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SMFT-1000/KIT
User manual
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Fluke SMFT-1000/FPC, SMFT-1000/KIT, SMFT-1000/PRO User manual

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SMFT-1000
Multifunction PV Analyzer
Users Manual
11/2022 (English) ©2022 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.
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LIMITED WARRANTY AND LIMITATION OF LIABILITY

Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is 3 years and begins on the date of shipment. Parts, product repairs, and services are warranted for 90 days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/ replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components, Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
11/99
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Table of Contents

Title Page
Introduction................................................................................................................................... 1
Safety Information...................................................................................................................... 2
Specifications .............................................................................................................................. 2
Before you Start .......................................................................................................................... 7
Kit Contents ......................................................................................................................... 7
Accessories ......................................................................................................................... 8
How to Use the Rotary Dial............................................................................................. 9
Buttons................................................................................................................................... 10
Info Button ............................................................................................................................ 11
Display.................................................................................................................................... 11
Terminals/Test Leads....................................................................................................... 12
Error Messages................................................................................................................... 13
How to Zero the Test Leads........................................................................................... 14
Test Setup ..................................................................................................................................... 15
Pair PV Analyzer to the Irradiance Meter .................................................................. 15
IEC 62446-1 Category 1 Tests ..................................................................................... 16
Visual Inspection ....................................................................................................... 16
Continuity of Protective Earthing and Equipotential
Bonding Conductors................................................................................................ 17
Set Limits......................................................................................................................17
Resistance Test (R
Resistance of Earthing and Equipotential Bonding Conductors............. 18
Lightning Protection Conductor Wiring............................................................ 18
Grounding System .................................................................................................... 19
Polarity Test ......................................................................................................................... 19
PV String Combiner Box ......................................................................................... 19
PV String.......................................................................................................................20
Voltage/Current Test (V
Select PV Model......................................................................................................... 22
Paired with Irradiance Meter Only....................................................................... 22
Quick V V
OC
OC/ISC
/Operational Current Measurement........................................................... 23
) ....................................................................................................... 18
LO
OC/ISC
Measurement ................................................................................ 23
)..................................................................................... 21
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SMFT-1000
Table of Contents
Menu................................................................................................................................................. 40
Maintenance.................................................................................................................................. 41
Power AC/DC and Function Tests ............................................................................... 24
Single Phase Inverter Performance Check...................................................... 24
3-Phase Inverter Performance Check............................................................... 25
AC/DC Voltage Measurement .............................................................................. 26
AC/DC Current Measurement............................................................................... 26
Functional Tests......................................................................................................... 27
Insulation Resistance Test (R
).................................................................................. 28
INS
Test Method 1 (Keep the Leads).......................................................................... 28
Test Method 2 (Default)........................................................................................... 29
Continuous Measurement...................................................................................... 30
Wet Insulation Resistance Test............................................................................ 31
I-V Curve Test...................................................................................................................... 32
Additional Tests .................................................................................................................. 33
Bypass Diode Test .................................................................................................... 33
Blocking Diode Test.................................................................................................. 35
Continuous Diode Test............................................................................................ 36
Surge Protection Device (SPD) Test .................................................................. 38
Auto Test Sequence.......................................................................................................... 39
Download Test Results .................................................................................................... 40
Download PV Model Data................................................................................................ 41
Fuse Replacement ............................................................................................................. 42
Battery Replacement ........................................................................................................ 43
Product Disposal ................................................................................................................44
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Introduction

The Fluke SMFT-1000 Multifunction PV Analyzer (the PV Analyzer or the Product) is a battery­operated analyzer for installation testing and periodic inspection of mains-coupled photovoltaic (PV) systems. Ta b l e 1 is a list of the main functions.
Tab l e 1 . Fu n ct i on s
Function Includes
Visual inspection checklist
Category 1 test regime
Functional test
Protective conductor resistance (R
) measurement with a testing
LO
current ≥200 mA (@2 Ω)
Polarity check with automatic display of the voltage polarity and acoustic/visual warning for wrong polarity
Open-circuit voltage (V
) measurement at the PV model/string with
OC
up to 1000 V dc
Short-circuit (I
) current measurement at the PV model/string with up
SC
to 20 A dc
Insulating resistance (R
) measurement with a testing voltage of
INS
50 V, 100 V, 250 V, 500 V, 1000 V
Blocking diode measurement (V
) with Method 1 and Method 2
BD
(IEC 62446-1)
Bypass diode measurement of panel when covered or in darkness
Surge protection device (SPD)
Power measurements on DC and AC side to check efficiency
Voltage DC/AC measurement
Current DC/AC measurement with clamp adapter i100
Functional test checklist
Category 2 test regime
Solar panel string I-V curve test that includes Solar PV I-V curve tracing and associated software for analysis, reporting, and certification and includes I-V curve analysis and reporting features
Long-term monitoring of insulation errors (non-direct wet insulation test) and 24-hour periodical measurement of R
(adjustable time period)
INS
Computer software - download, upload, review, analyze, and print test results
Communication with remote sensor (solar irradiation, inclination, temperature)
Communication with computer
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Users Manual

Safety Information

A Warning
identifies hazardous conditions and procedures that are dangerous to the user. A Caution identifies conditions and procedures that can cause damage to the Product or the equipment under test.

Specifications

Maximum voltage between any Terminal
and Earth Ground............................................ 1000 V dc
Maximum differential voltage between Red
and Blue terminals.......................................... 700 V ac
Size (L x W x H) ................................................. 10.0 cm x 25.0 cm x 12.5 cm (3.8 in x 9.8 in x 4.9 in)
Weight with batteries.................................... 1.4 kg (3.09 lb)
Battery................................................................. 6 x AA Alkaline IEC LR6
Battery Life........................................................ up to 1000 measurements
Fuse ...................................................................... F2: FF 630 mA, 1000 V, IR 30 kA
6.3 x 32 mm F1: gPV DC 1000 V, 20 A, IR 30 kA (L/R= 2 ms), 10 mm x 38 mm
Te m p e r a t u r e
Operating ......................................................... 0 °C to 50 °C (32 °F to 122 °F)
Storage ............................................................. -30 °C to 60 °C (-22 °F to 140 °F)
batteries removed
Relative Humidity............................................ up to 80 %
Altitude
Operating ......................................................... 2000 m
Storage ............................................................. 12 000 m
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Multifunction PV Analyzer
Specifications
Vibration ............................................................. MIL-PRF-28800F: Class 2
Ingress Protection.......................................... IEC 60529:IP40
Computer Interface........................................ IR (serial) and Bluetooth
Wireless connection compatibility.......... IRR2-BT
Accuracy
The accuracy specification is defined as ± (% reading + digit counts) at 23 oC ± 5 oC, ≤80 % RH. The accuracy specification for 0
o
C to 18 oC and 28 oC to 50 oC: 0.1 x (accuracy specification)
for each °C.
Protective Conductor Resistance R
Display Range Measurement Range Resolution Accuracy
0.00 Ω to 19.99 Ω 0.20 Ω to 19.99 Ω 0.01 Ω ± (2 % + 2 Digit)
20.0 Ω to 199.9 Ω 20.0 Ω to 199.9 Ω 0.1 Ω ± (2 % + 2 Digit)
200 Ω to 2000 Ω 200 Ω to 2000 Ω 1 Ω ± (5 % + 2 Digit)
Test current
Te s t v o lt ag e
Polarity reversing Yes
Test lead zero (Rcomp) up to 3 Ω
Live circuit detection
[1] The number of 200 mA @ 0.1 Ω continuity tests with a set of new batteries is >1000.
≥200 mA (≤2 Ω + R
4 V
Inhibits test if terminal voltage >50 V ac/dc (typical) detected prior to initiation of test.
to 10 V
DC
LO
DC
COMP
[1]
)
PV Model/PV String, Open-Circuit Voltage, (VOC)
Display Range Measurement Range Resolution Accuracy
0.0 V to 99.9 V 5.0 V to 99.9 V 0.1 V
100 V to 1000 V 100 V to 1000 V 1 V
Polarity test Yes
Live circuit detection Inhibits test if terminal voltage >5 V ac detected prior to initiation of test.
± (0.5 % + 2 Digit)
PV Model/PV String, Short-Circuit Current, (I
Display Range Measurement Range Resolution Accuracy
0.0 A to 20.0 A 0.2 A to 20.0 A 0.1 A ± (1 % + 2 Digit)
Live circuit detection Inhibits test if terminal voltage >5 V ac (typical) detected prior to initiation of test.
S/C
)
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SMFT-1000
Users Manual
Insulation Resistance R
Display Range Measurement Range Resolution Accuracy
0.00 MΩ to 99.99 MΩ 0.20 MΩ to 99.99 MΩ 0.01 MΩ ± (5 % + 5 Digit)
100.0 MΩ to 199.9 MΩ 100.0 MΩ to 199.9 MΩ 0.1 MΩ ± (10 % + 5 Digit)
200 MΩ to 999 MΩ 200 MΩ to 999 MΩ 1 MΩ ± (20 % + 5 Digit)
Test voltage @ no load
Te s t vo lt ag e @ ≥1 mA
Te s ti n g c u rre nt
Live circuit detection
Maximum capacitive load
The number of insulation tests with a new set of batteries is >900 at 1000V / 1 MΩ.
INS
50 V / 100 V / 250 V up to 199.9 MΩ
500 V / 1000 V up to 999 MΩ
250 V @ 250 kΩ
1000 V @ 1 MΩ
Min. 1 mA (@ 250 kΩ / 500 kΩ / 1 MΩ)
Max. 1.5 mA (short circuit)
Inhibits test if terminal voltage >15 V ac (typical) detected prior to initiation of test.
Operable with up to 2 μF at 1MΩ
Note
1 V 0 % to + 20 %
1 V 0 % to + 10 %500 V @ 500 kΩ
Blocking Diode Check (VBD)
Display Range Measurement Range Resolution Accuracy
0.00 V dc to 6.00 V dc 0.50 V dc to 6.00 V dc 0.01 V dc ± (5 % + 10 Digit)
Live circuit detection
Inhibits test if terminal voltage >50 V ac/dc (typical) detected prior to initiation of test.
Surge Protection Devices (SPD)
Display Range Measurement Range Resolution Accuracy
0 V dc to 1000 V dc 50 V dc to 1000 V dc 1 V dc ± (10 % + 5 Digit)
Live circuit detection
Inhibits test if terminal voltage >50 V ac/dc (typical) detected prior to initiation of test.
True-rms AC V, DC V, AC A, DC A
The PV Analyzer measures both ac and dc signal components (voltage or current) and displays AC+DC (rms) value combined. The display of ac or dc unit is dependent on if there is zero crossing of the signal.
AC/DC Voltage Measurement with 4 mm Test Sockets
Display Range Measurement Range Resolution
0.0 V ac to 99.9 V ac 5.0 V ac to 99.9 V ac 0.1 V
100 V ac to 700 V ac 100 V ac to 700 V ac 1 V
0.0 V dc to 99.9 V dc 5.0 V dc to 99.9 V dc 0.1 V
100 V dc to 1000 V dc 100 V dc to 1000 V dc 1 V
Detection ac/dc Yes (Automatic)
Positive / negative polarity check Yes
± (2.5 % + 2 Digit)
Accuracy
(DC, AC 50 Hz/60 Hz)
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AC/DC Current with i100 Clamp
Display Range Measurement Range Resolution
0.0 A dc to 100 A dc 1.0 A dc to 100 A dc
0.0 A ac to 100 A ac TRMS 1.0 A ac to 100 A ac TRMS
[1] i100 clamp tolerance not inclusive. See i100 Clamp Tolerances.
i100 Clamp Tolerances
0.1 A
Multifunction PV Analyzer
Specifications
Accuracy
(DC, AC 50 Hz/60 Hz)
± (5 % + 2 Digit)
[1]
Measurement Range Output Signal
1 A to 100 dc or ac <1 kHz 10 mV/A ac/dc ± (1.5 % + 0.5 A) ±0.4 A
Accuracy
(DC, AC 50 Hz/60 Hz)
Maximum Hysteresis
AC/DC Power Measurement (with i100 Clamp)
Display Range Measurement Range Resolution
0.0 V ac to 700 V ac 5.0 V ac to 700 V ac
0.1 V ± (2.5 % + 2 Digit)
0.0 V dc to 1000 V dc 5.0 V dc to 1000 V dc
0.0 A ac/dc to 100 A ac/dc 1.0 A ac/dc to 100 A ac/dc 0.1 A ± (5 % + 6 Digit)
0 W/VA to 100 kW/kVA 5 W/VA to 100 kW/kVA 1 W / VA; 1 kW / kVA ± (7.5 % VI + 0.6 V + 0.2 I)
Accuracy
(DC, AC 50 Hz/60 Hz)
Safety
SMFT-1000 ...................................................... IEC 61010-1 Pollution Degree 2
IEC 61010-2-034 CAT III 1000 V dc, CAT III 700 V ac
i100 Current Clamp....................................... IEC 61010-2-032, Type D (for insulated conductors), 1000 V
Accessories..................................................... IEC 61010-031
TL1000-MC4................................................ CAT III 1500 V, 20 A
TP1000 Remote Probe
with cap....................................................... CAT IV 600 V, CAT III 1000 V, 10 A
without cap ................................................CAT II 1000 V, 10 A
TL1000 Test Leads..................................... CAT III 1000 V, 10 A
TL1000/30M Test Lead............................. CAT III 1000 V, CAT IV 600 V,
5 A (on reel) 10 A (fully extended)
TP74 Test Probes
with cap....................................................... CAT IV 600 V, CAT III 1000 V, 10 A
without cap ................................................CAT II 1000 V, 10 A
AC285 Alligator Clips ................................ CAT III 1000 V, 10 A
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SMFT-1000
Users Manual
Performance ..................................................... IEC 61557-1, IEC 61557-2, IEC 61557-4, IEC 61557-10
Electromagnetic Compatibility (EMC)
International .................................................... IEC 61326-1: Portable Electromagnetic Environment,
CISPR 11: Group 1, Class A
Group 1: Equipment has intentionally generated and/or uses conductively-coupled radio frequency energy that is necessary for the internal function of the equipment itself.
Class A: Equipment is suitable for use in all establishments other than domestic and those directly connected to a low-voltage power supply network that supplies buildings used for domestic purposes. There may be potential difficulties in ensuring electromagnetic compatibility in other environments due to conducted and radiated disturbances.
Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to radio reception in such environments.
Korea (KCC) ..................................................... Class A Equipment (Industrial Broadcasting & Communication
Equipment)
Class A: Equipment meets requirements for industrial electromagnetic wave equipment and the seller or user should take notice of it. This equipment is intended for use in business environments and not to be used in homes.
USA (FCC)......................................................... 47 CFR 15 subpart B.
Intentional Radiators: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. (15.19). Changes or modifications not expressly approved by Fluke could void the user's authority to operate the equipment. (15.21)
Wireless Radio Module
Frequency Range .......................................... 2.402 GHz to 2.480 GHz
Output Power.................................................. 8 dBm

SIMPLIFIED EU DECLARATION OF CONFORMITY

Hereby, Fluke declares that the radio equipment contained in this Product is in compliance with Directive 2014/53/EU. The full text of the EU declaration is available
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Multifunction PV Analyzer
1
2
3
5
6
4
7
9
8
10
11
12
13
14
15
16
17
i100
AC/DC SOLAR CURRENT CLAMP
OUTPUT: 10mV/A

Before you Start

Before you Start
This section is general information about the contents of the kit and how to familiarize yourself with the controls and display of the PV Analyzer.

Kit Contents

Ta b l e 2 is a list of the contents in your kit.
Table 2. Kit Contents
Item Description
FlukePack30 Professional Tool Backpack
SMFT-1000 Multifunction PV Analyzer
IRR2-BT Wireless Solar Irradiance Meter
i100 AC/DC Current Clamp 100 A
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SMFT-1000
Users Manual
Table 2. Kit Contents (cont.)
em Des
It
not shown
MB1-IRR Panel Mounting Bracket (for Irradiance Meter)
Zero Adapter
80PR-IRR External Temperature Probe
TPAK Magnet Set
Carry Strap (for SMFT-1000)
Carry Case (for Irradiance Meter)
TP1000 Test Probe with Remote Test Button
TL1000-MC4 Test Lead Set (Male and Female)
Coupler Set
Fuse Pack
TL1000/30M 30 m Test Lead on Reel
TL1000-KIT Test Lead Kit
IR Optical-to-USB Adapter Cable
6 x AA Alkaline IEC LR6 (for SMFT-1000, not installed)
4 x AA Alkaline IEC LR6 (for IRR2-BT, not installed)
cription
2 x AA Alkaline IEC LR6 (for i100, not installed)
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How to Use the Rotary Dial

Use the rotary dial to select the test type. See Ta b l e 3 .
Tab l e 3. R o ta r y D i al
Multifunction PV Analyzer
Before you Start
3
2
1
10
4
7
7
9
5
6
8
Item Position Description
MENU
VISUAL Checklist for pre-inspection tests
Memory for saved measurements, device settings, and Help information
7
R
LO
Continuity of equipotential bonding conductors and lightning protection conductor wiring
V
-/+
Polarity test
POLARITY
VOC/I
SC
FUNC./P
R
INS
AC/DC
I-V CURVE
Open circuit voltage/short circuit current
Power, voltage, current and functional checklist
Insulation resistance
Graph of V
tests for the maximum voltage and ISC tests for
OC
the maximum current that a solar panel produces with standard test conditions
Blocking/bypass Diode and Surge Protection Device (SPD)
AUTO Automated Testing Sequence
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Users Manual

Buttons

Use the buttons to control operation of the PV Analyzer, select test results to view, and scroll through selected test results. See Ta b l e 4 .
Tab l e 4 . Pu s h B u tt o ns
8
7
6
Item Button Description
Shows illustrations and instructions for setup and test function based on rotary dial position.
Save
1
2
5
4
3
10
W
Function selection
Use the up/down button to select features on the display. See specific test instructions for more information.
Power on/off
Backlight on/off and intensity. Continuously push to cycle
through the intensity levels.
Start the selected test
Voltage warnin g
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Multifunction PV Analyzer
Before you Start

Info Button

The INFO button shows information about how to use each function of the PV Analyzer. As
the rotary dial moves to a function, push
to see connection drawings and tips about the
test function on the display. If a scroll bar shows on the right side of the display, use more information about the test function.

Display

Ta b l e 5 is an example of the display and components.
Tab l e 5 . Di spl ay
2
3
1
4
5
to show
Item Component Description
Navigation Shows the options for 
Date/Time Stamp Date and time.
Battery Status Shows the status of battery power
Menu
Menu Options
Selected function is highlighted. Use
selection. Push
Shows the options available to setup or adjust. Push exit the Menu Options.
to open the options for the selection.
to change the
to
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Users Manual

Terminals/Test Leads

Test leads are connected and stay in place (Keep the Leads) throughout the test. Ta b l e 6 shows the input terminals.
XW Warning
To prevent possible electrical shock, fire, or personal injury, do not use test leads in CAT III or CAT IV environments without the protective cap installed. The protective cap decreases the exposed probe metal to <4 mm. This decreases the possibility of arc flash from short circuits.
Tab le 6 . Ter m in a ls
2
1
4
2
Item Description
The IR (infrared) port allows you to connect the Tester to a computer and download the test data with TruTest™ Data Management Software documentation. With this software, you can collect, organize, and display the test data. See Download Test Results for additional information on using the IR port.
Red Socket (PV [+] V input)
Blue Socket (PV [-] COM input)
Green Socket (Earth)
Yellow Socket (RPE, Clamp input common)
IR Data Port
3
1
5
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Multifunction PV Analyzer
Before you Start

Error Messages

When the Analyzer detects error conditions, the display shows W and an error code. See
Ta b l e 7 . These error conditions disable or stop the test.
Tip: Push INFO for instructions about the error message.
Tab le 7 . E r ror C od e s
Error Code
1.1
1.2
1.3
1.4
1.5
1.6
1.7
2.1
Test Type Description
Pre-test Automatic
Pre-test Automatic
Pre-test Automatic
Pre-test Automatic
Pre-test Automatic
Pre-test Automatic
Pre-test Automatic
Automatic Te s t
Irregular voltage detected between inputs green and yellow V ≥50.0 V
Irregular voltage detected between inputs red and blue V ≥1020 V, V
Irregular voltage detected between inputs blue and yellow V ≥30.0 V
Short circuit current overload
≥20.5 A
I
SC
Irregular voltage detected between inputs red and green (or blue and green) V ≥50.0 V
Irregular voltage detected between inputs red and blue V ≥1020 V DC, ≥720 V AC, MINUS (when V ≥5.0 V)
Irregular voltage detected between inputs green and yellow V ≥720.0 V
Overheating (over-temperature)
Polarity: MINUS or AC (when V ≥5.0 V)
AB
3.1
4.1
4.2
4.3
Automatic Te s t
Te s t Post-test
Te s t Post-test
Te s t Post-test
Memory overload
Fuse F1 Failed Internal test indicates that the safety fuse (20 A) is open. F1 fuse replacement must be done by a qualified technician.
Fuse F2 Failed Internal test indicates that the safety fuse (0.63 A) is open and needs to be replaced to do this measurement. See Fuse Replacement.
Fuse F1 and F2 Failed Internal test indicates that both safety fuses (20 A and 0.63 A) are open and need to be replaced to do this measurement. F1 fuse replacement must be done by a qualified technician.
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Users Manual

How to Zero the Test Leads

XW Warning
To prevent possible electrical shock, fire, or personal injury, do not use in CAT III or CAT IV environments without the protective cap installed. The protective cap decreases the exposed probe metal to <4 mm. This decreases the possibility of arc flash from short circuits.
When you measure the Continuity (R
) of equipotential bonding conductors and lightning
LO
protection conductor wiring, the test leads have a small amount of inherent resistance that can affect a measurement. Before you do a continuity test, use the zero adapter to compensate for, or zero, the test leads. See Figure 1.
Figure 1. Zero Adapter Configuration
1
2
F1
F2
3
F4
F3
F4
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Multifunction PV Analyzer

Te s t S et u p

Te s t S e t u p
Use this kit for safety and performance analysis of solar systems according to IEC 62446-1. The kit contains the SMFT-1000 PV Analyzer (PV Analyzer) and the IRR2-BT Irradiance Meter (Irradiance Meter).
The PV Analyzer provides safety and performance measurements of the solar system.
The Irradiance Meter provides auxiliary data of sun irradiance and solar panel temperature. This data complements the IV Curve Solar Panel performance measurements on the PV Analyzer. The IRR2-BT sends the data to the PV Analyzer wirelessly. If wireless connection is interrupted for any reason, the Irradiance Meter automatically records the data that is later transferred when the connection is reestablished. Both devices have synchronized clocks to properly match the data.
Note
Before taking IV Curve performance measurements, synchronize the PV Analyzer and Irradiance Meter via wireless connection. See Pair PV Analyzer to the Irradiance Meter.
To power on the PV Analyzer:
1. Push
2. Push
for 1 s. to turn on the PV Analyzer.
The displays shows a startup screen with the firmware version.
for 2 s. to turn off the PV Analyzer.

Pair PV Analyzer to the Irradiance Meter

For first time use, you must pair the PV Analyzer Analyzer with the Irradiance Meter:
1. Turn on the PV Analyzer and the Irradiance Meter.
2. Make sure the PV Analyzer and the Irradiance Meter are within the wireless range (<50 m) of each other.
3. Turn the rotary dial to MENU.
4. Use
5. Push
6. Use
7. Push
8. Follow the on-screen directions on the PV Analyzer to pair the devices.
to highlight Device Settings.
to open the Device Settings menu.
to highlight Irradiance Meter Pairing.
.
shows on the PV Analyzer display to indicate that the PV Analyzer and Irradiance Meter
are connected.
After the initial setup, the PV Analyzer pairs with the IRR2-BT when you turn on both devices and are within the wireless range (<50 m).
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SMFT-1000
Users Manual
For IV Curve measurements, synchronize the PV Analyzer with the IRR2-BT at the start of the work day:
1. Turn on the PV Analyzer and the Irradiance Meter.
2. Make sure the PV Analyzer and the Irradiance Meter are within the wireless range (<50 m) of each other.
3. On the PV Analyzer, turn the rotary switch to I-V CURVE.
4. Press
5. Follow the on-screen directions on the PV Analyzer to synchronize both devices.
.
shows on the PV Analyzer display to indicate that the PV Analyzer and the Irradiance
Meter are connected.
During synchronization, the PV Analyzer matches all the data from the Irradiance Meter to the recordings on the PV Analyzer from the previous sessions. The real-time clocks on both devices synchronize and the Irradiance Meter clears its memory. The Irradiance Meter continuously records data for up to 17 hours.
An option to manually enter irradiance and temperature measurements is available. For more information, see I-V Curve Test.
Note
If the Irradiance Meter is installed on the panel, move the PV Analyzer within the wireless range.

IEC 62446-1 Category 1 Tests

Visual Inspection

IEC regulations require a visual inspection of the Solar System. The PV Analyzer provides a checklist with each task and then records and saves the results of the visual inspection to the internal memory. All results can be downloaded to the PC software and used for final reports.
To d o a v i su a l in sp e c t io n:
1. Turn on the PV Analyzer.
2. Turn the rotary switch to VISUAL and follow the on-screen prompts.
3. If a scroll bar shows on the right side of the display, use the checklist.
4. Use
5. Push
16
  or to select a result.
to store results to memory.
A confirmation message shows on the display.
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Multifunction PV Analyzer
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Continuity of Protective Earthing and Equipotential Bonding Conductors

For accurate measurements, always compensate the resistance of the test leads before you make measurements:
1. Turn on the PV Analyzer.
2. Turn the rotary switch to
3. Zero (short) the green lead and yellow lead.
4. Push
5. Follow the on-screen prompts.
6. To assign Pass or Failed status, set the regulatory limits for the measurements.
.
For more information, see Figure 1.
You cannot change the limits after the measurement is taken. If you change the limit, you must repeat the measurement.
.
Note

Set Limits

The regulatory limit is based on the length of the cable used in the test.
To s et :
1. Turn on the PV Analyzer.
2. Turn the rotary switch to
3. Use
   or  to highlight an option.
.
4. Push
5. Push
6. Use
7. Adjust the Cross Section and Material options as required.
8. Push
9. Push
to edit the option.
The Manual Entry screen shows on the display.
to open the Adjustment menu.
to change the value.
to toggle between the Manual Entry screen and Auto Calculate limit. to save the calculation and return to the  Measurement screen.
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Resistance Test (RLO)

The PV Analyzer measures protective conductor resistance () with a test current ≥200 mA
(@2 Ω) for:
Earthing and Equipotential Bonding Conductors to IEC 62446-1 Clause 6.1
Lightning Protection System (LPS)
Grounding System

Resistance of Earthing and Equipotential Bonding Conductors

To measure the resistance of earthing and equipotential bonding conductors:
1. Turn the rotary switch to
2. Use
3. Push
4. Connect the green test lead to the central PE connector / ground.
5. Connect the yellow test lead to the measurement point.
6. Push
to select Equipotential Bonding.
to select One Shot (default mode) and follow the on-screen prompts.
This could be the metal frame of the module or the rails of the solar mounting system.
ether on the PV Analyzer or on the Remote Probe.
In this mode the PV Analyzer does a short measurement (R measurement (R
The PV Analyzer shows both results when the measurement is complete and selects the highest measurement (worst) as the main result. Based on the chosen limit, all three results are determined as PASS or FAIL.
The PV Analyzer also shows the value of the test current applied during the resistance test
).
(I
RLO
-) with reversed polarity.
LO
.
+) followed by a second short
LO

Lightning Protection Conductor Wiring

To measure resistance in Lightning Protection System (LPS):
1. Turn the rotary switch to the R
position.
LO
2. Use
3. Push
18
to select Lightning Protection Conductor.
to select One Shot (default mode) and follow the on-screen prompts.
In this mode the PV Analyzer does a short measurement (R measurement (R measurement is complete and selects the highest measurement (worst) as the main result.
Based on the chosen limit, all three results are determined as PASS or FAIL.
) with reversed polarity. The PV Analyzer shows both results when the
LO-
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) followed by a second short
LO+

Grounding System

To troubleshoot the grounding system with the R
Multifunction PV Analyzer
Continuous Measurement method:
LO
Te s t S et u p
1. Push
for R+ Positive or for R- Negative and follow the on-screen prompts.

Polarity Test

The polarity test verifies to IEC 62446-1 Clause 6.2 that the positive and negative wires are correctly connected to the solar system combiner box, inverter, or switch gear.
XW Warning
To prevent personal injury or damage to the system, all connections must use the correct polarity.
To t es t p o l a ri t y :
1. Turn the rotary switch to -/+ POLARITY.
2. Connect the red test lead to the positive connector of the PV string and the blue test lead
to the negative connector of the PV string.
Tip: Push
3. Follow the on-screen prompts.
The upper display shows the actual voltage connected to the test leads. For voltages >5 V
the PV Analyzer determines the measurements as
PAS S and all negative voltages as FAIL.
to see the connection diagram.
or . All positive voltage show as
If ac voltage is detected, a warning shows on the display.

PV String Combiner Box

This test procedure verifies to IEC 62446-1 Clause 6.3. Do this test before any string fuses or connectors are connected for the first time:
Connect all negative fuses or connectors so strings share a common negative bus.
Do not connect any positive fuses or connectors.
Measure the open circuit voltage of the first string, positive (red test lead) to negative (blue
test lead), and assure that it is an expected value.
Continue with subsequent strings, positive to negative, and assure that it is the expected
value and do not differ more than ±15 V from the strings previously measured.
To test string fuses:
1. Turn the rotary switch to -/+ POLARITY.
2. Push
3. Follow the on-screen prompts.
to see the connection diagram.
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PV String

Open circuit voltage measurement and circuit current test (short circuit test or operational).
Open circuit voltage measurement (VOC)
Open circuit voltage (VOC) measurement to IEC 62446-1 Clause 6.4. This test checks that module strings are correctly wired and that the expected number of modules are connected in
series within the string. For strings connected in series, the measured voltage should be a sum of the voltages of individual solar panels in the string. This test can also be also used to verify open voltage of the individual panel.
Circuit current test - short circuit test (ISC)
The PV string circuit current test to IEC 62446-1 Clause 6.5.2 is a short-current measurement test to verify the correct operational characteristics of the system and that no major faults are within the PV array wiring. These tests are not to be taken as a measure of module / array performance. Compare the results of the short-current measurement with solar panel specifications. The PV Analyzer does all calculations automatically if solar panel specifications are linked and Irradiance/Temperature measurements are transferred from the Irradiance Meter.
Operational test method
Alternative test method for ISC (see IEC 62446-1 Clause 6.5.3).
To t es t :
1. Download the panel specifications.
2. Select PV model.
3. Enter the number of modules for each string.
4. Install Irradiance Meter at the solar panel to test.
5. Turn the rotary switch to V
6. Connect the red test lead to positive connector of string and the blue test lead to negative connector of string.
Tip: Push
7. Follow the on-screen prompts.
The PV Analyzer determines the results for open circuit voltage measurement and short circuit test as PASS or FAIL based on the chosen PV model panel data and number of modules.
to see connection diagram.
OC/ISC
.
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Multifunction PV Analyzer
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Voltage/Current Test (VOC/ISC)

The VOC is a test to IEC 62446-1 Clause 6.4 for the maximum voltage that the solar panel produces in standard test conditions. The I maximum current that the solar panel produces in standard test conditions.
To t es t:
1. Install the Irradiance Meter at the solar panel to test.
is a test to IEC 62446-1 Clause 6.5.2 for the
SC
2. Turn the rotary switch on the PV Analyzer to the V
3. Set the limit for V
based on data from Irradiance Meter and PV model.
OC
OC/ISC
position.
STC calculation limits: calculated from irradiance and nominal values.
4. Set the limit for I
based on data from Irradiance Meter and PV model.
SC
STC calculation limits: calculated from irradiance and nominal values.
Irr & Tcell data from the Irradiance Meter shows on the display.
5. Connect the red test lead to positive connector of string and the blue test lead to negative
connector of string.
Tip: Push
The V
to see a connection diagram.
measurement shows on the display after you connect the test leads.
OC
Note
If the PV Analyzer detects reverse polarity, you will hear an audible beep and the display shows a warning for a failed test due to a negative measurement.
6. Push
to start the I
measurement.
SC
The V
and ISC results show on the display with a Pass/Fail icon based on the limit from the
OC
Irradiance Meter.
7. Push
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
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Select PV Model

When the Irradiance Meter is not connected, no limits are available and no irradiance or temperature data shows on the display.
To take a measurement:
1. Connect the test leads from the PV Analyzer to the solar panel.
Tip: Push
The VOC measurement shows on the display after you connect the test leads. The Pass/Fail icons do not show in this configuration.
2. Push
The V
3. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
to see a connection diagram.
to start the I
and ISC results show on the display.
OC
measurement.
SC
to save the results to memory.

Paired with Irradiance Meter Only

When the Irradiance Meter is connected and a PV model is not selected, no limits are available. The irradiance and temperature data from the Irradiance Meter shows on the display.
To take a measurement:
1. Connect the test leads from the PV Analyzer to the solar panel. The V automatically shows on the display.
Tip: Push
to see a connection diagram.
measurement
OC
The V data from the Irradiance Meter shows on the display. The Pass/Fail icons do not show in
this configuration.
2. Push
The V
3. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
22
measurement shows on the display after you connect the test leads. Irr & Tcell
OC
to start the I
and ISC results show on the display.
OC
measurement.
SC
to save the results to memory.
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Quick VOC/ISC Measurement

Yo u c a n ta ke a q u i ck VOC/ISC measurement without connecting the Irradiance Meter or PV model. Pass/Fail limits or Irradiance data do not show with this type of measurement.
To take a measurement:
1. Turn the rotary switch on the PV Analyzer to V
OC/ISC
.
2. Connect the test leads to the solar panel. The V
measurement automatically shows on
OC
the display.
Tip: Push
to see a connection diagram.
Voltage symbol is on when voltage is ≥50 V.
3. Push
to start the I
The V
and ISC results show on the display. The Pass/Fail icons do not show in this
OC
measurement.
SC
configuration.
4. Push
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.

VOC/Operational Current Measurement

Operational current as alternative method for ISC as required by IEC 62446-1 Clause 6.5.3.
To take a measurement:
1. Connect the PV string to the inverter and switch the system to on and normal operation
mode (inverter must be at maximum power point).
It is useful to connect two Y-connectors in between so you can measure the string voltage in parallel.
2. Turn the rotary switch to V
OC/ISC
.
3. Connect the test leads to the solar panel.
The V
Tip: Push
measurement automatically shows on the display.
OC
to see a connection diagram.
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4. Push
5. Connect the Clamp and make sure the current flow/polarity matches with the arrow on the
6. Push
to start the V
The V Meter is connected, the Pass/Fail icons show on the display. The Measure V are grayed-out with a checkmark to indicate that the measurement is done. The Measure
Operational Current instructions become enabled/brighter.
Clamp.
Tip: Push
measurement shows on the display. If the PV model is selected and the Irradiance
OC
to see a connection diagram.
to start the Operational Current measurement.
measurement.
OC
instructions
OC

Power AC/DC and Function Tests

Tests the power output from the PV system to make sure that the dc power produced by the panels is inverted properly into ac power as required by IEC 62446-1 Clause 6.6.

Single Phase Inverter Performance Check

Measure the dc power, then ac power, then compare efficiency.
To make a dc measurement:
1. Turn the rotary switch on the PV Analyzer to FUNC./P
AC/DC
.
The display shows power in the blank state and is ready to compare the dc and ac measurements.
2. Push
3. Connect the PV string to the inverter and switch the system to on and normal operation
4. Connect the red test lead in parallel to the positive connector of the PV string and the blue
5. Connect the Clamp and make sure the current flow/polarity matches with the arrow on the
6. Push
7. Push
to set the Efficiency Factor Limit.
mode (the inverter has to be at maximum power point).
test lead in parallel to the negative connector of the PV string to the solar panel.
Clamp.
Tip: Push
to see a connection diagram. .  to hold the dc measurements.
The blue column header indicates that the dc measurements are on hold.
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8. Push
To make an ac measurement:
1. Connect the test leads to the ac output of the inverter.
2. Connect the Clamp.
3. Push
4. Push
5. Push
to clear or cancel the dc measurement column and return to the blank state.
Tip: Push
to see a connection diagram. .  to hold the ac measurements.
The blue column header indicates that the ac measurements are on hold.
The display shows the Efficiency Factor ratio with a Pass or Fail icon.
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.

3-Phase Inverter Performance Check

Measure the dc power, then ac power (L1 + L2 + L3), then compare efficiency.
To m a ke a me a s ur e me n t :
1. Turn the rotary switch on the PV Analyzer to FUNC./P
The display shows power in the blank state and is ready to check the 3-phase power.
2. Push
3. Push
4. Push
5. Push
6. Push
7. Push
8. Push
9. Push
to toggle between Single Phase and 3 Phase power. to set the Efficiency Factor Limit. .  to hold the dc measurements.
The blue column header indicates that the dc measurements are on hold.
.  to hold the ac-L1 measurements.
The blue column header indicates that the ac-L1 measurements are on hold.
.  to hold the ac-L2 measurements.
AC/DC
.
The blue column header indicates that the ac-L2 measurements are on hold.
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10. Push
11. Push
12. Push
.  to hold the ac-L3 measurements.
The blue column header indicates that the ac-L3 measurements are on hold.
The display shows the Efficiency Factor ratio with a Pass or Fail icon.
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.

AC/DC Voltage Measurement

Single-shot voltage measurement that automatically detects ac or dc power.
To make a measurement:
1. Turn the rotary switch on the PV Analyzer to FUNC./P
2. Push
3. Connect the test leads to the circuit under test.
to measure the voltage.
The dashes on the display indicate that no leads are connected to the PV Analyzer.
AC/DC
.
Tip: Push
The PV Analyzer automatically detects if the measurement is ac or dc voltage.
4. Push
The measurement is on hold.
5. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
to see a connection diagram.
to hold the measurement.
to save the results to memory.

AC/DC Current Measurement

Single-shot current measurement that automatically detects ac or dc power.
To make a measurement:
1. Turn the rotary switch on the PV Analyzer to FUNC./P
2. Toggle
The dashes on the display indicate that no leads are connected to the PV Analyzer.
to measure the current.
button toggles the selection between a voltage or current measurement. The
AC/DC
.
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3. Connect the clamp to the circuit under test.
Multifunction PV Analyzer
Te s t S et u p
Tip: Push
The PV Analyzer automatically detects if the measurement is ac or dc current.
4. Push
The measurement is on hold.
5. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
to see a connection diagram.
to hold the measurement.
to save the results to memory.

Functional Tests

Checklist of functional tests.
To t es t:
1. Turn the rotary switch on the PV Analyzer to FUNC./P
2. Push
3. Use
4. Push
to start to record the results of the functional tests.
to highlight the different checklist items.
and to select pass, fail, or N/A for the highlighted row.
AC/DC
.
5. Push
6. Push
(Back) to return to the Power test.
If any check boxes are filled in, then clear for a new session regardless of power on/off or different day.
is available. All results show on the display until you
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
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Insulation Resistance Test (R
The R
Mode is a test for the resistance of the insulation between the ground and the PV
INS
INS
)
Array as required by IEC 62446-1 Clause 6.7. Repeat this test, as a minimum, for each PV array or sub-array. You can also test individual strings if required.

Test Method 1 (Keep the Leads)

This test is between the PV Array negative and earth followed by a test between the PV Array positive and earth. For this test, the connections do not change (Keep the Leads option).
To t es t :
1. Turn the rotary switch on the PV Analyzer to R
2. Connect the test leads to the solar panel.
Tip: Push
to see a connection diagram.
If ground-point and frames are bonded to earth point on site:
a. Connect the green test lead to ground.
b. Connect the red test lead to positive terminal on the PV Array.
c. Connect the blue test lead to negative terminal on the PV Array.
OR
INS
.
If ground-point and frames are not bonded to earth point on site (protection class II of installation):
a. Connect the green test lead to PV Array frame.
b. Connect the red test lead to positive terminal on the PV Array.
c. Connect the blue test lead to negative terminal on the PV Array.
3. Use the
to select the nominal test voltage (V
selection=50/100/250/500/1000 V).
N
This value will trigger the limit values.
4. After leads are configured, push
>1 s. to start the R
(1) measurement.
INS
The dashes blink during the measurement calculation and then the test results show on the display:
R
R
R
V
V
: lowest number of R
INS
+: insulation resistance PV+ to ground
INS
-: insulation resistance PV- to ground
INS
+: applied test voltage during the insulation test (PV+ to ground)
INS
-: applied test voltage during the insulation test (PV- to ground)
INS
INS
+ or R
INS
-
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Passed: than the preset limits.
Failed: preset limits.
5. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
If the resistance is outside an acceptable threshold from the R Continuous test to find the exact location on the insulation where the resistance is
failing. See Continuous Measurement.
and a short beep noise indicates the test passed when the results are greater
and multiple beeps indicates the test failed when the results are less than the
to save the results to memory.
Note
test (1 or 2), use the
INS

Test Method 2 (Default)

The default Test Method 2 is a test between earth and the short-circuited array for a positive and then negative measurement. This method also uses the Keep the Leads option.
1. Turn the rotary switch on the PV Analyzer to R
2. Use
to select the nominal test voltage (V
.
INS
selection=50/100/250/500/1000 V).
N
This value will trigger the limit setting.
3. Connect the test leads to the PV Array.
Tip: Push
If ground-point and frames are bonded to earth point on site:
a. Connect the green test lead from green socket to ground.
b. Connect the red test lead from red socket to positive terminal on the PV Array.
c. Connect the blue test lead from blue socket to negative terminal on the PV Array.
OR
If ground-point and frames are not bonded to earth point on site (protection class II of installation):
a. Connect the green test lead from green socket to PV Array frame.
b. Connect the red test lead from red socket to positive terminal on the PV Array.
c. Connect the blue test lead from blue socket to negative terminal on the PV Array.
to see a connection diagram.
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4. After leads are configured, push
to start the R
(2) measurement.
INS
Note
The high voltage icon and dashes show during the measurement.
When complete the test results show on the display:
R
V
Passed:
(2): measured insulation resistance
INS
: applied test voltage during the insulation test
INS
and a short beep noise indicates the test passed when the results are greater
than the preset limits.
Failed:
and multiple beeps indicates the test failed when the results are less than the
preset limits.
5. Push
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
Note
If the resistance is outside an acceptable threshold from the R
test (1 or 2), use the
INS
Continuous test to find the exact location on the insulation where the resistance is failing. See Continuous Measurement.

Continuous Measurement

You can measure R measurement helps to troubleshoot insulation faults on the wiring cables. Fluke recommends
that you remove the solar modules for this test as they can influence the result.
To m ea s ur e:
1. Turn the rotary switch on the PV Analyzer to R
2. Push
3. Use
to enter the R
to select the nominal test voltage (V
This value will trigger the limit values.
Tip: Push
to see a connection diagram.
4. After you connect the leads, push
between any two measurement points in the PV system. This
INS
.
INS
Continuous mode.
INS
selection=50/100/250/500/1000 V).
N
>1 s. to start the R
Continuous measurement.
INS
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Multifunction PV Analyzer
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The dashes show during the measurement calculation and then the test results show on the display:
Live Results: measurement results refresh every second.
Green check mark appears when result is under the limit.
5. Push
6. Push
7. Move test leads up and down the cable until you find the resistance issue:
8. Push
OR
9. Connect to the next test point (not necessary to clear if you do not save) or proceed to the
>1 s. at any time to pause and hold the measurement on the screen. >1 s. again to resume measurement.
shows on the display next to measured resistance that is below the limit.
multiple beeps indicate the test failed.
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
next test.

Wet Insulation Resistance Test

The wet insulation resistance test meets IEC 62446-1 Clause 8.3 requirements and is best used as a fault-finding exercise. This resistance test evaluates the PV Array electrical insulation in wet operating conditions. The test simulates rain or dew on the array and wiring and then verifies that moisture will not enter active portions of the array electrical circuitry where it may enhance corrosion, cause ground faults, or pose an electrical safety hazard to personnel or equipment. This test is especially effective for finding above ground defects such as wiring damage, inadequately secured junction box covers, and other similar installation issues. It also may be used to detect manufacturing and design flaws including polymer substrate punctures, cracked junction boxes, inadequately sealed diode cases, and improper (indoor rated) connectors.
A wet insulation test would be implemented when the results of a dry test are questionable or where insulation faults due to installation or manufacturing defects are suspected.
The test is applied to a whole array or on larger systems to select parts such as components or sub-sections of the array. Where only parts of the array are being tested, these are selected due to a known or suspected problem identified during other tests. In some circumstances, the wet insulation test may be requested on a sample portion of the array.
Use the same test sequence in Test Method 1 (Keep the Leads) or Te st M e tho d 2 (De fa u l t) .
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I-V Curve Test

VOC is a test for the maximum voltage that the solar panel can produce under standard test conditions as required by IEC 62446-1 Clause 7.2. I the solar panels can produce under standard test conditions.
To m ea s ur e:
1. Turn the rotary switch on the PV Analyzer to I-V Curve.
The I-V Curve Table shows on the display and indicates if the PV Analyzer is connected to the Irradiance Meter or PV model.
If not connected:
is a test for the maximum current that
SC
a. Push
b. Push
When connected, the I-V Curve Table shows:
Irradiance live reading from the Irradiance Meter
Cell Temperature live reading from the Irradiance Meter
Nominal Values based on the PV model
2. Push
The I-V Curve Graph shows:
Nominal Curve based on data from the PV model
Area Curve shows the range of the min-to-max values of the Nominal Curve based on
3. Connect the red test lead to the positive connector of the PV Array and the blue test lead to the negative connector of the PV Array.
Tip: Push
IRR Meter to pair the Irradiance Meter with the PV Analyzer. For more
information, see Pair PV Analyzer to the Irradiance Meter.
PV Model to select the PV model from the database.
to view the I-V Curve Graph.
the Nominal values
±5 % (Pass Criteria = 5 %)
to see a connection diagram.
4. Attach the Irradiance Meter to the panel with the bracket.
5. Push
6. Push
32
to start the measurement and create an I-V curve.
The display shows a progress bar.
to cancel the test.
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Multifunction PV Analyzer
Te s t S et u p
Note
A warning shows on the display if the PV Analyzer detects reverse polarity at the start of the test. Push
When the test is complete, the test results show in the I-V Curve Table:
STC column shows values
Pass/Fail indicators show for each row
MEAS (measured) column shows values
to see a connection diagram.
7. Push
8. Use
9. Push
to view a Graph display the of measured curve and STC curve on top of the NOM
area curve.
to toggle between the two table and graph views:
Advanced Table View with an additional column that shows the measured values
Advanced Graph View shows the measured values as the black line
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen with blank STC and MEAS data.
Note
A question-mark shows on the PV model tab as a reminder to update the PV model data if necessary.

Additional Tests

Diode tests are available to meet IEC 62446-1 Clause 8.2 requirements.

Bypass Diode Test

Bypass Diodes prevent the current flowing from good, well-exposed-to-sunlight solar cells overheating and burning out weaker or partially shaded solar cells by providing a current path around the bad cell.
To s et :
1. Turn the rotary switch on the PV Analyzer to .
The display shows the Bypass Diode test mode. Push does not show.
2. Use
to set the pass/fail limit for the bypass diode voltage measurement.
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if the Bypass Diode test mode
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To set limit:
a. Use to highlight the options.
b. Push
c. Push
d. Push
e. Use
f. Use
g. Push
3. Connect the test leads from the PV Analyzer to the bypass diode.
Tip: Push
a. Connect green test lead from the green socket to the positive anode.
b. Connect yellow test lead from the yellow socket to the negative cathode.
For this test the modules should not generate any voltage or power. The solar panel (DUT) must be completely shaded or in darkness.
to select the highlighted option and edit on new screen. to save the limit and return to the previous Diode Test. to manually enter a bypass diode limit.
and to select the digit to edit.
to change the value.
(Back) to return to the Set Limit display.
to see a connection diagram.
W Caution
4. Push
to start the measurement.
When the measurement is complete, the display shows:
measured voltage of bypass diode
measured current of bypass diode
Passed:
Failed:
preset limits.
This test checks that the voltage drop of the diode is within the expected range (limit). If the voltage drop is too low the diode is shorted, if the voltage is “OL” then the diode is open.
and a short beep indicates the test passed when greater than the preset limits.
and multiple beeps (at a lower frequency) indicates the test failed according to
Note
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5. Push
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
Tr ou b l es h oo t: If the voltage is not within an acceptable range, use the continuous test to find the diode that fails. See Continuous Diode Test.

Blocking Diode Test

Blocking diodes ensure that the electrical current only flows in one direction “OUT” of the series array to the inverter, external load, controller, or batteries to prevent the current generated by the other parallel connected PV panels in the same array flowing back through a weaker (shaded) network and also to prevent the fully charged batteries from discharging or draining back through the array at night.
Blocking diodes can fail in both open and short circuit states. This test is important for installations where blocking diodes are fitted.
To s et :
1. Turn the rotary switch on the PV Analyzer to .
The display shows the default Bypass Diode test mode.
2. Push
3. Connect the test leads from the PV Analyzer to the blocking diode.
4. Use
for the Blocking Diode test mode.
Tip: Push
a. Connect green test lead to positive anode.
b. Connect yellow test lead to negative cathode.
Blocking diodes can be measured in operational systems. There is no need to disconnect the modules or switch off the voltage/power.
to see a connection diagram.
Note
to set the pass/fail limit for the blocking diode voltage measurement.
To s et li mi t :
a. Use
b. Use
c. Push
and to select the digit to edit.
to change the value.
(Back) to return to the blocking diode test screen.
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5. Push
6. Push
to start the measurement.
When the measurement is complete, the display shows:
measured voltage of blocking diode
measured current of blocking diode
Passed: than the preset limits.
Failed: preset limits.
This test checks that the voltage drop of the diode is within the expected range (limit). If the voltage drop is too low the diode is shorted, if the voltage is “OL” then the diode is open.
and a short beep noise indicate the test passed when the results are greater
and multiple beeps indicate the test failed when the results are less than the
Note
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
Tr ou b l es h oo t: If the voltage is not within an acceptable range, use the continuous test to find the diode that fails. See Continuous Diode Test.

Continuous Diode Test

Use the continuous diode test to test each diode of a PV cell and find the diode that fails.
To s et :
1. Turn the rotary switch on the PV Analyzer to .
The display shows the default Bypass Diode test mode.
2. Push
3. Connect the test leads from the PV Analyzer to a diode inside the panel junction box or
4. Connect green test lead to positive anode.
5. Connect yellow test lead to negative cathode.
for the Diode test mode.
disconnected diode.
Tip: Push
For this test the diodes must not be powered or operational.
to see a connection diagram.
W Caution
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6. Use
7. Push
to set the pass/fail limit for the diode voltage measurement.
To s et li mi t :
a. Use
b. Use
c. Push
and to select the digit to edit.
to change the value.
(Back) to return to the blocking diode test screen.
to start the measurement.
When the measurement is complete, the display shows:
measured voltage of diode
measured current of diode
Passed: than the preset limits.
Failed: preset limits.
Measurement results refresh every second.
and a short beep noise indicate the test passed when the results are greater
and multiple beeps indicate the test failed when the results are less than the
Note
This test is a test that the voltage drop of the diode is within the expected range (limit). If the voltage drop is too low the diode is shorted, if the voltage is “OL” then the diode is open.
Tip: Fluke recommends that you repeat the test with reversed polarity (connect yellow test lead to positive anode and connect green test lead to negative cathode. The reading should be always “OL”.
8. Push
9. Push
10. Push
to pause on-screen measurement. again to resume on-screen measurement. to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
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Surge Protection Device (SPD) Test

The SPD test is a check that the device under test (DUT) works as expected.
To s et :
1. Turn the rotary switch on the PV Analyzer to .
The display shows the default Bypass Diode test mode.
2. Push
3. Use
4. Connect the test leads from the PV Analyzer to the PV Array.
5. Push
for the SPD test mode.
The display shows blank measurements.
to open the Set Limit menu and set the pass/fail limit for the diode voltage
measurement.
To set limit:
a. Use
b. Use
c. Push
Tip: Push
a. Connect the blue test lead to one side of the surge protection device.
b. Connect green test lead to the other side of the surge protection device.
and to select the digit to edit.
to change the value.
(Back) to return to the SPD test mode.
to see a connection diagram.
>1 s. to start the measurement.
Note
While the test results load,
When the measurement is complete, the display shows the measured voltage.
6. Push
38
to save the results to memory.
A confirmation message with ID number shows on the display and then returns to the test screen.
X shows on the display until the test results settle.
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Multifunction PV Analyzer
Te s t S et u p

Auto Test Sequence

The PV Analyzer has an Auto Test mode that automatically does a test sequence based on these different combinations:
With Insulation Test compared to Without Insulation Test
Category 1 compared to Category 1 + 2
Protection Class I compared to Protection Class II
To s et :
1. Turn the rotary switch on the PV Analyzer to AUTO.
The display shows the default Auto test mode.
2. Use the
The display updates to show the details of the AUTO test.
3. Push
to scroll through the available blank-states of AUTO tests.
to change AUTO test setup.
indicates that the PV model is not selected or the Irradiance Meter is not connected.
If not connected after you push
a. Change the Test Type.
b. Enter PV model information.
c. Pair with Irradiance Meter. See Pair PV Analyzer to the Irradiance Meter.
d. Use
e. Select V
f. Select R
g. Follow the on-screen prompts to zero the test leads.
to scroll until you see the Set V
(only available for AUTO tests that include the R
N
limit.
LO
Tip: The display shows a connection diagram for how to setup the PV Analyzer to the PV Array system based on the AUTO test selection.
:
option.
N
measurement).
INS
indicates that the PV model is selected and the Irradiance Meter is connected.
4. Push
to start the AUTO test.
The display shows the sequence of tests. When the sequence is complete, the display shows the Auto Test Complete message.
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5. Use the
The display shows Auto Test Complete message and shows the results.
6. Use
7. Push
8. Push
A confirmation message with ID number shows on the display and then returns to the test screen.
to scroll through the tests.
to scroll through the results.
to clear the test results and not save. to save the results to memory.

Menu

The Menu function has the options for:
Memory
Device Settings
Help
To open the Menu function:
1. Turn the rotary dial to MENU.
2. Use
3. Push
to highlight a menu item.
to select the menu item.
Follow the instructions on the display.

Download Test Results

You can download test measurements from the PV Analyzer to a PC for data management through the IR port.
To download test measurements with the IR port:
1. Turn off the PV Analyzer.
2. Connect the IR serial cable to the serial port on the PC and the IR port on the PV Analyzer. See Figure 2.
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Figure 2. IR Serial Cable Attachment
IR Serial Cable
IR Port
IR Port
IR Serial Cable
3. At the PC, open the TruTest software program.
4. Turn on the PV Analyzer.
Multifunction PV Analyzer

Maintenance

5. See the TruTest™ Data Management Software documentation for complete instructions
on how to set the date/time stamp and upload data from the PV Analyzer.

Download PV Model Data

See the TruTest™ Data Management Software documentation for complete instructions on how to download the PV Model data.
Maintenance
XW Warnings
To prevent possible electrical shock, fire, or personal injury:
Be sure that the battery polarity is correct to prevent battery leakage.
Repair the Product before use if the battery leaks.
Have an approved technician repair the Product.
Use only specified replacement parts.
Replace a blown fuse with exact replacement only for continued protection
against arc flash.
Do not operate the Product with covers removed or the case open. Hazardous
voltage exposure is possible.
Remove the input signals before you clean the Product.
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Periodically wipe the case with a damp cloth and mild detergent. Do not use abrasives or solvents. Dirt or moisture in the terminals can affect readings.
To clean the terminals:
1. Turn off the PV Analyzer and remove all test leads.
2. Shake out any dirt that may be in the terminals.
3. Moisten a clean cotton swab with alcohol and clean the inside of each terminal.
Ta b l e 8 is a list of replaceable parts for the Tester.
Table 8. Replacement Parts
Description Part Number
W Fuse, FF 630 mA 1000 V IR 30 kA for PV Analyzer 5335526
Battery Holder 1676850
Battery Access Door 5330087

Fuse Replacement

To replace the fuse (see Figure 3):
1. Push
2. Remove the test leads from the terminals.
3. To remove the battery door, use a standard-blade screwdriver to turn the battery door
4. Replace the fuse.
5. Replace the battery door.
6. Turn the battery door screws one-quarter turn clockwise to fasten the door.
7. The battery voltage shows in the secondary display.
to turn off the PV Analyzer.
screws (x3) one-quarter turn counterclockwise.
XW Warning
To prevent possible electric shock or personal injury due to false readings:
Replace the batteries as soon as the empty battery icon appears.
Be sure that the battery polarity is correct. A reversed battery can cause leakage.
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Maintenance

Battery Replacement

Replace the batteries with six AA batteries. Alkaline batteries are supplied with the Tester.
XW Warning
To prevent possible electrical shock, fire, or personal injury:
Remove the test leads and any input signals before you replace the battery.
Install ONLY specified replacement fuses with the amperage, voltage, and
interrupt ratings shown in the Specifications section of this manual.
To replace the batteries (see Figure 3):
1. Push
to turn off the PV Analyzer.
2. Remove the test leads from the terminals.
3. To remove the battery door, use a standard-blade screwdriver to turn the battery door
screws (x3) one-quarter turn counterclockwise.
4. Push the release latch and slide the battery holder out of the Tester.
5. Replace the batteries.
6. Replace the battery holder and the battery door.
7. Turn the battery door screws one-quarter turn clockwise to fasten the door.
Figure 3. Battery Replacement
W FF 630 mA 1000 V IR 30 kA
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Product Disposal

Dispose of the Product in a professional and environmentally appropriate manner:
Delete personal data on the Product before disposal.
Remove batteries that are not integrated into the electrical system before disposal and
dispose of batteries separately.
If this Product has an integral battery, put the entire Product in the electrical waste.
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