Fluke 289 DMM Data Sheet

and analysis with the
Fluke 289 DMM
Establishing line voltage/mains stability
in a switched circuit
Application Note
Testing Functions
Case Study
Tools: Fluke 289 DMM
Tester: Gary Allen, Product
Validation Engineer
Tests: Voltage trending over time and FlukeView Forms
The problem
Our test engineers needed to verify the stability of switching the Mains (line voltage) to an Equipment Outlet (EO). In the device under test (DUT) for this case study, the Mains was routed to the EO through relays, which could potentially develop high impedance connections, interfer­ing with internal measurements and cause overheating. Switch­ing the Mains was necessary for the product design, for testing polarity and to protect individual circuit conductors.
Electrical safety test standards require reversing Hot and Neu­tral, and opening and closing Neutral and ground individually. We had to ensure that the relays don’t develop high impedance under normal workloads.
The proposed solution
We needed to monitor the Mains for a period of time before entry to the product, such as at the wall receptacle. Once we estab­lished the baseline, we could then repeat the process while measuring at the EO. We wanted to repeat the process several times during the complete prod­uct test cycle: once at the begin­ning, once in the middle and again at the end. That way we could compare the data and look for any overall degradation or sudden instability introduced by using the relays. A half hour for each recording sessions seemed like a good starting place to establish base behavior and for comparison sessions.
Procedure
1. Set up the Fluke 289 Digital Multimeter (DMM) to measure Mains voltage (Hot-to-Neutral) at the incoming power cord of the product every second for 30 minutes.
a. Select Vac b. Push F2 “Save” c. Select “Record” (Use
Arrow keys if necessary to navigate until Record is selected and then press F1)
d. Select “Set Sample Interval”
with the arrow keys and then “Edit” (F1) i. Configure a 1 second
recording interval with the arrow keys and then press “OK” (F1)
e. Select “Set Duration” with
the arrow keys and then “Edit” (F1) i. Configure the duration
for 30 minutes with the arrow keys and then press “OK” (F1)
f. When ready press “Start”
(F2)
2. In the ac Volts function, use the Save button to save the data when the session is com­plete. Choose a session name that you will remember from the available list on the 289.
3. Use the graphical view on the 289 screen to review the ses­sion to look for obvious insta­bility in the incoming Mains power.
a. From the normal Vac mode,
press “Save” (F2)
b. Select “View Memory” with
the arrow keys and then press “View” (F1)
From the Fluke Digital Library @ www.fluke.com/library
c. Select “Recording” with the
arrow keys and then press “View” (F1) i. If multiple sessions are
saved, you can then choose the session you want to view...in this case it will be the one you just saved.
d. The session screen will
recall the configuration data and number of sam­ples collected.
e. Press “Trend” (F3) to show
a graphical plot of the data points and a vertical cursor. i. Move the cursor to
points of interest with the arrow keys
ii. Note the voltage of that
data point and the time­stamp
iii. Continue examining as
required
f. Return to the “Summary”
(F3) screen or “Close” (F4) the session and return to the main VAC function menu
4. Attach a second DMM of equal or greater accuracy and preci­sion to the incoming Mains as a moment-by-moment com­parison tool for the next step.
5. Repeat the recording process, now measuring at the EO.
6. Document the incoming Mains voltage, monitored by the sec­ond DMM, at several points during the second recording session.
7. Observe the difference in Mains voltage between the incoming Mains connection and the EO.
When the second recording session is complete, import the saved data into FlukeView Forms (v3.3 or later) when the applica­tion prompts you, or from the FVF menu if needed. Once the data is imported, reexamine both ses­sions and look for inconsistencies that might suggest instability or a significant voltage drop between the incoming Mains and the EO. In this case, a visible fluctuation from the baseline of more than a couple of volts indicates a poten­tial problem.
If needed, the data in FVF can be exported to applications like Microsoft Office “Excel” or OpenOffice “Calc” for additional graphical or numeric analysis. Another approach would be to perform both incoming Mains and EO recording sessions at the same time-- two Fluke 289 meters are required to accom­plish that.
Meter configuration
The Fluke 289 is very easy to configure for the tests identified in this document. The recording feature is very powerful and sav­ing the results is a snap. The fol­lowing screens help demonstrate the convenience.
The results
After approximately two weeks of heavy use of the device under test, during which the EO was switched repeatedly with heavy current loads plugged in, we documented no obvious degrada-
Fluke 289 recording setup.
tion of Mains voltage on the EO. We concluded that none of the switching relays were damaged.
Our test loads for robustness testing included a high current induction motor and a bank of incandescent lamps connected in parallel. We used an induction motor to test the design’s resis­tance to damage from reverse­EMF and lamp fixture in the same way to test the design’s resistance to damage from loads with high inrush current.
The following screen shots from FlukeView Forms shows a Mains voltage baseline and voltage drops during switching. The absence of large reverse­EMF spikes from switching loads with a lot of inductance and the absence of enormous drops from switching loads with very low start-state resistance provide confidence that the design is adequately protected from dam­age by those potentially destruc­tive dynamic loads.
Fluke 289 recording voltage data.
Fluke 289 recording complete.
2 Fluke Corporation Trend recording and analysis with the Fluke 289 DMM
Fluke 289 recording session summary.
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