Fluke 719 Operating Manual

Page 1
719 Series
Pressure Calibrator with Electric Pump
Users Manual
August 2008 © 2008 Fluke Corporation. All rights reserved. Specifications are subject to change without notice. All product names are trademarks of their respective companies.
Page 2
LIMITED WARRANTY AND LIMITATION OF LIABILITY
This Fluke product will be free from defects in material and workmanship for three years (one year for pump assembly) from the date of purchase. This warranty does not cover fuses, disposable batteries or damage from accident, neglect, misuse or abnormal conditions of operation or handling. Resellers are not authorized to extend any other warranty on Fluke’s behalf. To obtain service during the warranty period, send your defective Calibrator to the nearest Fluke Authorized Service Center with a description of the problem.
THIS WARRANTY IS YOUR ONLY REMEDY. NO OTHER WARRANTIES, SUCH AS FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSED OR IMPLIED. FLUKE IS NOT LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, ARISING FROM ANY CAUSE OR THEORY. Since some states or countries do not allow the exclusion or limitation of an implied warranty or of incidental or consequential damages, this limitation of liability may not apply to you.
Fluke Corporation P.O. Box 9090 Everett, WA 98206-9090 U.S.A.
11/99
Fluke Europe B.V. P.O. Box 1186 5602 BD Eindhoven The Netherlands
Page 3

Table of Contents

Title Page
Introduction .................................................................................................................... 1
Safety Information .......................................................................................................... 2
Getting Acquainted with the Calibrator........................................................................... 5
HART Resistor........................................................................................................... 8
Power Saver.............................................................................................................. 8
Switch Test..................................................................................................................... 8
Zeroing with Absolute Pressure Modules....................................................................... 9
Set Maximum Pressure Limit ......................................................................................... 10
Calibrating a P/I Transmitter........................................................................................... 10
Using the Internal Pump................................................................................................. 10
Pump Valve Assembly Cleaning Instructions ................................................................. 15
Using an External Pump................................................................................................. 15
External Fluke Pressure Module Compatibility ............................................................... 17
Supplying Loop Power ................................................................................................... 18
mA Modes ...................................................................................................................... 18
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719 Series
Users Manual
Sourcing 4 to 20 mA ...................................................................................................... 19
Simulating a 4 to 20mA Transmitter............................................................................... 19
Percent Error Setup ....................................................................................................... 21
Maintenance .................................................................................................................. 21
In Case of Difficulty ................................................................................................... 21
Cleaning.................................................................................................................... 21
Replacing the Batteries............................................................................................. 22
Calibration ..................................................................................................................... 22
Parts and Accessories ................................................................................................... 23
Specifications ................................................................................................................ 26
Pressure Sensor Input .............................................................................................. 26
Pressure Module Input.............................................................................................. 26
DC mA Measure and Source .................................................................................... 26
Loop Supply.............................................................................................................. 26
Pressure Source ....................................................................................................... 26
General Specifications .............................................................................................. 27
Contacting Fluke............................................................................................................ 27
ii
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List of Tables

Table Title Page
1. Symbols................................................................................................................................. 4
2. Front Panel Features............................................................................................................. 5
3. Pushbutton Functions............................................................................................................ 6
4. Pump Features...................................................................................................................... 7
5. Recommended Pressure Modules ........................................................................................ 14
6. Fluke Pressure Module Compatibility .................................................................................... 17
7. Replacement Parts................................................................................................................ 23
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Users Manual
iv
Page 7

List of Figures

Figure Title Page
1. Connection Technique .......................................................................................................... 4
2. Front Panel Features............................................................................................................. 5
3. Pump Features...................................................................................................................... 7
4. Internal Pressure Sensor with Internal Pump ........................................................................ 12
5. Pressure Module with Internal Pump..................................................................................... 13
6. Pressure Module with External Pump ................................................................................... 16
7. Sourcing Loop Voltage .......................................................................................................... 18
8. Sourcing mA Connections ..................................................................................................... 19
9. Connections for Simulating a 4 to 20 mA Transmitter ........................................................... 20
10. Battery Replacement ............................................................................................................. 22
11. Replacement Parts................................................................................................................ 25
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719 Series
Users Manual
vi
Page 9

Introduction

The 719 30G and 100G Series Pressure Calibrators (the Calibrator) perform the following functions:
Calibrate P/I (pressure to current) transmitters
Calibrate I/P (current to pressure) devices
Identify the set, reset and deadband of of pressure
switches
Measure pressure via a 1/8-in. NPT pressure fitting
and an internal pressure sensor or via a Fluke 700 Series Pressure Module
Source pressure via electric pump
Measure, source, and simulate current up to 24 mA
Simultaneously displays pressure and current
Supply loop voltage
Calculate mA percentage in Percent Mode
Calculate mA error % in Percent Error Mode
Switch between pressure/vacuum control
The Calibrator features:
Precision air bleed for fine control
Fine vernier adjustment for the pump
A serviceable electric pump
Pressure limit settings
HART resistor mode
The Calibrator ships with:
holster
two installed 9 V alkaline batteries
TL75 test leads
AC70A alligator clips
hose kit
Product Overview Manual
CD-ROM (Users Manual)
1
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719 Series
Users Manual
The Calibrator makes 5-digit pressure measurements in the units shown below:
Psi
inH2O at 4 °C
inH2O at 20 °C
kPa
cmH2O at 4 °C
cmH2O at 20 °C
bar
mbar
kg/cm2
inHg
mmHg
For pressure modules, full-scale readings for all pressure ranges can be made in:
Psi
kPa
inHg
To avoid display overflow, full scale readings are limited to 1000 psi in cmH 3000 psi in inH be measured for meaningful readings in bar and kg/cm
O, mbar, and mmHg units, and
2
O units. Pressures of at least 15 psi must
2
2
units.
2

Safety Information

A Warning identifies conditions and actions that pose hazard(s) to the user; a Caution identifies conditions and actions that may damage the Calibrator or the equipment under test. Symbols used in this manual and on the Calibrator are listed in Table 1.
XWWarning
To avoid possible electric shock or personal injury:
Use the Calibrator only as specified in
this manual, otherwise the protection provided by the Calibrator may be impaired.
Never apply more than 30 V, including
transients, between the mA terminals, or between either of the mA terminals and earth ground.
The Calibrator is rated for CAT I
measurement only. Do not use the Calibrator to make measurements in a CAT II, CAT III, or CAT IV environments.
CAT I equipment is designed to protect against transient from high-voltage, low­energy sources, such as electronic circuits or a copy machine
Remove the test leads from the
Calibrator before opening the battery door.
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Pressure Calibrator with Electric Pump
Introduction
Make sure the battery door is closed and
latched before operating the Calibrator.
Do not operate the Calibrator if it is
damaged.
Do not operate the Calibrator around
explosive gas, vapor, or dust.
When using probes, keep fingers behind
the finger guards on the probes.
Use only two 9 V batteries, properly
installed in the Calibrator case, to power the Calibrator.
Follow all equipment safety procedures.
Turn off circuit power before connecting
the Calibrator mA and COM terminals in the circuit. Place Calibrator in series with the circuit.
When servicing the Calibrator, use only
specified replacement parts.
Do not allow water inside the case.
To avoid false readings, which could
lead to possible electric shock or personal injury, replace the battery as soon as the battery indicator (B) appears.
To avoid a violent release of pressure in
a pressurized system, shut off the valve and slowly bleed off the pressure before attaching or detaching the internal pressure sensor or pressure module fitting to the pressure line.
To avoid over pressure damages, do not
apply pressure that exceeds the limits listed in the Pressure Specifications table in the Specifications section.
To avoid mechanically damaging the
Calibrator, do not apply torque between the pressure fitting and the Calibrator case. See Figure 1 for the proper use of tools.
To avoid misleading readings,
disconnect the pressure module connector at the Calibrator.
To avoid damage to the pressure
module, refer to the related Instruction Sheet.
To avoid damage to the pump, use with
dry air and non-corrosive gases only.
Check test leads for continuity before
using. Inspect Calibrator for cracks or damage, do not use the probes if they are damaged or show high resistance.
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Table 1. Symbols
Symbol Meaning
J Earth ground
M Battery
4
Hold in
fixed
position
Figure 1. Connection Technique
fgx001f.eps
W
Caution: Important information. Refer to instruction sheet
X Hazardous voltage. Risk of electric shock.
T
)
P
Double insulated
Conforms to relevant Canadian Standards Association directives.
Conforms to European Union requirements
f Pressure
Do not dispose of this product as
~
;
unsorted municipal waste. Go to Fluke’s website for recycling information.
Conforms to relevant Australian standards.
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Pressure Calibrator with Electric Pump
Getting Acquainted with the Calibrator

Getting Acquainted with the Calibrator

The Calibrator displays pressure and current measurements simultaneously. See Table 2 and Figure 2 for front panel features. The upper display shows the applied pressure or vacuum (shown as a negative value). Press ENTER then UNITS to select a different unit. When the power is cycled off and on, the Calibrator retains the unit last selected. The lower section of the display shows the current (up to 24 mA) applied to the current (mA) inputs, or the mA output value.
To source loop voltage, press Z while pressing O ON. Pushbutton operation is described in Table 3. Pump features are shown in Figure 3 and described in Table 4.
Table 2. Front Panel Features
Item Feature
A Pressure Measurement
B Pressure Module Input
C Current Terminals
D Pressure Sensor Input (install filter here)
E Power Button
1
PRESSURE
CALIBRATOR
719
HOLD
LOOP POWER
ZERO
ENTER
UNITS
MIN
mA
MAX
OUTPUT
mA
ADJUST ALL.
SWITCH
TEST
HOLD
PUMP
6
LIMITS
25% Step
30V
MAX
SOURCE/SIMULATE
-7
34.5
0-24 mA
2
COM
5
4
3
Fgx005f.eps
Figure 2. Front Panel Features
F Current mA Measurement and Source
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Table 3. Pushbutton Functions
Pushbutton Description
Press to zero the pressure display. Vent pressure to atmosphere before pressing. With an Absolute Pressure Module, see special instructions below. Press C then UNITS to change pressure units.
Z
UNITS
U
N
S
V
mA
OUTPUT
A
h
25% Step
C
ENTER
P
LIMITS
Continue to press UNITS for next selection or use U to move back or V to move forward. Press ENTER when finished or await timeout. All units are available when the pressure sensor input is used. For higher pressure module inputs, out-of-range units are not available. Press OON while pressing Zto source loop voltage.
Press to read the minimum pressure and current readings since power was turned on or the registers were cleared. Press again to read the maximum pressure and current readings since power was turned on. Press and hold for 3 seconds to clear the MIN/MAX registers. Us as the up arrow in select functions.
Press to perform switch test. Used as a down arrow in select functions.
Press to toggle the mA display mode between mA, mA Percent, mA Percent Error, mA source and mA simulate.
Press hto freeze the display. operation. When in mA source mode, press to step output in 25 % intervals of full scale (20 mA).
Press to enter or shift to units and limits functions. Press again to return to normal operation.
Press to activate pump and source pressure/vacuum. Press C then LIMITS to set maximum pressure limit.
appears on the display. Press
g
again to resume normal
h
6
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Pressure Calibrator with Electric Pump
Getting Acquainted with the Calibrator
Table 4. Pump Features
Item Description
A Internal Pump- Press P to activate internal
electric pump and source pressure/vacuum.
B Pressure Vacuum Switch- Rotate forward
(clockwise) for pressure, backward (counter­clockwise) for vacuum.
C Pressure/Vacuum Release Valve- Rotate fully
backward (counter-clockwise) to release all pressure or vacuum. (Rotate slightly for partial release.) Rotate fully forward (clockwise) to close valve.
D Fine Adjustment Knob-Rotate either direction
for precise adjustment of applied pressure or vacuum. Full rotation is about 30 turns.
mA
OUTPUT
mA
PUMP
LIMITS
1
2
3
Figure 3. Pump Features
25% Step
MIN
MAX
ADJUST ALL.
SWITCH
TEST
30V
MAX
COM
0-24 mA
SOURCE/SIMULATE
4
fgx009f.eps
7
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Users Manual

HART Resistor

The Calibrator has a selectable 250 Ω HART resistor to facilitate use with HART communication devices. Use a HART communicator when measuring mA with loop power or sourcing mA. The HART resistor defaults to OFF.
To turn on the HART resistor:
1. With the Calibrator OFF, press O.
2. When HArt is displayed, press
or U to turn on/off.
V

Power Saver

The Calibrator automatically turns off after 30 minutes of inactivity. To reduce this time or disable this feature:
1. With the Calibrator OFF, press O.
2. P.S. xx is displayed, where xx is the turn-off time in minutes. OFF means the power saver is disabled.
3. Press time.
4. To disable, press
The Calibrator resumes normal operation after 2 seconds.
or U to decrease or increase the turn-off
V
until the display shows OFF.
V

Switch Test

To perform a switch test:
Note
This example uses a normally closed switch. The procedure is the same for an open switch but the display reads OPEN instead of CLOSE.
1. Connect the Calibrator mA and COM terminals to the switch using the pressure switch terminals and connect an external pump between the Calibrator and the pressure switch. The polarity of the terminals does not matter.
Note
If using an external pump, connect the pump to the Calibrator and to the input of the switch using a tee fitting.
2. Make sure the vent on the pump is open and zero the Calibrator if necessary. Close the vent after zeroing the Calibrator.
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Pressure Calibrator with Electric Pump
Zeroing with Absolute Pressure Modules
3. Press S to enter pressure switch test mode. The
Calibrator will display CLOSE instead of a mA measurement.
4. Apply pressure with the pump slowly until the switch opens.
Note
In the switch test mode, the display update rate is increased to help capture changing pressure inputs. Even with the enhanced sample rate, pressuring the device under test should be done slowly to ensure accurate readings.
5. OPEN is displayed once the switch is open. Bleed the pump slowly until the pressure switch closes. RCL appears on the display.
6. Press S to read the pressure values for when the switch opened, for when it closed, and for the deadband
Hold S for 3 seconds to reset Switch Test mode; press any other key to exit.

Zeroing with Absolute Pressure Modules

For zeroing, adjust the Calibrator to read a known pressure. This can be barometric pressure, if it is accurately known, for all but the 700PA3 module. An accurate pressure standard can also apply a pressure within range for any Absolute Pressure Module. Adjust the Calibrator reading as follows:
1. Press and hold Z.
2. Press
3. Release Z to exit the zeroing procedure.
Z to increase or Y to decrease the Calibrator
reading to equal the applied pressure.
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719 Series
Users Manual

Set Maximum Pressure Limit

To set a maximum pressure limit for the internal electric pump:
1. Press C then LIMITS and the limit setting is
displayed.
2. Use
3. Press ENTER when finished.
When the calibrator power is cycled, the limit setting is retained.
Z to increase or Y the limit setting.
Note
To prevent pressure module damage, operation of the internal electric pump is automatically limited to the maximum rating of the module. For 1 inH2O, 10 inH2O and 1 psi modules, the internal pump is disabled.

Calibrating a P/I Transmitter

To calibrate a P/I (pressure to current) transmitter, apply a pressure to the transmitter and measure the transmitter’s current loop output. Pressure can be applied with the Calibrator’s internal pump or with an external pump.
W Warning
To avoid a violent release of pressure or vacuum, always depressurize the system slowly using the pressure/vacuum release control before detaching any pressure line.

Using the Internal Pump

The internal pump can provide the rated pressure for the Calibrators.
The preferred use for the internal pump is shown in Figure 4, where the Calibrator displays pressure measured with the internal sensor and provided by the internal pump.
The internal pump can also be used with certain Fluke 700 Series Pressure Modules. In this case, pressure measured by the Pressure Module is displayed by the Calibrator. Appropriate pressure modules for each Calibrator model are identified in Table 5. Figure 5 shows the internal pump being used with a pressure module.
Note
If both a pressure module and the internal sensor are connected, the Calibrator displays ONLY the pressure module measurement.
10
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Pressure Calibrator with Electric Pump
Using the Internal Pump
To use the Calibrator’s internal pump, refer to Figure 3 and perform the following steps:
1. Depressurize and drain the line before connecting the Calibrator.
2. Connect the pressure transmitter to the Calibrator internal sensor as shown in Figure 4 (for internal pressure sensor measurements) or Figure 5 (for pressure module measurements).
Note
To avoid leaks, use Teflon tape or similar sealant on all pressure connections.
3. Make sure the pressure/vacuum switch is in the desired position. Forward (clockwise) is for pressure; backward (counter-clockwise) is for vacuum.
4. Turn the pressure/vacuum release control backward (counter-clockwise) to vent pressure/vacuum from the pump.
5. Press Zto zero the pressure display.
6. Turn the fine adjustment knob to mid-range.
7. Turn the pressure/vacuum release control forward (clockwise) to close the release valve.
8. Press
9. Depressurize the system before disconnecting the
P to apply pressure/vacuum.
Note
This knob adjusts a small internal reservoir to vary the total volume. With larger external pressure/vacuum volumes, this control will adjust pressure or vacuum within a smaller range.
pressure line.
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719 Series
Users Manual
719
PRESSURE
CALIBRATOR
HOLD
Black
12
LOOP POWER
ZERO
ENTER
UNITS
MIN
mA
MAX
OUTPUT
mA
ADJUST ALL.
SWITCH
TEST
HOLD
PUMP
LIMITS
25% Step
30V
MAX
mA
COM
0-24 mA
SOURCE/SIMULATE
Figure 4. Internal Pressure Sensor with Internal Pump
+
Red
SIGNAL
TEST
fgx002f.eps
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Pressure Calibrator with Electric Pump
Using the Internal Pump
SIGNAL
719
PRESSURE
CALIBRATOR
HOLD
LOOP POWER
Pressure Module
ZERO
ENTER
ITS
N
U
MIN
mA
MAX
OUTPUT
mA
ADJUST ALL.
HOLD
PUMP
LIMITS
25% Step
f
mA
30V
30V
MAX
MAX
COM
0-24 mA
SOURCE/SIMULATE
-7
+
Red
Black
TEST
Figure 5. Pressure Module with Internal Pump
fgx010f.eps
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719 Series
Users Manual
Table 5. Recommended Pressure Modules
Pressure
Module
700 P00 X 700 P01 X 700 P02 X X X 700 P22 X X X 700 P03 X X X 700 P23 X X X 700 P04 X X X 700 P24 X X X 700 P05 X X X 700 P06 X X 700 P27 X 700 P07 X 700 P08 X 700 P09 X
700 PA3 X X X 700 PA4 X X X 700 PA5 X X X
External
Pump
719 30G/100G 719 30G 719 100G
Internal
Pump
Pressure
Module
700 PA6 X X 700 PV3 X X X 700 PV4 X X X 700 PD2 X X X 700 PD3 X X X 700 PD4 X X X 700 PD5 X X X 700 PD6 X X 700 PD7 X 700 P29 X 700 P30 X 700 P31 X
External
Pump
719 30G/100G 719 30G 719 100G
Internal
Pump
14
Page 23
Pressure Calibrator with Electric Pump
Pump Valve Assembly Cleaning Instructions

Pump Valve Assembly Cleaning Instructions

1. Using a small screwdriver, remove the two valve retention caps located in the oval shaped opening on the underside of the Calibrator.
2. After the caps have been removed, gently remove the spring and o-ring assembly.
3. Set aside the valve assemblies in a safe area and clean out the valve body using a cotton swab soaked in IPA (isopropyl alcohol).
4. Repeat this process several times using a new cotton swab each time until there is no remaining sign of residue.
5. Run pump for a few seconds.
6. Clean the o-ring assembly and o-ring on the retention caps with IPA and inspect the o-rings closely for any cuts, nicks, or wear. Replace if needed.
7. Inspect the springs for wear or loss of tension. They should be approximately 8.6 mm long in the relaxed state. If they are shorter than this, they may not allow the o-ring to seat properly. Replace if needed.
8. Once all parts have been cleaned and inspected, reinstall the o-ring and spring assemblies into the valve body.
9. Reinstall the retention caps and gently tighten the cap.
10. Seal the output of the Calibrator and pump up the unit to at least 50 % its rated pressure.
11. Release the pressure and repeat several times to ensure that the o-rings seat properly.
The Calibrator is now ready for use.

Using an External Pump

W Caution
To avoid damage to the Calibrator and possible release of pressure, do not connect the internal sensor to an external pressure source that exceeds the maximum rated pressure.
To develop higher pressure or vacuum, use an external pump (such as the Fluke Model 700PTP). Use a Fluke Pressure Module connected to the pressure module input on the Calibrator. Pressure modules are listed in Table 5. Make overall connections as shown in Figure 6.
Refer to setup and operating instructions included with the pressure module and pump.
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719 Series
Users Manual
16
Pressure Module
+
SIGNAL
TEST
719
PRESSURE
CALIBRATOR
HOLD
LOOP POWER
Red
Black
Figure 6. Pressure Module with External Pump
ZERO
ENTER
ITS
N
U
MIN
MAX
mA
ADJUST ALL.
SWITCH
LIMITS
25% Step
TEST
f
mA
30V
MAX
COM
0-24 mA
SOURCE/SIMULATE
fgx006f.eps
PUMP
Page 25
Pressure Calibrator with Electric Pump
External Fluke Pressure Module Compatibility

External Fluke Pressure Module Compatibility

If inappropriate units are selected, the output of Fluke 700P Pressure Modules can cause the Calibrator display to overflow (OL), or displays values that are too low to be read. Refer to Table 6 for appropriate unit and range compatibility.
Table 6. Fluke Pressure Module Compatibility
Pressure Unit Module Compatibility
psi Available on all pressure ranges
inH20 All ranges through 3000 psi
cmH20 All ranges through 1000 psi
bar 15 psi and above
mbar All ranges through 1000 psi
kPa Available on all pressure ranges
inHg Available on all pressure ranges
mmHg All ranges through 1000 psi
kg/cm2 15 psi and above
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Users Manual

Supplying Loop Power

The Calibrator can supply loop power at 24 V dc to a current transmitter that is disconnected from the system. Use the following procedure:
1. With power off, hold down Z while pressing n.
Loop Power appears in the display.
2. With the transmitter disconnected from normal loop power, connect the Calibrator mA (+) and COM (-) test leads in series with the instrument current loop as shown in Figure 7.
3. Measure loop current in the mA display.
4. Press n off to deactivate the 24 V dc supply when finished sourcing loop voltage.
SIGNAL
+
Figure 7. Sourcing Loop Voltage
TEST
qo007f.eps

mA Modes

Different mA functions can be accessed by repeatedly pressing A:
mA- measured current is displayed.
Percent Mode- current is displayed as a percentage
based on a 4-20 mA scale.
Percent Error Mode- transmitter current output error
is displayed. Error is calculated based on a configurable zero and span pressure and a 4-20 mA scale.
mA Source- Outputs current displayed. Use Vor U to
adjust current setting.
mA Simulate- Sets current when using an external
24 V loop power supply. Use Vor U to adjust the current setting.
Note
Display flashes OL if there is an open circuit in source or simulate mode.
18
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Pressure Calibrator with Electric Pump
Sourcing 4 to 20 mA

Sourcing 4 to 20 mA

To select current-sourcing mode, use the following procedure:
1. Press A until Source is displayed.
2. Connect leads as shown in Figure 8.
3. Enter the desired current by pressing
Z or Y.
+ –
Figure 8. Sourcing mA Connections
Red
Black

Simulating a 4 to 20mA Transmitter

Simulate is a mode of operation in which the calibrator is connected into a loop in place of a transmitter and supplies a known, settable test current.
1. Connect the 24 V loop power source as shown in Figure 9.
2. Press A until Simulate is displayed.
3. Enter the desired current by pressing Z or Y.
Common
fgx012.eps
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719 Series
Users Manual
PRESSURE
719
CALIBRATOR
Red
+
+24 V
20
Loop
Power
Supply
Figure 9. Connections for Simulating a 4 to 20 mA Transmitter
Black
Readout or
Controller
fgx011.eps
Page 29
Pressure Calibrator with Electric Pump
Percent Error Setup

Percent Error Setup

1. Press and hold A. After 3 seconds the set icon and
0% appears on the lower display.
2. Use Vand U to adjust the % point for the Percent
Error calculation, then press ENTER to confirm selection.
3. Press a. 100% is displayed on the lower display.
4. Use Vand U to adjust the 100% point for the Percent
Error calculation.
5. Press ENTER to confirm the selection and to exit.

Maintenance

XWWarning
To avoid possible electric shock, personal injury, or sudden release of pressure, review Safety Information before proceeding.
Remove test leads before opening.
For maintenance procedures not described in this manual, or if the Calibrator needs repair, contact a Fluke Service Center. See Contacting Fluke.

In Case of Difficulty

Check the battery, test leads, pressure module, and
pressure tubing. Follow replacement and connection instructions properly.
Review this manual to make sure the Calibrator is
used correctly.

Cleaning

WCaution
To avoid damaging the Calibrator, do not use aromatic hydrocarbon or chlorinated solvents for cleaning. These solutions will react with and damage the plastics used in the Calibrator.
Periodically wipe the case with a damp cloth and detergent; do not use abrasives or solvents.
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719 Series
Users Manual

Replacing the Batteries

When the battery symbol (B) appears, replace the two 9 V alkaline batteries. Refer to Figure 10.
XW Warning
To avoid false readings, which could lead to possible electric shock or personal injury, replace the batteries as soon as the battery indicator (B) appears. Remove test leads before changing the battery.

Calibration

Fluke recommends calibrating the Calibrator once a year to ensure that it performs according to its specifications.
22
Figure 10. Battery Replacement
wh008f.eps
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Pressure Calibrator with Electric Pump
Parts and Accessories

Parts and Accessories

Refer to Table 7 and Figure 11.
Table 7. Replacement Parts
Item Description Part/ Mod. No. Qty
AC72
BT1, BT2 9 V battery, ANSI/NEDA 1604A or IEC 6LR61 614487 2
Holster Holster, Yellow 664182 1
H2, 3, 4 Case screw 832246 3
H5, 6 Battery door fasteners 948609 2
H7, 8 Bracket screw 641131 2
MP1 LCD bezel, 719 30G 3315359 1
MP1 LCD bezel, 719 100G 3322203 1
MP2 LCD, 719 3345775 1
MP3, 4 Pump retainer bracket kit, 719 3345782 2
MP5 Gasket 664208 1
MP6 Pump and vernier (no motor), 719 3345794 1
MP7, 8 Selector knob 3330278 2
Alligator clip red
Alligator clip black
1670641
1670652
1
1
23
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719 Series
Users Manual
Item Description Part/ Mod. No. Qty
MP9 Vernier adjust knob 664190 1
MP11, 12, 13 O-ring 146688 3
MP14 Spacer 687449 1
MP85 Case top/connector 3315431 1
MP86 Case bottom 3315686 1
MP89, 90 Non-skid foot 885884 2
MP92 Battery door 664177 1
S1 Keypad 3315673 1
TL20 Industrial test lead set 1639457 Opt
TL75 Test lead set 855742 1
TM1 719 Product Overview Manual 3316579 1
- Electric motor, 719 3345802 1
CD-ROM 719 CD-ROM (contains Users Manual) 3316449 1
- 71X Series Calibration Manual 686540 Opt
- Pump (with cleanout) rebuild kit, 719 3345816 Opt
- 719 30G Top Case Decal 2547000 1
- 719 100G Top Case Decal 2547017 1
- Hose kit 3345825 Opt
24
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Pressure Calibrator with Electric Pump
Parts and Accessories
MP11,12,13
MP7
MP8
MP86
MP9
H2,3,4
MP85
MP5
MP1
Holster
MP2
S1
TM1
MP14
H7,8
MP3,4
MP6
BT1
BT2
MP92
H5,6
CD-ROM
MP89,90
Figure 11. Replacement Parts
Alligator Clips
TL75
Test Lead Set
AC72
fgx004f.eps
25
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719 Series
Users Manual

Specifications

Specifications are based on a one year calibration cycle and apply for ambient temperature from +18 °C to +28 °C unless stated otherwise. Counts are the number of increments or decrements of the least significant digit.

Pressure Sensor Input

Model Range Accuracy
30G
100G
-12 to
36.0 psi
-12 to
120.0 psi
± 0.025 % of Range (6 month calibration)
± 0.035 % of Range (1 year calibration)
Max Non-
destructive
Pressure
60 psi
200 psi

DC mA Measure and Source

Accuracy
Range Resolution
24 mA 0.001 mA 0.015 + 2
Maximum load on mA source is 1000 Ω. With HART resistor on, maximum load is 750 Ω.
Fuseless overload protection Temperature coefficient: 0.005 % of range per °C for
temperature ranges -10 °C to 18 °C and 28 °C to 55 °C
±(% of Reading +
Counts)
Temperature coefficient: 0.01 % of range per °C for temperature ranges -10 °C to 18 °C and 28 °C to 55 °C

Pressure Module Input

Range Resolution Accuracy
(determined by Pressure Module)
26

Loop Supply

24 V dc nominal

Pressure Source

Model Range
30G -11 to 36.0 psi
100G -11 to 120.0 psi
Page 35
Pressure Calibrator with Electric Pump
Contacting Fluke

General Specifications

Maximum voltage applied between either mA terminal and earth ground or between the mA terminals: 30 V
Storage temperature: -30 °C to 60 °C Operating temperature: -10 °C to 55 °C
Operating altitude: 3000 m maximum Relative humidity: 95 % up to 30 °C, 75 % up to 40 °C,
45 % up to 50 °C, and 35 % up to 55 °C
Vibration: Random 2 g, 5 Hz to 500 Hz per MIL-PRF­28800F Class 2
Shock: 1 m drop test, per IEC 61010-1
Protection Class: Pollution Degree II
Safety:
Complies with EN/IEC61010-1 2nd ed.
Agency Approvals: CSA-C22.2 No. 61010-1-04
Power requirements: Two 9 V batteries (ANSI/NEDA 1604A or IEC 6LR61)
Size: 60 mm H x 87 mm W x 210 mm L (2.38 in H x
3.41 in W x 8.28 in L); with holster: 66 mm H x 94 mm W x 216 mm L (2.61 in H x 3.72 in W x 8.5 in L)
Weight with Holster: 912 g (2.00 lb)
Calibration Cycle: 6 months to 2 years based on desired
accuracy.

Contacting Fluke

To contact Fluke for product information, operating assistance, service, or to get the location of the nearest Fluke distributor or service center, call:
1-888-44-FLUKE (1-888-443-5853) in U.S.A 1-800-36-FLUKE in Canada +31-402-675-200 in Europe +81-3-3434-0181 Japan +65-738-5655 Singapore +1-425-446-5500 from other countries
Or visit Fluke's website at: www.fluke.com
Register the Calibrator at: http://register.fluke.com
Address correspondence to:
Fluke Corporation Fluke Europe B.V. P.O. Box 9090, P.O. Box 1186, Everett, WA 98206-9090 5602 BD Eindhoven
U.S.A.
.
.
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719 Series
Users Manual
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