High Pressure Pneumatic Test Pump
Introduction
The Fluke 700HPP High Pressure Pneumatic Test Pump
(the Product) is a portable device that produces precise
pressures up to 21 MPa (3000 psi). The 700HPPK (the
Kit) includes the Product and a High Pressure Calibration
Manifold (HPM) with hose.
700HPPK
Instructions
• Avoid tipping the Product so that it will fall
over.
• Use care when working with this Product. Do
not drop the Product or strike it with sharp
objects.
• Carefully follow the cleaning and
decontamination instructions in the manual.
Do not use unapproved solvents or cleaners
on the product.
Symbols
The symbols shown in Table 1 are found in these
instructions or on the Product.
Table 1. Symbols
Symbol Definition
WARNING.RISK OF DANGER.
Safety Information
A Warning identifies conditions and procedures that are
dangerous to the user. A Caution identifies conditions and
procedures that can cause damage to the Product or the
equipment under test.
Warning
To prevent personal injury:
• Read all safety information before you use
the Product.
• Use the Product only as specified, or the
protection supplied by the Product can be
compromised.
• Carefully read all instructions.
• Do not use the Product if it operates
incorrectly.
• Do not use the Product if it is altered or
damaged.
• Disable the Product if it is damaged.
• Do not attempt to operate the Product above
its rated pressure.
Consult user documentation.
Certified by CSA Group to North American safety
standards.
Conforms to European Union directives.
Conforms to relevant Australian Safety and EMC
standards.
This product complies with the WEEE Directive
marking requirements. The affixed label indicates
that you must not discard this electrical/electronic
product in domestic household waste. Product
Category: With reference to the equipment types in
the WEEE Directive Annex I, this product is classed
as category 9 "Monitoring and Control
Instrumentation" product. Do not dispose of this
product as unsorted municipal waste.
PN 4784850
September 2016
© 2016 Fluke Corporation, All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective
companies.
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Box Contents
The Product ships with
• 700HPP High Pressure Pneumatic Test Pump
• 700HPM High Pressure Calibration Manifold with
hose (700HPPK only)
• Canvas carrying bag
• High Pressure Pneumatic Quick Service Kit
• Dry pac refill
• Silico ne grease
• High Pressure hose
• Instructions
• Fittings (as listed in Table 2)
Table 2. Pump Fittings
Configuration
Ordered
700HPPNPT
700HPPKNPT
700HPPBSP
700HPPKBSP
700HPPMET
700HPPKMET
M16- ¼
M16-⅛
NPT
(Male)
1 1 - - - -
- - 1 1 - -
1 - - - 1 1
NPT
(Male)
M16-¼
BSP
(Male)
M16-⅛
BSP
(Male)
M16-
M14
(Male)
¼ NPT
(F)-
M20x
1.5
(Male)
Features
The features and components of the Product are shown in
Figure 1 and Table 3.
A
6
7
8
B
5
4
3
2
1
13
14
9
10
11
12
Safe Operation
To verify safe operation of the Product after maintenance
or repair:
1. Wear eye protection and securely attach a pressure
gauge to the hose or accessory fitting of the
calibration manifold (700HPPK only). Use any
approved (properly-rated) adapter as required.
2. Close the upper vent valve (700HPPK) and slowly
pressurize the pump/gauge system to 21 MPa
(3000 psi, 210 bar).
3. Maintain pressure for 60 seconds.
4. Use the upper vent valve on the calibration manifold
(700HPPK only) to slowly release the pressure.
Pressure can be vented using the vent valve at the
base of the pump when using the 700HPP.
A
15
16
23
21
B
Figure 1. Features and Components
22
19
20
17
18
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Table 3. Features and Components
No. Item/Function
Desiccant tube
Pump shaft
Inlet valve
Vent valve
Outer body end cap
Handle connector
Pump handle
Variable volume
Reference gauge connection port
Calibration manifold
Unit Under Test (UUT) connection port with
replaceable filter
Inlet port
Pump bracket
Pump connection port
Pin
O-Ring
Ball bearings
Large piston nut
Shaft seal
Pump shaft
Ball/seal retainer nut black seal
Piston seal (green)
Ball/seal retainer nut
Set Up
700HPP (Pump only)
1. Take the pump out of the box.
2. Open the folding legs for stability.
3. Attach one end of the hose to the port on the pump
base (hand tighten only).
4. Connect the other end of the hose to the Unit Under
Test (UUT) with the standard fittings provided.
5. Before you generate pressure, make sure the vent
valve located at the bottom of the pump next to the
desiccant tube is completely closed.
700HPPK (Pump kit)
1. Take the pump out of the box.
2. Open the folding legs for stability.
3. Attach the calibration manifold to the pump bracket as
shown in Figure 1. The calibration manifold is
detachable due to the quick detent pins.
4. Attach one end of the first hose to the port at the base
of the pump (hand tighten only).
5. Wind the hose around the hooks of the bracket and
attach the other end to the inlet port at the bottom of
the calibration manifold (hand tighten only).
6. Attach the second hose to the UUT with the standard
fittings provided and the other end to the UUT port on
the calibration manifold (hand tighten only).
7. Install the reference gauge to the reference port of the
calibration manifold. The reference gauge connection
is a 1/4 NPT female connection that seals on an Oring. PTFE tape is not required.
Operation
The subsequent sections explain Product operation.
700HPP Operation
To operate the pump:
1. Attach the free end of the hose to the device to be
pressurized with the fittings provided.
2. Make sure that the vent valve at the bottom of the
Product is closed.
3. Pump the Product to generate pressure.
For maximum efficiency, use full pump strokes.
Generally, 21 MPa (3000 psi) can be generated within
20 seconds when full strokes are used (for volumes of
approximately 10 cm
4. To vent the pressure, use the vent valve on the base
of the pump.
5. After use, wind the hose around the hooks for ease of
use and portability.
6. Fold the pump base and place in the bag.
700HPPK Operation
To operate the pump and calibration manifold:
1. The 700HPPK can be operated with the calibration
manifold attached as shown in Figure 1 or detached
for easier operation.
2. Make sure the “inlet” valve is set to open on the
calibration manifold and the two vent valves are firmly
closed (at the base of the pump and on the calibration
manifold marked “VENT”). Attach the reference
gauge to the port nearest to the top of the calibration
manifold (reference gauge connection port).
3. Attach the UUT (external) line to the port towards the
lower end of the calibration manifold.
4. For each pressure that you measure, make sure that
the reference gauge shows zero pressure. If not,
open the vent valve on the calibration manifold and
zero the reference gauge manually.
5. Close the vent valve.
6. Pump the Product to generate pressure.
For maximum efficiency, use full pump strokes.
Generally, 21 MPa (3000 psi) can be generated within
20 seconds when full strokes are used (for volumes of
approximately 10 cm
7. Once the applied pressure comes near the targeted
pressure, close the inlet valve on the calibration
manifold. This will help to stabilize the pressure faster.
8. Use the black variable-volume knob on the calibration
manifold to adjust the pressure and achieve exact
target pressure (cardinal point) on the reference
gauge.
Do not use the gauge at the bottom of the pump
for calibration.
9. Take readings from both reference and UUT pressure
gauges for calibration.
3
).
3
).
Note
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10. Use the vent valve on the calibration manifold to
slowly reduce pressure. Use the pump to increase
pressure to move to the next pressure reading. Keep
the inlet valve closed if the pump is not being used.
11. Use the variable volume for fine adjustment of the
pressure to achieve the cardinal point and take the
measurement at this point. Repeat the above steps to
take all readings at the predetermined pressure
points.
12. Upon completion of the tests, open the VENT valve to
release all pressure inside the calibration manifold.
The inlet valve needs to be opened to release any
pressure built up in the pump.
13. Fold the pump base and place in the bag.
Maintenance
Clean the Pump
To clean the pump of any contaminants accumulated
during use:
1. Remove the hose from the base of the pump. The
fitting on the pump is self seating.
2. Completely remove the vent valve screw at the base
of the pump.
3. Pump the unit to push the contaminants out from the
vent valve opening.
4. Once the contaminants stop coming out, replace the
vent screw and reconnect the hose.
Clean the Calibration Manifold (700HPPK Only)
To clean the calibration manifold:
1. Remove the hose that connects the calibration
manifold to the UUT.
2. Unscrew the fitting from the calibration manifold with a
22 mm wrench and remove the screen inside.
3. Tilt the calibration manifold slightly to drain all the
liquid contaminants from inside that port
4. Clean the screen of any particulates (or replace if
necessary).
5. Reinstall the screen and tighten the fitting.
Lubricate the Pump
If generation of pressure becomes difficult due to friction in
the pump, then the pump may require lubrication.
Depending on usage, lubrication of the pump may be
required monthly. Lack of lubrication can result in
premature wearing of seals.
To lubricate the pump:
1. Open the vent valve at the bottom of the pump.
2. Pull up the handle of the pump approximately 15 cm
(6 inches).
3. Hold the exposed metal shaft of the pump by one
hand and turn the handle counterclockwise to remove
the handle from the unit.
Note
A wrench may be required to hold the pump shaft
in place when you rotate the pump handle
counterclockwise.
4. By hand, unscrew the hose fitting at the bottom of the
pump to remove the hose.
5. By hand, unscrew the large plastic nut located at the
top of the pump.
6. By hand, unscrew the large black shaft () that is
above and attached to the desiccant tube. The entire
manifold/desiccant assembly should come off of the
pump base.
7. Pull the manifold/desiccant assembly up all the way to
expose the metal pump shaft.
8. Pull up and fully extend the metal pump shaft.
9. Apply a thin coating of the provided lubricant to the
surface exposed below the top metal shaft.
10. To reassemble the pump, reverse these steps.
11. F ollow the Safe Operation procedure at the beginning
of this document to ensure the pump is in proper
operating condition.
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Quick Service
For quick service of pump, perform steps 1 through 7 from
Lubricate the Pump before you do the steps below.
To replace the piston seal, see Figures 1, 2 and Table 3:
1. With the pump handle removed from the Lubricate the
Pump procedure, use a 20 mm wrench to unscrew
the handle connector from the shaft (
2. Lift the handle connector to expose the O-ring (
3. Remove the O-ring to expose the pin () on the
bottom of the handle connector.
4. Push the pin from one side and then pull it out of the
handle connector.
Note
When you reassemble the pump, make sure that
this O-ring is placed securely in its groove.
5. Use a 30 mm wrench to unscrew the brass outer body
end cap and slide off the pump shaft. See Figure 2.
6. Hold the lower nut (
then with a 17 mm wrench, unscrew the exposed
ball/seal retainer nut (
7. Pull the piston rod up and out of the pump. Do not
lose the two ball bearings (
8. Below the large lower nut on the pump, there is a
large black seal (
you reassemble the pump, add small amount of
silicone grease to this seal.
9. Remove the small diameter piston rod.
10. On the bottom of the small diameter piston rod, there
is a small black seal (
seal on top of the ball/seal retainer nut should not
need replacement.
11. On the bottom of the piston, there is a small green
seal (
).Carefully remove this seal and apply a small
amount of silicone grease to the replacement.
Do these steps in reverse to reassemble the pump.
) with a 24 mm wrench and
).
) in the top of the pump.
). If it is worn, replace it. When
). If it is worn, replace it. The
).
).
Idg002.eps
Figure 2. Loosen Outer End Cap
Accessories
These accessories are available:
• 2700G Reference Pressure Gauge
• 700G Precision Pressure Gauge
• High Pressure Pneumatic Manifold Full Service Kit
• High Pressure Pneumatic Pump Quick Service Kit
(Included standard)
• High Pressure Pneumatic Pump Full Service Kit
Adapter Kits
3/8 NPT Male, 1/2 NPT
NPT Premium Adapter
Kit
BSP Premium Adapter
Kit
Metric Premium Adapter
Kit
Male, 1/8 NPT female,
1/4 NPT male swivel, 1/4
NPT Female swivel
3/8 BSP Male, 1/2 BSP
Male, 1/8 BSP female,
1/4 BSP male swivel, 1/4
BSP female swivel
1/8 NPT male, 1/2 BSP
female, M20 male swivel,
M20 female swivel
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Specifications
Operating Temperature ................... -20 °C to +50 °C
Storage Temperature ...................... -20 °C to +70 °C
Operating Humidity.......................... 5 % to 95 % relative humidity, non-condensing
Operating Altitude............................ <2000 m
Pressure Range .............................. 0 MPa to 21 MPa (3000 psi)
Adjustment Resolution .................... 0.05 % of reading
Wetted Materials
(700HPP) .............................. Acetal, Aluminum, Brass, Silicone Loctite 577, Nitrile, Polypropylene, PTFE, Steel,
Stainless Steel, Viton
(700HPM) ............................. Aluminum, Stainless Steel, Nitrile, Urethane, PVC
Leak Rate (700HPPK,
with isolation valve closed) .............. 0.01 % reading
Weight ............................................. 7257 g (16.0 lb)
Dimensions ..................................... 740 x 295 x 155 mm
(29.13 x 11.61 x 6.10 in)
Safety:
General ...................................... IEC 61010-1
LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for one year from the date of purchase. This warranty
does not cover fuses, disposable batteries, or damage from accident, neglect, misuse, alteration, contamination, or abnormal
conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf. To obtain
service during the warranty period, contact your nearest Fluke authorized service center to obtain return authorization
information, then send the product to that Service Center with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR
PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries do
not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of liability
may not apply to you.
11/99
Fluke Corporation
P.O. Box 9090
Everett, WA 98206-9090
U.S.A.
Fluke Europe B.V.
P.O. Box 1186
5602 BD Eindhoven
The Netherlands
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