Fluke 717, 718, 725, 753, 754 Service Guide

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Transmitter Calibration
754
DOCUMENTING PROCESS CALIBRATOR
with the Fluke 750 Series
Documenting Process Calibrator
Application Note
The precision sourcing and measurement capabilities of the rugged Fluke Documenting Process Calibrator (DPC) make it an ideal choice for the calibration of process instrumentation. The following examples show how to address trans­mitter calibrations quickly and effectively using the Fluke 753 or 754 Documenting Process Calibrators.
Calibrating a 2 Wire Thermocouple Transmitter with the Fluke 750 Series Documenting Process Calibrators
The transmitter in this example is a 2 wire trans­mitter (needs loop power). The input stimulus for this device is from a type K thermocouple with an input range of 100 °C to 300 °C at 0 % and 100 %. The output drawn against loop power is 4-20 mA at 0 % and 100 % with a tolerance of 0.25 %. The steps below show how to: 1) perform a three point ascending (3) As Found (pre-adjustment) test at 0-50-100 %, and Tag the results, 2) adjust the zero and span (span = 100 %) of the transmitter, then 3) perform a three point ascending As Left (post-adjustment) test at 0-50-100 %, Tag those results and review them in memory.
Rosemount 444
1. Connect a type K mini­connector into the “TC” input of the DPC and connect to the thermocouple input of the transmitter (Figure 1). It is necessary that you use the correct type of mini-connec­tor for this connection to the DPC.
2. Connect the center two ter­minals of the DPC to the con­nections on the transmitter where loop power is applied (Figure 1).
Note: If you prefer to use house loop power rather than supplying loop power from the DPC, connect these two leads in series with the loop supply to the transmitter.
3. Once your connections are made, starting from the DPC power up state (or measure screen), select the “mA” but­ton to measure milliamps (Figure 2).
Figure 2.
4. Next depress the “MEAS/ SOURCE” button; now you are in the source screen.
Since you want to source a
thermocouple, press “TC/RTD” once. Press ENTER to select TC. Use the down arrow to move the cursor to “K” and then press “ENTER.” Select “Linear T” and press ENTER. The DPC will respond with ????? asking for a tempera­ture to source. Depress “100” and “ENTER” (Figure 3).
Figure 3.
Figure 1.
TEST DC PWR
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Fluke DPC
5. Next press the “MEAS/ SOURCE” button once and you will be in the split screen mode (Figure 4).
Figure 4.
Note: Skip to step 7 if you are measuring current in series using the house loop power source mentioned in step (2).
6. Next, depress the “SETUP” button on the DPC. The cursor should begin on loop power. Depress “ENTER,” down arrow until the DPC cursor is on Enabled and depress “ENTER.” Next depress the “Done” softkey (Figure 5).
Figure 7.
8. Select “Auto Test,” and watch the DPC take 0 %, 50 % and 100 % measurements of cur­rent (4, 12 and 20 mA nomi­nal) while sourcing 100 °C, 200 °C and 300 °C.
9. Once the DPC has completed this evaluation, it will display the post test summary screen with the SOURCE, MEASURE and ERROR columns. Failures in the error column will be in reverse video (Figure 8). Depress “Done.”
0.25 %. As long as the error exceeds .25 % the error win­dow in the measure half of the screen will be in reverse video. Adjust the zero on the transmitter until the error is less than 0.25 %. Next, select “Go to 100 %” and adjust the transmitter span in the same way. You may also “Go to 50 %” to check linearity at mid-span.
12. After adjustment is complete, select “As Left,” “Done” and “Autotest.” Watch the 0-50­100 % evaluations. If the adjustment was successful, all the errors in the post run summary should be in normal video (or less than .25 %) (Figure 10).
Figure 5.
7. At this point depress “As Found” and select “Instrument” and press “ENTER,” then fill in the template, use the default “Delay=0 seconds.”)
Figure 6.
Depress “DONE.” You should
now see the split screen and are presented with soft key choices of “Abort,” “Auto Test,” and “Manual Test” (Figure 7).
Figure 8.
10. Now you are presented with the Tag entry screen (Figure 9).
Figure 9.
Press the “ENTER” key to edit
the entries. Depress “Done” when complete until the split screen reappears with the soft key options of “As Left,” “Adjust,” “Save” and “More Choices” on the display of the DPC.
11. At this point, select “Adjust” and the DPC will source 0 % and measure for 4 mA to
Figure 10.
13. Select “Done,” “Done,” and “Done” again and you are done!
To review your results in memory, select the “More Choices” soft key, the “Review Memory” soft key and move your cursor to the applicable result and press enter. Select “As Found” or “As Left,” then “ENTER” and review the setup for the test, select “Next Page” for the results, and press “Tag” for its associated label. Select “Done” and “Done”. Move your cursor to the applicable “As Left” result and press “ENTER” and review the test setup, select “Next Page” for the results, and press “Tag” for its associated label. When you are finished reviewing results, press “Done” until right-most soft key label changes to “More Choices.”
2 Fluke Corporation 750 Series Documenting Process Calibrators
3 and 4 Wire RTD Sourcing for the Fluke 750 Series
754
DOCUMENTING PROCESS CALIBRATOR
TEST DC PWR
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Fluke DPC
C-2
C-1
S-3
S-2
S-4
S-1
Documenting Process Calibrators
One of the most frequently asked application questions pertaining to the 750 Series Documenting Process Calibrators is, “How do I hook up the test leads to the DPC to source 3 and 4 wire RTDs?” For 3 and 4 wire RTD measurement, the DPC has embedded hookup diagrams that easily show you how to connect the DPC. However, for 3 and 4 wire RTD source, the DPC does not offer that assistance.
The example shown below (Figure 11) depicts the hookup for a 3 and 4 wire Rosemount 444 RTD Transmitter. You will need an addi­tional pair of TL22 test leads and AC20 industrial test clips to complete all the connections necessary for this application. In order to double the available connections to the source terminals on the DPC, you also will need to utilize the short black jumpers supplied with the Docu­menting Process Calibrator.
1. Make the RTD source
connections, S1, S2, S3 and S4 (omit S3 and S4 for 2 wire RTDs and S4 for 3 wire RTDs; S4 is only needed for 4 wire RTD sourcing).
2. Next, connect the loop power
and current measurement connections, C1 and C2.
Figure 11.
3. Once the connections are made as per the diagram in Figure 11, enable the loop 24 volt power from the setup screen, source the pertinent RTD for the specific transmit­ter being evaluated, and set the measure mode to mA.
4. At this point, enter the split screen mode of the DPC and perform the As Found, Adjust and As Left tests as you did in the previous thermocouple transmitter example.
Fluke Corporation 750 Series Documenting Process Calibrators 3
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