Fluke PG7102, PG7202, PG7302, PG7601 User's Manual

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PG7000™ Piston Gauges

PG7102™, PG7202™,

™

PG7302

Operation and Maintenance Manual

, PG7601™

(Ver. 3.0 and Higher)

 Warning

High pressure liquids an d gases a re pot ential ly haz ardous. En erg y stored in th ese liquids and gases can be released unexpectedly and with extreme force. High pressure systems sh ould b e assemb led and op erated only by p ersonnel w ho hav e been instructed in proper safety practices.

form or by any means, electronic or m echanical, for any purpose, without the express written permission of Fluke Calibration, 4765 East Beautiful Lane, Phoenix, Arizona 85044-5318 USA.

Fluke Calibration makes sincere efforts to ensure the accuracy and quality of its published materials; however, no warranty, expressed or implied, is provided. Fluke Calibration disclaims any responsibility or liability for any direct or indirect damages resulting from the use of the information in this manual or products described in it. Mention of any product or brand does not constitute an endorsement by Fluke Calibration of that product or brand. This manual was originally composed in E ngl ish and was subsequently translated into other languages. The fidelity of the translation cannot be guaranteed. In case of conflict between the English version and other language versions, the English version predominates.

Products described in this manual are manufactured under international patents and one or m ore of the following U.S. patents: 6,701,791, 5,142,483, 5,257,640, 5,331,838, 5,445,035. Other U.S. and international patents pending.

Fluke Calibration, FCAL, DH, DHI, PG7000, PG7102, PG7202, PG7302, PG7601, COMPASS, CalTool are trademarks, registered and otherwise, of Fluke Corporation.

LabVIEW is registered trademark of National Instruments Corporation. Swagelok is a registered trademark of the Swagelok Company.

Document No. 3152117 110325 Printed in the USA

Table of Contents ................................................................. III

Tables ................................................................................ VII

Figures .............................................................................. VIII

About This Manual ................................................................ IX

1. Introduction ..................................................................... 1

1.1 Product Overview ................................................................................................................................... 1

1.2 Specifications ......................................................................................................................................... 2

1.2.1 General Specifications ............................................................................................................................. 2

1.2.1.1 Embedded Features ............................................................................................................................... 3

1.2.1.2 Ambient and Instrument Condition Measurements ................................................................................. 4

1.2.2 Piston-Cylinder Modules ......................................................................................................................... 5

1.2.2.1 PC-7100/7600 ........................................................................................................................................ 5

1.2.2.2 PC-7200 ................................................................................................................................................. 6

1.2.2.3 PC-7300 ................................................................................................................................................. 7

1.2.3 Mass Sets ................................................................................................................................................. 7

1.2.4 Pressure Measurements .......................................................................................................................... 8

1.2.4.1 PC-7100/7600 ........................................................................................................................................ 8

1.2.4.2 PC-7200 ................................................................................................................................................. 9

1.2.4.3 PC-7300 ................................................................................................................................................. 9

1.3 Terminal and Platform Front and Rear Panels ................................................................................... 10

1.3.1 Terminal Front and Rear Panels ............................................................................................................ 10

1.3.1.1 PG Terminal Front Panel ...................................................................................................................... 10

1.3.1.2 PG terminal Rear Panel ....................................................................................................................... 11

1.3.2 Platform Rear Panels ............................................................................................................................. 11

2. Installation ..................................................................... 13

2.1 Unpacking And Inspection .................................................................................................................. 13

2.1.1 Removing from Packaging .................................................................................................................... 13

2.1.1.1 Platform ............................................................................................................................................... 13

2.1.1.2 Mass Set .............................................................................................................................................. 13

2.1.1.3 Piston-Cylinder Module(s) .................................................................................................................... 14

2.1.1.4 Automated Mass Handler ..................................................................................................................... 14

2.1.2 Inspecting Contents ............................................................................................................................... 14

2.1.2.1 Platform ............................................................................................................................................... 14

2.1.2.2 Mass Set .............................................................................................................................................. 19

2.1.2.3 Piston-Cylinder Module(s) .................................................................................................................... 21

2.2 Site Requirements ................................................................................................................................ 22

2.3 Setup ..................................................................................................................................................... 23

2.3.1 Preparing for Operation ......................................................................................................................... 23

2.3.1.1 Setting Up the Platform ........................................................................................................................ 23

2.3.1.2 System Pressure Interconnections ....................................................................................................... 24

2.3.1.3 Setting Up a Mass Set .......................................................................................................................... 24

2.3.2 installing a Piston-Cylinder Module into the Platform ......................................................................... 25

2.3.3 Switching a PG7202 Between Gas Operation and Oil Operation ........................................................ 26

PG7000™ OPERATION AND MAINTENANCE MANUAL

2.4 Power Up and Verification ................................................................................................................... 28

2.4.1 Powe r UP ................................................................................................................................................ 28

2.4.2 Check that On-Board Piston-Cylinder Module and Mass Set Information are Correct ...................... 28

2.4.3 Set Local Gravity Value ......................................................................................................................... 28

2.4.4 Setup Pressure Equation Variable Input Sources ................................................................................ 28

2.4.5 Check Proper Operation of Ambient Condition Measurements .......................................................... 29

2.4.6 apply pressure to THE piston-cylinder module .................................................................................... 29

2.4.7 Check Proper Behavior of Motorized Piston Rotation ......................................................................... 30

2.4.8 Check Proper Operation of Piston Behavior Measurements ............................................................... 30

2.4.8.1 Verify Vacuum Reference (PG7601 Only) ............................................................................................ 30

2.4.9 Check Automated Pressure Generation (If Present) ............................................................................ 31

2.4.10 Check/Set Security Level ....................................................................................................................... 31

2.4.11 Additional Precautions to Take Before Making Pressure Measurements .......................................... 31

2.5 Short Term Storage .............................................................................................................................. 32

3. General Operation ........................................................... 33

3.1 Fundamental Operating Principles ..................................................................................................... 33

3.1.1 Gas Operated, Liquid Lubricated Piston-Cylinder Operating Principle (PG7202) .............................. 34

3.2 Keypad Layout And Protocol .............................................................................................................. 35

3.3 Sounds .................................................................................................................................................. 36

3.4 Pressure Ready/Not Read y Indication ................................................................................................ 36

3.4.1 Piston Position Ready/Not Ready ......................................................................................................... 36

3.4.2 Piston Rotation Ready/Not Ready ......................................................................................................... 37

3.4.3 Vacuum Reference Ready/Not Ready (PG7601 Only) .......................................................................... 38

3.5 Pis to n Po sition ..................................................................................................................................... 38

3.6 Ma ss Loading Protocol ........................................................................................................................ 39

3.7 Main Run Screen .................................................................................................................................. 42

3.8 General Function/Menu Flow Chart .................................................................................................... 43

3.9 Direct Function Keys............................................................................................................................ 44

3.9.1 Direct Function Keys Summary ............................................................................................................ 44

3.9.2 [P-C] ........................................................................................................................................................ 45

3.9.3 [UNIT] ...................................................................................................................................................... 46

3.9.3.1 Customizing Pressure Units Available Under the UNIT Function .......................................................... 47

3.9.4 [MODE] .................................................................................................................................................... 48

3.9.4.1 Differential Measurement Mode (PG7601 Only) ................................................................................... 49

3.9.4.2 HIGH LINE Differential measurement mode (PG7102, PG7302 and PG7202 ONLY) ........................... 56

3.9.5 [SYSTEM] ................................................................................................................................................ 68

3.9.5.1 First System Run Screen...................................................................................................................... 68

3.9.5.2 Second System Run Screen ................................................................................................................ 69

3.9.6 [AMBIENT] .............................................................................................................................................. 70

3.9.7 [HEAD] .................................................................................................................................................... 71

3.9.8 [ROTATE] ................................................................................................................................................ 73

3.9.8.1 <2PRE-DECEL> .................................................................................................................................. 74

3.9.9 [GEN] (OPTIONAL) ................................................................................................................................. 75

3.9.9.1 <2target>.............................................................................................................................................. 76

3.9.9.2 <3raise> ............................................................................................................................................... 77

3.9.9.3 <4UL> .................................................................................................................................................. 77

3.9.9.4 <5tol> ................................................................................................................................................... 77

3.9.9.5 <6refloat> ............................................................................................................................................. 78

3.9.9.6 <7Vol> ................................................................................................................................................. 78

3.9.10 [RES] ....................................................................................................................................................... 79

3.9.11 [ENTER /SET P] from Run Scre e n .......................................................................................................... 80

3.9.11.1 [ENTER/SET P] in Pressure to Mass M ode .......................................................................................... 81

3.9.11.2 [ENTER/SET P] in Mass to Pressure Mode .......................................................................................... 83

3.9.11.3 Commands for Zero Pressure, Ending a Test ....................................................................................... 83

3.9.12 [P OR M] .................................................................................................................................................. 84

3.9.13 [ ] and [ ], [←] ................................................................................................................................. 84

3.10 [SETUP] Menu ....................................................................................................................................... 86

3.10.1 <1select> ................................................................................................................................................ 87

3.10.2 <2view> ................................................................................................................................................... 88

3.10.3 <3edit> .................................................................................................................................................... 89

TABLE OF CONTENTS

3.11 [SPECIAL] Menu ................................................................................................................................... 91

3.11.1 <1PC/MS> ............................................................................................................................................... 92

3.11.1.1 Create Piston-Cylinder Module ............................................................................................................. 93

3.11.1.2 Edit Piston-Cylinder Module ................................................................................................................. 95

3.11.1.3 View Piston-Cylinder Module ................................................................................................................ 95

3.11.1.4 Delete Piston-Cylinder Module ............................................................................................................. 96

3.11.1.5 Select the active piston-cylinder module ............................................................................................... 96

3.11.1.6 Add Mass Set ....................................................................................................................................... 97

3.11.1.7 Edit mass set ......................................................................................................................................101

3.11.1.8 View Mass Set ....................................................................................................................................101

3.11.1.9 Delete Mass Set ..................................................................................................................................101

3.11.1.10 Select Mass Set ..................................................................................................................................102

3.11.1.11 Add Mass Loading Bell ........................................................................................................................102

3.11.1.12 Edit Mass Loading Bell ........................................................................................................................104

3.11.1.13 View mass loading bell ........................................................................................................................104

3.11.1.14 delete mass loading bell ......................................................................................................................104

3.11.1.15 Select Mass Loading Bell ....................................................................................................................105

3.11.2 <2presu> ................................................................................................................................................105

3.11.3 <3HEAD> ...............................................................................................................................................105

3.11.3.1 <3head>, <1fluid> ...............................................................................................................................106

3.11.3.2 <3head>, <2unit> ................................................................................................................................106

3.11.3.3 <3head>, <3atm> ................................................................................................................................107

3.11.3.4 <3head>, <4piston> ............................................................................................................................107

3.11.4 <4Prefs> .................................................................................................................................................108

3.11.4.1 <4PREFS>, <1ScrSVR> .....................................................................................................................108

3.11.4.2 <4PREFS>, <2Sound> ........................................................................................................................108

3.11.4.3 <4PREFS>, <3Time> ..........................................................................................................................109

3.11.4.4 <4PREFS>, <4ID> ..............................................................................................................................109

3.11.4.5 <4prefs>, <5level> ..............................................................................................................................110

3.11.5 <5remote> ..............................................................................................................................................113

3.11.5.1 COM1, COM2 AND COM3 (RS232) ....................................................................................................113

3.11.5.2 IEEE-488.............................................................................................................................................113

3.11.5.3 RS232 Self Test ..................................................................................................................................114

3.11.5.4 External Barometer (RPM) Communications (COM2) ..........................................................................114

3.11.5.5 External Vacuum Gauge Communications (COM2) (PG7601 Only) ....................................................116

3.11.6 <6GL>.....................................................................................................................................................118

3.11.7 <7cal>.....................................................................................................................................................119

3.11.8 <8AMH> .................................................................................................................................................119

3.11.8.1 <2control>, <1up/down> ......................................................................................................................120

3.11.8.2 <2control>, <2discreet> .......................................................................................................................120

3.11.8.3 <2control>, <3loadall> .........................................................................................................................120

3.11.8.4 <2control>, <4unloadall> .....................................................................................................................121

3.11.9 <9reset> .................................................................................................................................................121

3.11.9.1 <9reset>, <1sets> ...............................................................................................................................121

3.11.9.2 <9reset>, <2units> ..............................................................................................................................122

3.11.9.3 <9reset>, <3com> ...............................................................................................................................122

3.11.9.4 <9reset>, <4cal> .................................................................................................................................122

3.11.9.5 <9RESET>, <5SETUPS> ....................................................................................................................123

3.11.9.6 <9reset>, <6all> ..................................................................................................................................123

4. Remote Operation ......................................................... 125

4.1 Overview ............................................................................................................................................. 125

4.2 Interfacing ........................................................................................................................................... 125

4.2.1 RS232 Interface .....................................................................................................................................125

4.2.1.1 COM1 .................................................................................................................................................125

4.2.1.2 COM2 AND COM3 ..............................................................................................................................126

4.2.2 IEEE-488 (GPIB) .....................................................................................................................................126

4.3 Commands .......................................................................................................................................... 127

4.3.1 Command Syntax ..................................................................................................................................127

4.3.2 COMMAND summary ............................................................................................................................127

4.3.3 Error Messages .....................................................................................................................................129

4.3.3.1 AMH errors ..........................................................................................................................................130

4.3.4 Command Descriptions ........................................................................................................................130

4.3.4.1 IEEE Std. 488.2 Common and Status Commands ...............................................................................130

4.3.4.2 PG7000 commands.............................................................................................................................133

4.4 Statu s System ..................................................................................................................................... 160

4.4.1 Status Reporting System ......................................................................................................................160

4.4.1.1 Status Byte Register............................................................................................................................160

4.4.1.2 Standard Event Register .....................................................................................................................161

PG7000™ OPERATION AND MAINTENANCE MANUAL

4.5 High Line Differential Mode Programming Examples ..................................................................... 162

4.5.1 Recommended sequence for a host program to remotely set a new high line

pressure and enable high line differential mode .................................................................................162

4.5.2 Recommended Sequence for a Host Program to Remotely Enable

High Line Differential Mode using the Last Line Pressure Setting ....................................................164

5. Maintenance, Adjustments and Calibration ...................... 165

5.1 Introduction ........................................................................................................................................ 165

5.2 Platform ............................................................................................................................................... 166

5.2.1 Calibration/Adjustment of On-Board Measurement Funct ions ..........................................................166

5.2.1.1 Principles ............................................................................................................................................166

5.2.1.2 Barometric Pressure Sensor ...............................................................................................................166

5.2.1.3 AMBIENT TEMPERATURE sensor .....................................................................................................167

5.2.1.4 Relative Humidity sensor .....................................................................................................................168

5.2.1.5 piston-cylinder module temperature sensor .........................................................................................168

5.2.1.6 Reference Vacuum Gauge (PG7601 Only) ..........................................................................................170

5.2.2 Piston Position Detection Adjustment .................................................................................................170

5.2.3 Emptying Oil Run-Off Tray (PG7202 and PG7302 Only) .....................................................................171

5.2.4 Purge Mounting Post Liquid Run Off (PG7202 Only) ..........................................................................172

5.2.5 Drive Belt Replacement ........................................................................................................................172

5.3 Piston-Cylinder Modules ................................................................................................................... 173

5.3.1 Disassembly, Cleaning and Maintenance ............................................................................................173

5.3.2 Disassembly and Reassembly .............................................................................................................174

5.3.2.1 Disassembly and Reassembly of gas operated, gas lubricated piston-cylinder modules

(PC-7100/7600) ...............................................................................................................................174

5.3.2.2 Disassembly And Reassembly of Gas Operated, Liquid Lubricated

Piston-Cylinder Modules (PC-7200) ....................................................................................................178

5.3.2.3 Disassembly and Reassembly of Oil Operated, Oil Lubricated

Piston-Cylinder Modules (PC-7300) ....................................................................................................180

5.3.3 Filling or Emptying Gas Operated, Liquid Lubricated Piston-Cylinder Module

Reservoir with Liquid ............................................................................................................................182

5.3.4 Cleaning Piston-Cylinders ....................................................................................................................183

5.3.5 Lubricating Piston-Cy linder Modules ..................................................................................................185

5.3.6 Recalibration .........................................................................................................................................188

5.3.6.1 updating piston-cylinder module files ...................................................................................................188

5.4 Mass Sets ............................................................................................................................................ 189

5.4.1 Cleaning .................................................................................................................................................189

5.4.2 Recalibration .........................................................................................................................................189

5.4.2.1 Updating Mass Set Files .....................................................................................................................189

5.5 Reloading Embedded Software into PG7000 Flash Memory .......................................................... 189

5.6 Disassembly and Reassembly of PG7000 ........................................................................................ 190

5.6.1 Platform .................................................................................................................................................190

5.6.2 Terminal .................................................................................................................................................190

5.6.3 AMH Automated Mass Handler Removal .............................................................................................190

6. Troubleshooting............................................................ 191

6.1 Overview ............................................................................................................................................. 191

7. Appendix ...................................................................... 195

7.1 Conversion of Numerical Values ...................................................................................................... 195

7.1.1 Pressure ................................................................................................................................................195

7.2 Defined Pressure Calculations .......................................................................................................... 195

7.2.1 PG7102, PG7202 and PG7302 ...............................................................................................................197

7.2.2 PG7601 ...................................................................................................................................................198

7.2.3 Fluid Heads ............................................................................................................................................199

7.2.3.1 Fluid Head Components ......................................................................................................................199

7.2.3.2 Overall Fluid Head Correction .............................................................................................................200

7.3 Glossary .............................................................................................................................................. 201

7.4 Limited Warranty and Limitation of Liability .................................................................................... 203

Tables

Table 1. PG7102 Parts List ........................................................................................................................ 15

Table 2. PG7202 Parts List Table 3. PG7302 Parts List Table 4. PG7601 Parts List Table 5. Manual Mass Set Parts List (excluding 80 and 100 kg) Table 6. Manual Mass Set Parts List (80 and 100 kg) Table 7. AMH-38 Mass Set Parts List Table 8. AMH-100 Mass Set Parts List Table 9. Mass Set Compositions Table 10. Mass Set Compatibility Table 11. PC-7100/7 600 P iston-Cylinder Modules Parts List Table 12. PC-7200 Piston-Cylinder Modules Parts List Table 13. PC-7300 Pisto n -Cylinder Modules Parts List Table 14. Summary of PG7000 Direct Function Key Operations Table 15. Pressure Units of Measure Available Table 16. Valve Settings for Setting Differential Mode Static Pressure Table 17. Valve Settings to Apply PG7000 Pressure to the RPM for Differential Mode Offsetting Table 18. Valve Settings for Operating in Differential Mode Table 19. SETUP File Choices, Factory Preferred Choice and Normal Value Table 20. Security Levels - Functions NOT Executed Per Function/Level Table 21. COM1, COM2 and COM3 Available Settings Table 22. COM1 DB-9F Pin Designation Table 23. COM2 and COM3 DB-9M Pin Designation Table 24. Command Summary Table 25. Error Messages Table 26. Status Byte Register Table 27. Standard Event Register Table 28. Mounting Post Wire Colors, Description and Location Table 29. PG7000 Troubleshooting Checklist Table 30. Pressure Unit of Measure Conversions Table 31. PG7000 Defined Pressure Calculation Variables Table 32. DHI Authorized Service Providers

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TABLES AND FIGURES

Figures

Figure 1. PG Terminal Front Panel ............................................................................................................ 10

Figure 2. PG Terminal Rear Panel Figure 3. PG Platform Rear Panel Figure 4. Piston-Cylinder Module Installation Figure 5. Piston Gauge Operating Principle Figure 6. Gas Operated, Liquid Lubricated Piston-Cylinder (PC-7200) Operating Principle Figure 7. PG7000 Keypad Layout Figure 8. Piston Stroke and Zones Figure 9. Run Screen Flow Chart Figure 10. Differential Mode Controller Schematic Figure 11. High Line Differential Mode Schematic Figure 12. Status Byte Register Figure 13. PG7202 Mounting Post Drain Figure 14. 10 and 20 kPa/kg Gas Piston-Cylinder Module (Expande d Vie w) Figure 15. 10 kPa/kg Piston Insertion Tool Figure 16. Gas Piston-Cylinder Module Sleeve Nut Tool Figure 17. 50, 100 and 200 kPa/kg Gas Piston-Cylinder Modules (Expanded View) Figure 18. Gas Operated, Liquid Lubricated Piston-Cylinder Module (Expanded View) Figure 19. Oil Piston-Cylinder Module (Expanded View) Figure 20. Filling Gas Operated, Liquid Lubricated Piston-Cylinder Module Reservoir (PC-7200) Figure 21. Gas Operated, Gas Lubricated Piston-Cylinder Module Lubrication Chart Figure 22. Gas Operated, Liquid Lubricated Piston-Cylinder Module Lubricat ion Chart Figure 23. Oil Operated Piston-Cylinder Module Lubrication Chart

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About This Manual

This manual provides the u ser wit h the inf orm ation nec essar y to operate v arious PG7000 P iston Ga uges. It also includes a great deal of additional infor mation pr ovided to help you optimi ze PG7000 use and tak e full advantage of its many features and functions.

This manual covers four PG7000 m odels: PG7102, PG7202, PG7302 and PG7601. The four m odels have many features and characteristics in com mon as well as individual dif ferences. When discussing features th at are comm on to all four m odels, they ar e referred to c ollectively as PG7000. W hen providing information pertaining to a specific model, that model is referred to by its specific model number.

Before using the manual, take a moment to familiarize yourself with the Table of Contents structure. All first time PG7000 users should read Sections 1 and 2. Section 3 provides a comprehensive description of general PG7000 operating principles. Section 4 covers remote communication with an external computer. Section 5 provides maintenance and calibration information. Section 6 is a quick troubleshooting guide. Use the information in Section 6 to troubleshoot unexpected PG7000 behavior based on the symptoms of that behavior.

Certain words and expressions have specific meaning as they pertain to PG7000s. The Glossary (see Section 7) is useful as a quick referenc e for the definition of specific words and ex pressions as the y are used in this manual.

Note

For those of you who “don’t read manuals”, go directly to section Error! Reference source not found., initial setup, to set up your PG7000. Then go to section 2.4, power up and verification. This will get you running quickly with minimal risk of causing damage to yourself or your PG7000. THEN… when you have questions or start to wonder about all the great features you might be missing, get into the manual!

Manual Conventions

 Caution

“Caution” is used in throughout the manual to identify conditions or actions that could cause harm to the PG7000 or to the devices that are connected to it.

 Warning

“Warning” is used in throughout the manual to identify actions that could pose a hazard to the user of the PG7000.

Note

“Note” is used throughout the manual to identify operating and applications advice and additional explanations.

[ ] Indicates direct function keys (e.g., [RANGE]). < > Indicates molbox1+ screen displays (e.g., <1yes>).

ABOUT THIS M ANUAL

Notes

1. Introduction

1.1 Product Overview

PG7000 Piston Gauges are reference level pressure standards that operate on the piston gauge principle. Pressure is defined by balancing it against the force exerted by a known mass accelerated by gravity on the effective area of a piston-cylinder.

A PG7000 piston gauge co ns is ts of the PG7000 Platform , one or s everal pis to n-cylinder modules, a mass set. An automated m ass handling system is available. A PG7000 system normally also includes the means to generate and adjust pr essures and to interconnec t the system components and a device bein g calibrated or tested. The p ressure gen eration com ponent c an be m anual or a utom ated. COMPASS Pressure software m ay also be included to assist i n executing test sequences, acquir ing test data and producing test reports.

There are four PG7000 Platforms: PG7102, PG7202, PG7302 and PG7601. These have a common PG7000 presentation and features . They are distinguis hed by their nor mal operating medium ( oil and/or gas) and the capability to define pressures relative to a vacuum reference.

• PG7102 - Gas operated with gas lubricated piston-cylinder modules (PC-7100/7600 modules)

- Maximum pressure is 11 MPa (1 600 psi)

- Does not support definition of pressure against a vacuum reference

for

• PG7202 - Gas operated, liquid lubricated piston-cylinder modules (PC-7200 modules)

- Oil operated piston-cylinder modules (PC-7300 modules)

- Maximum pressure is 110 MPa (16 000 psi) when operate d w it h a P C-7200 module

- Maximum pressure is 200 MPa (30 000 psi) when operated with a PC-7300 module

- Does not support definition of pressure against a vacuum reference

• PG7302 - Oil operated (PC-7300 modules)

- Maximum pressure is 500 MPa (72 500 psi)

• PG7601 - Gas operated, gas lubricated piston-cylinder modules (PC-7100/7600 modules)

- Maximum pressure is 7 MPa (1 000 psi)

- Supports definition of pressure against a vacuum reference PG7000 platforms, piston-cylinder modules, mass sets and mass handling systems are designed to

maximize metrologic a l per f or mance and ease of oper atio n. They include m an y featur es that enhance the fundamental precision and stability of pressure measur ements as well as simplifying use and r educing operator influence on the m easurements. Extensive m onitoring and controlling capabilit y and advanced local and remote user interfaces are integrated into PG7000 Platforms.

Operator interaction with P G7000 and its extensive capabil ities and peripherals is ac complished through a single display and keypad on the PG Terminal or from a computer via a single standard RS232 or IEEE-488 interface.

PG7000™ OPERATION AND MAINTENANCE MANUAL

1.2 Specifications

1.2.1 General Specifications

Power Requirements Operating Temperature Range Operating Humidity Range Weight

Instrument platform with no mass loaded.

PG7102 PG7202 PG7302 PG7601

PG Terminal

Dimensions

Instrument Platform

PG Terminal

Microprocessors

Instrument Platform

PG Terminal

Communication Ports

RS232

IEEE-488

Overall Pressure Ranges

Actual range depends on piston-cylinder and mass set selection

PG7102 Gauge: 5 kPa to 11 MPa (0.7 to 1 600 psi)

PG7202 Gauge (gas): 100 kPa to 110 MPa (15 to 16 000 psi)

PG7302 Gauge: 20 kPa to 500 MPa (3 to 75 000 psi)

PG7601 Gauge: 4 kPa to 7 MPa (0.6 to 1 000 psi)

Operating Media

PG7102 PG7202

PG7302 PG7601

85 to 264 VAC, 50/60 Hz, 22 VA max. consumption. 15 to 35 °C 5 to 95% R.H., non-condensing

13 kg (29 lb) 13 kg (29 lb) 13 kg (29 lb) 17 kg (37 lb)

1.4 kg (3 lb)

36 cm H x 40 cm W x 35 cm D (14.5 in. x 15.8 in. x 13.8 in.) (Height: Top of mounting post with piston-cylinder module installed

for PG7102/PG7202/PG7302; top of bell jar for PG7601.) 12 cm H x 15 cm W x 20 cm D (4.7 in. H x 5.9 in. W x 7.9 in. D)

Motorola 68302 Hitachi 64180

COM1: Host computer COM2: External barometer or vacuum gauge (PG7601) and pass through communications COM3: Automated pressure generator/controller

Host computer

Absolute: 105 kPa to 11 MPa (15 to 1 600 psi) Differential: DP + static pressure < 11 MPa (1 600 psi)

Absolute (gas): 200 kPa to 110 MPa (30 to 16 000 psi) Gauge (oil): (PG7302 module): 1 to 200 MPa (150 to 30 000 psi) Absolute (oil): (PG7302 module) 1.1 to 200 MPa (165 to 30 000 psi) Differential: DP + static pressure < 110 MPa (16 000 psi)

Note

PC-7200 can be operated in oil up to 200 MPa (30 000 psi) when used with PC-7300 oil operated pistoncylinders.

Absolute: 120 kPa to 500 MPa (20 to 75 000 psi)

Absolute: 7 kPa to 7 MPa (0.7 to 1 000 psi) Differential: - 90 to 350 kPa (-13 to 50 psi) at 15 to 200 kPaa (2 to 30 psia) static pressure

Gas: air, helium, nitrogen Gas: any non-corrosive

Oil: Di2-EthylHexyl Sebacate (synthetic oil) Oil: Di2-EthylHexyl Sebacate (synthetic oil) Gas: air, helium, nitrogen

1. INTRODUCTION

Maximum Mass Load

Pressure Connections

CE Conformance

PG7102 PG7202

PG7302 PG7601

PG7102 PG7202

PG7302 PG7601

100 kg, while not exceeding 11 MPa (1 600 psi) 100 kg, while not exceeding 110 MPa (16 000 psi) when operated

with PC-7200 piston-cylinder modules or 200 MPa (30 000 psi) when operated with PC-7300 piston-cylinder modules

100 kg 38 kg

T es t port : DH200 T es t port : DH500

Drain port: DH500 T es t port : DH500 T es t port : DH200

Bell Jar Vent Port: DH200

Vacuum Reference Pump Down Port: KF25 (KF40 available on optional AMH automated mass handler)

External Vacuum Port: Optional KF25 on bell jar (KF40 available on optional AMH automated mass handler)

Note

DH200 and DH500 are gland and collar t ype fittings for 1/4 in. (6.35 mm) coned and left hand threaded tubes.

DH200 is equivalent to AE SF250C, HIP LF4, etc. DH500 is equivalent to AE F250C, HIP HF4, etc.

Available, must be specified.

1.2.1.1 Embedded Features

• Local contr ol with 2 x 20 vacuum fluorescent dis play and 4 x 4 function driven keypad.

• Real tim e (1 second update rate) display and m easurement of ambient (pressure, temperature, humidity) and instrument (piston-cylinder temperature, piston posit ion, piston drop rate, pis ton rotation rate, piston rotation decay rate, reference vacuum) conditions.

• Real time (1 second update rate) mass-to-pressure and pressure-to- mass calculations taking into consideration all environmental and operational variables.

• Full gas and liquid fluid head cor rections including D UT head correction and piston position head correction.

• Adjustable mass loading resolution (0.01 g to 0.1 kg).

• Audible prompts of instrument status (piston movement, Ready/Not Ready

indication) with override capability.

• Integra ted aut omated mass handling option (AMH-38 or AMH-100).

• Interfacing and automatic exploitation of external barometer via RS232.

• Interf acing and automatic exploi tation of any external vac uum gauge via

RS232 (PG7601 only).

• Automated differential mode to define low differential pressures at various static pressures between vacuum and two atmospheres.

• Automated high line differential mode to define differential pressure at high line pressure.

• Storage and one step activation of metrological data on up to 18 piston- cylinder modules, (3) mass sets and (3) mass loading bells.

PG7000™ OPERATION AND MAINTENANCE MANUAL

• Continuous pressure Ready/Not Ready indication based on measured conditions.

• Motor ized, intelligent piston drive system based measured rotation rate with operator alert and manual override.

• Integrated automated pressure control with standard Fluke Calibration pressure controllers.

• Full RS23 2 and IEEE-488 c ommunications with m ulti-level comm ands to set and read all instrument functions.

1.2.1.2 Ambient and Instrument Condition Measurements

Temperature

Range

Resolution

Measurement Uncertainty

Barometric Pressure with Internal Sensor

Range

Resolution

Measurement Uncertainty

Relative Humidity

Range

Resolution

Measurement Uncertainty

Piston Position

Range

Resolution

Measurement Uncertainty

Piston Rotation

(Rate and deceleration)

Range

Resolution

Ambient

0 to 40

0.1 0.01 ± 1 ± 0.1

70 to 110 kPa 10 Pa ± 140 Pa Barometric pressure can also be read automatically with any

RS232 device such as a FCAL RPM.

5 to 95 % RH 1 % RH

± 10 % RH

± 4.5 mm

0.1 mm ± 0.2 mm

2 to 99 rpm 1 rpm

Piston Cylinder Module

C 0 to 40 oC

Vacuum

(PG7601 only)

Range

Resolution

Measurement Uncertainty

0 to 20 Pa

0.01 Pa ± 0.1 Pa or 10 % of reading, whichever is greater

1. INTRODUCTION

1.2.2 Piston-Cylinder Modules

All piston-cylinders are integr ated m odules inc luding m ounting h ardware delivere d in indi vidual shipping and storage bullet cases.

1.2.2.1 PC-7100/7600

Gas operated, gas lubricated piston-cylinder characteristics. Used in PG7102 and PG7601 platforms.

PC-7100/7600-10, TC PC-7100/7600-10-L

Operation

Piston Material

Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Gas operated, gas lubricated Tungsten carbide Tungsten carbide 35 mm 1 000 mm Simple free deformation

PC-7100/7600-20

Piston Material

Cylinder Material

Nominal Diameter

Mounting System

PC-7100/7600-50

Piston Material

Cylinder Material

Nominal Diameter

Mounting system

PC-7100/7600-100

Piston Material

Cylinder Material

Nominal Diameter

Mounting System

PC-7100/7600-200

Piston Material

Cylinder Material

Nominal Diameter

Mounting System

Operation

Nominal Area

Operation

Nominal Area

Operation

Nominal Area

Operation

Nominal Area

Gas operated, gas lubricated Tungsten carbide Tungsten carbide 25 mm

500 mm Simple free deformation

Gas operated, gas lubricated Tungsten carbide Tungsten carbide 16 mm 200 mm Negative free deformation

Gas operated, gas lubricated Tungsten carbide Tungsten carbide 11 mm 98 mm Negative free deformation

Gas operated, gas lubricated Tungsten carbide Tungsten carbide 8 mm 50 mm Negative free deformation

PG7000™ OPERATION AND MAINTENANCE MANUAL

1.2.2.2 PC-7200

Gas operated, liquid lubricated piston-cylinder module characteristics. Used in PG7202 platform.

Though not recommended for day-to-day operation, PC-7200 modules can also be filled completely with oil and operated with oil as the test medium (see Section 2.3.3).

Note

PC-7200-100

Piston and Cylinder Material

PC-7200-200

Piston and Cylinder Material

PC-7200-500

Piston and Cylinder Material

PC-7200-1

Piston and Cylinder Material

PC-7200-2

Piston and Cylinder Material

Operation

Lubricating Liquid

Nominal Diameter

Nominal Area

Mounting System

Operation

Lubricating Liquid

Nominal Diameter

Nominal Area

Mounting System

Operation

Lubricating Liquid

Nominal Diameter

Nominal Area

Mounting System

Operation

Lubricating Liquid

Nominal Diameter

Nominal Area

Mounting System

Operation

Lubricating Liquid

Nominal Diameter

Nominal Area

Mounting System

Gas operated, liquid lubricated Synturion 6 (Krytox

optional)

Tungsten carbide

11.2 mm

98.1 mm

Negative free deformation

Gas operated, liquid lubricated Synturion 6 (Krytox

optional)

Tungsten carbide

7.9 mm

49.0 mm

Negative free deformation

Gas operated, liquid lubricated Di-2-ethylhexyl Sebacate (Krytox Tungsten carbide

5.0 mm

19.6 mm

Negative free deformation

Gas operated, liquid lubricated Di-2-ethylhexyl Sebacate (Krytox Tungsten carbide

3.5 mm

9.8 mm Negative free deformation

Gas operated, liquid lubricated Di-2-ethylhexyl Sebacate (Krytox Tungsten carbide

2.5 mm

4.9 mm Negative free deformation

optional)

1. INTRODUCTION

1.2.2.3 PC-7300

Oil operated, oil lubricated piston-cylinder module characteristics. Used in PG7302 and PG7202 platforms (1 MPa/kg and higher only in PG7202).

Note

PC-7300 modules PC-7300-1, -2 and -5 may also be used in a PG7202 platform.

PC-7300-100

Piston and Cylinder Material

PC-7300-200

PC-7300-500

PC-7300-1

PC-7300-2

PC-7300-5

Operation

Nominal Diameter

Nominal Area

Mounting System

Operation

Piston and Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Operation

Piston and Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Operation

Piston and Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Operation

Piston and Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Operation

Piston and Cylinder Material

Nominal Diameter

Nominal Area

Mounting System

Oil operated, oil lubricated Tungsten carbide

11.2 mm

98.1 mm Simple free deformation

Oil operated, oil lubricated Tungsten carbide

7.9 mm

49.0 mm Simple free deformation

Oil operated, oil lubricated Tungsten carbide

5.0 mm

19.6 mm Simple free deformation

Oil operated, oil lubricated Tungsten carbide

3.5 mm

9.8 mm Simple free deformation

Oil operated, oil lubricated Tungsten carbide

2.5 mm

4.9 mm Simple free deformation

Oil operated, oil lubricated Tungsten carbide

1.6 mm

2.0 mm Simple free deformation

1.2.3 Mass Sets

All masses are delivered in molded, reusable, transit cases with custom inserts.

Masses > 50g

Material

Finish

Adjustment Tolerance

Uncertainty of Measured Values

Masses < 50g

304L non-magnetic stainless steel Electropolished ± 20 ppm of nominal value (manual mass sets, AMH

automated mass handler mass sets do not have fixed adjustment tolerances)

± 5 ppm or 1 mg, whichever is greater

± 1 mg

PG7000™ OPERATION AND MAINTENANCE MANUAL

Masses desig nat ed “ t ar e” are d el ive red w ith out rep ort ed m easu r ed va lu es and are intended only for use on the “tare” PG7000 in high line differential pressure measurement mode.

1.2.4 Pressure Measurements

1.2.4.1 PC-7100/7600

For uncertainty in piston-cylinder effective area and typical measurement uncertainty in pressure defined by the piston gauge, see the piston-cylinder calibration report and current revision of Technical Note 7920TN01.

Note

PC-7100/7600-10 PC-7100/7600-10-L

Sensitivity

Reproducibility

Typical Drop Rate (35 kg)

PC-7100/7600-20

Sensitivity

Reproducibility

Typical Drop Rate (35 kg)

PC-7100/7600-50

Sensitivity

Reproducibility

Typical Drop Rate (35 kg)

PC-7100/7600-100

Sensitivity

Reproducibility

Typical Drop Rate (35 kg)

PC-7100/7600-200

Sensitivity

Reproducibility

Typical Drop Rate (35 kg)

1 Sensitivity: The smallest variation in input detectable in output.

0.02 Pa + 0.5 ppm

± 2 ppm

0.2 mm/min

0.04 Pa + 0.5 ppm

± 2 ppm

0.3 mm/min

0.1 Pa + 0.5 ppm

± 2 ppm

0.5 mm/min

0.2 Pa + 0.5 ppm

± 3 ppm

0.7 mm/min

0.4 Pa + 0.5 ppm

± 3 ppm

1.0 mm/min

Piston-cylinder modules designated “tare” are delivered without reported values and are intended only for use on the “tare” PG7000 in high line differential pressure measurement mode.

Note

1. INTRODUCTION

1.2.4.2 PC-7200

Note

PC-7200-100

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7200-200

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7200-500

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7200-1

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7200-2

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

1 Sensitivity: The smallest variation in input detectable in output. 2 Reproducibility: Combined long term stability of piston-cylinder effective area and masses.

2 Pa + 1 ppm

± 5 ppm

0.10 mm/min

4 Pa + 1 ppm

± 5 ppm

0.15 mm/min

10 Pa + 1 ppm

± 5 ppm

0.20 mm/min

20 Pa + 1 ppm

± 5 ppm

0.25 mm/min

40 Pa + 1 ppm

± 5 ppm

0.50 mm/min

1.2.4.3 PC-7300

Note

PC-7300-100

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7300-200

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7300-500

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

2 Pa + 1 ppm

± 5 ppm

0.02 mm/min

4 Pa + 1 ppm

± 5 ppm

0.04 mm/min

10 Pa + 1 ppm

± 5 ppm

0.10 mm/min

PG7000™ OPERATION AND MAINTENANCE MANUAL

PC-7300-1

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7300-2

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

PC-7300-5

Sensitivity

Reproducibility

Typical Drop Rate (50 kg)

1 Sensitivity: The smallest variation in input detectable in output. 2 Reproducibility: Combined long term stability of piston-cylinder effective area and masses.

20 Pa + 1 ppm

± 5 ppm

0.20 mm/min

40 Pa + 1 ppm

± 5 ppm

0.40 mm/min

100 Pa + 1 ppm

± 5 ppm

1.00 mm/min

1.3 Terminal and Platform Front and Rear Panels

1.3.1 Terminal Front and Rear Panels

1.3.1.1 PG Terminal Front Panel

The front panel ass embly provides a 2 x 20 vacuum fluorescent display and a 4 x 4 membrane keypad for local user interface. The terminal front panel assembly is the same for all PG7000 models.

Figure 1. PG Terminal Front Panel

 Fluorescent display

 Keypad

1. INTRODUCTION

1. Power switch

3. Power receptacle

4. Connector for cable to PG7000 (25-pin)

1.3.1.2 PG terminal Rear Panel

The rear panel assembly provides the communications connection to the PG7000 Platform and the power connection module. The terminal rear panel assembly is the same for all PG7000 models.

2. Fuse

Figure 2. PG Terminal Rear Panel

5. Cooling fan

1.3.2 Platform Rear Panels

The PG7000 Platform rear panels provide the connection to the PG Terminal, remote communication connections and pressure connection ports. The rear panels of all PG7000 models are identical except for the pressure connections (see Figure 3, # 7).

COM2 (RS232) - External



Barometer, External Vacuum Gauge (PG7601 only) and Pass Through Communications

 COM3 (RS232) - Automated

Pressure Generation/Control Component

 Temperature - Humidity Probe  COM1 (RS232) - Remote Hos t

Communications

 IEEE-488 - Remo te Host

Communications

 AMH Connection  Pressure Ports:

PG7102 - TEST port: DH200

PG7202 - TEST and DRAIN

ports: DH500 PG7302 - TEST port: DH500 PG7601 - TEST and VACUUM vent

ports: DH200 Vacuum pull down port on front

left side: KF25

 PG7000 Terminal Port

Figure 3. PG Platform Rear Panel

PG7000™ OPERATION AND MAINTENANCE MANUAL

Notes

2. Installation

2.1 Unpacking And Inspection

2.1.1 Removing from Packaging

A t ypical PG7000 s ystem incl udes the PG7000 P latform ( see Sect ion 2.1.1 .1), a mas s set, (see Section 2.1.1.2), one or more piston-cylinder modules (see Section 2.1.1.3) and other accessories such as an AMH a utomated mass han dler and/or pres sure generation a nd control com ponents (see the accessory Operation and Maintenance Manual or Instruction Sheet).

2.1.1.1 Platform

 Caution

The mass loading bell is a metrological element that is part of the mass set. Like all of the masses, it is preferable not to handle it with bare hands. Protective gloves are provided in the accessory kit of each PG7000 Platform.

The PG7000 Platform is shipped in a reusable, molded shipping and storage case.  Open the PG7000 shipping and storage case (it is th e large, 66 cm x 53 cm

x 47 cm case).

 Remove the PG Terminal and accessories from upper packing insert.

Inspect and inventory the acc ess or ies (see Secti on 2.1 .2).

 Remove the upper packing insert.  Carefully lift the PG7000 Platform from its position in the lower packing

insert. Note the orientatio n so that the same orientation will be used when PG7000 is repacked.

 Reinstall the upper packing insert into the shipping and storage case and

store in a safe place.

2.1.1.2 Mass Set

 Caution

The stability over time of PG7000 pressure measurements is a function of the stability of the masses loaded on the piston. Precautions should be taken in handling the masses to minimiz e influences that may change their mass. This includes always wearing protective gloves when handling the masses to avoid contaminating them with body oils and perspiration. Protective gloves are pr ovid ed i n th e a cce ss ory k it s of PG700 0 P la tfor ms.

The mass set accessories are shipped in a separate corrugated container. Open the corrugated container and inspect and inventory the accessories.

The PG7000 masses are shipped in reusable, molded shipping and storage cases. The PG7000 masses should be removed from their shipping cases and inventoried when actually setting up the PG7000 system.

PG7000™ OPERATION AND MAINTENANCE MANUAL

2.1.1.3 Piston-Cylinder Module(s)

The piston-cylinder modules are shipped in Acetal bullet cases that ar e p ac k ed in corrugated containers with custom foam inserts.

Open the corrugated containers and remove the piston-cylinder modules and accessories.

The bullet cases screw open by turning the lid counterclockwise.

When reinstalling an oil (PC-7300) or liquid lubricated (PC-7200) piston-cylinder module in its bullet case, be sure to empty out any liquid that may have collected in the hole in the bottom of the case. Excess liquid wi ll not compress, making it difficult to fully close the case and could result in damaging it.

2.1.1.4 Automated Mass Handler

See the AMH-38/AMH-100 Operation and Maintenance Manual.

2.1.2 Inspecting Contents

Check that all items ar e present and have NO visible signs of damage. A parts list of items supplied is provided in Section 2.1.2.1 for PG7000, Section 2.1.2.2 for mass sets, and Section 2.1.2.3 for piston-cylinder modules.

 Caution

2.1.2.1 Platform

Each PG7000 Platform is delivered complete with acces sories as listed by part number in Tables 1 through 4.

2. INSTALLATION

Documentation

Documentation CD

3139043

Table 1. PG7102 Parts List

PG7102

DESCRIPTION

Platform 3117734 3117752 Manual Mass Bell 3071537 Terminal 3069735 PG Terminal to Platform Cable Non-CE (DB25M - DB25F,

≈ 1.8 meters) CE (DB25M - DB25F,

≈ 1.5 meters) Power Cable 3133781 (Black) 3153005 (Gray) TH Probe Assembly 2106009 Accessory Kit 3117741 NIP, SS, DH200, 2.75 in. 3068377 ADPT, SS, DH200 F x 1/8 in. NPT F 3068547 O-ring, Buna 2-242 (2 ea.) 3135041 Storage Cover, 7600 Type 3135594 Allen Wrench, 2.5 mm 3136044 Allen Wrench, 3 mm 3135703 Allen Wrench, 5 mm 3136098 Spanner Wrench (Metrological) 3068940 Krytox GPL205/6 0.5 oz. Gift Kit with Gloves 3123777 ADPT, DH200 M x 1/8 in. swage 3069062

P/N 3069572

NON-CE

3068724

3072235

2493420

PG7102

P/N 3072317

Calibration Report (PG Platform) Calibration Report (Mass Bell) Technical Data PG7000 Operation & Maintenan ce Ma nu al

3152121 3152121 3152139

3152117

PG7000™ OPERATION AND MAINTENANCE MANUAL

Table 2. PG7202 Parts List

PG7202

DESCRIPTION

Platform 3119996 3120027 Manual Mass Bell 3071537

Terminal 3069735 PG Terminal to Platform Cable Non-CE (DB25M - DB25F,

≈ 1.8 meters) CE (DB25M - DB25F,

≈ 1.5 meters) Power Cable 3133781 (Black) 3153005 (Gray) TH Probe Assembly Accessory Kit 3120011 DH500 M x 1/8 in. NPT F 3142684 O-ring, Buna 2-242 (2 ea.) 3135041 Storage Cover, 7600 Type 3135594 Allen Wrench, 2.5 mm 3136044 Allen Wrench, 3 mm 3135703 Allen Wrench, 5 mm 3136098 Wrench, 5/8 in. 3139417 Collar, SS, DH500 3068607 Krytox GPL205/6 0.5 oz. Gift Kit with Gloves 3123777 Documentation

Calibration Report (PG) Calibration Report (Mass Bell) Technical Data PG7000 Operation & Maintenan ce Ma nu al Documentation CD

#3070404

NON-CE

3068724

3072235

2106009

2493420

3152121 3152121 3152139

3152117 3139043

PG7202

#3072395

2. INSTALLATION

Table 3. PG7302 Parts List

PG7302

DESCRIPTION

P/N 3069747

NON-CE

Platform 3118073 3118086 Manual Mass Bell 3071537 Terminal 3069735 PG Terminal to Platform Cable Non-CE (DB25M - DB25F,

≈ 1.8 meters) CE (DB25M - DB25F,

Calibration Report (PG) Calibration Report (Mass Bell) Technical Data PG7000 Operation & Maintenan ce Ma nu al Documentation CD

3068724

3072235

2106009

2493420

3152121 3152121 3152139

3152117 3139043

PG7302

P/N 3072339

PG7000™ OPERATION AND MAINTENANCE MANUAL

Table 4. PG7601 Parts List

PG7601

DESCRIPTION

Platform 3117525 3117540 Manual Mass Bell 3071603 Bell Jar and Seal 3068933 and 3068634 Terminal 3069735 PG Terminal to Platform Cable Non-CE (DB25M - DB25F,

≈ 1.8 meters) CE (DB25M - DB25F,

≈ 1.5 meters) Power Cable 3133781 (Black) 3153005 (Gray) TH Probe Assembly Accessory Kit 3117533 NIP, SS, DH200, 2.75 in. 3068377 ADPT, SS, DH200 F x 1/8 in. NPT F 3068547 O-ring, Buna 2-242 (2 ea.) 3135041 Storage Cover, 7600 Type 3135594 Allen Wrench, 2.5 mm 3136044 Allen Wrench, 3 mm 3135703 Allen Wrench, 5 mm 3136098 Spanner Wrench (Metrological) 3068940 Krytox GPL205/6 .5 oz. Gift Kit with Gloves 3123777 ADPT, DH200 M x 1/8 in. swage 3069062 Valve, Vacuum Relief 3124573 Documentation

Calibration Report (PG) Calibration Report (Mass Bell) Technical Data PG7000 Operation & Maintenan ce Ma nu al Documentation CD

P/N 3069028

NON-CE

3068724

3072235

2106009

2493420

3152121 3152121 3152139

3152117 3139043

PG7601

P/N 3072258

2. INSTALLATION

2.1.2.2 Mass Set

PG7000 mass sets are compos ed of different c ombinations of ind ividual mas ses and accessories depending on the specific mass set ordered (see Tables 5 - 9).

Table 5. Manual Mass Set Parts List (excluding 80 and 100 kg)

DESCRIPTION PART NO.

Mass Set Refer to Table 9 Reusable Molded Transit Case with Foam Inserts

35 kg set 40 kg set 45 kg set 55 kg set

Mass Set Tray and Spindle 3147461 and 3148764 Dust Covers 3138017 and 3138130 Calibration Report 3152121

3068969

1 ea. 1 ea. 1 ea. 1 ea.

Table 6. Manual Mass Set Parts List (80 and 100 kg)

DESCRIPTION PART NO.

Mass Set Refer to Table 9 Reusable Molded Transit Case with Foam Inserts

80 kg set 100 kg set

Mass Set Tray and Spindle 3147461 and 3148764 Dust Covers 3138017 and 3138127 Calibration Report 3152121

3068969

1 ea. 1 ea.

3068991

1 ea. 1 ea. 1 ea. 2 ea.

3068984

2 ea. 3 ea.

Table 7. AMH-38 Mass Set Parts List

DESCRIPTION PART NO.

Mass Set Refer to Table 9 Reusable Molded Transit Case with Foam Inserts

13 kg set (MS-AMH-13) 25 kg set (MS-AMH-25) 39 kg set (MS-AMH-38)

Calibration Report 3152121

3123990

1 ea. 1 ea. 1 ea.

3069004

1 ea. 1 ea. 1 ea.

Table 8. AMH-100 Mass Set Parts List

DESCRIPTION PART NO.

Mass Set Refer to Table 9 Reusable Molded Transit Case with Foam Inserts

40 kg set (MS-AMH-40) 60 kg set (MS-AMH-60) 80 kg set (MS-AMH-80) 100 kg set (MS-AMH-100)

Calibration Report 3152121

3123990

1 ea. 1 ea. 1 ea. 1 ea.

3068984

1 ea. 2 ea. 2 ea. 3 ea.

PG7000™ OPERATION AND MAINTENANCE MANUAL

Table 9. Mass Set Compositions

DESIGNATION PART #

MS-7001-35 3069850 35 - 5 2 1 1 2 1 1 (4.5) MS-7002-35 3069861 35 - 5 2 1 1 2 1 1 (4) MS-7002-40 3070021 40 - 6 2 1 1 2 1 1 (4) MS-7002-45 3069980 45 - 7 2 1 1 2 1 1 (4) MS-7002-55 3069877 55 - 9 2 1 1 2 1 1 (4) MS-7002-80 3070000 80 6 1 2 1 1 2 1 1 (9) -

MS-7002-100 3070017 100 8 1 2 1 1 2 1 1 (9) -

TOTAL

MASS (kg)

kg 2 kg 1 kg

DESIGNATION PART # NOMINAL

TOTAL

NOMINAL

MASS (kg)

MS-AMH-13 3071491 13 - - 1 1 1 1 1 1 1 1 MS-AMH-25 3071484 25 - - 3 1 1 1 1 1 1 1 MS-AMH-38 3071433 38 - - 5 1 1 1 1 1 1 1 MS-AMH-40 3071528 40 3 1 - 1 1 1 1 1 1 1 MS-AMH-60 3071519 60 5 1 - 1 1 1 1 1 1 1 MS-AMH-80 3071504 80 7 1 - 1 1 1 1 1 1 1

MS-AMH-100 3071440 100 9 1 - 1 1 1 1 1 1 1

6.4 kg

MASS SET COMPOSITION

0.5 kg

MASS SET COMPOSITION

6.2

3.2 kg

1.6 kg

0.2 kg

0.8 kg

0.1 kg

0.4 kg

MAKE-UP

MASS

(kg)

0.2

0.1

BELL, SHAFT, BINARY MASS

CARRIER

(3 PARTS)

Table 10. Mass Set Compatibility

DESIGNATOR

MS-7001-35 MS-7002-35 35 MS-7002-40 40 MS-7002-45 45 MS-7002-55 55 MS-7002-80 80

MS-7002-100 100

MS-AMH-13 13 MS-AMH-25 25 MS-AMH-38 38 MS-AMH-40 40 MS-AMH-60 60

MS-AMH-80 80

MS-AMH-100 100

These m ass sets, on c ertain pist on-cylinde r sizes, ca n cause t he maxim um working pressure of the PG Platform to be

exceeded. Do not exceed the follo wi ng maxim um working pressures:

1. PG7201: 11 MPa (1 600 psi)

2. PG7202: When using PC-7200 pisto n-cylinder modules: 110 MPa (16 000 psi)

3. PG7302:500 MPa (72 500 psi)

When using PC-7300 piston-cylinder modules: 200 MPa (30 000 psi)

NOMINAL

TOTAL MASS (kg)

PG7102 PG7202 PG7302

• • •

•1 •1

• • •

•1 •1

•

PG7601

•

+ 184 hidden pages

Fluke PG7102, PG7202, PG7302, PG7601 User's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

Tables

Figures

About This Manual

1. Introduction

1.1 Product Overview

1.2 Specifications

1.2.1 General Specifications

1.2.1.1 Embedded Features

1.2.1.2 Ambient and Instrument Condition Measurements

1.2.2 Piston-Cylinder Modules

1.2.2.1 PC-7100/7600

1.2.2.2 PC-7200

1.2.2.3 PC-7300

1.2.3 Mass Sets

1.2.4 Pressure Measurements

1.2.4.1 PC-7100/7600

1.2.4.2 PC-7200

1.2.4.3 PC-7300

1.3 Terminal and Platform Front and Rear Panels

1.3.1 Terminal Front and Rear Panels

1.3.1.1 PG Terminal Front Panel

1.3.1.2 PG terminal Rear Panel

1.3.2 Platform Rear Panels

2. Installation

2.1 Unpacking And Inspection

2.1.1 Removing from Packaging

2.1.1.1 Platform

2.1.1.2 Mass Set

2.1.1.3 Piston-Cylinder Module(s)

2.1.1.4 Automated Mass Handler

2.1.2 Inspecting Contents

2.1.2.1 Platform

2.1.2.2 Mass Set