Fluke Fluke TI50FT-10/20 Manual

99 Washington Street Melrose, MA 02176
Phone 781-665-1400 Toll Free 1-800-517-8431
®
Visit us at www.TestEquipmentDepot.com
TiR2,TiR3,TiR4,
Ti40,Ti45,Ti50,Ti55
IR FlexCam Thermal Imagers
Users Manual
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176

Table of Contents

Chapter Title Page
1 Introduction .............................................................................. 1-1
Introduction .......................................................................................... 1-1
Contacting Fluke................................................................................... 1-2
Safety Information................................................................................ 1-2
Standard Accessories............................................................................ 1-4
Charge and Insert Battery ..................................................................... 1-6
Power Camera On................................................................................. 1-7
Insert Memory Card.............................................................................. 1-8
Focus..................................................................................................... 1-9
Set Temperature Level and Span .......................................................... 1-9
Set IR Fusion Blend Level.................................................................... 1-10
Capturing an Image............................................................................... 1-10
SmartView Software for Your PC ........................................................ 1-11
2 Camera Overview ..................................................................... 2-1
Introduction .......................................................................................... 2-1
Camera Parts......................................................................................... 2-2
Camera Display Screen......................................................................... 2-6
Programming Function Buttons............................................................ 2-10
Using Display Screen Menus................................................................ 2-12
Inserting and Removing Memory Card................................................. 2-13
3 Basic Operation........................................................................ 3-1
Acquiring and Reviewing Images......................................................... 3-1
Scan Target ....................................................................................... 3-1
Pause/Save Image ............................................................................. 3-1
View Saved Image............................................................................ 3-2
Delete Saved Image .......................................................................... 3-2
Electronic Zoom ................................................................................... 3-3
Saved Image Information...................................................................... 3-4
4 Analyzing and Enhancing Images .......................................... 4-1
Setting Emissivity and Background Temperature................................. 4-1
Fixed Image Function ........................................................................... 4-2
Changing Color Palettes ....................................................................... 4-2
Setting Temperature Level and Span.................................................... 4-3
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Manual Level and Span.................................................................... 4-3
Automatic Level and Span ............................................................... 4-4
Arbitrary Fixed Temperature Level and Span.................................. 4-4
Using Palette Saturation Colors............................................................ 4-5
Creating an Isotherm Temperature Band.............................................. 4-7
Using Display Screen Temperature Markers........................................ 4-8
Annotations .......................................................................................... 4-10
Adding Annotations to Saved Images .............................................. 4-10
Creating Annotations Lists in SmartView........................................ 4-13
5 Visible Light Camera Module (VLCM) .................................... 5-1
Enabling/Disabling Visible Light Camera Module .............................. 5-1
Using Image Alignment ....................................................................... 5-1
Focusing ............................................................................................... 5-2
Adjusting IR-VL Fusion Blend Level .................................................. 5-3
Using Full Screen or Picture-in-Picture View...................................... 5-4
Adjusting Brightness and Color Controls............................................. 5-5
Using Torch Control............................................................................. 5-5
Using Visible Light Flash..................................................................... 5-6
Recording Visible Light Images........................................................... 5-6
Using Laser Pointer.............................................................................. 5-7
Using Thumbnail Browser ................................................................... 5-8
Using Color Alarms ............................................................................. 5-8
Using Menu to Adjust Color Alarm Ranges..................................... 5-9
Using Palette Bar to Adjust Color Alarm Ranges ............................ 5-10
6 Camera Setup........................................................................... 6-1
Adjusting Display Screen Brightness ................................................... 6-1
Hiding Display Screen Task Bar.......................................................... 6-2
Hiding Display Screen Color Palette.................................................... 6-2
Setting Temperature Units.................................................................... 6-3
Setting Temperature Calibration Range ............................................... 6-3
Changing Lens Selection...................................................................... 6-3
Setting Date and Time.......................................................................... 6-4
Changing the Language........................................................................ 6-6
Saving and Reloading Camera Settings................................................ 6-6
Naming Image Files ............................................................................. 6-7
Changing Image File Name Prefix....................................................... 6-8
Resetting Image File Name Sequence Number .................................... 6-9
Selecting Video Output Options........................................................... 6-9
7 Advanced Operation................................................................ 7-1
Enhancing the Image............................................................................ 7-1
Using Auto Capture.............................................................................. 7-1
Using User-Defined Display Screen Temperature Markers ................. 7-4
Using Internal Recalibration................................................................. 7-9
8 Camera Care............................................................................. 8-1
Cleaning the IR Lens, VLCM, Display Screen, and Body ................... 8-1
Using Other Lenses .............................................................................. 8-2
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Contents
Viewing Camera and Battery Information ............................................ 8-2
Charging the Batteries .......................................................................... 8-3
Recalibrating the Batteries.................................................................... 8-4
Conserving Battery Power.................................................................... 8-5
Appendices
A Glossary........................................................................................ A-1
B Troubleshooting............................................................................ B-1
C Emissivity Values ......................................................................... C-1
D Camera Specifications and Dimensions ........................................ D-1
E Resources and References............................................................. E-1
F Camera Default Settings ............................................................... F-1
Index
(continued)
iii

List of Tables

Table Title Page
1-1. Standard Accessories ............................................................................ 1-6
2-1. Camera Parts--Descriptions .................................................................. 2-4
2-2. Display Screen--Descriptions ............................................................... 2-8
2-3. Programmable Functions ...................................................................... 2-10
4-1. Standard Saturation Colors ................................................................... 4-6
8-1. Remaining Battery Charge Indicators................................................... 8-3
8-2. Battery Charging Status........................................................................ 8-4
B-1. Troubleshooting Tips............................................................................ B-1
C-1. Emmisivity Values of Common Materials............................................ C-2
D-1. TiR2, Ti45 and Ti40 Specifications...................................................... D-2
D-2. TiR3, TiR4, Ti55 and Ti50 Specifications............................................ D-9
F-1. Default Settings, TiR2, Ti45 and Ti40 Models..................................... F-1
F-2. Default Settings, TiR3, TiR4, Ti55 and Ti50 Models .......................... F-7
v

List of Figures

Figure Title Page
1-1. Standard Accessories ............................................................................ 1-5
1-2. Inserting the Battery.............................................................................. 1-7
1-3. Turning the Power On and Off ............................................................. 1-8
1-4. Inserting a Memory Card...................................................................... 1-8
1-5. Focusing the Camera ............................................................................ 1-9
1-6. Setting the Level and Span ................................................................... 1-9
1-7. Setting the Fusion Blend Level............................................................. 1-10
1-8. Capturing an Image............................................................................... 1-11
2-1. Camera Back View ............................................................................... 2-3
2-2. Camera Front and Top View................................................................. 2-3
2-3. Camera Bottom View ........................................................................... 2-3
2-4. Camera Display Screen--Example 1 ..................................................... 2-6
2-5. Camera Display Screen--Example 2 ..................................................... 2-7
2-6. Camera Display Screen--Example 3 ..................................................... 2-7
2-7. Inserting and Removing a Memory Card.............................................. 2-13
5-1. Aligning the 20-mm Lens ..................................................................... 5-2
B-1. Serial/Part Number and Laser Certifiction Location............................. B-4
D-1. Camera Dimensions.............................................................................. D-13
D-2. Camera Dimensions - Height and Width .............................................. D-13
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Chapter 1

Introduction

Introduction

Thank you for choosing the IR FlexCam® portable infrared camera (referred to hereafter as the “Camera”). This award-winning Camera offers some of the most advanced, yet most intuitive, fully-radiometric solutions available. The visible light camera module (VLCM) and IR Fusion functions (on select models only) make it easier than ever to manage and analyze images captured with this system and improve reporting abilities. The unique control image and IR Fusion technology enables you to combine visible light images—like a normal digital camera—and infrared images together to create a single image with greatly enhanced detail. This is especially helpful in low contrast scenes where the temperature differential is minimal and the infrared image appears to be all one color.
The IR FlexCam is available in 7models. The TiR2, Ti40 and Ti45 cameras use a detector with 160 x 120 resolution. The TIR3, TiR4, Ti50 and Ti55 cameras use a detector with 320 x 240 resolution. Refer to Appendix D for specific features available on your camera.
Your Camera is powerful and easy to use in a wide range of applications including:
Predictive Maintenance
Electrical Systems—Identify circuit overloads before they happen.
Mechanical Systems—Reduce downtime and prevent failures.
Utilities—Monitor substations, transmission lines, etc. efficiently and
accurately.
Building Science
Roofing—Detect and isolate water saturation quickly and efficiently.
Building Envelope—Perform commercial and residential infrared energy
audits.
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Moisture Detection—Get to the source of moisture and mold growth.
Restoration—Evaluate remediation work to make sure area is completely
dry.
Research and Development
Visualize and quantify generated heat patterns to improve products and the
processes used to create them.
Process Monitoring
Monitor and observe temperatures of processes in real-time.
To quickly take advantage of the many functions your Camera offers, we recommend that you carefully read this manual. It is designed to familiarize you with the most important aspects of your camera and guide you in using the features of this system. This manual provides instruction on how to capture high quality images; however, thermography is a sophisticated field often requiring special training that is not covered in this manual. If you would like information on thermography training, contact Fluke Corporation .

Safety Information

Use your Camera only as specified in this manual. A WWarning identifies hazardous conditions and actions that could cause
bodily harm or death.
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Introduction Safety Information
A WCaution identifies conditions and actions that could damage the camera or cause permanent loss of data.
1
WCaution
To avoid damaging your Camera, treat it with care as you
would any type of precision equipment.
Your infrared camera is a precision instrument that uses a
sensitive infrared (IR) detector. Pointing your camera towards highly-intense energy sources—including devices that emit laser radiation and reflections from these devices—may adversely affect camera accuracy and may harm or permanently damage your camera’s IR detector.
Your camera was calibrated prior to shipping. We
recommend that you have your camera checked for proper calibration every two years. Some ISO 9000 programs require more frequent checks for certification. Contact Fluke for details.
Your camera requires three minutes to warm up before
accurate measurements are available.
*WWarning
Your camera contains a Class 2 laser pointer. See diagram
in Appendix B for laser aperture location.
To avoid eye damage, do not point laser directly at eye or
indirectly off reflective surfaces.
Use of controls or adjustments or performance or
procedures other than those specified herein may result in hazardous laser radiation exposure.
Do not use camera in a manner not specified in this
manual or the protection provided by the equipment may be impaired.
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/ Note
This camera contains a lithium battery.
Do not mix with the solid waste stream. Spent batteries should be disposed of by a qualified recycler or hazardous materials handler.
Contact your authorized Fluke Service Center for recycling information.

Standard Accessories

If any of the standard accessories shown in Figure 1-1 and described in Table 1-1 are missing or damaged, contact a Fluke customer service representative.
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Introduction Standard Accessories
3
1
13
10
5
7
15
14
16
17
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4
6
8
11
9
12
Figure 1-1. Standard Accessories
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Table 1-1. Standard Accessories
Number Description
A Portable Infrared Camera with Lens Cap
B Camera Carrying Case
C LCD Cleaning Cloth
D AC adapters (2)
E Auxiliary AC Power Supply (TiR2, TiR4, Ti45 and Ti55 only)
F AC Patch Cord
G Neck Strap
H Video Cable
I AC Power Supply
J Battery Charger
K Compact Flash Memory Card with PCMCIA Adapter
L Two Rechargeable Batteries
M Compact Flash Memory Card Reader with USB Adapter
N Getting Started Guide
O SmartView™ Software CD (includes SmartView Users Manual)
P Compact Flash Software CD
Q FlexCam Documentation CD (Users Manuals)

Charge and Insert Battery

Charge the batteries for 3 hours before use. Use only the rechargeable batteries supplied. A battery is fully charged when the green LED light on the charger remains solid.
Insert the charged battery into the slot on the bottom of the camera as shown in Figure 1-2.
1-6
Introduction Power Camera On
Note
You may use the auxiliary AC power supply to connect the camera to a working AC outlet until at least one of the batteries is charged.
1
Figure 1-2. Inserting the Battery
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Power Camera On

With a charged battery inserted, or AC power supply connected, press D as shown in Figure 1-3. D lights up green, and the start-up screen appears after approximately 10 seconds.
Note
After powering on your camera, the camera requires a boot up and warm up period of approximately 30 seconds in order to maintain a crisp, clear, real-time image. Three minutes after powering on the camera, the temperature measurement accuracy will be within the specification requirements.
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On/Off
F2
F3
Figure 1-3. Turning the Power On and Off

Insert Memory Card

1. Pull cover up and rotate as shown in Figure 1-4.
2. Insert the Compact Flash memory card into the slot with the card’s
connection end pointed at the camera and the label with MB size facing the back of the camera.
3. Look for the “Compact Flash Card inserted” message on the camera
display screen.
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4. Close the cover.
1-8
Figure 1-4. Inserting a Memory Card
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Introduction Focus
1

Focus

Remove the lens cap, point the lens at the target, and manually rotate the lens with your finger, as shown in Figure 1-5, until the image is in focus.
Figure 1-5. Focusing the Camera

Set Temperature Level and Span

1. Press G as shown in Figure 1-6 to automatically set the camera’s
temperature level and span.
2. Press G again as needed to properly scale the image.
Level & Span
Figure 1-6. Setting the Level and Span
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Set IR Fusion Blend Level

Note
Fusion blending is disabled with optional 10 and 54-mm lenses.
Cameras TiR2, TiR3, TiR4, Ti45, Ti50, and Ti55 allow fusion level blending with a few simple steps.
1. Press and hold G until the IR Fusion blend level dialog box appears on
the display screen.
2. While continuing to press G, use the mouse controller shown in
Figure 1-7 to slide the IR Fusion blend level bar in the dialog box to the desired setting.
3. Tap the trigger button (
F1
F2
F3
Figure 1-7. Setting the Fusion Blend Level
) to retain settings.
Mouse Controller
Level & Span

Capturing an Image

1. Tap once (shown in Figure 1-8) to pause the live image.
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2. Review the image and camera settings.
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Introduction SmartView Software for Your PC
1
3. Press and hold
name appears in the upper left-hand corner of the display screen indicating the image is saved on the memory card.
The memory card must be inserted into the camera to save and store images.
4. Tap
to return to scan target mode.
for 2 seconds to capture (save) the image. The image file
Note
Trigger
Figure 1-8. Capturing an Image
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SmartView Software for Your PC

Your system includes a CD containing SmartView™ software that you install on your personal computer. SmartView, together with your Camera, enables you to:
Transfer thermographic images to a computer and efficiently manage them
Optimize and analyze your infrared and visible light control images
Create and print detailed, professional reports containing important
image data
SmartView image analysis software is compatible with any personal computer running Microsoft Windows 98/ME/2000/XP. This software is provided on the SmartView CD-ROM disk included with your camera.
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To install SmartView software on your computer:
1. Start your computer and close any open applications.
2. Insert the CD-ROM disk containing the SmartView software in the
CD-ROM drive. If the SmartView CD does not start automatically, use Windows explorer to locate the file named "setup.exe" on the CD-ROM. Start the CD by double-clicking the setup.exe file.
3. Follow the on-screen instructions to complete the installation.
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Chapter 2

Camera Overview

Introduction

Your Camera is a compact, lightweight system that offers a generous five-inch display module you can position for optimal viewing. You can also rotate the lens module to easily capture target images on ceilings, hidden above high objects, under low obstacles, or in other hard-to-reach places. In addition, you can position the camera for comfortable desktop image analysis and can mount the system on a standard tripod to continuously monitor a single location. Although your Camera functions, it is easy to operate using buttons, mouse-controlled menu options, or a combination of both.
The visible light camera module (VLCM), available on select Camera systems, adds a 1.3 mega pixel visible light sensor that improves your ability to identify and analyze thermal anomalies and to provide visible light control images for your reports.
is a sophisticated imaging system with many advanced
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Camera Parts

Camera features and controls are shown in Figures 2-1, 2-2, and 2-3 and described in Table 2-1.
1 2
3
4
5
6
7
F1
F2
F3
8
9 10 11 12
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Figure 2-1. Camera Back View
2-2
Camera Overview Camera Parts
14
1615
21
2
20
1
17 18
Figure 2-2. Camera Front and Top View
22
19
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23
Figure 2-3. Camera Bottom View
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Table 2-1. Camera Parts – Descriptions
Item Description
Mouse controller – Used to control the pointer position in images and
A
text menus. E select button – Performs mouse click, or “enter” function, for
B
the pointer. F Menu button – Used to access display screen menus. Note: Tap
C
F once and a popup menu appears. A Programmable function button – Can be programmed to
D
perform different menu functions, see Programming Function Buttons later in this Chapter.
B Programmable function button – Can be programmed to
E
perform different menu functions, see Programming Function Buttons later in this Chapter.
C Programmable function button – Can be programmed to
F
perform different menu functions, see Programming Function Buttons later in this Chapter.
D Power on or off button – Used to power camera on and off and to place the camera in a low-power standby mode to conserve battery
G
power. Solid green = power is on; Blinking green = standby mode enabled.
Auxiliary power port – Connection port for AC to DC power adapter.
H
I
J
K
L
M
2-4
Reset – Hidden switch to reset camera. Can be accessed with a paper clip. See, “Appendix B – Troubleshooting”.
Battery latch – Used to remove battery.
Liquid Crystal Display (LCD) screen – Sunlight-readable color display
for viewing images and accessing camera menu functions. G LEVEL & SPAN button – Used to rescale the color palette to the
maximum and minimum temperatures in current image and to adjust IR Fusion level.
Infrared lens – Germanium lens with manual focus.
Camera Overview Camera Parts
Table 2-1. Camera Parts--Descriptions (cont.)
Item Description
Torch/Flash – When enabled, the torch illuminates darker work areas.
When enabled, the flash lights the target object during image capture
N
for better-quality visible light images. The torch and flash can be enabled at the same time.
O Visible light lens – Captures visible light control images.
Laser – Used to point out the object you are aiming the camera
P
towards.
Trigger button – Used to pause and/or save an image frame. Also
used to accept a setting change (i.e., OK click), close a menu page, and
Q
to return to scan target mode.
Video port – RCA video jack used to connect camera to a TV or video
R
monitor.
CompactFlash memory card slot – Ejection button and slot for
S
CompactFlash memory card.
Hand strap – Adjustable strap for added stability when capturing
T
images.
2
U Neck strap mount – Pins for attaching neck and/or shoulder strap.
Tripod mount – Standard 1/4-20 threaded hole for mounting camera
V
on tripod.
W Battery – Fluke 7-volt lithium-ion battery for primary power.
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Camera Display Screen

Display screen features and controls are shown in Figures 2-4, 2-5, and 2-6 and described in Table 2-2.
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Figure 2-4. Camera Display Screen – Example 1
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Camera Overview Camera Display Screen
2
Figure 2-5. Camera Display Screen – Example 2
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Figure 2-6. Camera Display Screen – Example 3
Test Equipment Depot - 800.517.8431 - 99 Washington Street Melrose, MA 02176
TiR2,TiR3,TiR4,Ti40,Ti45,Ti50,Ti55
Users Manual
Table 2-2. Display Screen – Descriptions
Item Description
Color palette – Palette used in displayed image; click to change color
A
palette options.
Level and Span – Maximum, center, and minimum temperatures of the
B
color palette. Click temperatures to change limits of a fixed temperature range.
Center point temperature – Average temperature of the center-most
C
group of four pixels.
Mouse pointer and temperature – Temperature at the location of the
D
mouse pointer.
Image name – Image name created from an assignable prefix, the date
E
image was taken, and a sequencing number. Appears only when viewing saved images.
Browse image arrows – Appear when Browse Image function is
F
enabled. Click to scroll to the next or the previous image.
Programmable button icons – Icons for the three programmable
G
buttons: A, B, and C. Click icon to change button function.
Emissivity—Used by camera to calculate target temperatures and
H
location; click number to change the emissivity value.
Background temperature – Used by camera to calculate target
I
temperatures and location; click number to change background temperature.
J Date – Current date; click to change date.
K Time – Current 24-hour time; click to change time.
Temperature units – Used to display camera temperature units; click
L
to change the temperature units.
Power source – Icon indicating either AC power or battery level; click
M
to identify remaining time available from current battery charge.
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Camera Overview Camera Display Screen
Table 2-2. Display Screen – Descriptions (cont.)
Item Description
Center box with temperatures – Center 50 by 50 pixel box with the
N
maximum, average, and minimum temperatures in the box (when enabled).
Hot cursor temperature – Temperature and location of the hottest
O
temperature in the image; always in red (when enabled).
Cold cursor temperature – Temperature and location of the coldest
P
temperature in the image; always in blue (when enabled).
Analysis point – Temperature of marker point in the image. You can
Q
add up to three marker points (when enabled).
Analysis area – Min., avg., and max. temperatures of the marker area
R
in the image. You can add up to three marker areas (when enabled).
Picture-in-picture (PIP) – The fused, or blended, infrared/visible light image appears in the center quarter of the display screen and the
S
visible light image appears in the rest of the display screen (when enabled).
2
IR Fusion blend level dialog box – Used to change the IR Fusion blend level from full infrared (IR) to full visible light (VL) or some
T
combination in between (Only TiR2, TiR3, TiR4, Ti45, Ti50, Ti55 IR Fusion models). Disabled when using optional 10 and 54-mm lenses.
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Programming Function Buttons

You can assign any of the functions described in Table 2-3 to any one of three programmable buttons: A, B, C (see Appendix F for a list of default settings). See programming instructions on the next page.
Table 2-3. Programmable Functions
Item Description
Centerpoint/Centerbox – Used to cycle the centerpoint on, then
centerpoint and centerbox on, then the centerpoint and centerbox both off.
Zoom – Used to quickly cycle between 2x, 4x, 8x zoom, and normal display settings (zoom options vary by camera model; see Appendix D).
Brightness – Used to quickly cycle through the display screen brightness settings: “Dim,” “Normal,” and “Bright.” Each time you press the function button, the next setting takes affect.
Annotation – Used to quickly access the image annotation editor (available on TiR2, TiR4,Ti45 and Ti55 models only).
2-10
Browse Images – Used to immediately recall the last saved or last viewed image.
Browse Thumbnails – Used to quickly browse thumbnails of images stored on the CompactFlash memory card.
Palette Visible – Used to quickly cycle the color palette bar on or off the display screen.
Marker Toolbar Visible – Used to show or hide the marker toolbar for adding extra visible marker points or areas to the image and displaying temperatures near them.
Torch – Used to quickly switch the LED light on or off (IR Fusion models only). When on, light shines continuously to brighten up dark work areas; light automatically times out after 60 seconds.
Camera Overview Programming Function Buttons
Table 2-3. Programmable Functions (cont.)
Item Description
Laser – Used to help you correlate what is on the camera display
screen with what you are looking at (IR Fusion models only). The laser spot is visible in the control image and can be a valuable reference point for later image review.
Start Sequence – Used to quickly start the Auto Capture sequence. (Auto Capture is available on TiR2, TiR4, Ti45 and Ti55 models only.)
Stop Sequence – Used to quickly stop the Auto Capture image capture sequence. (Auto Capture is available on TiR2, TiR4, Ti45 and Ti55 models only.)
Image Enhancement – Used to quickly cycle through the image enhancement settings: “Off,” “Normal,” “Medium,” and “High.” Each time you press the function button, the next setting takes affect.
Picture-in-Picture – Used to quickly switch between full screen view and picture-in-picture view (IR Fusion models only).
Recalibrate – Used to manually trigger an internal calibration adjustment.
To program buttons A, B, and/or C:
2
1. Use the mouse controller to position the pointer over the function icon on
the display screen task bar (A, B, C) you wish to program.
2. Tap E. A popup menu with list of programmable tasks appears.
3. Position the pointer over the desired task and select.
4. Repeat Steps 1-3.
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Using Display Screen Menus

Your camera is user-friendly and easy to operate and mirrors the way you use a personal computer. With a mouse controller and select button, you can select task bar items on the camera display screen and access and navigate through on-screen menus. In many cases, you can perform the same task either of two ways: by clicking on a display screen task bar item and/or opening a display screen menu to reveal additional options.
To select task bar items:
1. Use the mouse controller to position the pointer over the task bar item you
wish to choose.
2. Tap E to select the desired item.
3. Follow the steps indicated in the section of this manual that corresponds to
the selected task bar item.
To use the display screen menu options:
1. Tap F. The first level popup menu appears:
Camera Info
- Model Features (including refresh rate, features supported, languages)
- Calibration Information (for example, lens type)
- Revision (including OS build, DSP version, software version)
Camera Settings
Browse Images
Image Settings
Annotate Image
Start Sequence
Save Image
2. Use the mouse controller to position the pointer over the menu item you
wish to choose.
3. Tap E to select the desired menu item.
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