Fluke 5917A, 5914A, 5915A, 5916A, 5918A User guide

...
Page 1
5914A/5915A/5916A
5917A/5918A/5919A
Metal Freeze Point Cell
Users Guide
2004, Rev. 1, 5/11
© 2004 - 2011 Fluke Corporation. All rights reserved. Specications subject to change without notice.
All product names are trademarks of their respective companies.
Page 2

Limited Warranty & Limitation of Liability

that software will operate substantially in accordance with its functional specications for 90 days and that it has been
properly recorded on non-defective media. Fluke does not warrant that software will be error free or operate without interruption.
Fluke authorized resellers shall extend this warranty on new and unused products to end-user customers only but have no authority to extend a greater or different warranty on behalf of Fluke. Warranty support is available only if product is purchased through a Fluke authorized sales outlet or Buyer has paid the applicable international price. Fluke reserves the right to invoice Buyer for importation costs of repair/replacement parts when product purchased in one country is submitted for repair in another country.
Fluke’s warranty obligation is limited, at Fluke’s option, to refund of the purchase price, free of charge repair, or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period.
To obtain warranty service, contact your nearest Fluke authorized service center to obtain return authorization
information, then send the product to that service center, with a description of the difculty, postage and insurance
prepaid (FOB Destination). Fluke assumes no risk for damage in transit. Following warranty repair, the product will be returned to Buyer, transportation prepaid (FOB Destination). If Fluke determines that failure was caused by neglect, misuse, contamination, alteration, accident, or abnormal condition of operation or handling, including overvoltage
failures caused by use outside the product’s specied rating, or normal wear and tear of mechanical components, Fluke
will provide an estimate of repair costs and obtain authorization before commencing the work. Following repair, the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges (FOB Shipping Point).
THIS WARRANTY IS BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, ARISING FROM ANY CAUSE OR THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this Warranty is held invalid or unenforceable by a court or other decision-maker of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Fluke Corporation Fluke Europe B.V. P.O. Box 9090 P.O. Box 1186 Everett, WA 98206-9090 5602 BD Eindhoven U.S.A. The Netherlands
11/99
Page 3

Table of Contents

Title Page
Introduction ......................................................................................................................... 1
Before You Start .................................................................................................................. 3
Symbols Used .................................................................................................................3
Safety Information .......................................................................................................... 4
How to Contact Fluke ..................................................................................................... 4
Specications ......................................................................................................................5
Description .......................................................................................................................... 5
Care of Your Metal Freezing Point Cell .............................................................................6
General Information ........................................................................................................ 6
Devitrication of Quartz Glass ....................................................................................... 7
Realization of the Fixed Point ............................................................................................7
Background Information .....................................................................................................7
Procedure for Realizing the Freeze (In, Zn, Al, and Ag Fixed Points) .............................14
Realization of the Freezing Point of Tin (Sn) ...............................................................16
SPRT Care At High Temperatures ................................................................................16
The Correction for the Pressure Difference ......................................................................17
iii
Page 4
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
iv
Page 5

List of Tables

Table Title
Table 1. The Dening Metal Freezing Points of the ITS-90, Pressure Constants, and Resistance
Ratios ........................................................................................................................................1
Table 2. Subranges of the ITS-90 and Freezing Points Required for Calibration ..................................2
Table 3. International Electrical Symbols ............................................................................................... 3
Table 4. The Specication of Metal Freezing Point Cells. .....................................................................5
Table 5. Summary of the First Cryoscopic Constants and the Estimated Effects of Impurities ............. 8
Table 6. The Furnaces for Fixed Points and their Temperature Uniformity ......................................... 13
Table 7. Coefcients for the Pressure Difference of Some Dening Fixed Points ............................... 17
Page

List of Figures

Figure Title Page
Figure 1. The Metal Freezing Point Cell.................................................................................................2
Figure 2. The Fluke Sealed Metal Freezing Point Cell. ..........................................................................6
Figure 3. Freezing Curve Comparison of One Cell ................................................................................8
Figure 4. Two Liquid-solid Interfaces in the Cell ................................................................................... 9
Figure 5. 9114 Furnace Interior with Freeze Point Cell, Cross Sectional View ...................................10
Figure 6. 9115 Furnace Interior with Freeze Point Cell, Cross Sectional View ................................... 11
Figure 7. 9116 Furnace Interior View ................................................................................................... 12
Figure 8. The Metal Freezing Point Cell in the Cell Containment Vessel (Basket) .............................14
Figure 9. A Typical Freezing Curve for the Zinc Cell ..........................................................................16
v
Page 6
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
vi
Page 7

Introduction

The International Temperature Scale of 1990 (ITS-90) is based on a series of dening xed points. At temperatures above 273.16 K, most of the xed points are the freezing points of specied pure metals. Pure metals melt and freeze at a unique temperature through a process
involving the absorption or liberation of the latent heat of fusion. A metal freezing point is the phase equilibrium between the liquid phase and solid phase of a pure metal at a pressure of one standard atmospheric pressure (101,325 Pa). The freezing points of indium, tin, zinc, aluminum,
silver, gold, and copper are the dening xed points of the ITS-90. The temperature values of
these freezing points assigned by the ITS-90, the pressure effect constants and the resistance ratios of the ITS-90 are listed in Table 1.
Table 1. The Dening Metal Freezing Points of the ITS-90, Pressure Constants, and Resistance Ratios
Fixed Point T90 (K) t90 (°C)
FP In 429.7485 156.5985 4.9 3.3 1.60980185 3.801024
FP Sn 505.078 231.928 3.3 2.2 1.89279768 3.712721
FP Zn 692.677 419.527 4.3 2.7 2.56891730 3.495367
FP Al 933.473 660.323 7.0 1.6 3.37600860 3.204971
FP Ag 1234.93 961.78 6.0 5.4 4.28642053 2.840862
FP Au 1337.33 1064.18 6.1 10 -- --
FP Cu 1357.77 1084.62 3.3 2.6 -- --
[1] Equivalent to millikelvins per standard atmosphere.
Pressure Effect of Fixed Points
Assigned Temperature
dt/dP
(10-8 K/Pa)
[1]
dt/dh
(10-3 K/m)
W
r
(T90)
dWr/dt
( x 0.001)
All of these xed points are intrinsic temperature standards according to the denition of the
ITS-90. Under controlled conditions these freezing points are highly reproducible. The variance among different realizations of a freezing point should be well within 1.0 mK for the freezing points of indium, tin and zinc; and within a few millikelven for the freezing points of aluminum, silver, gold, and copper. For your convenience, Fluke has developed a sealed cell design and new
technique for the realization of the freezing points, which has made it easy to realize these xed
points (see Figure 1).
1
Page 8
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Figure 1. The Metal Freezing Point Cell
gpt001.bmp
These freezing points are indispensable for the calibration of a standard platinum resistance thermometer (SPRT). Different sub-ranges require different sets of freezing points, as summarized in Table 2.
Table 2. Subranges of the ITS-90 and Freezing Points Required for Calibration
Subrange Freezing Points Required
0 °C to 961.78 °C FP Sn, FP Zn, FP Al, and FP Ag
0 °C to 660.323 °C FP Sn, FP Zn, and FP Al
0 °C to 419.527 °C FP Sn and FP Zn
0 °C to 231.928 °C FP In and FP Sn
0 °C to 156.5985 °C FP In
2
Page 9

Before You Start

Symbols Used

Table 3 lists the International Electrical Symbols. Some or all of these symbols may be used on the instrument or in this manual.
Symbol Description Symbol Description
Metal Freeze Point Cell
Before You Start
Table 3. International Electrical Symbols
X : W
B
D
F
T
.
CAT II
Hazardous Voltage
Hot Surface (Burn Hazard)
Risk of Danger. Important information. See manual.
AC (Alternating Current)
AC-DC
DC
Double Insulated
PE Ground
CAT II equipment is designed to protect against transients from energy-consuming
equipment supplied from the xed installation, such as TVs, PCs, portable tools, and
other household appliances.
o
I
M
;
)
P
Off
On
I
Fuse
Battery
Conforms to Relevant Australian EMC Requirements.
Conforms to Relevant North American Safety Standards.
Conforms to European Union Directives.
Do Not Dispose of this Product as Unsorted Municipal Waste. Go
to Fluke’s Website for Recycling
Information.
3
Page 10
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide

Safety Information

Use this instrument only as specied in this manual. Otherwise, the protection provided by the
instrument may be impaired.
The following denitions apply to the terms “Warning” and “Caution”.
• “Warning” identies conditions and actions that may pose hazards to the user.
• “Caution” identies conditions and actions that may damage the instrument being used.
To avoid personal injury, follow these guidelines:
• DO NOT use this instrument for any application other than calibration work.
• DO NOT use this instrument in environments other than those listed in the Users Guide.
• Follow all safety guidelines listed in the Users Guide.
• Avoid leaving a PRT installed for an extended period of time which can cause the PRT handle to become hot.
• Calibration Equipment should only be used by trained personnel.
• Use the Product only as specied, or the protection supplied by the Product can be compromised.
• Do not use and disable the Product if it is damaged.
• Use this Product indoors only.
• Have an approved technician repair the Product.
Warning W
To avoid possible damage to the instrument, follow these guidelines:
• Keep the cell clean and avoid contact with bare hands, tap water, or contaminated PRTs. If there is any chance that the cell has been contaminated, clean the quartz with reagent grade alcohol before inserting it into a furnace.
• Use the product in the vertical orientation only.

How to Contact Fluke

To contact Fluke, call one of the following telephone numbers:
Technical Support USA: 1-877-355-3225
Calibration/Repair USA: 1-877-355-3225
Canada: 1-800-36-FLUKE (1-800-363-5853)
Europe: +31-40-2675-200
Japan: +81-3-6714-3114
Singapore: +65-6799-5566
China: +86-400-810-3435
Brazil: +55-11-3759-7600
Anywhere in the world: +1-425-446-6110
To see product information and download the latest manual supplements, visit Fluke Calibration’s website at www.ukecal.com.
To register your product, visit http://ukecal.com/register-product.
Caution W
4
Page 11
Metal Freeze Point Cell
Specications
Specications
Table 4. The Specication of Metal Freezing Point Cells.
Model Number 5914A 5915A 5916A 5917A 5918A
Fixed Point FP In FP Sn FP Zn FP Al FP Ag FP Au FP Cu
Reproducibility (mK) 0.15 to 0.30 0.2 to 0.4 0.2 to 0.4 0.6 to 1.0 1.0 to 2.0 -- 2.0 to 4.0
Expanded Uncertainty (mK), k = 2
Metal Purity 99.9999 % 99.9999 % 99.9999 % 99.9999 % 99.9999 % 99.9999 % 99.9999 %
Quantity of metal (kg) 0.56 0.55 0.54 0.20 0.75 -- 0.65
Outer Diameter of the Cell (mm)
Overall Height of the Cell (mm)
Inner Diameter of the Well (mm)
Total Immersion
[1]
Depth
[1] The distance from the bottom of the re-entrant well to the upper surface of the metal
(mm)
1.0 1.4 1.6 4.0 7.0 -- 15.0
43 43 43 43 43 43 43
214 214 214 214 214 214 214
8 8 8 8 8 8 8
140 140 140 140 140 140 140
Contact
Fluke
5919A

Description

A typical Fluke Metal Freezing Point Cell is shown in Figure 2. An appropriate quantity of metal (see Table 4 for detail) with a purity of 99.9999 % is melted into a graphite crucible with
a graphite lid and re-entrant well. Industry sometimes refers to the 99.9999 % purity as “a purity of 6N”. The impurity in the graphite is less than 3 ppm. All of the graphite parts are subjected to
a high-temperature, high-vacuum treatment before loading the metal sample. It is important to avoid any possible contamination to the surface of the graphite parts during the manufacturing process. The assembled graphite crucible, with the high-purity metal, is then enclosed in a quartz cell and connected to a high vacuum system.
The cell is drawn down to a proper pressure at a temperature near the freezing point for several days. During this period the cell is purged with high purity argon repeatedly to remove any
contaminants. Finally, the cell is lled with 99.999 % pure argon and permanently sealed at the
freezing point. The pressure of the argon in the cell at the freezing point is closely adjusted to 101,325 Pa and the actual value of the pressure recorded. A small temperature correction for
the pressure difference can be made using the information in “The Correction for the Pressure Difference” section.
In providing the highest quality sealed cells on the market, Fluke’s experts carefully eliminate possible sources of error. For example, sand-blasting the outer surface of the central re-entrant quartz well of the sealed cell decreases the radiation losses along the well to a minimum. A long immersion depth of the thermometer into the liquid metal makes any error due to the thermal conductivity along the thermometer sheath and leads negligible.
5
Page 12
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Argon
Shell
Graphite Crucible
High Purity
Metal Sample
Reentrant Tube
Figure 2. The Fluke Sealed Metal Freezing Point Cell.

Care of Your Metal Freezing Point Cell

General Information

The metal freezing point cell is an extremely delicate device. Great care must be taken in handling, using and transporting the cell. The quartz glass outer shell is easily broken. It is suggested that the cell be kept in the vertical position for safety, although putting a cool cell in the horizontal orientation for a short time period will not cause any damage. It is dangerous to transport the cell by general carrier, therefore, the cell should be hand-carried from one place to another place.
It is extremely important to keep the outer surface of the cell clean to avoid devitrication of the
quartz glass. Never touch the cell with bare hands. Whenever you have to handle the cell, always wear clean cotton gloves or use clean paper. If there is any chance that the outside of the cell has been touched with bare hands, clean the quartz glass with alcohol before inserting it into a furnace.
gpt002.eps
6
Page 13
Devitrication of Quartz Glass
Devitrication is a natural process with quartz glass. The quartz glass is utilized in a glass state. The most stable state for quartz is crystalline. Therefore, devitrication is the tendency
of the quartz to return to its most stable state. If the quartz is kept extremely clean and free of
contamination, devitrication will occur only at high temperatures. The process occurs more
rapidly and at lower temperatures when the glass has become contaminated by alkaline metals (Na, K, Mg, and Ca). The alkalis found in normal tap water can cause the process to start. There
is conicting opinion among the experts as to whether the process can be stopped. Some say
that once the process starts it does not stop. Others indicate that once the alkali is removed, the process will stop.
Removal of the devitrication is not practical as it requires drastic measures and is potentially
dangerous to the instrument and/or the user.
Devitrication starts with a dulling or opacity of the quartz. It develops into a rough and crumbling surface. Devitrication ultimately weakens the glass/quartz until it breaks or is
otherwise no longer useful.
The best cure for contamination and devitrication is prevention. Being aware of the causes and
signs of contamination can help the user take the steps necessary to control contamination of the cell. Keep your cell clean and avoid contact with bare hands, tap water, or contaminated SPRTs.

Realization of the Fixed Point

As was mentioned in the Introduction, it is not difcult to realize a freezing point by using a
Fluke completely sealed metal freezing point cell. In order to get the highest possible accuracy, a general understanding of the freezing process of an ideal pure metal is helpful.
Metal Freeze Point Cell
Realization of the Fixed Point

Background Information

Theoretically the melting and freezing temperatures for an ideal pure metal are identical. However, with the introduction of impurities in the metal, the melting and freezing equilibrium
points are usually slightly lower. The freezing plateau of an ideal pure metal is conceptually at.
The only exception is during the supercool. Impurities in the metal generally introduce a slightly negative slope to the plateau. Most of the different types of impurities will cause a drop in the freezing plateau. For example, gallium impurities in tin will cause a drop in the freezing plateau.
A few of the types of impurities can cause an increase in the plateau. For example, gold impurities in silver will cause the freezing plateau to increase. An extremely high purity metal, 99.9999 % or higher, behaves very closely to an ideal pure metal. Figure 3 shows the difference between a freeze of an ideal pure metal and a high-purity metal. The approximate effect of the impurity on
the equilibrium point can be calculated using the rst cryoscopic constant. This calculation is
discussed in the Guidelines for Realizing the International Temperature Scale of 1990 (ITS-90).
For general uncertainty comparisons, the rst cryoscopic constant, the metal purity requirement,
and the difference in the liquidus point are outlined in Table 5. In a modern temperature standard laboratory using a SPRT, a temperature change as low as 0.01 mK (0.00001 °C) can be detected. Therefore, the best technique for realizing the freezing point with a real sample is one that measures a temperature nearest to the freezing point of the ideal pure metal. The beginning of the very slow freezing curve of a high purity metal is the closest temperature to the ideal freezing point which can be obtained in a modern temperature standard laboratory. A slow induced
freezing technique was found to t the purpose best (The detail of the technique will be described
a little later). A very slow freeze allows enough time to calibrate a number of SPRTs in the beginning part of a single freeze.
7
Page 14
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Table 5. Summary of the First Cryoscopic Constants and the Estimated Effects of Impurities
Substance 1st Cryoscopic
Constant
Indium 0.00732/K 99.99999 % -0.05 mK
Tin 0.00329/K 99.9999 % -0.3 mK
Zinc 0.00185/K 99.9999 % -0.5 mK
Aluminum 0.00149/K 99.9999 % -0.7 mK
Silver 0.000891/K 99.9999 % -1.1 mK
Gold 0.000831/K 99.9999 % -1.2 mK
Copper 0.000857/K 99.9999 % -1.2 mK
660.38
660.36
660.34
660.32
660.30
Impurity Level Deviation from Pure
Liquidus Point
660.28
Temperature (° C )
660.26
660.24
660.22
0246 8101214161820
Time (hours)
Theoretical freezing curveofanideal pure metalwithout supercool
Freezing curve of an ideal pure metalwithsupercool
Freezing curve of a realhigh-purity metal
gpt003.eps
Figure 3. Freezing Curve Comparison of One Cell
The induced technique generates two liquid-solid interfaces in the cell. A continuous liquid-solid interface that, as nearly as is practical, encloses the sensor of the SPRT being calibrated. Another liquid-solid interface is formed on the wall of the graphite crucible. In such a situation, the outer interface advances slowly as the liquid continues to solidify. Ideally this generates a shell that continues to be of uniform thickness completely surrounding the liquid, which itself surrounds the inner liquid-solid interface that is adjacent to the thermometer well (Figure 4). The inner interface
is essentially static except when a specic heat-extraction process takes place. For example,
the insertion of a cool replacement thermometer. It is the temperature of the inner liquid-solid interface that is measured by the thermometer. Sometimes the inner liquid-solid interface is called
the dening temperature interface.
8
Page 15
Shell
eF
Graphite Crucible
Liquid Sample
Metal Freeze Point Cell
Background Information
Melting Stat
Solid Sample
Reentrant Tube
reezing State
gpt004.eps
Figure 4. Two Liquid-solid Interfaces in the Cell
It is extremely important for the process described here that there is a very uniform, stable and
controlled temperature environment enclosing the xed-point cell. We have developed several designs of xed-point furnaces to satisfy these requirements. The Model 9114 furnace has three
independent heaters and controllers designed to be used for a temperature range up to 680 °C as shown in Figure 5.
9
Page 16
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
SPRT Equilibration
Block
Top Zone
Heater
Top Zone
Controller
RM
A/M
OP1
PAR
OP2
SPRT
Thermal Guard Assembly
Main Controller
PRT Sensor
SETDOWN UP EXIT
TOP ZONE
Main Heater
Differential TCs
Differential TCs
Bottom Zone
Controller
RM
A/M
OP1
OP2
Bottom Zone
Heater
Freeze-Point
Cell
PRIMARY CELL
Cell Support
Container
Thermal Block
(3 zone subdivision)
PAR
BOTTOM ZONE
Water Cooling
Coils
10
Supercooling
Gas Supply
(Argon)
gpt005.eps
Figure 5. 9114 Furnace Interior with Freeze Point Cell, Cross Sectional View
Page 17
Metal Freeze Point Cell
Background Information
Top Support
Block
Retaining Plate
SPRT
Thermal Guard
Assemb
ly
Top Cover
Cutout Thermocouple
Cooling Coils
Thermal Shunt Disk
Heating Element
Control and Cutout
Thermocouple
Metal Freeze-Point Cell
Basket and Cover
Metal Freeze-Point Cell
Heat Pipe
Ceramic Fiber
Insulation
Air Gap
(Circulating Air)
Bottom Support
Block
Figure 6. 9115 Furnace Interior with Freeze Point Cell, Cross Sectional View
gpt006.eps
11
Page 18
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Top Support
Block
Retaining Plate
SPRT
Thermal Guard
Assembly
To p Cover
Cutout Thermocouple
Cooling Coils
Thermal Shunt Disk 1" Fiberf ax Disk
Heating Element
Control and Cutout
Thermocouple
Metal Freeze Point Cell
Basket and Cover
Metal Freeze Point Cell
Figure 7. 9116 Furnace Interior View
Heater Liner
Ceramic Fiber
Insulation
Air Gap
(Circulating Air)
gpt007.eps
12
Page 19
Metal Freeze Point Cell
Background Information
The Model 9115 furnace with a sodium-in-inconel heat pipe is designed for a temperature range from 500 °C to 1000 °C. Although the heat-pipe can be used up to 1100 °C, as a safety precaution, it is suggested not to use the 9115 furnace above 1000 °C for a long period of time. See Figure 6.
The Model 9116 furnace (Figure 7) is designed with a special single zone heater for the freezing point of copper (1084.62 °C). The furnaces and their temperature uniformities are listed in Table 6.
Table 6. The Furnaces for Fixed Points and their Temperature Uniformity
Fixed Point The Equipment Used Temperature Uniformity
The freezing point of indium Model 9114 furnace, three zones ±0.02 °C
The freezing point of tin Model 9114 furnace, three zones ±0.02 °C
The freezing point of zinc Model 9114 furnace, three zones ±0.02 °C
The freezing point of aluminum Model 9114 furnace, three zones ±0.03 °C
The freezing point of aluminum Model 9115 furnace, heat pipe ±0.03 °C
The freezing point of silver Model 9115 furnace, heat pipe ±0.05 °C
The freezing point of copper Model 9116 furnace, single zone ±0.2 °C
The cell should be put into the cell containment vessel before insertion into any furnace. Ideally each cell would be kept in its own unique vessel. The cell containment vessel (basket) for the Model 9114 furnace is shown in Figure 8. A fused silica glass (quartz) basket is used to support and enclose the freezing point cell for the Models 9115 and 9116. Fiber ceramic insulation is placed in the bottom of the cell basket to protect the cell. Insulation is also placed on top of the cell for protection and to reduce heat loss.
13
Page 20
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Cap
Fiber Ceramic Insulation
Cell Containment Vessel or “Basket”
Fiber Ceramic Paper to Center Cell in Basket
Metal Freeze Point Cell (cell interior construction shown)
Fiber Ceramic Cushion
Figure 8. The Metal Freezing Point Cell in the Cell Containment Vessel (Basket)

Procedure for Realizing the Freeze (In, Zn, Al, and Ag Fixed Points)

This is the procedure used in the Fluke metrology lab with the Fluke Sealed Fixed Point Cells. Other procedures are sometimes employed in industry.
All of the freezing points except tin are realized in a similar way (see below for copper freeze point realization).
1. Insert the cell with the cell containment vessel carefully into the furnace.
2. Set the temperature of the furnace about 10 °C higher than the freezing point. Allow all of the metal to melt completely.
3. After all metal is completely melted, the furnace is set at a stable temperature 1 °C or 1.5 °C higher than the freezing point over night.
14
gpt008.eps
Page 21
Metal Freeze Point Cell
Procedure for Realizing the Freeze (In, Zn, Al, and Ag Fixed Points)
4. The next morning, the furnace temperature is decreased slowly (0.1 °C to 0.15 °C). In order to monitor the metal sample temperature, a SPRT is inserted into the cell. The temperature of the metal sample decreases to less than the freezing point before recalescence. The amounts of supercool are different from metal-to-metal.
5. After recalescence the thermometer is removed from the furnace immediately and two cold
(room temperature) quartz glass rods are inserted into the xed point cell one by one, each for
approximately one minute.
6. The rst SPRT to be calibrated is introduced into the cell, while the furnace is kept at a stable
temperature of 1 °C below the freezing point. The rst SPRT is at room temperature at the time
of insertion.
This procedure provides a very stable, long freezing plateau that typically lasts for more
than ten hours. The changes in temperature in the rst half of the plateau are usually within
±0.2 to 0.3 mK. A typical freezing curve is shown in Figure 9.
A number of SPRTs can be calibrated in a single freezing plateau. When multiple SPRTs are to be calibrated from a single freeze, we suggest that the SPRTs be preheated to a temperature slightly higher than the freezing point before inserting the SPRT into the furnace. As was mentioned earlier, the cold quartz glass rods inserted into the cell will generate a liquid-solid interface adjacent to the thermometer well (see Figure 4).
The freeze point of copper is realized in the following manner:
1. Keep the outer surface of the fused silica cell clean to avoid devitrication. Clean the outer surface of the cell and the cell support container before assembling the cell into the container. Clean tissue and Reagent Grade alcohol can be used for the cleaning. Put pure fused silica (quartz glass) wool felt with a thickness about 1 inch on the inner bottom of the container as cushion. Put a piece of pure fused silica wool felt on the top of the cell in the container. Do not leave any fused silica wool between the cell and the container.
2. Insert the cell with the cell container carefully into the furnace.
3. Raise the temperature of the furnace to 1080 °C with ramp rates as the follows: =4 °C/min
below 1000 °C, =2 °C/min below 1070 °C, and =1 °C/min below 1080 °C. The rst time user
should check the temperature uniformity before melting the copper. Maintain the furnace temperature at 1080 °C for at least 4 hours, and then check the vertical temperature uniformity with a reference thermocouple (Type R or Type S). The temperature differences over a vertical range of 125 mm (170 mm for 5909 cell) from the inner bottom of the reentrant well should be within ±0.1 °C, otherwise adjust the furnace top and bottom settings until getting the required temperature uniformity. A large temperature gradient might damage the copper cell. It is suggested that the temperature uniformity be checked periodically (every six months or after 1000h operation).
4. Raise the furnace to a temperature of 6 °C to 10 °C above the melting point (1090 °C to 1094 °C) with a ramp of 0.5 °C/min. Maintain the furnace at this temperature until all of the copper is melted. Record the emf E(Cu) of the thermocouple during the melting plateau. Then decrease the furnace to a temperature about 1 °C above the freezing point, maintain the furnace at this temperature for at least four hours or over night. Check the accuracy of the furnace set temperature. When the temperature is stable at this temperature, record the emf E1. The actual temperature t can be calculated as the following equation:
t = 1084.62 °C + (E1 – E(Cu)) / dE/dt
dE/dt is 13.6 μV/°C for a Type R thermocouple, and 11.8 μV/°C for a Type S thermocouple.
Compare the calculated actual temperature and the furnace set temperature, it is easy to calculate the correction for the furnace set temperature. For example, the furnace set temperature is 1085.6 °C and the calculated actual temperature is 1086.0 °C, the correction is
0.4 °C. It is suggested that this be performed each time.
5. In order to start a freezing plateau the furnace temperature is decreased to a temperature of 2 °C below the freezing point (the correction should be added) with a ramp rate of 0.5 °C/min. The temperature will decrease below the freezing point before recalescence because of the supercool.
6. After recalescence the thermocouple is removed from the furnace immediately and a cold
(room temperature) fused silica rod or tube is inserted into the xed point cell for two minutes.
15
Page 22
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
Then take the fused silica rod out and insert the thermocouple or other probe to be calibrated into the cell. The thermocouple to be calibrated should be pre-heated to a temperature close to the freezing point before inserting it into the cell. Raise the furnace to a temperature of 1 °C below the freezing point (the correction should be added) with a ramp rate of 0.5 °C/min and keep the furnace at the temperature during the entire freezing plateau.
This procedure provides a very stable, long freezing plateau that typically lasts for more than eight hours. A number of thermocouples can be calibrated in a single freezing plateau.
0.6552574
0.6552569
0.6552564
0.6552559
0.6552554
0.6552549
0.6552544
0.5mK
0.6552539
F18 Bridge reading (Rt/Rs)
0.6552534
0.6552529
10/8
10:00
10/8
13:00
10/8
16:00
10/8
19:00
Date and time
Figure 9. A Typical Freezing Curve for the Zinc Cell

Realization of the Freezing Point of Tin (Sn)

Since tin requires a 25 °C or more drop in temperature to achieve supercool, nucleation is
achieved by additional cooling supplied by a cold gas ow. The procedure for the freezing point of tin is similar to that of the other xed points, except the need to compensate for the large
temperature difference required for supercool.
Follow Steps 1 through 4 in the “Procedure for Realizing the Freeze (In, Zn, Al, and Ag Fixed Points)”.
When the temperature indicated by a thermometer immersed in the tin sample reaches the freezing
point, using the Model 9114 furnace introduce a cold gas ow upward around the outer surface of the cell until recalescence. “Cold gas ow” means compressed air at an approximate rate of 5 to
20 liter/min. (0.2 to 0.7 CFM) and roughly 200 kPa (29 psia). After recalescence, shut off the cold
gas ow. The furnace is kept at a stable temperature of 0.5 °C below the freezing point as with
other metals. The Model 9114 furnace as shown in Figure 5 has a specially designed core for the realization of the freezing point of tin.
10/8
22:00
10/9 1:00
10/9 4:00
10/9 7:00
10/9
10:00
10/9
13:00
gpt009.eps

SPRT Care At High Temperatures

Each SPRT calibrated at temperatures above 500 °C is subjected to quenched in vacancy defect effect when the SPRT is removed from the furnace. This quenched in lattice vacancy defect effect must be removed before calibration at the triple point of water. Therefore, when the SPRT
is removed from the cell, place it in an auxiliary furnace set at the same temperature as the xed
point. Slowly cool the SPRT at a rate of roughly 100 °C/hour above 500 °C. Once the SPRT has reached 500 °C, it may be removed directly to room temperature.
16
Page 23

The Correction for the Pressure Difference

This is the procedure used in the Fluke lab with the Fluke Sealed Fixed-point Cells. Other procedures are sometimes employed in industry.
Except for a few triple points, the values of temperature assigned to the dening xed points by
ITS-90 correspond to the temperatures at the standard atmospheric pressure –101.325 kPa. The actual pressure in a cell may be not exactly the standard value. During the course of manufacture
of a xed-point cell, it is easier to seal the cell if the pressure in the cell is a slightly lower than the room pressure. The actual pressure in the cell exactly at the xed point was measured at
Fluke. This actual argon pressure in the cell at the freezing point is provided on the Report of
Test, or Certication, enabling calculation of correction for the difference in pressure. During measurement at a xed point, the sensor of a SPRT is usually placed at a height which is “h”
meters lower than the upper surface of the pure metal and where the pressure is higher than that at
the surface due to the static head. ITS-90 gives all of the necessary coefcients for the calculation
of the correction caused by the pressure difference, which are summarized in Table 7.
Table 7. Coefcients for the Pressure Difference of Some Dening Fixed Points
Assigned Value
Substance
Argon (T) 83.8058 25 3.3 0.004342
Mercury (T) 234.3156 5.4 7.1 0.004037
Water (T) 273.16 –7.5 –0.73 0.003989
Gallium (M) 302.9146 –2.0 –1.2 0.003952
rin0Indium (F) 429.7485 4.9 3.3 0.003801
Tin (F) 505.078 3.3 2.2 0.003713
Zinc (F) 692.677 4.3 2.7 0.003495
Aluminum (F) 933.473 7.0 1.6 0.003205
Silver (F) 1234.93 6.0 5.4 0.002841
Gold (F) 1337.33 6.1 10
Copper (F) 1357.77 3.3 2.6
(T) – Triple Point (M) – Melting Point (F) – Freezing Point
of Equilibrium
Temperature
T Kelvin (K)
Temperature
with Pressure,
p K1; dT/dp
(10-5 mK/Pa)
Metal Freeze Point Cell
The Correction for the Pressure Difference
Variation with
Depth K2 : dT/dh
(mK/m)
Approximate
dW/dt
The correction of temperature caused by the difference in pressure can be calculated by using the following equation:
Equation 1: Pressure Dependent Temperature Correction
Δt = (P − P0) × k1 + h × k
2
Where:
P = the actual pressure of argon in the cell exactly at the xed point temperature
P0 = the standard atmospheric pressure. For example, 101,325 Pa
dT
k1 =
dP
dT
k2 =
dh
and
h = the immersion depth of the midpoint of the sensor of a SPRT into the metal used for the xed
point
The immersion depth of the midpoint of a SPRT sensor in Fluke metal freezing point cell is approximately 0.18 m (the distance from the bottom of the central well to the surface of liquid
17
Page 24
5914A/5915A/5916A/5917A/5918A/5919A
Users Guide
metal is about 0.195 m). The actual pressure of the argon at the freezing point in the cell,
p, is provided in the Report of Test. The temperature correction, Δt, can be calculated using
Equation 1.
Example:
The pressure of argon at the freezing point in the aluminum freezing point cell S/N 5907-5AL004 is 80,817 Pa as given in the Report of Test. k1 and k2 for the freezing point of aluminum can be found in Table 5, k1 = 7.0 * 10–5 mK / Pa and k2 = 1.6 mK/m. The average immersion depth is 0.17 m for most of standard platinum resistance thermometers. Therefore, use Equation 1 to
calculate Δt.
Substituting values into Equation 1:
(80,817Pa – 101,325 Pa)
7.0 x 10
Pa
Consequently:
Δt = −1.164 mK
Hence, the actual temperature of a sensor of a SPRT at the point of total immersion during a freezing plateau in the cell is calculated using Equation 2.
Equation 2: Calculation of the Actual Temperature, t
-5
mK
+0.17 m
1.6 mK
m
1
= –1.44 mK + 0.27 mK
t1 = t + Δt
Therefore:
t1 = 660.323 °C − 0.001164 °C = 660.32183 °C
Where t is the dening xed point temperature. For example, 660.323 °C for the freezing point of
aluminum.
The resistance ratio, WAl, for the particular cell exactly at the freezing point of aluminum can be calculated using the following equation. The value for dW/dt is taken from Table 7.
Equation : Calculation of WAl for the exact dening xed point temperature.
W
Al
= W(
t
) − [Δt]
1
dW
dt
Substituting values:
3.37600860 – ( –1.164 × 10-3) × (3.204971 × 10-3)
Thus the WAl for the cell is:
WAl = 3.37601233
18
Loading...