Fluke ADCS-601-AF User Manual

ADCS-601-AF™

Air Data Calibration Standard

Operation and Maintenance Manual

NSN 6695-01-534-6087

ADCS-601-AF™ OPERATION AND MAINTENANCE MANUAL

Pressurized gases are potentially hazardous. Energy stored in these gases can be released

unexpectedly and with extreme force. Pressurized systems should be assembled and operated only by personnel who have been instructed in proper safety practices.

Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of DH Instruments, a

Fluke Company 4765 East Beautiful Lane Phoenix Arizona 85044-5318 USA.

DH Instruments makes sincere efforts to ensure the accuracy and quality of its published materials; however, no warranty,

expressed or implied, is provided. DH Instruments disclaims any responsibility or liability for any direct or indirect damages resulting from the use of the information in this manual or products described in it. Mention of any product or brand does not constitute an endorsement by DH Instruments of that product or brand. This manual was originally composed in English and was subsequently translated into other languages. The fidelity of the translation cannot be guaranteed. In case of conflict between the English version and other language versions, the English version predominates.

DH Instruments, DH, DHI, ADCS-601-AF, ADCS Tools, AMH, COMPASS, FPG8601, PG7601, PPC3 and RPM4 and are trademarks, registered and otherwise, of DH Instruments, a Fluke Company.

Swagelok and Nupro are registered trademarks of the Swagelok Company. Krytox is a registered trademark of the Dupont de Nemours Company. Windows, Excel, Word are registered trademarks of the Microsoft Corporation.

Products described in this manual are manufactured under international patents and one or more of the following U.S. patents: 6,701,791, 5,142,483, 5,257,640, 5,331,838, 5,445,035. Other U.S. and international patents pending.

Document No. 550140d 051222 Printed in the USA

AABBLLEE OOFF

OONNTTEENNTTS

TABLE OF CONTENTS ...............................................................I

TABLES..................................................................................V

FIGURES................................................................................VI

ABOUT THIS MANUAL.............................................................IX

1. INTRODUCTION ................................................................. 1

1.1 SPECIFICATIONS....................................................................................................................................1

1.1.1 ADCS SYSTEM GENERAL SPECIFICATIONS............................................................................................1

1.1.2 PG7601 PISTON GAUGE SPECIFICATIONS...............................................................................................2

1.1.2.1 AMBIENT AND PISTON-CYLINDER CONDITION MEASUREMENTS ....................................................2

1.1.2.2 PISTON-CYLINDER MODULE..................................................................................................................2

1.1.2.3 MASS SET.................................................................................................................................................3

1.1.3 FPG8601 GENERAL SPECIFICATIONS.......................................................................................................3

1.1.3.1 AMBIENT AND PISTON-CYLINDER CONDITION MEASUREMENTS ....................................................3

1.1.4 PRESSURE MEASUREMENT AND CONTROL SPECIFICATIONS............................................................3

1.1.4.1 10 TO 380 KPA, PG7601 AND PPC3-700K ..............................................................................................3

1.1.4.2 1 TO 15 KPA, FPG8601 AND PPC3-100K................................................................................................4

2. SYSTEM OVERVIEW ........................................................... 5

2.1 ADCS-601-AF SYSTEM...........................................................................................................................5

2.1.1 REFERENCE BENCH..................................................................................................................................12

2.1.2 CONTROL CABINET...................................................................................................................................13

2.1.3 GAS SUPPLY PANEL.................................................................................................................................15

2.2 PRESSURE STANDARDS.....................................................................................................................16

2.2.1 PG7601 PISTON GAUGE............................................................................................................................16

2.2.1.1 PG7601 PLATFORM................................................................................................................................17

2.2.1.2 PG7601 TERMINAL.................................................................................................................................17

2.2.1.3 PG7601 10 KPA/KG PISTON-CYLINDER MODULE...............................................................................18

2.2.1.4 AMH-38 AUTOMATED MASS HANDLER...............................................................................................19

2.2.1.5 AMH-38 MASS SET.................................................................................................................................21

2.2.2 FPG8601 FORCE BALANCED PISTON GAUGE .......................................................................................21

2.2.2.1 FPG8601 PLATFORM .............................................................................................................................23

2.2.3 PPC3 PRESSURE CONTROLLERS...........................................................................................................23

2.2.4 RPM4 A116K REFERENCE PRESSURE MONITOR..................................................................................25

2.3 VACUUM PUMPS..................................................................................................................................27

3. INSTALLATION ................................................................ 29

3.1 UNPACKING AND INSPECTION........................................................................................................... 29

3.1.1 ADCS CONTROL CABINET........................................................................................................................30

3.1.2 ADCS REFERENCE BENCH AND ACCESSORIES...................................................................................30

3.1.3 PG7601 PLATFORM AND BELL JAR ........................................................................................................32

3.1.4 PG7601 PISTON-CYLINDER MODULE (PC-7100/7600-10,TC) ................................................................32

3.1.5 PG7601 MASS SET (MS-AMH-38)..............................................................................................................33

3.1.6 PG7601 AUTOMATED MASS HANDLER (AMH-38)..................................................................................34

3.1.7 FPG8601 PLATFORM, PISTON-CYLINDER AND ACCESSORIES...........................................................34

3.1.8 FPG8601 MASS SET (MS-8601-2)..............................................................................................................35

3.1.9 SCROLL VACUUM PUMPS........................................................................................................................35

3.1.10 TURBO MOLECULAR VACUUM PUMP.....................................................................................................35

3.1.11 SYSTEM CONTROLLER.............................................................................................................................35

3.1.12 SYSTEM CONTROLLER STAND................................................................................................................36

ADCS-601-AF™ OPERATION AND MAINTENANCE MANUAL

3.2 SITE REQUIREMENTS..........................................................................................................................36

3.3 SETUP....................................................................................................................................................38

3.3.1 POSITION THE REFERENCE BENCH.......................................................................................................38

3.3.2 INSTALL REFERENCE TURBO VACUUM AND ROUGHING PUMPS......................................................39

3.3.3 POSITION THE PG7601 AND FPG8601 PLATFORMS ON THE REFERENCE BENCH..........................40

3.3.4 PREPARE FPG8601....................................................................................................................................40

3.3.5 MAKE PNEUMATIC INTERCONNECTIONS ON THE REFERENCE BENCH...........................................41

3.3.6 POSITION CONTROL CABINET AND MAKE PNEUMATIC, COMMUNICATIONS AND ELECTRICAL

CONNECTIONS TO REFERENCE BENCH................................................................................................42

3.3.7 CONNECT PRESSURE SUPPLIES TO CONTROL CABINET...................................................................43

3.3.8 APPLY SUPPLY PRESSURES AND CHECK GAS SUPPLY PANEL SETTINGS ....................................43

3.3.9 SET UP THE PG7601..................................................................................................................................44

3.3.9.1 PREPARE THE PLATFORM AND INSTALL THE PISTON-CYLINDER MODULE.................................44

3.3.9.2 INSTALL THE AMH-38 MASS SET.........................................................................................................44

3.3.9.3 INSTALL THE AMH-38 MASS HANDLER...............................................................................................45

3.3.9.4 INSTALL THE REFERENCE VACUUM CDG ASSEMBLY .....................................................................46

3.3.10 COMPLETE FPG8601 SETUP....................................................................................................................47

3.3.10.1 INSTALL THE PISTON-CYLINDER.........................................................................................................47

3.3.10.2 CONNECT THE MANIFOLD AND VALVE 9............................................................................................47

3.3.10.3 INSTALL THE REFERENCE VACUUM CDG ASSEMBLY.....................................................................48

3.3.11 COMPLETE REFERENCE VACUUM INTERCONNECTIONS ...................................................................49

3.3.12 INSTALL THE UTILITY VACUUM PUMP....................................................................................................49

3.3.13 SET UP THE SYSTEM CONTROLLER (PC)..............................................................................................49

3.4 POWER UP, INITIALIZATION, VERIFICATION....................................................................................50

3.4.1 MAIN POWER SWITCHES..........................................................................................................................50

3.4.2 SET OR VERIFY DEVICE COMMUNICATION PORT AND OTHER SETTINGS.......................................50

3.4.2.1 COMMUNICATION PORTS.....................................................................................................................50

3.4.2.2 PG7601 EXTERNAL VACUUM GAUGE COMMUNICATION .................................................................50

3.4.2.3 EDIT AND SELECT PG7601 SETUP FILE..............................................................................................51

3.4.3 PG7601 ........................................................................................................................................................51

3.4.3.1 POWER UP..............................................................................................................................................51

3.4.3.2 INITIALIZATION.......................................................................................................................................51

3.4.4 FPG8601......................................................................................................................................................52

3.4.4.1 POWER UP..............................................................................................................................................52

3.4.5 START UP SYSTEM CONTROLLER AND SOFTWARE............................................................................52

3.4.6 VERIFY SYSTEM OPERATION ..................................................................................................................53

3.5 ENTER VALUE OF LOCAL GRAVITY ..................................................................................................54

3.6 SPECIFY TEST GAS SPECIES.............................................................................................................55

3.7 ADDITIONAL PRECAUTIONS TO TAKE BEFORE MAKING PRESSURE MEASUREMENTS...........55

3.8 SHUT DOWN AND RESTART...............................................................................................................55

3.8.1 RESTART.....................................................................................................................................................55

3.8.2 SHUT DOWN ...............................................................................................................................................56

3.8.2.1 SHORT TERM SHUT DOWN ..................................................................................................................56

3.8.2.2 LONG TERM SHUT DOWN.....................................................................................................................56

4. OPERATION..................................................................... 57

4.1 GENERAL OPERATING PRINCIPLES..................................................................................................57

4.1.1 SYSTEM CONFIGURATION........................................................................................................................57

4.1.2 READY/NOT READY INDICATIONS...........................................................................................................57

4.1.2.1 OVERVIEW..............................................................................................................................................57

4.1.2.2 READY/NOT READY WHEN USING THE PG7601 PISTON GAUGE....................................................57

4.1.2.3 READY/NOT READY WHEN USING THE FPG8601 FORCE BALANCED PISTON GAUGE................58

4.1.3 TRANSITION BETWEEN STANDARDS, ACTIVE AND INACTIVE STANDARD.......................................58

4.1.4 DIFFERENCE BETWEEN REQUESTED AND ACTUAL SET PRESSURE...............................................59

4.1.5 ASOLUTE AND GAUGE MEASUREMENT MODES ..................................................................................60

4.2 FREQUENTLY USED FUNCTIONS.......................................................................................................60

4.2.1 CONNECTING A DEVICE UNDER TEST (DUT).........................................................................................61

4.2.2 CHANGING PRESSURE UNIT OF MEASURE...........................................................................................61

4.2.3 CHANGING MEASUREMENT MODE (ABSOLUTE, GAUGE)...................................................................62

4.2.4 SETTING PRESSURES...............................................................................................................................62

4.2.4.1 SETTING ZERO PRESSURE..................................................................................................................63

4.2.4.2 SETTING IDLE STATUS..........................................................................................................................63

4.2.5 PRESSURE EXERCISING THE DEVICE UNDER TEST............................................................................63

4.2.6 SETTING A HEAD CORRECTION..............................................................................................................64

4.2.7 STOPPING PRESSURE CONTROL, ABORTING FUNCTION EXECUTION.............................................64

4.2.8 SECURITY, USER RIGHTS.........................................................................................................................65

4.2.8.1 SETTING UP USERS AND MANAGING USER RIGHTS........................................................................65

TABLE OF CONTENTS

4.2.8.2 CHANGING ACTIVE USER.....................................................................................................................66

4.2.9 PRESSURE LEAK TEST.............................................................................................................................66

4.3 LOCAL OPERATION, ADCS TOOLS....................................................................................................67

4.3.1 OVERVIEW..................................................................................................................................................67

4.3.2 MAIN MENU.................................................................................................................................................69

4.3.3 ADCS MAIN TOOLBARS ............................................................................................................................70

4.3.4 ADCS STATUS BAR....................................................................................................................................74

4.3.5 ADCS RUN SCREEN...................................................................................................................................74

4.3.5.1 ADCS RUN SCREEN CONTROL PANEL...............................................................................................75

4.3.5.2 ADCS SYSTEM DISPLAY .......................................................................................................................76

4.3.5.3 ADCS RUN SCREEN TOOLBAR ............................................................................................................78

4.3.6 OTHER DEVICE RUN SCREENS ...............................................................................................................79

4.3.6.1 PG7601 PRESSURE STANDARD...........................................................................................................79

4.3.6.2 FPG8601 PRESSURE STANDARD ........................................................................................................80

4.3.6.3 PPC3 (FPG’S PRESSURE CONTROLLER)............................................................................................80

4.3.6.4 RPM4 REFERENCE PRESSURE MONITOR .........................................................................................81

4.4 AUTOMATED TESTING ........................................................................................................................82

4.4.1 SETTING UP TO RUN AUTOMATED TESTS.............................................................................................82

4.4.1.1 SETTING UP DEVICE UNDER TEST (DUT)...........................................................................................82

4.4.1.2 SETTING UP TEST DEFINITIONS..........................................................................................................84

4.4.1.3 SETTING UP SUPPORT DEVICES.........................................................................................................85

4.4.1.4 TEST OPTIONS (DATA OPTIONS).........................................................................................................85

4.4.2 RUNNING AUTOMATED TESTS ................................................................................................................86

4.4.2.1 RUNNING A MANUAL TEST...................................................................................................................87

4.4.2.2 RUNNING A TEST DEFINITION..............................................................................................................87

4.4.3 TEST RUN SCREENS.................................................................................................................................88

4.4.3.1 DATA PLOT RUN SCREEN.....................................................................................................................89

4.4.3.2 DATA GRID RUN SCREEN.....................................................................................................................89

4.4.3.3 DUT/REFERENCE COMPARISON RUN SCREEN ................................................................................90

4.4.4 TEST DATA..................................................................................................................................................91

4.4.5 REPORT EDITOR........................................................................................................................................91

4.4.6 RUNNING A MODEL 3682 AIR DATA CALIBRATOR................................................................................92

4.4.6.1 RUNNING A VALIDATION (CALIBRATION) ...........................................................................................92

4.4.6.2 RUNNING A STANDARDIZATION..........................................................................................................97

5. REMOTE OPERATION ......................................................103

6. GENERAL MAINTENANCE AND ADJUSTMENTS ..................105

6.1 SUMMARY...........................................................................................................................................105

6.2 FPG8601, CHECK BUBBLER AND ADD WATER IF NECESSARY...................................................106

6.3 FPG8601, REMOVE CLEAN AND REINSTALL THE PISTON-CYLINDER........................................107

6.3.1 OVERVIEW................................................................................................................................................107

6.3.2 REMOVING THE PISTON-CYLINDER FROM THE MOUNTING POST...................................................109

6.3.3 REMOVING THE PISTON FROM THE CYLINDER ..................................................................................111

6.3.4 CLEANING THE PISTON AND CYLINDER..............................................................................................112

6.3.5 PUTTING THE PISTON INTO THE CYLINDER........................................................................................113

6.3.6 INST AL L I N G T H E P I S T O N -C Y L I N D E R I N T H E M O U N T I N G P O S T .................................................114

6.3.7 RESTORING PISTON-CYLINDER LUBRICATION AND MOBILITY........................................................115

6.3.7.1 OVERVIEW............................................................................................................................................115

6.3.7.2 PISTON CENTERING AND LUBRICATING METHODS.......................................................................115

6.4 PG7601, DISASSEMBLE PLATFORM AND REMOVE MOUNTING POST PRT................................117

6.5 PG7601, REMOVE AND REINSTALL THE AUTOMATED MASS HANDLER AND MASS SET ........118

6.5.1 THE MASS HANDLER (AMH)...................................................................................................................118

6.5.2 THE MASS SET.........................................................................................................................................121

6.6 PG7601, REMOVE, CLEAN AND REINSTALL THE PISTON-CYLINDER MODULE.........................122

6.6.1 REMOVING THE PISTON-CYLINDER MODULE .....................................................................................122

6.6.2 INSTALLING THE PISTON-CYLINDER MODULE ...................................................................................123

6.6.3 DISASSEMBLING THE MODULE AND CLEANING THE PISTON-CYLINDER ASSEMBLY..................124

6.6.3.1 OVERVIEW............................................................................................................................................124

6.6.3.2 DISASSEMBLING AND REASSEMBLING THE MODULE ...................................................................124

6.6.3.3 LUBRICATING THE PISTON-CYLINDER MODULE.............................................................................127

6.6.3.4 CLEANING THE PISTON-CYLINDER...................................................................................................128

6.7 PG7601, PISTON POSITION DETECTION ADJUSTMENT................................................................130

6.8 PG7601, REPLACE PISTON ROTATION DRIVE BELTS...................................................................131

6.9 PG7601, ADJUST INTERNAL VACUUM GAUGE...............................................................................131

ADCS-601-AF™ OPERATION AND MAINTENANCE MANUAL

6.10 PG7601/FPG8601, ADJUST PPC3 PRESSURE CONTROLLERS.....................................................132

6.11 CONTROL CABINET, INTERRUPTING PRESSURE SUPPLY TO THE TEST

GAS SUPPLY PORT ...........................................................................................................................133

6.12 CONTROL CABINET, DRAIN DRIVE AIR TRAPS..............................................................................133

6.13 CONTROL CABINET, CHECK GAS SUPPLY PANEL SETTINGS.....................................................133

7. MAINTENANCE OF TRACEABILITY AND RECALIBRATION ...135

7.1 PRINCIPLES OF ADCS-601-AF TRACEABILITY MAINTENANCE....................................................135

7.2 LOCAL METROLOGY MAINTENANCE BETWEEN RECALIBRATIONS ..........................................135

7.2.1 OVERVIEW................................................................................................................................................135

7.2.2 FPG8601, ZERO AND ADJUST SPAN OF LOAD CELL..........................................................................136

7.2.2.1 AUTOMATICALLY INITIATED LOAD CELL ZERO AND SPAN ADJUSTMENT...................................136

7.2.2.2 OPERATOR INITIATED LOAD CELL ZERO AND SPAN ADJUSTMENT ............................................137

7.2.3 FPG8601, VALIDATE WITH PG7601........................................................................................................137

7.2.3.1 OVERVIEW............................................................................................................................................137

7.2.3.2 RUNNING VALIDATION........................................................................................................................138

7.2.3.3 VIEWING FPG VALIDATION DATA ......................................................................................................141

7.2.4 FPG8601, CHECK ON-BOARD P, T, H MEASUREMENTS.....................................................................141

7.2.5 FPG8601, VALIDATE LOAD CELL LINEARITY.......................................................................................141

7.2.5.1 OVERVIEW............................................................................................................................................141

7.2.5.2 LINEARITY VERIFICATION PROCEDURE...........................................................................................142

7.2.5.3 EVALUATING LINEARITY VERIFICATION DATA................................................................................142

7.2.6 FPG8601 AND PG7601, ZERO REFERENCE VACUUM CDGS..............................................................143

7.2.7 PG7601, ADJUST ON-BOARD P, T, H SENSORS...................................................................................146

7.3 RECALIBRATION................................................................................................................................147

7.3.1 OVERVIEW................................................................................................................................................147

7.3.2 PG7601, CALIBRATION OF PISTON-CYLINDER MODULE...................................................................148

7.3.2.1 PREPARING FOR CALIBRATION.........................................................................................................148

7.3.2.2 UPDATING PISTON-CYLINDER CALIBRATION INFORMATION........................................................148

7.3.3 PG7601, CALIBRATION OF MASS SET...................................................................................................149

7.3.3.1 PREPARING FOR CALIBRATION.........................................................................................................149

7.3.3.2 UPDATING MASS SET CALIBRATION INFORMATION ......................................................................150

7.3.4 PG7601, CALIBRATION OF PISTON-CYLINDER MODULE TEMPERATURE SENSOR.......................151

7.3.4.1 OVERVIEW............................................................................................................................................151

7.3.4.2 PROCEDURE ........................................................................................................................................152

7.3.4.3 CALCULATING AND UPDATING PISTON-CYLINDER TEMPERATURE SENSOR INFORMATION..152

7.3.5 PG7601, CALIBRATION OF REFERENCE VACUUM CDG.....................................................................154

7.3.5.1 OVERVIEW............................................................................................................................................154

7.3.5.2 REMOVING THE CDG ASSEMBLY......................................................................................................154

8. TROUBLESHOOTING .......................................................157

8.1 OVERVIEW..........................................................................................................................................157

9. APPENDIX ......................................................................159

9.1 CONVERSION OF NUMERICAL VALUES..........................................................................................159

9.1.1 PRESSURE................................................................................................................................................159

9.2 GLOSSARY..........................................................................................................................................160

9.3 WARRANTY STATEMENT..................................................................................................................161

TABLES & FIGURES

AABBLLEES

Table 1. ADCS-601-AF packing list...........................................................................................................29

Table 2. Reference Bench parts list...........................................................................................................30

Table 3. Interconnections kit parts list .......................................................................................................31

Table 4. ADCS accessory kit parts list.......................................................................................................31

Table 5. PG7601 Platform parts list...........................................................................................................32

Table 6. PC-7100/7600-10, TC piston-cylinder module parts list..............................................................33

Table 7. MS-AMH-38 mass set parts list ...................................................................................................33

Table 8. AHM-38 automated mass handler parts list ................................................................................34

Table 9. FPG8601 Platform parts list.........................................................................................................34

Table 10. MS-8601-2 mass set parts list...................................................................................................35

Table 11. Valve states................................................................................................................................59

Table 12. User rights user access areas ...................................................................................................65

Table 13. ADCS Tools Main Menu and sub-menus summary ..................................................................69

Table 14. ADCS Main Toolbar buttons.......................................................................................................70

Table 15. ADCS Run Screen Control Panel features................................................................................75

Table 16. ADCS System Display symbols.................................................................................................77

Table 17. ADCS Run Screen Toolbar........................................................................................................78

Table 18. Mechanical maintenance procedures......................................................................................105

Table 19. PG7601 mounting post wire colors, description and location..................................................117

Table 20. Gas Supply Panel pressure settings........................................................................................133

Table 21. Metrological maintenance procedures.....................................................................................136

Table 22. FPG8601 P, T, H limits............................................................................................................141

Table 23. Recalibration requirements......................................................................................................147

Table 24. Troubleshooting checklist ........................................................................................................157

Table 25. Pressure unit of measure conversions ....................................................................................159

Table 26. DHI Authorized Service Providers ...........................................................................................161

ADCS-601-AF™ OPERATION AND MAINTENANCE MANUAL

IIGGUURREES

Figure 1. ADCS-601-AF overall, front view.................................................................................................. 6

Figure 2. ADCS-601-AF system pneumatic schematic ...............................................................................

Figure 3. ADCS-601-AF simplified operational schematic ..........................................................................8

Figure 4. ADCS-601-AF system electrical schematic.................................................................................. 9

Figure 5. ADCS-601-AF system communications schematic....................................................................10

Figure 6. ADCS-601-AF software, communications and control flow chart ..............................................11

Figure 7. Reference Bench,

Figure 8. Pneumatic Interconnections Box, bulkhead ...............................................................................13

Figure 9. Control Cabinet, front and rear views......................................................................................... 14

Figure 10. Gas Supply Panel..................................................................................................................... 15

Figure 11. Piston gauge operating principle..............................................................................................16

Figure 12. PG7601 Platform rear panel.....................................................................................................17

Figure 13. PG7000 Terminal front panel ...................................................................................................17

Figure 14. PG7000 Terminal rear panel ....................................................................................................18

Figure 15. PG7601 10 kPa/kg piston-cylinder module .............................................................................. 18

Figure 16. AMH-38 automated mass handler............................................................................................19

Figure 17. AMH-38 operating principle schematic...............................................................................

Figure 18. AMH-38 mass

Figure 19. Force balanced piston gauge operating principle.....................................................................22

Figure 20. FPG8601 front and rear views

Figure 21. PPC3 front panel ......................................................................................................................24

Figure 22. PPC3 rear panel.......................................................................................................................25

Figure 23. RPM4 front panel......................................................................................................................26

Figure 24. RPM4 rear panel.......................................................................................................................26

Figure 25. Turbo pump local interface panel

Figure 26. Typical layout of overall ADCS-601-AF system at site of use..................................................37

Figure 27. Piston-cylinder module installation...........................................................................................44

Figure 28. Local gravity and pressure medium fields in ADCS Tools .......................................................54

Figure 29. ADCS-601-AF simplified operational schematic ......................................................................59

Figure 30. ADCS Tools pressure exercis Figure 31. ADCS Tools pressure leak tes

Figure 32. ADCS-601-AF software, communications and control flow chart ............................................68

Figure 33. ADCS-601-AF program window...............................................................................................68

Figure 34. ADCS Main Toolbar..................................................................................................................70

Figure 35. ADCS Status Bar

Figure 36. ADCS Run Screen....................................................................................................................74

Figure 37. ADCS System Dis

Figure 38. PG7601 Run Screen.................................................................................................................79

Figure 39. FPG8601 Run Screen ..............................................................................................................80

Figure 40. PPC3 Run Screen ....................................................................................................................81

Figure 41. RPM4 Run Screen....................................................................................................................81

Figure 42. Data Plot Run Screen Figure 43. Data Grid Run Screen Figure 44. DUT/Reference Comparison Run Sc

top view.........................................................................................................12

......20

set.....................................................................................................................21

..................................................................................................23

(local control not used in regular ADCS-601-AF operation)....................................................28

e definition form..........................................................................64

t results form .............................................................................67

......................................................................................................................74

play..............................................................................................................78

...............................................................................................................89

..............................................................................................................90

reen................................................................................90

TABLES & FIGURES

Figure 45. FPG8601 bubbler and filter ....................................................................................................106

Figure 46. FPG8601 piston-cylinder assembly in mounting post............................................................108

Figure 47. Removing the FPG8601 mounting post .................................................................................110

Figure 48. Removing the FPG8601 piston-cyli

nder.................................................................................110

Figure 49. Alignment of the FPG8601 piston in the cylinder...................................................................113

Figure 50. AMH insta Figure 51. AMH mass

llation on PG7000 Platform....................................................................................119

set ........................................................................................................................122

Figure 52. PG7601 piston-cylinder module installation ...........................................................................123

Figure 53. 10 kPa/kg gas pist Figure 54. 10 k

Pa/kg pist

on-cylinder module, expanded view .........................................................125

on insertion tool................................................................................................126

Figure 55. 10 kPa/kg gas piston-cylinder module sleeve nut tool ...........................................................126

Figure 56. 10 kPa/kg piston-cylinder module lubric Figure 57. PG7601 pist Figure 58. ADCS Tools FPG Run Sc

on stroke and zones ...........................................................................................131

reen ...............................................................................................137

ation chart.................................................................128

Figure 59. ADCS Tools FPG Validation Setup Form...............................................................................140

Figure 60. ADCS Tools Figure 61. ADCS Tools CDG Zero Syst

FPG Validation Resu

em Display.................................................................................146

lts Form............................................................................140

Figure 62. PG7601 Ambient Sensors Adjust Form..................................................................................147

Figure 63. ADCS Tools PG7601 Piston-Cylinder Calibration Form ........................................................149

Figure 64. ADCS Tools PG7601 AMH-38 Mass Set Ca

libration Form ...................................................151

Figure 65. ADCS Tools PG7601 Piston-Cylinder Calibration Form ........................................................154

ADCS-601-AF™ OPERATION AND MAINTENANCE MANUAL

OOTTEES

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