.2. Exception: Do not install this appliance in a factory-built replace that
includes instructions stat-
ing it has not been tested or should not be used with unvented gas logs.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen)
from the room in which
it is installed. Provisions for adequate combustion
and ventilation air must
be provided. Refer to Air for Combustion and Ven­tilation section on page 6
of this manual.
This appliance may be in-
stalled in an aftermarket,*
perma n ently locat e d, manufactured (mobile) home, where not prohib­ited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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125001-01B2
SAFETy
Continued
WARNING: This product
con tains an d/or gen erates
chemicals known to the State of California to cause cancer or
birth defects or other reproduc­tive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this replace. Improper use of this replace can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If you have these signs, the replace may not be working properly. Get fresh air at once! Have replace serviced. Some people are
more affected by carbon monoxide than oth-
ers. These include pregnant women, people with heart or lung disease or anemia, those under the inuence of alcohol and those at
high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor­making agent is added to these gases. The
odor helps you detect a gas leak. However,
the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of
this replace.
WARNING: Any change to
this heater or its controls can
be dangerous.
WARNING: Do not use a
blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
WARNING: Do not allow fans
to blow directly into the replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater
will remain hot for a time after
shutdown. Allow surface to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with heater.
You must operate this heater with a replace screen in place. Make sure replace screen is closed before running heater.
Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
125001-01B 3
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SAFETy
Continued
1. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. To prevent performance problems, the use
of a propane/LP tank of less than 100 lbs. capacity is not recommended (propane/ LP units only).
4. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup-
plier’s instructions
• if you cannot reach your gas supplier,
call the re department
5. This heater shall not be installed in a bedroom or bathroom.
6. Do not burn solid-fuel in a masonry or
UL127 factory-built replace in which a
vent-free room heater is installed.
7. Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue and rebox for damage. If damaged, repair ue before operating heater.
8. If replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside replace will cause glass to
burst. Make sure there are no obstructions
across openings of replace.
9. This log heater is designed to be smoke-
less. If logs ever appear to smoke, turn off heater and call a qualied service person.
Note: During initial operation, slight smok­ing could occur due to log curing and heater burning manufacturing residues.
10. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 19.
11. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
12. This heater needs fresh, outside air ven-
tilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety
shutoff system. The ODS shuts down the
heater if not enough fresh air is available. See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see
Troubleshooting, page 20.
13. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
14. Do not use this heater to cook food or burn paper or other objects.
15. Do not use heater if any part has been ex-
posed to or under water. Immediately call a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control
which has been under water.
16. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
17. Turn heater off and let cool before servic-
ing. Only a qualied service person should
service and repair heater.
18. Operating heater above elevations of
4,500 feet could cause pilot outage.
19. Provide adequate clearances around air openings.
20. Solid fuels shall not be burned in a re­place where a decorative appliance is
installed.
21. Installation and the provisions for com­bustion and ventilation air must conform
with the National Fuel Gas Code, ANSI Z223.1/NFPA 54.
22. When installing as a vented appliance in a
manufactured home or mobile home, the installation must conform with the Manu-
factured Home Construction and Safety
Standard, Title 24 CFR, Part 3280.
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125001-01B4
PRODUCT IDENTIFICATION
Control Knob
Figure 1 - Yellow Flame Vent-Free Gas Log Heater
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code ANSI Z223/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Log Set
State of Massachusetts: The installa­tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the
Commonwealth of Massachusetts.
UNPACkING
Note: Do not pick up heater base assem-
CAUTION: Do not remove the
data plates from the grate as­sembly. The data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from carton.
bly by burners. This could damage heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check heater for any shipping damage. If
heater is damaged call FMI PRODUCTS,
LLC at 1-866-328-4537 for replacement parts before returning to dealer.
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by
realistic, dancing yellow ames. This heater is designed for vent-free operation with ue
damper closed. It has been tested and ap­proved to ANSI Z21.11.2 standard for un­vented heaters. State and local codes in some areas prohibit the use of vent-free heaters.
125001-01B 5
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SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
AIR FOR COMbUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a room or space unless the required volume of in­door combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable lo-
cal codes. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code. ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space The information on pages 6 through 8 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
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Unusually tight construction is dened as
construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6x10 less with openings gasketed or sealed
and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria
above, you must provide additional fresh air.
See Ventilation Air From Outdoors, page 8. If your home does not meet all of the three
criteria above, proceed to Determining Fresh-Air Flow For Heater Location.
Conned Space and Unconned Space
The National Fuel Gas Code ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed
in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw)
of the aggregate input rating of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­conned space.
* Adjoining rooms are communicating only if
there are doorless passageways or ventilation grills between them.
-11
kg per pa-sec-m2) or
DETERMINING FRESH-AIR FLOW
FOR FIREPLACE LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install replace plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
125001-01B6
Or
Remove Door into Adjoining
Room, Option
3
Ve ntilation Grills
Into Adjoining Room,
Option 2
Ve ntilation
Grills Into
Adjoining
Room,
Option 1
12"
12"
AIR FOR COMbUSTION AND VENTILATION
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2,560 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2,560 cu. ft. (volume of space) x
20 = 51,200 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________ Btu/Hr Gas water heater* __________ Btu/Hr
Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* + __________ Btu/Hr Total = __________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
Example:
Gas water heater __________ Btu/Hr Vent-free replace + __________ Btu/Hr
Total = __________ Btu/Hr
4. Compare the maximum Btu/Hr the space
can support with the actual amount of Btu/
Hr used.
_______
support)
_______ Btu/Hr (actual amount of Btu/Hr
used)
Example: 51,200 Btu/ Hr (ma ximum the
71,500 Btu/Hr (actual amount of
The space in the example is a conned space
because the actual Btu/Hr used is more than the
maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an
unconned space, remove door to adjoining
125001-01B 7
Btu/Hr (maximum the space can
space can support)
Btu/Hr used)
40,000 31,500 71,500
Continued
room or add ventilation grills between rooms.
See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/
Hr size makes room unconned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconfined space. When ventilating to an
adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Fol­low the National Fuel Gas Code ANSI Z223.1/
NFPA 54 Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
Figure 2 - Ventilation Air from Inside Building
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Outlet Air
V e ntilated Attic
Outlet A
ir
Inlet Air
Inlet Air
V e ntilated
Crawl Space
T o
Crawl
Space
T o Attic
AIR FOR COMbUSTION AND VENTILATION
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel Gas Code ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 - Ventilation Air from Outdoors
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
vice person must install heater. Follow all local codes.
WARNING: A qualied ser-
NOTICE: State or local codes may
only allow operation of this appli­ance in a vented conguration. Check your state or local codes.
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue and rebox for damage. If dam­aged, repair ue before operat­ing heater.
WARNING: Seal any fresh air vents or ash clean-out doors
located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney ue damper.
WARNING: Never install the heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture,
clothing or other ammable objects are less than 36" from front or 42" from top of heater. For side clearances see Figure 4, page 9
• in high trafc areas
• in windy or drafty areas
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125001-01B8
INSTALLATION
Continued
CAUTION: This heater cre-
ates warm air currents. These
currents move heat to wall sur-
faces next to heater. Installing
heater next to vinyl or cloth wall
coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in
the air exist, may discolor walls
or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form from too much
moisture. See Air for Combustion and Ventila­tion, page 6.
CHECK GAS TYPE
Use only the correct gas type (natural or pro­pane/LP) for your unit. If your gas supply is not
correct, do not install heater. Call dealer where
you bought heater for proper type heater.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES
(Vent-Free Operation Only)
WARNING: Maintain the
minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
LOG SIZING REQUIREMENTS
Minimum Firebox Size
Height 17", Depth 13.5", Front Width 28",
Rear Width* 20.5"
*Measured at 13.5" Depth
Carefully follow the instructions below. This will ensure safe installation into a masonry, UL127-listed manufactured replace or certi­ed vent-free rebox.
MINIMUM CLEARANCES FOR SIDE
COMBUSTIBLE MATERIAL, SIDE WALL
AND CEILING
A. Clearances from the side of the replace
cabinet to any combustible material and
wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com-
bustible material must be 4" from the side of the replace cabinet (see Figure 4).
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the replace
opening to the ceiling should not be less
than 42".
NOTICE: Manual control heaters
may be used as a vented product.
If so, you must always run heater
with chimney ue damper open. If running heater with damper open, noncombustible material above replace opening is not needed. Go to Installing Damper
Clamp Accessory for Vented Operation, page 11.
Example
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Front 36"
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
125001-01B 9
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*
Minimum Noncombustible Material
Minimum Noncombustible Material Height
Distances to Underside of Mantel
To p of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
12"
(A)
18" 20" 22" 24"
All minimum distances are in inches
2
1
/2"
6"
8"
10"
INSTALLATION
Heat Resistant Material
(A)
Continued
MINIMUM NONCOMBUSTIBLE
MATERIAL CLEARANCES
If Not Using Mantel
Note: If using a mantel, proceed to If Using Mantel. If not using a mantel, follow the infor­mation below.
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
you must have noncombustible material be­hind it. Noncombustible material must extend
at least 12" up (for all models). See Figure 5
for minimum clearances.
Noncombustible Material Distance (A)
12" or more Noncombustible mate-
Between 8" and 12"
Less than 8" Noncombustible material
Requirements for Safe
Installation
rial OK.
24" Models: Install re-
place hood accessory
(GA6050 or GA6053, see Accessories, page 26). 18" Model: Noncombus­tible material OK.
must be extended to at
least 8". See Between 8" and 12", above. If you
cannot extend material,
you must operate heater
with ue damper open and
damper clamp installed.
If Using Mantel
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at least
12" up. See Figures 5 and 6 and Figure 7 on
page 11 for minimum clearances.
MANTEL CLEARANCES
In addition to meeting noncombustible mate-
rial clearances, you must also meet required clearances between replace opening and
mantel shelf. If you do not meet the clearances
listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of replace opening, a
hood is not required (see Figure 6).
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
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Figure 6 - Minimum Mantel Clearances
Without Using Hood
125001-01B10
INSTALLATION
14" Min.
Combustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
Continued
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the rebox may become hot to the touch. If installed properly, these tem­peratures meet the requirement of the national product standard.
Follow all minimum clearances
shown in this manual.
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one
of the following:
• raise the mantel to an accept-
able height
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance
of 14" to combustibles (see Figure 7).
B. If combustible materials are less than 14"
to the replace, you must install appliance at least 5" above the combustible ooring
(see Figure 8).
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
Note: When used as a vented heater, ap­pliance must be installed only in a solid-fuel burning replace with a working ue and con­structed of noncombustible material.
For Massachusetts Residents Only: Instal­lation of this gas log set as a vented appliance in the Commonwealth of Massachusetts re­quires the damper be permanently removed
or welded in the fully open position. If your heater is a manually-controlled model,
you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The replace does not meet the clearance
to combustibles requirements for vent­free operation.
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
If reasons number 1 or 2 above apply to you, you must permanently open chimney ue damper. You must install the damper clamp accessory (to order, see Accessories, page
26). This will insure vented operation (see Fig-
ure 9,). The damper clamp will keep damper
open. Installation instructions are included
with clamp accessory.
Damper Clamp
Damper
Damper Clamp
Figure 7 - Minimum Fireplace Clearances
Figure 8 - Minimum Fireplace Clearances
125001-01B 11
If Installed at Floor Level
Above Combustible Flooring
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Damper
Masonry Fireplace
Figure 9 - Attaching Damper Clamp
Manufactured Fireplace
Damper
INSTALLATION
Continued
See chart below for minimum permanent ue
opening you must provide. Attach damper
clamp so the minimum permanent ue open­ing will be maintained at all times.
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. inches 6" 29 sq. inches 7" 39 sq. inches 8" 51 sq. inches
Chimney Height Minimum Permanent
Flue Opening
6' to 15' 39 sq. inches
15' to 30' 29 sq. inches
INSTALLING HEATER BASE ASSEMBLY
CAUTION: Do not remove the
data plates attached to the heater base assembly. The data plates contain important warranty and safety information.
WARNING: You must secure
this heater to replace oor. If
not, heater will move when you
adjust controls. Moving heater may cause a gas leak.
WARNING: If installing in a sunken replace, special care is needed. You must raise the replace oor to allow access to heater control panel. This will insure adequate air ow and guard against sooting and controls being damaged. Raise replace oor with noncombus­tible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by the burner. This could damage heater. Only handle base as­sembly by grates.
IMPORTANT: Make sure heater burners are
level. If heater is not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved exible gas hose (not provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not
provided)
• electric drill with 3/16" drill bit
• athead screwdriver
1. Apply pipe joint sealant lightly to male
threads of tting to be threaded into gas regulator. Connect approved exible gas
hose to gas regulator of heater (see Fig­ure 10).
IMPORTANT: Hold gas regulator with wrench when connecting exible gas hose.
2. Lo cate masonry screws in hardware
package.
3. Position heater base assembly in re-
place.
4. Place logs in their proper position on heater
base (see Installing Logs, page 16).
5. Center heater base and logs front-to-front
and side-to-side in replace.
6. Carefully remove logs without moving
heater base.
Fitting
Heater Gas Regulator
Flexible Gas Hose
(if allowed by local codes)
Figure 10 - Attaching Flexible Gas Hose
to Heater Gas Regulator
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125001-01B12
INSTALLATION
Continued
7. Mark screw locations through holes in
mounting brackets (see Figure 11). If
installing in a brick-bottom replace, mark screw locations in mortar joint of bricks.
8. Remove heater base from replace.
9. Drill holes at marked locations using 3/16"
drill bit.
10. Attach base assembly to replace oor using two masonry screws (in hardware
package) (see Figure 11).
Masonry
Screw
Mounting Bracket
Figure 11 - Attaching Base Assembly to
Fireplace Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualied service person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect
propane/LP heater directly to the propane/LP supply. Propane/LP heaters require an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: For natural gas
units, never connect heater to
private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP gas, installer must supply an external regulator. External regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regulator dam­age could occur. Install external regulator with vent pointing down as shown in Figure 12. Pointing vent down protects it from freezing
rain or sleet.
Propane/LP Supply Tank
External Regulator
with Vent
Pointing
Down
Figure 12 - External Regulator With Vent
125001-01B 13
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Pointing Down
INSTALLATION
Continued
CAUTION: Use only new,
black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up.
NPT tap must be upstream from heater (see Figure 13).
IMPORTANT: Install equipment shutoff valve in an accessible location. Main gas valve is for turning on or shutting off gas to appliance.
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces.
Apply pipe joint sealant lightly to male NPT
threads. This will prevent excess sealant from
going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
Natural
From Gas Meter
(5" W.C.** to
10.5" W.C.
Pressure)
Propane/LP
From External Regulator
(11" W.C.** to 14" W.C.
Pressure
Figure 13 - Gas Connection
* Purchase optional equipment shutoff valve from your dealer.
** Min. inlet pressure for purpose of input adjustment.
Equipment Shutoff Valve
With 1/8" NPT Tap*
3" Min.
Tee Cap Pipe Joint Nipple
Sediment Trap
Gas Regulator
Approved Flexible Gas Hose (if
allowed by
local codes)
We recommend that you install sediment trap
in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Install in piping system between
fuel supply and heater. Locate sediment
trap where trapped matter is not likely to freeze. A sediment trap traps moisture and
contaminants. This keeps them from going into heater controls. If sediment trap is not
installed or is installed wrong, heater may
not run properly.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting it to gas piping and/or ttings.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections , internal and external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak. Apply a commercial leak de­tection solution to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: For propane/LP units, make sure external regula­tor has been installed between propane/LP supply and heater. See guidelines under Connect- ing to Gas Supply, page 13.
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125001-01B14
INSTALLATION
Continued
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance
main gas valve (control valve) and equip­ment shutoff valve from gas supply piping. Pressures in excess of 1/2 psig will dam­age heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply a commercial leak detection
solution to all joints. Bubbles forming show
a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected
ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 14).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter (natural gas) or propane/LP supply to equipment shutoff valve (see Figure 15 or 16). Apply a commercial leak detection solution to all
joints. Bubbles forming show a leak.
4. Correct all leaks at once.
PRESSURE TESTING HEATER GAS
CONNECTIONS
1. Open equipment shutoff valve (see Fig­ure 14).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from gas meter (natural gas) or propane/LP supply to equipment shutoff valve (see Figure 15 or 16). Apply a commercial leak detection solution to all
joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 17. Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to
Appliance, page 18.
Equipment Shutoff Valve
Figure 14 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 15 - Checking Gas Joints
Gas Meter
Figure 16 - Checking Gas Joints
Equipment Shutoff Valve
(Propane/LP Gas Only)
Equipment Shutoff Valve
Control Valve Location
(Natural Gas Only)
Open
Closed
Control Valve Location
125001-01B 15
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INSTALLATION
Continued
INSTALLING LOGS
WARNING: Failure to posi­tion the parts in accordance with these diagrams or failure to use only parts specically approved with this heater may result in property damage or personal injury.
CAUTION: After installa-
tion and periodically thereafter, check to ensure that no ame comes in contact with any log. With the heater set to High, check to see if ames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contact­ing logs will create soot.
It is very important to install these logs exactly as instructed. Do not modify logs. Only use
logs supplied with heater.
1. Place rear log (#1) onto base. Holes in bottom of log must seat over pins on base
as shown in Figure 17.
2. Place middle log (#2) onto base. Holes in bottom of log must seat over pins on base
as shown in Figure 17.
3. Place front log (#3) onto grate as shown
in Figure 18.
4. Place left top log (#4) as shown in Figure
19. Match square peg on top of rear log
(#1) with square hole on bottom of left top
log (#4). Match round peg on top of middle
log (#2) with round hole on bottom of left
top log (#4).
5. Place right top log (#5) as shown in Figure
19. Match square peg on top of rear log
(#1) with square hole on bottom of right
top log (#5). Match round peg on top of
front log (#3) with round hole on bottom
of right top log (#5).
Front Log
Grate
Middle Log
Rear Log
Pin for Hole in Bottom of Log
Burner
Figure 17 - Installing Rear and Middle
Logs
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Figure 18 - Installing Front Log
Left Top Log
Round Peg on Middle Log
Figure 19 - Installing Left and Right Logs
Square Peg on Rear Log
125001-01B16
Right Top Log
Round Peg on Front Log
FOR YOUR SAFETY
READ BEFORE LIGHTING
OPERATION
LIGHTING
INSTRUCTIONS
WARNING: If you do not fol-
low these instructions exactly,
a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be ligh ted by hand. W hen lightin g the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a quali­ed service technician or gas supplier. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
WARNING
• If replace has glass doors, never operate this heater with glass doors closed. If you op-
erate heater with doors closed,
heat buildup inside replace will cause glass to burst. Make sure there are no obstructions across openings of replace.
• You must operate this heater with a replace screen in place. Make sure replace screen is closed before running heater.
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange ame will also be pres­ent. Open damper or window to vent smell. This will only last a few hours.
Note: Home owners generally prefer to oper­ate their heater with chimney damper closed. This will put all of the heat into room. However,
there may be times you will desire full ames of HI heat setting but will nd heat output
excessive. You can open chimney damper (if you have one) fully or partially to release some heat.
WARNING: Damper handle will be hot if heater has been running.
1. STOP! Read the saf ety inform ation,
column 1.
2. Make sure equipment shutoff valve is fully open.
3. Press in and turn control knob clockwise
to the OFF position.
4. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
125001-01B 17
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OPERATION
PILOT
OFF
LO
HI
Continued
5. Press in control knob and turn counter-
clockwise to the PILOT position (see Figure 20). The ignitor will spark once. Keep control knob pressed in for 5
seconds. If control knob does not pop up
when released, contact a qualied service
person or gas supplier for repairs.
Note: You may be running this heater for
the rst time after hooking up to gas sup­ply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
6. Turn control knob clockwise to OFF position. Press in control knob and
turn counterclockwise to PILOT position. This will light pilot. Pilot is at­tached to rear of burner. If needed, repeat
this process until pilot lights.
Note: If pilot does not stay lit, contact a
qualied service person or gas supplier
for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure.
7. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds,
release control knob.
Note: If pilot goes out, repeat steps 3
through 7.
Control Knob
Figure 20 - Control Knob and Ignitor
Button Location
• If control knob does not pop out when released, contact a qualified service
person or gas supplier for repairs.
8. Slightly press and turn control knob coun­terclockwise to desired heating level. The burner should light. Set control knob to HI or LO.
WARNING: Do not operate heater between PILOT and HIGH positions.
9. To leave pilot lit and shut off burners only, turn control knob clockwise to the
PILOT position.
CAUTION: Do not try to ad-
just heating levels by using the equipment shutoff valve.
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to OFF position.
2. Close equipment shutoff valve (see Figure
14, page 15).
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 5 under Lighting Instructions beginning on page 17.
2. Press control knob and light pilot with
match.
3. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds, release control knob. Now follow step 8
under Lighting Instructions, above.
INSPECTING bURNERS
Check pilot ame pattern and burner ame
patterns often.
PILOT FLAME PATTERN
Figure 21 shows a correct pilot ame pattern. Figure 22 shows an incorrect pilot ame pat­tern. Incorrect pilot ame is not touching ther­mocouple. This will cause the thermocouple to cool. When thermocouple cools, heater will shut down.
If pilot ame pattern is incorrect, as shown
in Figure 22
• turn heater off (see To Turn Off Gas to Appliance, above
• see Troubleshooting, page 20
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Pilot Burner
Thermocouple
Figure 21 - Correct Pilot Flame Pattern
Thermocouple
Pilot Burner
Figure 22 - Incorrect Pilot Flame Pattern
125001-01B18
INSPECTING bURNERS
Continued
Note: Pilot ame on natural gas units will have a slight curve, but ame should be blue and
have no yellow or orange color.
BURNER PRIMARY AIR HOLES
Air is drawn into burner through holes in t­ting at entrance to burner. These holes may
become blocked with dust or lint. Periodically
inspect these holes for any blockage and
clean as necessary. Blocked air holes will
create soot.
MAIN BURNER
Periodically inspect all burner ame holes with heater running. All slotted burner ame holes should be open with yellow ame pres­ent. All round burner ame holes should be open with a small blue ame present. Some burner ame holes may become blocked by debris or rust, with no ame present. If so, turn off heater and let cool. Remove blockage, blocked burner ame holes will create soot.
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep con­trol areas, burner and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualied service person. Heater may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
Once every year a qualied agency or certied chimney sweep should examine and clean the venting system of replace.
ODS/PILOT AND BURNER
Use a vacuum cleaner or small, soft bristled
brush to clean.
BURNER ORIFICE HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This pro­vides a clean burning ame. Keep these holes clear of dust, dirt and lint. Clean these air inlet
holes prior to each heating season. Blocked
air holes will create soot. We recommend that
you clean the unit every three months during operation and have heater inspected yearly
by a qualied service person.
125001-01B 19
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We also recommend that you keep burner tube and pilot assembly clean and free of dust and
dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home
center may carry compressed air in a can. If
using compressed air in a can, please follow directions on can. If you don’t follow directions on can, you could damage pilot assembly.
1. Shut off unit, including pilot. Allow unit to
cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on orice holder for dust and dirt
(see Figure 23).
3. Blow air through ports/slots and holes in
burner.
4. Check orice holder located at end of
burner tube again. Remove any large
particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
Orice Holder (May Be Brass or
Aluminum Depending on Model)
Burner Tube
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Figure 23 - Orice Holder On Outlet
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 24 - Pilot Inlet Air Hole
CLEANING AND MAINTENANCE
Continued
5. Blow air into primary air holes on orice
holder.
6. In case any large clumps of dust have now been pushed into burner, repeat steps 3
and 4.
Clean pilot assembly also. A yellow tip on pilot ame indicates dust and dirt in pilot assembly. There is a small pilot air inlet hole about 2" from where pilot ame comes out of pilot as­sembly (see Figure 24, page 19). With unit off, lightly blow air through air inlet hole. You may blow through a drinking straw if compressed
air is not available.
LOGS
• If you remove logs for cleaning, refer to Install­ing Logs, page 16, to properly replace logs.
• Replace log(s) if broken or chipped (dime­sized or larger).
BURNER PRIMARY AIR HOLES
Air is drawn into burner through the 8 holes in brass tting at entrance to burner. These holes may become blocked with dust or lint.
Periodically inspect these holes for any block­age and clean as necessary. Blocked air holes
will create soot.
TROUbLESHOOTING
WARNING: Turn off and unplug heater and let cool before servicing.
Only a qualied service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM
When control knob is pressed in and turned to PILOT, there is not spark at ODS/pilot
POSSIBLE CAUSE
1. Ignitor electrode not con­nected to ignitor cable
2. Ignitor cable pinched or
wet
3. Broken ignitor cable
4. Bad piezo ignitor
5. Ignitor electrode broken
6. Ignitor electrode positioned
wrong
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by a ny meta l or tubing.
Keep ignitor cable dry
3. Replace valve
4. Replace valve
5. Replace valve
6. Replace valve
When control knob is pressed in and turned to PILOT, there is spark at ODS/pilot but no ignition
1. Gas supply turned off or equipmen t shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in
while in PILOT position
4. Air in gas lines when in-
stalled
5. Depleted gas supply (pro­pane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
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1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while
in PILOT position
4. Continue holding down con­trol knob. Repeat igniting op­eration until air is removed
5. Contact local propane/LP gas company
6. C lean O D S / pilot ( s e e Cleaning and Maintenance, page 19) or replace ODS/ pilot assembly
7. Replace gas regulator
125001-01B20
OBSERVED PROBLEM
ODS/pilot lights but flame
goes out when control knob
is released
TROUbLESHOOTING
Continued
POSSIBLE CAUSE
1. Con t r ol k n ob no t ful l y pressed in
2. Control knob not pressed in long enough
3. Equipment shutoff valve not fully open
4. Pilot flame not touching
thermocouple, which al­lows thermocouple to cool, causing pilot ame to go
out. This problem could be caused by one or both of
the following:
A) Low gas pressure
B) Dirty or partially clogged
ODS/pilot
5. Thermocouple connection loose at control valve
6. Thermocouple damaged
7. Control valve damaged
REMEDY
1. Press in control knob fully
2. After ODS/pilot lights, keep
control knob pressed in 30 seconds
3. Fully open equipment shut­off valve
4. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Cleaning and Maintenance,
page 19) or replace ODS/ pilot assembly
5. Hand tighten until snug,
then tighten 1/4 turn more
6. Replace pilot assembly
7. Replace control valve
Burner does not light after ODS/pilot is lit
Delayed ignition of burner
Burner backring during com­bustion
1. Burner orice clogged
2. Inlet gas pressure is too
low
1. Manifold pressure is too
low
2. Burner orice clogged
1. Burner orice is clogged or
damaged
2. Damaged burner
3. Gas regulator defective
1. Clean burner (see Cleaning
and Maintenance, page 19) or replace burner orice
2. Contact loca l natural or propane/LP gas company
1. Contact loca l natural or propane/LP gas company
2. Clean burner (see Cleaning
and Maintenance, page 19) or replace burner orice
1. Clean burner (see Cleaning and Maintenance, page 19)
or replace burner orice
2. Replace damaged burner
3. Replace gas regulator
125001-01B 21
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OBSERVED PROBLEM
Slight smoke or odor during initial operation
TROUbLESHOOTING
Continued
POSSIBLE CAUSE
1. Not enough air
2. Gas regulator defective
3. Residues from manufac­turing processes and logs curing
REMEDY
1. Check burner for dirt and
de b ris . If fo u nd, cl e an
burner (see Cleaning and Maintenance, page 19)
2. Replace gas regulator
3. Problem will stop after a few
hours of operation
Moisture/condensation no-
ticed on windows
Heater produces a whistling noise when burner is lit
White powder residue forming within burner box or on adja­cent walls or furniture
Heater produces a clicking/ ticking noise just after burner is lit or shut off
1. Not enough combustion/ ventilation air
1. Turning control knob to HI
positio n whe n burner is
cold
2. Air in gas line
3. Air passageways on heater
blocked
4. Dirty or partially clogged
burner orice
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into a white powder residue
1. Met al exp a ndi ng whi l e heating or contracting while
cooling
1. Refer to Air for Combustion and Ventilation require­ments (page 6)
1. Turn control knob to LO
position and let warm up
for a minute
2. Operate burner until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum instal­lat i on clea r anc e s (s ee page 9)
4. Clean burner (see Cleaning
and Maintenance, page 19) or replace burner orice
1. Turn heater off when us­ing furniture polish, wax,
carpet cleaners or similar products
1. This is normal with most
heaters. If noise is exces­sive, contact qualied ser­vice person
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125001-01B22
TROUbLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM
Heater produces unwanted
odors
Heater shuts off in use (ODS operates)
Gas odor even when control
knob is in OFF position
Gas odor during combustion
POSSIBLE CAUSE
1. Heater burning vapors from
paint , hair spra y, glue s, cleaners, chemicals, new carpet, etc. (See IMPOR-
TANT statement above)
2. Low fuel supply (propane/
LP only)
3. Gas leak. See Warning
statement above
1. No t eno ug h fresh air i s available
2. Low line pressure
3. O D S / p i l o t i s p a rtially clogged
1. Gas leak. See Warning
statement above
2. Control valve defective
1. Forei gn matter b etween
control valve and burner
2. Gas leak. See Warning
statement above
REMEDY
1. Open window and venti­late room. Stop using odor
ca usi ng prod ucts wh ile
heater is running
2. Rell supply tank (propane/
LP only)
3. Locate and correct all leaks (see Checking Gas Con-
nections, page 14)
1. Open window and/or door
for ventilation
2. Contact loca l natural or propane/LP gas company
3. C lean O D S / pilot ( s e e
Cleaning and Maintenance,
page 19)
1. Locate and correct all leaks (see Checking Gas Con- nections, page 14)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Con- nections, page 14)
125001-01B 23
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PARTS
1
9
10
2
16
4
15
15
8
11
13
5
12
3
14
7
6
17e
17c
17a
17d
17b
MODELS HDL18NA, HDL18PA, HDL24NA AND HDL24PA,
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125001-01B24
This list contains replaceable parts used in your heater. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 26 of this manual.
KEY
NO. PART NO. DESCRIPTION QTY.
1 ** Log Base • • • • 1 2 120783-01 Cast Iron Grate • • • • 1 3 120786-01 Yellow Flame Burner 1
120786-02 Yellow Flame Burner 1 4 120517-03 Regulator Bracket • • • • 1 5 120630-05 ODS Pilot, NG 1
120630-02 ODS Pilot, LP 1 6 098867-20 Gas Regulator, NG 1
098867-21 Gas Regulator, LP 1 7 122142-01 Manual Valve with Ignitor, NG 1
122142-02 Manual Valve with Ignitor, LP 1 8 123483-01 Inlet Tube Assembly 1
122484-01 Burner Inlet Tube 1 9 122568-01 Screw, #12 x 1.25 Hex Head • • • • 4 10 122569-01 Washer • • • • 4 11 099056-26 Orice 0.1070 1
099056-19 Orice 0.0670 1 12 099387-08 Pilot Tube • • • • 1 13 098249-01 ODS Nut • • • • 2 14 M11084-38 Screw, HWH AB 8-18 x 0.38 • • • • 2 15 M11084-26 Screw, HWH AB 10-16 x 0.38 • • • • 7 16 098354-01 Control Knob • • • • 1 17 123189-01 18" Log Set • • 1
123189-02 24" Log Set • • 1 17a 123190-01 Rear Log • • 1
123190-06 Rear Log • • 1 17b 123190-02 Middle Log • • 1
123190-07 Center Log • • 1 17c 123190-03 Front Log • • 1
123190-08 Front Log • • 1 17d 123190-04 Top Right Log • • 1
123190-09 Top Right Log • • 1 17e 123190-10 Top Left Log • • 1
123190-05 Top Left Log • • 1
PARTS AVAILABLE — NOT SHOWN
100563-01 Warning Plate • • • • 1
101055-08 Lighting Instructions Plate • • • • 1
100639-01 Caution Decal • • • • 1
101137-02 Hardware Kit • • • • 1
GA6060 Lava Rock • • • • 1
** Not a eld replaceable part.
HDL18NA
HDL18PA
HDL24NA
HDL24PA
125001-01B 25
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SPECIFICATIONS
HDL18PA, HDL24PA
• Rating (Variable): 19,000/36,000 Btu/Hr
• Type Gas: Propane/LP
• Ignition: Piezo
• Pressure Manifold: 10.0" W.C.
• Inlet Gas Pressure (in. of water): Maximum 14" W.C., Minimum* 11" W.C.
• Shipping Weight: 27 lbs.
* For input adjustment
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product.
If they can’t supply original replacement
pa r t(s ), ca l l FMI PR ODU CTS , LLC at
1-866-328-4537.
HDL18NA, HDL24NA
• Rating (Variable): 19,000/36,000 Btu/Hr
• Type Gas : Natural Gas
• Ignition: Piezo
• Pressure Manifold: 4.5" W.C.
• Inlet Gas Pressure (in. of water): Maximum 10.5" W.C., Minimum* 5" W.C.
• Shipping Weight: 29 lbs.
* For input adjustment
When calling, have ready
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• type of gas used (propane/LP or natural
gas)
• purchase date Usually, we will ask you to return the part to
the factory.
TECHNICAL SERVICE
You may have further questions about installation, operation or troubleshooting. If so, c ontact FMI PRODUCTS, LLC at
1-866-328-4537. When calling please have your mod el a nd s erial numb ers of your heater ready.
You can also visit our web site at www.fmiproducts.com.
ACCESSORIES
Purchase these accessories from your local dealer. If they can not supply these acces-
sories, either contact your nearest Parts Central or call FMI PRODUCTS, LLC at 1-866-328-4537 for information. You can also write to the address listed on the back
page of this manual.
DAMPER CLAMP - GA6080
For all models. Permanently opens chimney
ue damper for vented operation.
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SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specied heat
• propane/LP gas supply may be low You may feel your gas pressure is too low. If
so, contact your local natural or propane/LP
gas supplier.
LAVA ROCK - GA6060
For all models. Order when additional rock
is desired.
CONTROL COVER KIT - CDABKA
PINE CONES - GA9650A
125001-01B26
NOTES
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
125001-01B 27
www.fmiproducts.com
WARRANTy
kEEP THIS WARRANTy
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
FMI PRODUCTS, LLC LIMITED WARRANTIES
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.
Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.
This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allow­ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).
This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential
damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
Factory Reconditioned Products
Terms Common to All Warranties
) _____________________________
) __________________________
New Products
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
125001-01 Rev B 07/10
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