FMI HD18NRB, HD18PRB, HD24NRB, HD24PRB, VYD18NRC Owner's Manual

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Page 1
UNVENTED (VENT-FREE) GAS LOG HEATER
PFS
US
OWNER’S OPERATION AND INSTALLATION MANUAL
®
18" AND 24" REMOTE CONTROL READY MODELS
HD18NRB, HD18PRB, HD24NRB AND HD24PRB
Also Design-Certied As Vented Decorative Appliances
WARNING: If the information in this manual is not
followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
— Installation and service must be performed by a quali-
ed installer, service agency or the gas supplier.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
For more information, visit www.fmiproducts.com
Page 2
Safety .................................................................. 2
TABLE OF CONTENTS
Local Codes......................................................... 5
Product Identication ........................................... 5
Optional Remote Control Accessories ................. 5
Unpacking............................................................ 5
Air for Combustion and Ventilation ...................... 6
Product Features ................................................. 6
Installation ........................................................... 8
Operation ........................................................... 18
Inspecting Burners............................................. 20
SAFETY
Cleaning and Maintenance ................................ 21
Replacement Parts ............................................ 22
Specications .................................................... 23
Service Hints ..................................................... 23
Technical Service............................................... 23
Troubleshooting ................................................. 24
Parts .................................................................. 28
Accessories ....................................................... 30
Warranty .............................................Back Cover
WARNING: Improper
installation, adjustment,
alteration, service or maintenance can cause
injury or property dam­age. Refer to this manual
for correct installation
and operational proce­dures. For assistance or
additional information
consult a qualified in­staller, service agency or the gas supplier.
WARNING: This ap-
pliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built fireplace or in a listed ventless rebox enclosure. It is design-cer­tied for these installations
in accordance with ANSI
Z21.11.2. Exception: Do not install this appliance in a factory-built replace that
includes instructions stat-
ing it has not been tested or should not be used with unvented gas logs.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen)
from the room in which
it is installed. Provisions for adequate combustion
and ventilation air must
be provided. Refer to Air for Combustion and Ven­tilation section on page 6
of this manual.
This appliance may be in-
stalled in an aftermarket,*
permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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Page 3
SAFETY
Continued
WARNING: This product con-
tains and/or generates chemicals
known to the state of California
to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op­erate or service this replace. Improper use of this replace can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the
u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have
heater serviced. Some people are more af­fected by carbon monoxide than others. These
include pregnant women, people with heart or lung disease or anemia, those under the inu-
ence of alcohol and those at high altitudes. Natural and Propane/LP Gas: Natural and
propane/LP gases are odorless. An odor­making agent is added to the gas. The odor
helps you detect a gas leak. However, the
odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all
warnings. Keep this manual for reference. It
is your guide to safe and proper operation of this heater.
WARNING: Do not allow fans
to blow directly into the replace. Avoid any drafts that alter burner ame patterns. Ceiling fans can create drafts that alter burner ame patterns. Altered burner patterns can cause sooting.
Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.
Do not place clothing or other ammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater
will remain hot for a time after
shutdown. Allow surface to cool before touching.
Carefully supervise young chil-
dren when they are in the room
with heater. When using the
hand-held remote accessory,
keep selector switch in the OFF position to prevent children from turning on burners with remote.
WARNING: Any change to
this heater or its controls can
be dangerous.
You must operate this heater with a replace screen in place. Make sure replace screen is closed before running heater.
WARNING: Do not use a
blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
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Keep the appliance area clear and free from combustible ma­terials, gasoline and other am­mable vapors and liquids.
Page 4
SAFETY
Continued
1. This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup-
plier’s instructions
• if you cannot reach your gas supplier,
call the re department
4. This heater shall not be installed in a bed-
room or bathroom, unless installed as a
vented appliance. See Installing Damper Clamp Accessory for Vented Operation,
page 12. This gas log set may not be installed as a vented appliance in a bed-
room or bathroom in the Commonwealth
of Massachusetts.
5. Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue may create and distribute soot within the house. Inspect chimney ue for damage. If damaged, repair ue and rebox before operating heater.
6. Do not burn solid-fuel in a masonry or
UL127 factory-built replace in which a
vent-free room heater is installed.
7. If replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside replace will cause glass to
burst. Make sure there are no obstructions
across openings of replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 21.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air venti-
lation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety
shutoff system. The ODS shuts down the
heater if enough fresh air is not available. See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see
Troubleshooting, page 23.
11. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been ex-
posed to or under water. Immediately call a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control
which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
15. Turn heater off and let cool before servic-
ing, installing or repairing. Make sure the selector switch is in the OFF position. Only a qualied service person should install,
service or repair heater.
16. Make sure the selector switch is in the OFF position when you are away from
home for long periods of time.
17. Operating heater above elevations of
4,500 feet may cause pilot outage.
18. To prevent performance problems, do not
use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
19. Provide adequate clearances around air openings.
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Page 5
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
Note: Where listed vented decorative logs are required, thermostat operation is not permitted.
PRODUCT IDENTIFICATION
Six Piece Log Set
Piezo
Ignitor
Optional Selector
Switch
Flame Adjustment
Knob
Figure 1 - Product Identication
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the
Commonwealth of Massachusetts.
Base
Control
Knob
Assembly
OPTIONAL REMOTE
CONTROL ACCESSORIES
There are four optional remote controls that can be purchased separately for:
• wall switch
• wall thermostat
• hand-held ON/OFF remote
• hand-held thermostat remote See Accessories, page 30. The wall thermostat or hand-held thermostat
may not be used where vented decorative
listing is required.
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plates from grate assembly. Data plates contain important warranty and safety information.
1. Remove logs and heater base assembly
Note: Do not pick up heater base assem-
2. Remove all protective packaging applied
3. Check heater for any shipping damage. If
UNPACKING
CAUTION: Do not remove data
from carton.
bly by burners. This could damage heater. Always handle base assembly by grate.
to logs and heater for shipment.
heater is damaged call FMI PRODUCTS,
LLC at 1-866-328-4537 for replacement parts before returning to dealer.
Page 6
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by
both realistic ames and glowing coals. This
heater is designed for vent-free operation
with ue damper closed. It has been tested
and approved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heat­ers. This heater may also be operated as a vented decorative (ANSI Z21.60) product by
opening the ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall
not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable
local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. Dur­ing heating months, home owners want their
homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper
venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system re­quires no matches, batteries or other sources
to light heater.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 6 through 8 will help
you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows
may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where:
a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed
and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates and oors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all of the three criteria
above, you must provide additional fresh air.
See Ventilation Air From Outdoors, page 8. If your home does not meet all of the three
criteria above, proceed to Determining Fresh- Air Flow For Heater Location, page 7.
-11
kg per pa-sec-m2) or
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AIR FOR COMBUSTION AND VENTILATION
Continued
Conned and Unconned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed
in that space and an unconned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw)
of the aggregate input rating of all appliances installed in that space. Rooms communicating
directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the un­conned space.
* Adjoining rooms are communicating only if
there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have a conned or unconned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length
x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft.
(volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________ Btu/Hr Gas water heater* __________Btu/Hr
Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr
Gas replace logs __________ Btu/Hr Other gas appliances* + ________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the
outdoors and vents to the outdoors.
Example:
Gas water heater _________ Btu/Hr Vent-free replace + ________ Btu/Hr
Total _________ = Btu/
Hr
4. Compare the maximum Btu/Hr the space can
support with the actual amount of Btu/Hr used.
_____ Btu/Hr (maximum the space can
support) ______ Example: 51,200 Btu/Hr (maximum the
73,000 Btu/Hr (actual amount of
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup-
port. You must provide additional fresh air. Your options are as follows: A. Rework worksheet, adding the space of an
B. Vent room directly to the outdoors. See
C. Install a lower Btu/Hr replace, if lower Btu/
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
Btu/Hr (actual amount of Btu/Hr used)
space can support)
Btu/Hr used)
adjoining room. If the extra space provides
an unconned space, remove door to adjoin-
ing room or add ventilation grills between
rooms. See Ventilation Air From Inside
Building, page 8.
Ventilation Air From Outdoors, page 8.
Hr size makes room unconned.
40,000 33,000 73,000
WARNING: If the area in which
the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code,
or applicable local codes.
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Page 8
AIR FOR COMBUSTION AND VENTILATION
Outlet Air
Ventilated Attic
Outlet A
ir
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconned space. When ventilating to an adjoining unconned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the oor on the wall connecting the two spaces (see options 1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation
grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics
and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo-
stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 2 - Ventilation Air from Inside
Building
INSTALLATION
NOTICE: This heater is intended
for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
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Figure 3 - Ventilation Air from Outdoors
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
NOTICE: State or local codes may
only allow operation of this appli­ance in a vented conguration. Check your state or local codes.
WARNING: Make sure the
selector switch is in the OFF po­sition before installing heater.
124702-01E8
Page 9
INSTALLATION
Continued
WARNING: Before installing in a solid fuel burning replace, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a quali­ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney ue and rebox may cre­ate and distribute soot within the house. Inspect chimney ue for damage. If damaged, repair ue before operating heater.
WARNING: Seal any fresh air vents or ash clean-out doors
located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney ue damper.
WARNING: Never install the heater
• in a bedroom or bathroom
unless installed as a vented
appliance, see page 12
• in a recreational vehicle
• where curtains, furniture,
clothing or other ammable objects are less than 36" from front and 42" from top of heater; for side clearances see Figure 4, page 10
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre-
ates warm air currents. These
currents move heat to wall sur-
faces next to heater. Installing
heater next to vinyl or cloth wall
coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in
the air exist, may discolor walls
or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing heater in rooms without enough ventilation air may cause mildew to form from too much
moisture. See Air for Combustion and Ventila­tion, page 6.
CHECK GAS TYPE
Use the correct gas type (natural or propane/ LP) for your unit. If your gas supply is not cor-
rect, do not install log set. Call dealer where you bought log set for proper type replace.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES
FOR VENT-FREE OPERATION
WARNING: Maintain the
minimum clearances. If you can, provide greater clearances from oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE TO
COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Front 36"
Carefully follow these instructions. This will ensure safe installation into a masonry, UL127­listed manufactured replace or listed vent-free rebox.
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Page 10
INSTALLATION
Continued
LOG SIZING REQUIREMENTS
Minimum Firebox
Log
Size
Height Depth
18" 17" 13.5" 24" 20.5" 24" 17" 13.5" 28" 20.5"
* Measured at 13.5" depth.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the replace
cabinet to any combustible material and
wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com-
bustible material must be 4" from the side of the replace cabinet (see Figure 4).
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the replace
opening to the ceiling should not be less
than 42".
NOTICE: Manual control heaters
may be used as a vented product.
If so, you must always run heater
with chimney ue damper open. If running heater with damper open, noncombustible material above replace opening is not needed. Go to Installing Damper
Clamp Accessory for Vented Operation, page 12.
Front
Width
Rear * Width
Minimum Noncombustible Material
Clearances If Not Using Mantel
Note: If using a mantel proceed to If Using Mantel, page 11. If not using a mantel, follow the information on this page.
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2 inch thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at
least 8" up (for all models). If noncombustible material is less than 12", you must install the replace hood accessory (24" Models Only).
See Figure 5 for minimum clearances.
Noncombustible
Material Distance
(A)
12" or more Noncombustible material
Between 8" and 12"
Less than 8" Noncombustible material
Requirements for Safe
Installation
okay.
24" Models: Install replace hood accessory
(GA6050 or GA6053 see
Accessories, page 30). 18" Model: Noncombus-
tible material okay.
must be extended to at
least 8". See Between 8" and 12", above. If you
cannot extend material,
you must operate heater
with ue damper open.
Example
*Minimum 16 inches from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
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Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
124702-01E10
Page 11
INSTALLATION
Minimum Noncombustible Material
Minimum Non­Combustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
12"
8"
(A)
18"8"20"
14"
22"
17"
24"
20"
Log Set 24" Models
18" Model
2 ½"
6"
8"
10"
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2½"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050 or GA6053)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
Continued
If Using Mantel
You must have noncombustible material(s) above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you
must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up (for all models). If noncombustible
material is less than 12", you must install the replace hood accessory (24" Models Only).
Even if noncombustible material is more than
12", you may need the hood accessory to deect heat away from your mantel shelf. See Figure 5, page 10, and Figures 6 and 7
for minimum clearances.
Figure 6 - Minimum Mantel Clearances
Without Using Hood
IMPORTANT: If you cannot meet these mini-
mum clearances, you must operate heater with chimney ue damper open. Go to Install-
ing Damper Clamp Accessory for Vented Operation, page 12.
MANTEL CLEARANCES
In addition to meeting noncombustible mate-
rial clearances, you must also meet required clearances between replace opening and
mantel shelf. If you do not meet the clearances
listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of replace opening, a
hood is not required (see Figure 6).
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not met, you must have a hood. When using a
hood there are still certain minimum mantel
clearances required. Follow minimum clear­ances shown in Figure 7 when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all
minimum clearances shown in
this manual.
124702-01E 11
Figure 7 - Minimum Mantel Clearances
When Using Hood
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NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one
of the following:
• operate the logs only with the
ue damper open
• raise the mantel to an accept-
able height
• remove the mantel
Page 12
INSTALLATION
14" Min.
Combustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
Continued
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance
of 14" to combustibles (see Figure 8).
B. If combustible materials are less than 14"
to the replace, you must install appliance at least 5" above the combustible ooring
(see Figure 9).
2. State or local codes do not permit vent­free operation.
3. You prefer vented operation.
If reasons number 1 or 2 apply to you, you must permanently open chimney ue damper. You must install the damper clamp accessory (to order, see Accessories, page
30). This will insure vented operation (see Fig-
ure 10). The damper clamp will keep damper
open. Installation instructions are included
with clamp accessory. See chart for minimum permanent ue open-
ing you must provide. Attach damper clamp so
the minimum permanent ue opening will be
maintained at all times.
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances
If Installed at Floor Level
Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
Note: When used as a vented heater, ap­pliance must be installed only in a solid-fuel burning replace with a working ue and con­structed of noncombustible material.
For Massachusetts Residents Only: Instal­lation of this vented gas log set in the Com-
monwealth of Massachusetts requires the damper be permanently removed or welded
in the fully open position.
If your heater is a manually-controlled model,
you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The replace does not meet the clearance
to combustibles requirements for vent-free operation.
Area of Various Standard
Round Flues
Diameter Area
5" 20 sq. in. 6" 29 sq. in. 7" 39 sq. in. 8" 51 sq. in.
Chimney
Height
Minimum Permanent
Flue Opening
6' to 15' 39 sq. in.
15' to 30' 29 sq. in.
Damper Clamp
Damper
Damper Clamp
Damper
Masonry Fireplace
Manufactured Fireplace
Damper
Figure 10 - Attaching Damper Clamp
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124702-01E12
Page 13
INSTALLATION
Continued
INSTALLING HEATER BASE ASSEMBLY
WARNING: You must secure
this heater to replace oor. If
not, heater will move when you
adjust controls. Moving heater may cause a gas leak or log misplacement.
WARNING: If installing in a sunken replace, special care is needed. You must raise the replace oor to allow access to heater control panel. This will in­sure adequate air ow and guard against sooting and controls be­ing damaged. Raise replace oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burn­ers. This could damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burners
are level. If heater is not level, heater will not work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved exible gas hose and ttings (not provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not
provided)
• electric drill with 3/16" drill bit (metal or
masonry as applicable)
• athead screwdriver
• pipe wrench
1. Connect approved exible gas hose to gas
control tting in heater (see Figure 11).
IMPORTANT: Hold gas tting with wrench
when connecting exible gas hose.
2. Locate two masonry screws in hardware
package.
3. Place heater base in replace.
4. Place logs in their proper position on heater base (see Installing Logs, page 17).
5. Center heater base and logs front-to-back
and side-to-side in replace.
6. Carefully remove logs without moving
heater base.
7. Mark screw locations through one hole on
each side of the mounting bracket (see
Figure 12, page 14). If installing in a brick­bottom replace, mark screw locations in
mortar joint of bricks.
8. Remove heater base from replace. If installing optional control accessories, do so at this time. Follow all directions provided with accessory.
9. Drill holes at marked locations using 3/16"
drill bit.
10. Attach base assembly to replace oor using two masonry screws (in hardware
package).
Flexible Gas
Hose (if allowed
by local codes)
Fitting
Figure 11 - Attaching Flexible Gas Hose
to Heater
124702-01E 13
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Page 14
INSTALLATION
Masonry
Screw
Mounting Bracket
Figure 12 - Attaching Base to Fireplace
Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualied ser­vice person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect
propane/LP replace directly to the propane/LP supply. This heater requires an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
WARNING: Never connect
natural gas replace to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
Continued
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A equipment shutoff valve with 1/8" NPT
tap is an acceptable alternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must
supply an external regulator. The external
regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re­duce incoming gas pressure, heater regulator
damage could occur. Install external regulator
with the vent pointing down as shown in Figure
14. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new,
black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
External Regulator
Vent Pointing
Down
Figure 13 - External Regulator With Vent
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Pointing Down
124702-01E14
Page 15
INSTALLATION
Continued
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up.
NPT tap must be upstream from heater (see Figure 14).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces.
Apply pipe joint sealant lightly to male NPT
threads. This will prevent excess sealant from
going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap
in supply line as shown in Figure 14. Locate sediment trap where it is within reach for cleaning. Install in piping system between
fuel supply and heater. Locate sediment
trap where trapped matter is not likely to freeze. A sediment trap traps moisture and
contaminants. This keeps them from going into heater controls. If sediment trap is not
installed or is installed wrong, heater may
not run properly.
CAUTION: Avoid damage to gas control. Hold gas tting with wrench when connecting it to gas piping and/or ttings.
PROPANE/LP
Equipment Shutoff
Valve With 1/8"
NPT Tap*
Approved Flexible Gas Hose (if
allowed by
local codes)
3” Minimum
Gas Control
Figure 14 - Gas Connection
* Purchase the optional equipment shutoff valve from your dealer.
** Minimum inlet pressure for purpose of input adjustment.
From External
Regulator (11" W.C.** to 14" W.C.
Pressure)
NATURAL
From Gas Meter
(5" W.C.** to
10.5" W.C.
Pressure)
Cap Pipe Tee Nipple Joint
Sediment Trap
124702-01E 15
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Page 16
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping
and connections, internal and external to unit, for leaks after
installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak. Apply a noncorrosive leak detec­tion uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
2. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/ LP supply to equipment shutoff valve for propane/LP (see Figures 16 and 17). Ap-
ply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Open
CAUTION: Make sure exter-
nal regulator has been installed between propane/LP supply and heater. See guidelines un-
der Connecting to Gas Supply,
page 14.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance
main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig
will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system.
Apply noncorrosive leak detection uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected
ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 15).
Closed
Figure 15 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 16 - Checking Gas Joints
(Propane/LP Model Shown)
Gas Meter
Figure 17 - Checking Gas Joints (Natural
Equipment Shutoff Valve
Gas Control Valve Location
Equipment Shutoff Valve
Gas Control Valve Location
Gas Only)
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124702-01E16
Page 17
INSTALLATION
Continued
PRESSURE TESTING HEATER GAS
CONNECTIONS
1. Open equipment shutoff valve (see
Figure 17, page 16).
2. Open main gas valve located on or near gas meter for natural gas or open pro­pane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to gas control (see Figures 16 and
17, page 16). Apply noncorrosive leak detection uid to all joints. Bubbles form­ing show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 18). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to
Appliance, page 20).
INSTALLING LOGS
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specically approved with this heater may result in property damage or personal injury.
Center Log
Pin for Hole in Bottom of Log
Figure 18 - Installing Rear and Middle
Logs
Front Log
Rear Log
Burner
CAUTION: After installa-
tion and periodically thereafter,
Grate
check to ensure that no ame comes in contact with any log.
With the heater set to HI, check
to see if ames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contact­ing logs will create soot.
It is very important to install these logs exactly as instructed. Do not modify logs. Only use
logs supplied with heater.
1. Place rear log onto base. Holes in bottom of log must seat over pins on base as
shown in Figure 18.
2. Place center log onto base. Holes in bot­tom of log must seat over pins on base
as shown in Figure 18.
124702-01E 17
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Figure 19 - Installing Front Log
3. Place front log onto grate as shown in
Figure 19. Front log has cut outs for the
ngers of the grate to t into.
4. Place left crossover log as shown in Fig­ure 20, page 18. Match square peg on top of center log with square hole on bottom
of left crossover log. Match pin on top of
front log with round hole on bottom of left
crossover log.
Page 18
INSTALLATION
Continued
5. Place center crossover log as shown in Figure 20, page 18. Match square peg on top of rear log with square hole on bottom
of center crossover log. Match pin on top
of center log with round hole on bottom
of center crossover log.
6. Place left front crossover log as shown in
Figure 20. Log should rest on the grate and
t into recess area on the center log.
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not fol-
low these instructions exactly,
a re or explosion may result causing property damage, per­sonal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around
the appliance area for gas. Be sure to smell next to the oor because some gas is heavier than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
C. Use only your hand to push in or turn
the gas control knob. Never use tools. If the knob will not push in or turn by
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Center Crossover Log
Left Crossover Log
Square Peg on Middle Log
Round Peg on Front Log
Figure 20 - Installing Left, Center and
Right Crossover Logs
hand, don’t try to repair it, call a quali­ed service technician or gas supplier. Force or attempted repair may result in a re or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Right Crossover Log
Square Peg on Rear Log
Round Peg on Center Log
LIGHTING
INSTRUCTIONS
WARNING:
• If replace has glass doors, never operate this heater with glass doors closed. If you op-
erate heater with doors closed,
heat buildup inside replace will cause glass to burst. Make sure there are no obstructions across opening of replace.
• You must operate this heater with a replace screen in place. Make sure replace screen is closed before running heater.
124702-01E18
Page 19
OPERATION
Continued
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange ame will also be pres­ent. Open damper or window to vent smell. This will only last a few hours.
Note: Home owners generally prefer to oper­ate their heater with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire
the full ames of the HI heat setting but will nd the heat output excessive. You can open
the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater has been running.
1. STOP! Read the safety information,
page 20.
2. Make sure equipment shutoff valve is fully open.
WARNING: Burners will
come on automatically within one minute when the selector
switch is in the ON position after the pilot is lit.
3. Press in and turn control knob clock­wise to the OFF position (see Figure 21).
4. Wait ve (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information, page 18. If you don’t smell gas, go to the next step.
5. Press in and turn control knob counter-
clockwise to the PILOT position. Press in control knob for ve (5) seconds
(see Figure 21).
Note: You may be running this heater
for the rst time after hooking up to gas
supply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
6. With control knob pressed in, press and release ignitor button. This will light pilot.
The pilot is attached to the front burner. If
needed, keep pressing ignitor button until
pilot lights.
Flame Adjustment Knob
Ignitor Button
Figure 21 - Control Knob and Ignitor
Button Location (Shown as Supplied, No
Control Options)
Note: If pilot does not stay lit, contact a
qualied service person or gas supplier for
repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 20.
7. Keep control knob pressed in for 30 sec­onds after lighting pilot. After 30 seconds,
release control knob.
• If control knob does not pop out when
released, contact a qualified service
person or gas supplier for repairs.
Note: If pilot goes out, repeat steps 4
through 8.
8. Slightly push in and turn control knob coun-
terclockwise to the ON position.
9. Wait one minute and switch selector switch, if optional remote control is used,
to the ON position to light burners. Note:
AUTO is only functional when using
GWMT1 or GWMS2 optional accesso­ries..
10. Set ame adjustment knob to any level between HI and LO.
11. To leave pilot lit and shut off burners only:
turn control knob clockwise to the PILOT position, or use remote control manual OFF button, or set selector switch
in the OFF position.
Control
Knob
CAUTION: Do not try to ad-
just heating levels by using the equipment shutoff valve.
124702-01E 19
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Page 20
OPERATION
Continued
WARNING: Make sure the se-
lector switch is in the OFF position
when you are away from home
for long periods of time. Heater
will come on automatically with
selector switch in the ON position.
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to the OFF position.
2a. Set selector switch in the OFF position.
2b. If Using Optional Hand-Held Remote: Set
selector switch in the OFF position to
prevent draining battery.
3. Close equipment shutoff valve (see Figure
17, page 16).
INSPECTING BURNERS
Check pilot ame pattern and burner ame
patterns often.
PILOT FLAME PATTERN
Figure 24 shows a correct pilot ame pattern. Figure 25 shows an incorrect pilot ame pat­tern. The incorrect pilot ame is not touching the thermocouple. This will cause the thermo­couple to cool. When the thermocouple cools, the heater will shut down.
If pilot ame pattern is incorrect, as shown
in Figure 32
• turn heater off (see To Turn Off Gas to Ap-
pliance, page 20)
• see Troubleshooting, page 26
Note: The pilot ame on natural gas units will have a slight curve, but ame should be blue
and have no yellow or orange color.
Pilot Burner
Figure 22 - Pilot
(Propane/LP)
Ignitor Electrode
Pilot Burner
Figure 23 - Pilot
(Natural)
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Lighting Instructions, pages 20.
2. Depress control knob and light pilot
with match.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 11
under Lighting Instructions, page 20.
Pilot Burner
Figure 24 - Correct Pilot Flame Pattern (Your pilot may vary from pilot shown)
Pilot Burner
Figure 25 - Incorrect Pilot Flame Pattern
(Your pilot may vary from pilots shown)
Thermocouple
Thermocouple
BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the tting at the burner entrance. These holes may become blocked with dust or lint.
Periodically inspect these holes for any block­age and clean if needed. Blocked air holes
will create soot.
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MAIN BURNER
Periodically inspect all burner ame holes with the heater running. All slotted burner ame holes should be open with yellow ame pres­ent. All round burner ame holes should be open with a small blue ame present. Some burner ame holes may become blocked by debris or rust, with no ame present. If so,
turn off heater and let cool. Remove blockage.
Blocked burner ame holes will create soot.
124702-01E20
Page 21
CLEANING AND MAINTENANCE
WARNING: Turn off heater
and let cool before cleaning.
CAUTION: You must keep
Burner Tube
Orice Holder
(May Be Brass or Aluminum Depending on Model)
control areas, burners and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a quali­ed service person. Heater may need more frequent cleaning due to excessive lint from carpeting,
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Figure 26 - Orice Holder On Outlet
Burner Tube
Ports/Slots
pet hair, bedding material, etc.
WARNING: Failure to keep
Burner Tube
the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
BURNER ORIFICE HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air in-
let holes prior to each heating season. Blocked
air holes will create soot. We recommend that
you clean the unit every three months during operation and have heater inspected yearly by
a qualied service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust
and dirt. To clean these parts we recommend
using compressed air no greater than 30 PSI.
Your local computer store, hardware store or
home center may carry compressed air in a
can. If using compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could dam-
age the pilot assembly.
1. Shut off the unit, including the pilot. Allow
the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on orice holder for dust and dirt
(see Figures 26 and 27).
124702-01E 21
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Pilot Assembly
Pilot Air Inlet Hole
Figure 27 - Pilot Inlet Air Hole
3. Blow air through the ports/slots and holes
in the burner.
4. Check the orice holder located at the
end of the burner tube again. Remove
any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the orice holder.
6. In case any large clumps of dust have now
been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot ame indicates dust and dirt in
the pilot assembly. There is a small pilot air
inlet hole about two inches from where the pilot ame comes out of the pilot assembly (see Figure 27). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is
not available.
Page 22
CLEANING AND MAINTENANCE
Continued
LOGS
• If you remove logs for cleaning, refer to Installing Logs, page 17, to properly replace
logs.
• Replace log(s) if broken or chipped (dime­sized or larger).
REPLACEMENT PARTS
Note: Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
Contact authorized dealers of this product. If they can’t supply original replacement part(s), call FMI PRODUCTS, LLC at 1-866-328-
4537.
MAIN BURNER
Periodically inspect all burner ame holes with the heater running. All slotted burner ame holes should be open with yellow ame pres­ent. All round burner ame holes should be open with a small blue ame present. Some burner ame holes may become blocked by debris or rust, with no ame present. If so,
turn off heater and let cool. Remove blockage.
Blocked burner ame holes will create soot.
When calling, have ready
• your name
• your address
• model and serial numbers of your heater
• how heater was malfunctioning
• type of gas used (propane/LP or natural
gas)
• purchase date Usually, we will ask you to return the part to
the factory.
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124702-01E22
Page 23
SPECIFICATIONS
HD18PRB
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Propane/LP
• Ignition: Piezo
• Manifold Pressure: 8.0" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 14" w.c., Minimum - 11" w.c.
HD24PRB
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Propane/LP
• Ignition: Piezo
• Manifold Pressure: 8.0" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 14" w.c., Minimum - 11" w.c.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• heater will not produce specied heat
• for propane/LP units, propane/LP gas sup­ply may be low
You may feel your gas pressure is too low. If so, contact your local propane/LP or natural
gas supplier.
HD18NRB
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Natural
• Ignition: Piezo
• Manifold Pressure: 3.5" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 10.5" w.c., Minimum - 5" w.c.
HD24NRB
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Natural
• Ignition: Piezo
• Manifold Pressure: 3.5" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 10.5" w.c., Minimum - 5" w.c.
TECHNICAL SERVICE
You may have further questions about instal­lation, operation or troubleshooting. If so, con­tact FMI PRODUCTS, LLC at 1-866-328-4537.
When calling please have your model and serial numbers of your heater ready.
You can also visit our web site at
www.fmiproducts.com.
124702-01E 23
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Page 24
TROUBLESHOOTING
WARNING: Turn off heater and let cool before servicing. Only a
qualied service person should service and repair heater.
CAUTION: Never use a wire, needle or similar object to clean
ODS/pilot. This can damage ODS/pilot unit.
Note: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM
When ignitor button is
pressed, there is no spark
at ODS/pilot
When ignitor button is
pressed, there is spark at
ODS/pilot but no ignition
POSSIBLE CAUSE
1. Ignitor electrode not con­nected to ignitor cable
2. Ignitor cable pinched or
wet
3. Piezo ignitor nut is loose
4. Broken ignitor cable
5. Bad piezo ignitor
6. Ignitor electrode positioned
wrong
7. Ignitor electrode broken
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in
while in PILOT position
4. Air in gas lines when in-
stalled
5. Depleted gas supply (pro­pane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
REMEDY
1. Reconnect ignitor cable
2. Free ignitor cable if pinched by any metal or tubing.
Keep ignitor cable dry
3. Tighten nut holding piezo
ignitor to base panel of log set. Nut is located behind base panel
4. Replace ignitor cable
5. Replace piezo ignitor
6. Replace pilot assembly
7. Replace pilot assembly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while
in PILOT position
4. Continue holding down
control knob. Repeat ignit­ing operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see
Cleaning and Maintenance,
page 21) or replace ODS/ pilot assembly
7. Replace gas regulator
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124702-01E24
Page 25
OBSERVED PROBLEM
ODS/pilot lights but ame goes out when control knob
is released
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Pilot flame not touching
thermocouple, which al­lows thermocouple to cool, causing pilot ame to go
out. This problem could be caused by one or both of
the following:
A) Low gas pressure
B) Dirty or partially clogged
ODS/pilot
6. Thermocouple connection loose at control valve
7. Thermocouple damaged
8. Control valve damaged
REMEDY
1. Press in control knob fully
2. After ODS/pilot lights, keep
control knob pressed in 30 seconds
3. Wait one minute for safety interlock system to reset. Repeat ignition operation
4. Fully open equipment shut­off valve
5. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see
Cleaning and Maintenance,
page 21) or replace ODS/ pilot assembly
6. Hand tighten until snug,
then tighten 1/4 turn more
7. Replace pilot assembly
8. Replace control valve
Burner does not light after ODS/pilot is lit
Delayed ignition of one or both burners
Burner backfiring during combustion
124702-01E 25
1. Inlet gas pressure is too
low
2. Burner orice(s) clogged
3. Thermopile leads discon­nected or improperly con­nected (Remote-Ready Models Only)
4. Burners will not come on in
remote position (Remote­Ready Models Only)
1. Manifold pressure is too low
2. Burner orice(s) clogged
1. Burner orice is clogged or
damaged
2. Damaged burner
3. Gas regulator defective
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1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see
Cleaning and Maintenance,
page 21) or replace burner
orice(s)
3. Reconnect leads
4. Replace battery in transmit­ter and receiver
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see
Cleaning and Maintenance,
page 21) or replace burner
orice(s)
1. Clean burner (see Cleaning and Maintenance, page 21)
or replace burner orice
2. Replace damaged burner
3. Replace gas regulator
Page 26
OBSERVED PROBLEM
Slight smoke or odor during initial operation
TROUBLESHOOTING
Continued
POSSIBLE CAUSE
1. Not enough air
2. Gas regulator defective
3. Residues from manufac­turing processes and logs curing
REMEDY
1. Check burner for dirt and
debris. If found, clean
burner (see Cleaning and Maintenance, page 21)
2. Replace gas control
3. Problem will stop after a few
hours of operation
Heater produces a whistling noise when burners are lit
White powder residue form­ing within burner box or on adjacent walls or furniture
Moisture/condensation no-
ticed on windows
Dark residue on logs inside of their replace Note: Af­ter removing all causes of
residue deposits, completely clean replace and appliance
off residue before reusing appliance
1. Turning control knob to HI
position when burners are
cold
2. Air in gas line
3. Air passageways on heater
blocked
4. Dirty or partially clogged
burner orice(s)
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into white powder residue
1. Not enough combustion/ ventilation air
1. Improper log placement
2. Drafts or other air currents
affecting ame pattern
3. Air holes at burner inlet blocked
4. Burner ame holes
blocked
1. Turn control knob to LO
position and let warm up for
a minute
2. Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum installa­tion clearances (see pages 9 through 11)
4. Clean burners (see Cleaning
and Maintenance, page 21) or replace burner orice
1. Turn heater off when us­ing furniture polish, wax,
carpet cleaners or similar products
1. Refer to Air for Combustion and Ventilation require­ments (page 6)
1. Properly locate logs (see Installing Logs, page 17)
2. Eliminate source of drafts around heater
3. Clean out air holes at burn­er inlet. Periodically repeat as needed
4. Remove blockage or re­place burner
Heater produces a clicking/ ticking noise just after burners are lit or shut off
1. Metal expanding while heating or contracting while
cooling
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1. This is normal with most
heaters. If noise is exces­sive, contact qualied ser­vice person
124702-01E26
Page 27
TROUBLESHOOTING
Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Fol­low the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re department.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning sup­plies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will
disappear over time.
OBSERVED PROBLEM
Heater produces unwanted
odors
Heater shuts off in use (ODS operates)
Gas odor even when control
knob is in OFF position
Gas odor during combus­tion
POSSIBLE CAUSE
1. Heater burning vapors from
paint, hair spray, glues, cleaners, chemicals, new carpet, etc. (See IMPOR-
TANT statement above)
2. Low fuel supply (propane/
LP only)
3. Gas leak. See Warning
statement at top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning
statement at top of page
2. Control valve defective
1. Foreign matter between
control valve and burner
2. Gas leak. See Warning
statement at top of page
REMEDY
1. Open window to venti­late room. Stop using odor
causing products while
heater is running
2. Rell supply tank (propane/
LP only)
3. Locate and correct all leaks (see Checking Gas Con-
nections, page 16)
1. Open window and/or door
for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see
Cleaning and Maintenance,
page 21)
1. Locate and correct all leaks (see Checking Gas Con-
nections, page 16)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas Con-
nections, page 16)
124702-01E 27
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Page 28
PARTS
20c
REMOTE-READY BASE ASSEMBLY FOR HD18NRB, HD18PRB, HD24NRB AND HD24PRB
20a
20b
20d
20f
20e
10
9
8
7
15
1
19
6
3b
13
4
18
2
5
17
3a
16
14
www.fmiproducts.com
11
1
12
1
2
124702-01E28
Page 29
This list contains replaceable parts used in your heater. When ordering parts, follow the
PARTS
instructions listed under Replacement Parts on page 23 of this manual.
KEY
NO. PART NO. DESCRIPTION QTY.
HD18PRB
HD18NRB
HD24NRB
HD24PRB
1 M11084-26 Screw, HWH AB 10-16 x .38 3 2 M12461-26 Screw, HX SLT WSR 10-32 x .38 6 3a 097159-02 Piezo Ignitor 1 3b 102334-01 Palnut Fastener 1 4 098249-01 Nut, ODS 2 5 098264-02 Male Connector 1 6 099056-38 Orice, .111 1
099056-37 Orice, .073 1
7 099387-09 Pilot Tube 1
099387-12 Pilot Tube 1 8 099918-02 Pilot Regulator 1 9 100609-01 Tube 1 10 103778-01 Pilot, ODS (LP) 1
103779-01 Pilot, ODS (NG) 1 11 103781-05 Gas Valve (NG) 1
103781-06 Gas Valve (LP) 1 12 103784-01 Knob Extension (HI/LO) 1 13 103784-02 Knob Extension (ON/OFF) 1 14 126356-01 Grate 1 15 120783-01 Burner (NG) 1
120786-02 Burner (LP) 1 16 ** Log Base 1 17 124934-01 Heat Shield 1 18 117004-01 Pilot Shield 1 19 124699-01 Inlet Tube 1 20 124532-01 18" Log Set 1
124532-02 24" Log Set 1 20a 124673-01 Front Log 1
124674-01 Front Log 1 20b 124673-02 Center Log 1
124674-02 Center Log 1 20c 124673-03 Rear Log 1
124674-03 Rear Log 1 20d 124673-04 Left Crossover Log 1
124674-04 Left Crossover Log 1 20e 124673-05 Center Crossover Log 1
124674-05 Center Crossover Log 1 20f 124673-06 Right Front Crossover Log 1
124674-06 Right Front Crossover Log 1
PARTS AVAILABLE - NOT SHOWN
098271-10 Cable Ignitor 1
101480-12 Jumper, Wire 1
100563-01 Warning Plate 1
103877-01 Lighting Instructions Plate 1
101137-02 Hardware Kit 1
GA6060 Lava Rock 1
** Not a eld replaceable part.
124702-01E 29
www.fmiproducts.com
Page 30
ACCESSORIES
NOTICE: All accessories may
not be available for all replace models.
Purchase these accessories from your local
dealer. If they can not supply these accessories, call FMI PRODUCTS, LLC at 1-866-328-4537 for referral information. You can also write to
the address listed on the back page of this manual.
ON
OFF
FIREPLACE HOOD
Black - GA6050 Antique Brass - GA6053 For all models. Helps deect heat away from
mantel or wall above replace. Fits openings 28" to 48" wide.
F
TEMPSETONROOM
OFF
MODE
SET
RECEIVER AND HAND-HELD
THERMOSTAT REMOTE CONTROL KIT - TRC
For all Remote-Ready Models. Allows the
gas log heater to be operated in a manually
or thermostatically controlled mode. You can turn the gas log heater on and off without ever
leaving the comfort of your easy chair.
RECEIVER AND HAND-HELD
REMOTE CONTROL KIT - MRC
For all Remote-Ready Models. Allows the
gas log heater to be turned on and off by using a hand-held remote control.
WALL-MOUNT THERMOSTAT
SWITCH - GWMT1
For all Remote-Ready Models. The desired
comfort setting can be selected on the wall thermostat and the log heater will auto-
matically cycle from pilot to the heat setting selected.
WALL-MOUNT ON/OFF SWITCH
GWMS2
For all Remote-Ready Models. Allows the
gas log heater to be turned on and off with a wall switch.
DAMPER CLAMP - GA6080
For Remote-Ready and Variable Manually­Controlled Models. Permanently opens
chimney ue damper for vented operation.
LAVA ROCK - GA6060
For all models. Order when additional rock
is desired.
CONTROL COVER KIT - CDABKA
PINE CONES - GA9650A
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124702-01E30
Page 31
NOTES
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
124702-01E 31
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Page 32
WARRANTY
KEEP THIS WARRANTY
Model (
located on product or identication tag
Serial No. (
located on product or identication tag
Date Purchased __________________________
Keep receipt for warranty verication.
FMI PRODUCTS, LLC LIMITED WARRANTIES
Standard Warranty: FMI PRODUCTS, LLC warrants this new product and any parts thereof to be free from defects in material and workmanship for a period of four (4) years from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
For products purchased for commercial, industrial or rental usage, this warranty is limited to 90 days from the date of rst purchase.
Limited Warranty: FMI PRODUCTS, LLC warrants factory reconditioned products and any parts thereof to be free from defects in material and workmanship for 30 days from the date of rst purchase from an authorized dealer provided the product has been installed, maintained and operated in accordance with FMI PRODUCTS, LLC’s warnings and instructions.
The following terms apply to all of the above warranties:
Always specify model number and serial number when contacting the manufacturer. To make a claim under this warranty the bill of sale or other proof of purchase must be presented.
This warranty is extended only to the original retail purchaser when purchased from an authorized dealer, and only when installed by a qualied installer in accordance with all local codes and instructions furnished with this product.
This warranty covers the cost of part(s) required to restore this product to proper operating condition and an allow­ance for labor when provided by a FMI PRODUCTS, LLC Authorized Service Center or a provider approved by FMI PRODUCTS, LLC. Warranty parts must be obtained through authorized dealers of this product and/or FMI PRODUCTS, LLC who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty.
Travel, handling, transportation, diagnostic, material, labor and incidental costs associated with warranty repairs, unless expressly covered by this warranty, are not reimbursable under this warranty and are the responsibility of the owner.
Excluded from this warranty are products or parts that fail or become damaged due to misuse, accidents, improper installation, lack of proper maintenance, tampering, or alteration(s).
This is FMI PRODUCTS, LLC’s exclusive warranty, and to the full extent allowed by law; this express warranty excludes any and all other warranties, express or implied, written or verbal and limits the duration of any and all implied warranties, including warranties of merchantability and tness for a particular purpose to four (4) years on new products and 30 days on factory reconditioned products from the date of rst purchase. FMI PRODUCTS, LLC makes no other warranties regarding this product.
FMI PRODUCTS, LLC’s liability is limited to the purchase price of the product, and FMI PRODUCTS, LLC shall not be liable for any other damages whatsoever under any circumstances including indirect, incidental, or consequential
damages.
Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
For information about this warranty contact:
Factory Reconditioned Products
Terms Common to All Warranties
) _____________________________
) __________________________
New Products
2701 S. Harbor Blvd.
Santa Ana, CA 92704
1-866-328-4537
www.fmiproducts.com
124702-01 Rev. E 06/13
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