718Ex 30G/100G/300G
May 2004 Rev. 2, 5/09
© 2004-2009 Fluke Corporation. All rights reserved. Specifications are subject to change without notice.
All product names are trademarks of their respective companies.
Pressure Calibrator
Users Manual
®
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
LIMITED WARRANTY AND LIMITATION OF LIABILITY
Each Fluke product is warranted to be free from defects in material and workmanship under normal use and service. The warranty period is
three years (one year for pump assembly) and begins on the date of shipment. Parts, product repairs, and services are warranted for 90
days. This warranty extends only to the original buyer or end-user customer of a Fluke authorized reseller, and does not apply to fuses, disposable batteries, or to any product which, in Fluke's opinion, has been misused, altered, neglected, contaminated, or damaged by accident
or abnormal conditions of operation or handling. Fluke warrants that software will operate substantially in accordance with its functional
specifications for 90 days and that it has been properly recorded on non-defective media. Fluke does not warrant that software will be error
free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized
sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke's warranty obligation is limited, at Fluke's option, to refund of the purchase price, free of charge repair, or replacement of a defective
product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization information, then send the
product to that service center, with a description of the difficulty, postage and insurance prepaid (FOB Destination). Fluke assumes no risk
for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke
determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling,
including overvoltage failures caused by use outside the product’s specified rating, or normal wear and tear of mechanical components,
Fluke will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be
returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping
Point).
THIS WARRANTY IS BUYER'S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR
LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or
unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any
other provision.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Table of Contents
Title Page
Introduction..................................................................................................................... 1
How to Contact Fluke ..................................................................................................... 2
Safety Information .......................................................................................................... 2
Faults and Damage ................................................................................................... 7
Safety Regulations..................................................................................................... 8
Certification Information............................................................................................. 9
Getting Acquainted with the Calibrator ........................................................................... 9
Power Saver .............................................................................................................. 11
Zeroing with Absolute Pressure Modules ....................................................................... 11
Calibrating a P/I Transmitter........................................................................................... 13
Using the Internal Pump ............................................................................................ 13
Using an External Pump ............................................................................................ 17
External Fluke Pressure Module Compatibility ............................................................... 19
Cleaning the Pump Valve Assembly............................................................................... 20
Switch Test..................................................................................................................... 20
Maintenance................................................................................................................... 21
In Case of Difficulty.................................................................................................... 21
Cleaning .................................................................................................................... 22
i
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Calibration................................................................................................................. 22
Replacing the Battery................................................................................................ 22
Approved Batteries.................................................................................................... 23
Parts and Accessories ................................................................................................... 24
Specifications................................................................................................................. 25
Pressure Sensor Input .............................................................................................. 25
Pressure Sensor Range and Resolution ................................................................... 25
Pressure Module Input .............................................................................................. 26
DC mA Input ............................................................................................................. 26
General Specifications .............................................................................................. 26
Product Compliance Markings .................................................................................. 27
ii
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
List of Tables
Table Title Page
1. International Electrical Symbols .................................................................. 3
2. Pushbutton Functions.................................................................................. 10
3. Pump Features ............................................................................................ 12
4. Recommended Pressure Modules .............................................................. 17
5. Fluke Pressure Module Compatibility .......................................................... 19
6. Replacement Parts and Accessories........................................................... 24
iii
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
List of Figures
Figure Title Page
1. Connection Technique................................................................................. 7
2. Front Panel Features................................................................................... 9
3. Pump Features ............................................................................................ 12
4. Internal Pressure Sensor with Internal Pump .............................................. 15
5. Pressure Module with Internal Pump........................................................... 16
6. Pressure Module with External Pump.......................................................... 18
7. Battery Replacement ................................................................................... 22
v
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Pressure Calibrator
Introduction
XWWarning
Read Safety Information before using the
Calibrator.
The Fluke Model 718Ex 30G, 718Ex 100G, and 718Ex
300G Pressure Calibrators (hereafter called Calibrator)
can do the following:
Calibrate P/I (pressure to current) transmitters.
• Measure pressure via a 1/8-inch NPT pressure fitting
and an internal pressure sensor or via Fluke 700PEx
Series Pressure Modules.
• Measure current up to 24 mA.
• Simultaneously display pressure and current
measurements.
• Perform switch testing.
The Calibrator is for use ONLY in Ex-hazardous areas.
The Calibrator makes 5-digit pressure readings in the
following units: psi, inH
cmH2O at 4 °C, cmH2O at 20 °C, bar, mbar, kg/cm2, inHg,
and mmHg. Full-scale pressure sensor input is as follows:
• Model 718Ex 30G: 30 psi (206.85 kPa, 2.0685 bar).
OL appears at 33 psi.
• Model 718Ex 100G: 100 psi (689.5 kPa, 6.895 bar).
OL appears at 120 psi.
• Model 718EX 300G: 300 psi (2068 kPa, 20.68 bar).
OL appears at 360 psi.
The Calibrator measures pressure sensor inputs in the
units shown under Pressure Sensor Range and
Resolution.
For Pressure Modules, full-scale readings for all pressure
ranges can be made in psi, kPa, and inHg units. To avoid
display overflow, full-scale readings are limited to
O at 4 °C, inH2O at 20 °C, kPa,
2
1
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
1000 psi in cmH2O, mbar, and mmHg units, and 3000 psi
in inH
O units. Pressures of at least 15 psi must be
2
measured for meaningful readings in bar and kg/cm2
units.
The Calibrator is supplied with:
• a holster
• one installed 9 V alkaline battery
• one set of TL75 test leads
• one set of AC72A alligator clips
• a Control Drawing
• a CD-Rom
If the Calibrator is damaged or something is missing,
contact the place of purchase immediately. Contact a
Fluke distributor for information about accessories. See
Contacting Fluke. To order replacement parts or spares,
see Parts and Accessories.
A Wa
rning identifies conditions and actions that pose
hazard(s) to the user; a Caution identifies conditions and
actions that may damage the Calibrator or the equipment
under test.
Safety and electrical symbols used in this manual and on
the Calibrator are displayed in Table 1.
2
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Safety Information
Table 1. International Electrical Symbols
Symbol Meaning
+
J
Power ON/OFF
Earth ground
( Conforms to ATEX requirements.
M
X
W
T
)
P
f
~
;
3
Battery
Hazardous Voltage
Risk of Danger. Important information. Refer to manual.
Double insulated
Conforms to relevant Canadian and US Standards.
Conforms to relevant European Union directives.
Pressure
Do not dispose of this product as unsorted municipal waste. Go to Fluke’s website for recycling
information.
Conforms to relevant Australian standards.
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
XW Warning
To avoid electric shock, injury, or damage to the Calibrator:
• Use the Calibrator only as described in this User Manual and the Fluke 718Ex CCD (Concept Control
Drawing) or the protection provided by the Calibrator may be impaired.
• Inspect the Calibrator before use. Do not use it if it appears damaged.
• Check the test leads for continuity, damaged insulation, or exposed metal. Replace damaged test leads.
• When using probes, keep fingers behind the finger guards on the probes
• Never apply more than 30.0 V between the input terminals, or between any terminal and earth ground.
• Applying more than 30.0 V to the input terminals invalidates the Calibrator’s Ex Approval and may
result in permanent damage to the unit so it can no longer be used.
• Use the proper terminals, mode, and range for the measuring or sourcing application.
• To prevent damage to the unit under test, be sure the Calibrator is in the correct mode before
connecting the test leads.
• When making connections, connect the COM test probe before the live test probe. When
disconnecting, disconnect the live probe before the COM probe.
• Never use the Calibrator with the red holster removed.
• Never open the Calibrator case. Opening the case invalidates the Calibrator’s Ex Approval.
• Make sure the battery door is closed before using the Calibrator.
• Replace the battery as soon as the B (low battery) symbol appears to avoid false readings that can
lead to electric shock. Remove the Calibrator from the Ex-hazardous area before opening the battery
door.
4
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Safety Information
• Remove test leads from the Calibrator before opening the battery door.
• This equipment is specified for use in measurement category I (CAT I) pollution degree 2 environments
and should not be used in CAT II, CAT III, or CAT IV environments. Voltage transients should not
exceed 300 volts for the CAT I applications where this product is used. Measurement transients are
defined in IEC1010-1 as 2 µs rise time with a 50 μs duration at 50 % of the maximum amplitude height.
• Measurement Category I (CAT I) is defined for measurements performed on circuits not directly
connected to the mains.
• Turn off circuit power before connecting the Calibrator mA and COM terminals in the circuit. Place
Calibrator in series with the circuit.
• When servicing the Calibrator, use only specified replacement parts. Do not open the Calibrator case.
Opening the case invalidates the Calibrator’s Ex Approval.
• Do not allow water inside the case.
• Do not use in a damp or wet environment.
• When using the Calibrator’s internal pressure sensor, do not connect a pressure module at the
Calibrator to avoid misleading readings. If both a pressure module and the internal pressure sensor are
connected, the Calibrator displays ONLY the pressure module measurement. To avoid misleading
readings, disconnect the pressure module connector at the Calibrator.
• To avoid a violent release of pressure in a pressurized system, shut off the valve and slowly bleed off
the pressure before attaching or detaching the internal pressure sensor or pressure module fitting to
the pressure line.
• To avoid overpressure damage, do not apply pressure to the internal pressure sensor input that
exceeds the following:
5
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
• Model 718Ex 30G: 30.000 psi, 206.85 kPa, or 2.0685 bar. OL appears at 33 psi.
• Model 718Ex 100G: 100.00 psi, 689.5 kPa, or 6.895 bar. OL appears at 120 psi.
• Model 718EX 300G: 300.00 psi, 2068 kPa, or 20.68 bar. OL appears at 360 psi.
• When measuring the pressure of potentially hazardous gases, care must be taken to minimize the
possibility of leakage:
• Confirm that all pressure connections are properly sealed.
• Confirm that the Pressure/Vacuum Release Control is in the closed position (fully clockwise) and
the Pressure/Vacuum switch is in the + position (fully clockwise).
• If the Calibrator has been dropped or subjected to rough handling, remove the Calibrator to a safe
area and check for leaks to confirm the integrity of the internal pneumatic components.
• Do not use a Model 718Ex (including 718Ex 300G) to measure potentially hazardous gases at pressure
greater than 100 psi (6.9 bar).
W Caution
To avoid mechanically damaging the Calibrator:
• Do not apply torque between the pressure fitting and the Calibrator case. See Figure 1 for the proper
use of tools.
• To avoid damage to the pump, use with dry air and non-corrosive gases only.
6
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Safety Information
Faults and Damage
Applying a voltage greater than 30 V to the input of the
Calibrator invalidates its Ex Approval and may impair its
safe operation in an Ex-hazardous area.
If there is any reason to suspect that the safe operation of
the Calibrator has been affected, it must be immediately
withdrawn from use, and precautionary measures must be
taken to prevent any further use of the Calibrator in an Exhazardous area.
Hold in
fixed
position
Fully observe all instructions, warnings, and cautions
contained in this manual. In case of doubt due to
translation and/or printing errors, refer to the original
English users manual.
Figure 1. Connection Technique
wh001f.eps
7
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
The safety features and integrity of the unit may be
compromised by any of the following:
• External damage to the housing
• Internal damage to the Calibrator
• Exposure to excessive loads
• Incorrect storage of the unit
• Damage sustained in transit
• Correct certification is illegible
• Using the product with the red holster removed
• Functioning errors occur
• Permitted limitations are exceeded
• Functioning errors or obvious measurement
inaccuracies occur which prevent further
measurement by the Calibrator
• Opening the case
Safety Regulations
The use of the Calibrator meets the requirements of the
regulations providing that the user observes and applies
the requirements as stated in the regulations and that
improper and incorrect use of the unit is avoided.
• Use must be restricted to the specified application
parameters.
• Do not open the Calibrator.
• Do not remove or install the battery within the
Ex-hazardous area.
• Do not carry additional batteries within the
Ex-hazardous area.
• Use only type-tested batteries. The use of any other
batteries will invalidate the Ex-certification and present
a safety risk.
• Do not use the Calibrator in an Ex-hazardous area
unless it is completely and securely fitted in its
accompanying red holster.
• Only use the Calibrator in circuits with compatible
entity parameters.
8
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Getting Acquainted with the Calibrator
Certification Information
E
( II 1 G EEx ia IIC T4
Permitted for Zone 0 Equipment Group II, gas group
IIC hazardous atmospheres, temperature class T4
Class I Div. 1 Groups A-D T4 Intrinsically
F
Safe AEx ia IIC T4
Permitted for Division 1 hazardous atmospheres, Gas
Groups A-D, temperature class T4
Getting Acquainted with the Calibrator
Press O to turn the Calibrator on and off. The Calibrator
displays pressure and current measurements
simultaneously. See Figure 2.
Current mA
measurement
On/Off Button
718Ex 100G
LD
HO
PRESSURE
CALIBRATOR
)
LR110460
AEx ia IIC T4
I.S. Class 1
Div 1 Group A-D
Pressure
measurement
DAMP
UNITS
CLR
ETRIC ADJ.
MIN
BAROM
MAX
HOLD
SWITCH
TEST
ZERO
RANGE
100psi 689kPa
200psi 1379kPa
module input
mA
30V
24mA
MAX
COM
MAX
Pressure
FLUKE 700PEx
ONLY
The upper part of the display shows the applied pressure
or vacuum. Vacuum is shown as a negative value. Press
to select a different unit. When cycling the power off
U
and on, the Calibrator retains the unit last used.
The lower part of the display shows the current (up to
Pressure
sensor input
Current
input
24 mA) applied to the current (mA) inputs.
Pushbutton operation is described in Table 2. Pump
features are shown in Figure 3 and described in Table 3.
Figure 2. Front Panel Features
alz005f.eps
9
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Table 2. Pushbutton Functions
Pushbutton Description
U
D
Z
N
Press to select a different pressure unit. All units are available when the pressure sensor input is used. For
higher pressure module inputs, inappropriate (out-of-range) units are not available.
Turns pressure reading damping on and off. With damping on, the Calibrator averages several
measurements before displaying a reading.
Press to zero the pressure display. Vent pressure to atmosphere before pressing this pushbutton. For an
Absolute Pressure Module, see Zeroing with Absolute Pressure Modules.
Press to read the minimum pressure and current readings since power was turned on or c was pressed.
Press again to read the maximum pressure and current readings since power was turned on or
pressed.
S Use for pressure switch test. See Switch Test.
c
h
10
Press to clear the MIN, MAX, and switch test memories
Press h to freeze the display. The
normal operation.
symbol appears on the display. Press
g
again to resume
h
c
was
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Zeroing with Absolute Pressure Modules
Power Saver
The Calibrator automatically turns off after 30 minutes of
inactivity. To reduce this time or disable this feature:
1. With the Calibrator OFF, press O.
P.S. xx is displayed, where xx is the turn-off time in
minutes. OFF means the power saver is disabled.
2. Press
3. To disable, press
The Calibrator resumes normal operation after 2 seconds.
h to decrease or c to increase the turn-off
time.
h until the display shows OFF.
Zeroing with Absolute Pressure Modules
For zeroing, adjust the Calibrator to read a known
pressure. This can be barometric pressure, if it is
accurately known. An accurate pressure standard can also
apply a pressure within range for any Absolute Pressure
Module. Adjust the Calibrator reading as follows:
1. Press and hold
2. Press
3. Release
Press the
measurement display unit.
h to increase or h to decrease the
Calibrator reading to equal the applied pressure.
U button to convert to any convenient
Z.
Z to exit the zeroing procedure.
11
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
IN
M
X
A
M
SWITCH
O
R
E
Z
A
R
0psi 689kP
10
Pressure/
Vacuum
Switch
Pressure/Vacuum
Release
Control
LR
C
A
IC
R
T
E
M
O
R
A
B
LD
O
H
TEST
E
G
N
a
30V
2
379kP
0psi 1
A
20
M
Fine
Adjustment
Knob
Table 3. Pump Features
Item Description
.
J
D
A
m
A
m
4
X
A
M
O
C
a
X
x
E
700P
KE
M
LY
N
FLU
O
Pressure
Vacuum
Switch
Pressure
Vacuum
Release
Control
Rotate forward (clockwise) for pressure,
backward (counter-clockwise) for
vacuum.
Rotate fully backward (counterclockwise) to release all pressure or
vacuum. (Rotate slightly for partial
release.) Rotate fully forward (clockwise)
to close valve.
Fine
Adjustment
Knob
Internal
Pump
Rotate either direction for precise
adjustment of applied pressure or
vacuum. Full rotation is about 30 turns.
Increase pressure on the inward stroke.
In vacuum mode, decrease pressure on
the outward stroke.
Internal Pump
alz009f.eps
Figure 3. Pump Features
12
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Calibrating a P/I Transmitter
Calibrating a P/I Transmitter
To calibrate a P/I (pressure to current) transmitter, apply a
pressure to the transmitter and measure the transmitter’s
current loop output. Pressure can be applied with the
Calibrator’s internal pump or with an external pump.
XW Warning
To avoid a violent release of pressure or vacuum,
always depressurize the system slowly using the
pressure/vacuum release control before detaching
any pressure line.
When measuring the pressure of potentially
hazardous gases, care must be taken to
minimize the possibility of leakage:
• Confirm that all pressure connections are
properly sealed.
• Confirm that the Pressure/Vacuum
Release Control is in the closed position
(fully clockwise) and the
Pressure/Vacuum switch is in the +
position (fully clockwise).
• If the Calibrator has been dropped or
subjected to rough handling, remove the
Calibrator to a safe area and check for
leaks to confirm the integrity of the
internal pneumatic components.
Using the Internal Pump
The internal pump can provide 30 psi (2.0685 bar) for
Model 718Ex 30G, 100 psi (6.895 bar) for Model 718Ex
100G, or 300 psi (20.68 bar) for Model 718Ex 300G.
The preferred use for the internal pump is shown in Figure
4, where the Calibrator displays pressure measured with
the internal sensor and provided by the internal pump.
The internal pump can also be used with certain Fluke
700PEx Series Pressure Modules. In this case, pressure
measured by the pressure module is displayed by the
Calibrator. Appropriate pressure modules for each
Calibrator model are identified in Table 4. Figure 5 shows
the internal pump being used with a pressure module.
XW Warning
If both a pressure module and the internal
sensor are connected, the Calibrator displays
ONLY the pressure module measurement.
13
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
To use the Calibrator’s internal pump, refer to Figure 3 and
perform the following steps:
1. Depressurize the line before connecting the
Calibrator.
2. Connect the pressure transmitter under test to the
Calibrator internal sensor as shown in Figure 4 (for
internal pressure sensor measurements) or Figure 5
(for pressure module measurements.)
Note
To avoid leaks, use Teflon tape or similar sealant
on all pressure connections.
3. Make sure the pressure/vacuum switch on the
Calibrator is in the desired position. Forward
(clockwise) is for pressure; backward (counterclockwise) is for vacuum.
4. Turn the pressure/vacuum release control backward
(counter-clockwise) to vent pressure/vacuum from the
pump.
5. Press Zto zero the pressure display.
6. Turn the fine adjustment knob to mid-range.
7. Turn the pressure/vacuum release control forward
(clockwise) to close the release valve.
8. Work the pump handle in and out to apply
incrementally larger pressure/vacuum changes.
Shorten the stroke to apply smaller increments of
pressure/vacuum change.
9. To make very small pressure/vacuum changes, use
the fine adjustment knob.
Note
This knob adjusts a small internal reservoir to
vary the total volume. With larger external
pressure/vacuum volumes, this control will adjust
pressure or vacuum within a smaller range.
10. Depressurize the system before disconnecting the
pressure line.
14
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Calibrating a P/I Transmitter
718Ex 100G
HOLD
PRESSURE
CALIBRATOR
)
LR110460
AEx ia IIC T4
I.S. Class 1
Div 1 Group A-D
Internal Pressure Sensor Reading
Black
DAMP
UNITS
CLR
MIN
BAROMETRIC ADJ.
MAX
HOLD
MAX
ZERO
RANGE
100psi 689kPa
30V
MAX
200psi 1379kPa
MAX
mA
FLUKE 700PEx
ONLY
Red
+
SIGN AL
–
TEST
External
Loop Supply
alz002f.eps
Figure 4. Internal Pressure Sensor with Internal Pump
15
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
PRESSURE
CALIBRATOR
718Ex 100G
HOLD
Pressure Module Reading
16
+
SIGN AL
–
TEST
DAMP
ITS
N
U
)
LR110460
AEx ia IIC T4
p A-D
u
I.S. Class 1
Div 1 Gro
CLR
MIN
BAROMETRIC ADJ.
MAX
HOLD
MAX
ZERO
RANGE
100psi 68
9kPa
200psi 1379kPa
mA
V
30
MAX
LY
N
FLUKE 700PEx
O
MAX
Pressure Module
External
Loop Supply
Black
Red
alz010f.eps
Figure 5. Pressure Module with Internal Pump
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Calibrating a P/I Transmitter
Table 4. Recommended Pressure Modules
External
Pressure
Module
700P01Ex X X X X
700P24Ex X X X X
700P05Ex X X X X
700P06Ex X X X
700P27Ex X X
700P09Ex X
700PA4Ex X X X X
700P29Ex X
Pump
718Ex
30G/100G/
300G
Internal Pump
718Ex
30G
718Ex
100G
718Ex
300G
Using an External Pump
XW Warning
To avoid damage to the Calibrator and possible
release of pressure, do not connect the internal
sensor to an external pressure source that
exceeds 30 psi for Model 718Ex 30G, 100 psi for
Model 718Ex 100G, or 300 psi for Model 718Ex
300G.
To develop higher pressure or vacuum, use an external
pump. Use a Fluke 700PEx Pressure Module connected to
the pressure module input on the Calibrator. Pressure
modules are listed in Table 4. Make overall connections as
shown in Figure 6.
Refer to setup and operating instructions included with the
pressure module and pump.
17
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Pressure Module
+
SIGNAL
TEST
Red
PRESSURE
CALIBRATOR
718Ex 100G
OLD
H
–
1
)
046
11
LR
x ia IIC
E
A
I.S
iv 1 G
D
DAMP
UNITS
0
MIN
4
T
MAX
lass 1
-D
A
. C
roup
SWITCH
O
R
TEST
E
Z
E
G
N
A
R
100psi 689kPa
CLR
ETR
M
ARO
B
HOLD
200psi 1379kPa
J.
AD
IC
V
0
3
X
A
M
MAX
Pressure
Module Reading
mA
FLUKE 700PEx
ONLY
Black
External
Loop Supply
alz006f.eps
Figure 6. Pressure Module with External Pump
18
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
External Fluke Pressure Module Compatibility
External Fluke Pressure Module Compatibility
If inappropriate units are selected, the output of Fluke
700PEx pressure modules can cause the Calibrator
display to overflow (OL), or display values that are too low
to be read. Refer to Table 5 for appropriate unit and range
compatibility.
Table 5. Fluke Pressure Module Compatibility
Pressure Unit Module Compatibility
psi Available on all pressure ranges
inH20 All ranges through 3000 psi
cmH20 All ranges through 1000 psi
bar 15 psi and above
mbar All ranges through 1000 psi
kPa Available on all pressure ranges
inHg Available on all pressure ranges
mmHg All ranges through 1000 psi
kg/cm2 15 psi and above
19
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Cleaning the Pump Valve Assembly
1. Using a small screwdriver, remove the two valve
retention caps located in the oval-shaped opening on
the back side of the Calibrator.
2. Gently remove the spring and o-ring assembly.
3. Set aside the valve assemblies in a safe area and
clean out the valve body using a cotton swab soaked
in IPA (isopropyl alcohol).
4. Repeat this process several times using a new cotton
swab each time until there is no remaining residue.
5. Pump the unit several times and check again for
residue.
6. Clean the o-ring assembly and the o-ring on the
retention caps with IPA and inspect the o-rings closely
for any cuts, nicks, or wear. Replace if needed.
7. Inspect the springs for wear or loss of tension. They
should be approximately 8.6 mm long in the relaxed
state. If they are shorter than that, they may not allow
the o-ring to seat properly. Replace if needed.
8. Once all parts have been cleaned and inspected,
reinstall the o-ring and spring assemblies into the
valve body.
9. Reinstall the retention caps and gently tighten the
cap.
10. Seal the output of the Calibrator and pump up the unit
to at least 50 % its rated pressure.
11. Release the pressure and repeat several times to
ensure that the o-rings seat properly.
The Calibrator is now ready to use.
Switch Test
To perform a switch test, follow these steps:
Note
This example used a normally closed switch. The
procedure is the same for an open switch but the
display reads OPEN instead of CLOSE.
1. Connect the Calibrator mA and COM terminals to the
switch using the pressure switch terminals and
connect the pump from the Calibrator to the pressure
switch. The polarity of the terminals does not matter.
2. Make sure the vent on the pump is open and zero the
Calibrator if necessary. Close the vent after zeroing
the Calibrator.
20
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Maintenance
3. Press
Calibrator will display CLOSE instead of a mA
measurement.
4. Apply pressure with the pump slowly until the switch
opens.
In the switch test mode, the display update rate is
increased to help capture changing pressure
inputs. Even with this enhanced sample rate,
pressuring the device under test should be done
slowly to ensure accurate readings.
5. OPEN is displayed once the switch is open. Bleed the
pump slowly until the pressure switch closes. RCL
appears on the display.
6. Press
switch opened, for when it closed, and for the
deadband.
7. Hold
press
to enter pressure switch test mode. The
S
Note
S to read the pressure values for when the
Sfor three seconds to exit the switch test or
c to reset the switch test.
Maintenance
XW Warning
To avoid possible electric shock, personal
injury, or sudden release of pressure, review
Safety Information before proceeding.
For maintenance procedures not described in this manual,
or if the Calibrator needs repair, contact a Fluke Service
Center. See Contacting Fluke.
In Case of Difficulty
• After removing the Calibrator from the Ex-hazardous
area, check the battery, test leads, pressure module,
and pressure tubing. Follow replacement and
connection instructions properly.
• Review this manual and control drawing to make sure
the Calibrator is used correctly.
If the Calibrator needs repair, and the Calibrator is under
warranty, see the warranty statement for terms. If the
warranty has lapsed, the Calibrator can be repaired and
returned for a fixed fee.
21
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Cleaning
Periodically wipe the case with a damp cloth; do not use
abrasives or solvents.
Calibration
Fluke recommends that the Calibrator be calibrated once
yearly to ensure that it performs according to its
specifications. A calibration manual is available.
Call 1-800-526-4731 from the U.S.A. and Canada. In other
countries, contact a Fluke Service Center.
Replacing the Battery
XW Warning
• To avoid false readings, which could lead to
possible electric shock or personal injury,
replace the battery as soon as the battery
indicator B appears.
• Remove the Calibrator from the Ex-hazardous
area before opening the battery door.
• Use only the battery types listed in the
Approved Battery Table.
Hex Head
Wrench
When
alkaline battery. Refer to Figure 7.
appears on the display, replace the 9 V
B
Figure 7. Battery Replacement
alz008f.eps
22
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Maintenance
Approved Batteries
Battery Manufacturer Type
Alkaline, 9 volt Duracell 6LR61/MN1604
Alkaline Ultra, 9 volt Duracell 6LR61/MX1604
Alkaline Energizer, 9 volt Eveready 6LR61/522
Alkaline Power Line Industrial Battery, 9 volt Panasonic 6LR61.9V
23
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Parts and Accessories
Refer to Table 6 for a list of replacement parts and accessories.
Table 6. Replacement Parts and Accessories
Model No. Description Part Qty
AC72 Alligator clips (Black) 1670652 1
AC72 Alligator clips (Red) 1670641 1
BT1 9 V battery, ANSI/NEDA 1604A or IEC 6LR61 822270 or see Battery Table 1
Holster Holster, Red 2096118 1
- Battery Door Assembly 2117013 1
- Test lead set 855742 1
- 718Ex CD-ROM (contains Users Manual) 2097427 1
- 71X Series Calibration Manual 686540 Opt
- 718Ex Control Drawing 2117024 1
24
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Specifications
Specifications
Specifications are based on a one year calibration cycle
and apply for ambient temperature from +18 °C to +28 °C
unless stated otherwise. Counts are the number of
increments or decrements of the least significant digit.
Pressure Sensor Input
Max Non-
Model Range Accuracy
30G
-12 to 30 psi
(-83 to 207 kPa)
100G
300G
-12 to 100 psi
(-83 to 690 kPa)
-12 to 300 psi
±0.05 %
of range
(-83 to 2068 kPa)
Temperature coefficient: 0.01 % of range per °C for temperature
ranges -10
°
C to 18 °C and 28 °C to 55 °C
destructive
Pressure
60 psi
(413 kPa)
200 psi
(1.4 mPa)
375 psi
(2.6 mPa)
Pressure Sensor Range and Resolution
O
O
O
2
O
2
2
Model 718Ex
100G Range
and
Resolution
-12.00 to
100.00 psi
-332.2 to
2768.0 inH2O
-332.8 to
2772.9 inH2O
-843.6 to
7030.0 cmH2O
-845.2 to
7043.0 cmH2O
-0.8274 to
6.8950 bar
-827.4 to
6895.0 mbar
-82.74 to
689.50 kPa
-24.43 to
203.60 inHg
-620.6 to
5171.5 mmHg
-0.8437 to
7.0306 kg/cm2
Displayed
Pressure
Units
psi
inH2O at
4 °C
inH2O at
20 °C
cmH2O at
4 °C
cmH2O at
20 °C
bar
mbar
kPa
inHg
mmHg
kg/cm2
Model 718Ex
30G Range and
Resolution
-12.000 to
30.000 psi
-332.16 to
830.40 inH
-332.75 to
831.87 inH
-843.6 to
2109.0 cmH
-845.2 to
2113.0 cmH
-0.8274 to
2.0685 bar
-827.4 to
2068.5 mbar
-82.74 to
206.85 kPa
-24.432 to
61.080 inHg
-620.6 to
1551.4 mmHg
-0.8437 to
2.1090 kg/cm
2
2
Model 718Ex
300G Range
and
Resolution
-12.00 to
300.00 psi
-332.2 to
8304 inH2O
-332.8 to
8318.7 inH2O
-843.6 to
21090 cmH2O
-845.2 to
21129 cmH2O
-0.8274 to
20.685 bar
-827.4 to
20685 mbar
-82.74 to
2068.5 kPa
-24.43 to
610.8 inHg
-620.6 to
15514.5 mmHg
-0.8437 to
21.0918 kg/cm
2
25
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
718Ex 30G/100G/300G
Users Manual
Pressure Module Input
Range Resolution Accuracy
(determined by Pressure Module)
DC mA Input
Range Resolution
24 mA 0.001 mA 0.02 + 2
Accuracy, ±(% of
Reading + Counts)
Temperature coefficient: 0.005 % of range per °C for
temperature ranges -10
°
C to 18 °C and 28 °C to 55 °C
General Specifications
Maximum voltage applied between either mA terminal and earth ground or between the mA terminals: 30 V
Pressure sensor media: Non-corrosive gasses only
Storage temperature: -40 °C to 71 °C
Operating temperature: -10 °C to 55 °C
Relative humidity: 95 % up to 30 °C, 75 % up to 40 °C, 45 % up to 50 °C, and 35 % up to 55 °C
EMC: Complies with EN61326, Criteria C
Pollution Degree 2
26
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Pressure Calibrator
Specifications
Product Compliance Markings
( II 1 G EEx ia IIC T4
E
F
Ta = -10 °C +55 °C
; Conforms to relevant Australian standards.
Manufactured by Martel Electronics Inc., 1F Commons Drive, Londonderry, NH USA
Additional Safety Information: Complies with CAN/CSA C22.2 No. 1010.2:1995. Complies with ANSI/ISA S82.01-1995.
Complies with IEC 61010-1-95 CAT I, 30 V
Entity Parameters:
Vo, Uo Io Po
7.14 V 1.09 mA 1.9 mW 13.5 μF 240 μF 1000 μF 1.0 H 3.0 H 8.0 H
Kema 04ATEX1061 X
Class I Div. 1 Groups A-D T4
AEx ia IIC T4
Vi, Ui Ii Pi Ci Li
30 V 250 mA 1.88 W 0 μF 0 mH
Co Lo
IIC IIB IIA IIC IIB IIA
Power requirements: See Approved Batteries.
Size: 66 mm H x 94 mm W x 216 mm L (2.60 in H x 3.70 in W x 8.5 in L)
Weight: 992 g (35 oz)
27
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
Loading...