Fluke 1523, 1524 Application Note

Temperature
calibration equipment:
A technician’s guide
Have you ever been brought a new thermometer to calibrate, and asked yourself, “What am I going to need to calibrate this?” This guide is intended to help you work out the kind of equipment you need for your particular calibration situation. Of course, there are many considerations—including accuracy, temperature range, automation requirements and budget. This guide covers the main points, but you’ll probably want to speak with an experienced Fluke application specialist before you make a nal decision; as always, we stand ready to help keep you up and running.
Getting started
Most often, thermometer type determines the kind of equip­ment needed. Some of the most common items that need to be calibrated are listed in Table 1. The equipment types shown in the Needed equipment column should not be considered definitive. For example, the same equipment used to cali­brate an RTD or an SPRT could also be used to calibrate a PRT, but this is a good guide to what you would most likely use. In addition, choice of equipment may depend on where the calibration is performed. For example, you might use a calibration bath and temperature standard to calibrate an RTD in a labora­tory, but a portable calibrator would be more appropriate for on-site calibrations. More about the equipment needed will be explained below.
Calibration method
No matter what your tempera­ture calibration application, you’re going to need a temper­ature source to heat or cool your thermometers to a known temperature. During the cali­bration, the thermometers are
Application Note
placed into a heat transfer medium in the temperature source. The heat transfer medium might be a stirred fluid, a metal block, or a fixed point cell. The heat transfer medium maintains a constant and uniform temperature environ­ment that allows the reading of the thermometer under test to be compared to a more accurate known temperature.
The known temperature value is going to come from one of two places:
Naturally occurring
phenomena, such as the triple point of water (0.010 °C)
A temperature measure-
ment, made by a temperature standard
These two different methods of getting the more accurate known temperature lead to two distinct methods of calibration: comparison calibration and fixed point calibration.
Comparison calibration is the
most common type.
Table 1. Common thermometers that need to be calibrated
Workload Where calibrating? Needed equipment
Dial thermometer On-site A portable temperature calibrator
Liquid in glass Laboratory Cali bration bath, f luid level adapter, magnifier, carousel, and
RTD On-site A portable temperature calibrator and (optional) temperature
Laboratory Cali bration bath and temperature standard
PRT On-site A portable temperature calibrator and (optional) temperature
Laboratory Cali bration bath and temperature standard
Thermocouple On-site A portable temperature calibrator and (optional) temperature
Laboratory Cali bration furnace and temperature standa rd
Thermistor Laboratory Calibration bath and temperature standard
SPRT Laboratory Fixed point cells, maintenance furnaces /baths, a standard
Infrared thermometer
On-site Radiometrically calibrated infrared calibrator
Laboratory Radiometrically calibrated infrared calibrator, or an infrared
temperature standard
standard
standard
standard
resistor, and a resistance bridge
calibrator (plate) and a reference radiometer, or an infrared blackbody (cav ity)
Comparison calibration
For contact thermometer comparison calibrations, you will need:
A temperature source to heat
or cool the thermometer(s) under test
A temperature standard to
provide the accurate known temperature that is compared with the thermometer under test
(Optional) Measuring devices
to read the temperature stan­dard and/or thermometer(s) under test
As the name implies, during a comparison calibration, a thermometer under test is compared to a more accu­rately calibrated temperature standard, while both are main­tained at the same constant temperature in the temperature source. Typically the standard is four times more accurate than the thermometer under test. Any thermometer can be calibrated by comparison, and comparison calibrations can take place either in a labora­tory or on-site.
For non-contact thermometer comparisons you will need:
A radiance source to gener-
ate the known radiance observed by the infrared thermometer
A radiometric temperature
standard to provide the accurate known temperature that is compared with the thermometer under test
The radiance source can be either a painted surface or a blackbody cavity. Good black­body cavities have a well known emissivity value (i.e.
0.95 ±0.001). The key perfor­mance indicator of a radiance source is its spectral emis­sivity. The spectral emissivity depends on wavelength, the geometry of the surface, the finish of the surface, and the types of plate material and paint used. The emissivity of a painted surface is different for each wavelength; therefore, its radiance is only known if it is measured over the same wave­lengths used by the infrared thermometers being calibrated. For example, measurements of surface by a radiometer over the band of wavelengths from
2 Fluke Calibration Temperature calibration equipment: A technicians guide
8 to 14 microns will be good for calibrating thermometers of the same bandwidth (8 to 14 microns).
Surfaces used to calibrate infrared thermometers should be calibrated radiometrically over the correct bandwidth, or else a radiometric temperature standard (radiometer) with the correct bandwidth needs to be compared with the ther­mometers under test during calibration. For example, the Fluke, Hart Scientific 4181 Precision Infrared Calibrator is calibrated radiometrically from 8 to 14 microns and does not require a separate radiometric temperature standard over that bandwidth. Alternatively, the Hart 9132 Infrared Calibrator is not radiometrically calibrated and does require a sepa­rate radiometer for infrared traceability.
Fixed point calibration
For the most accurate ther­mometers under test, the only sufficiently accurate tempera­ture standard is a primary standard. Fixed point cells are the primary standards used in temperature calibration. In a primary standards labora­tory, SPRTs are placed in fixed point cells and given ITS-90 calibrations. The ITS-90 is the international temperature scale used by the International System of Units (SI) to define Kelvin and Celsius temperature values for the world.
Fixed point cells rely on the intrinsic properties of nature to provide a very precisely known temperature. Extremely pure substances (i.e. tin, zinc or water) under the right conditions of temperature and pressure become very precise and reliable tempera­ture standards. Thermometers are calibrated by placing them inside the cell so that the thermometer and the fixed point cell are resting at the same temperature. This means a fixed point cell is both a temperature source
and a temperature standard. Fixed point cells are the most accurate type of temperature calibration equipment but they are also the most difficult to use and are found mainly in primary standards laboratories.
For fixed point calibrations, you will need:
A fixed point cell (tempera-
ture source)
A device to maintain the
temperature surrounding the cell (i.e. bath or furnace)
A resistance bridge to
measure the SPRT being calibrated
Choosing a temperature source
When choosing a tempera­ture source, you often need to choose the best compromise between accuracy and some other technical requirement. Table 2 compares various types of temperature sources against some common techni­cal requirements.
Choosing a calibrated thermometer (temperature standard)
For comparison calibrations, you need to choose a cali­brated thermometer for your temperature standard. There are several types to choose from. Your choice depends on your temperature range and the required accuracy of your measurements. Table 3 provides a guide for finding the right type of thermometer for your application. Other condi­tions that should be considered are degree of ruggedness, and needed probe dimensions such as length and diameter. A general rule for resistance thermometers such as PRTs, SPRTs, and HTSPRTs is that the more rugged the instrument, the less accurate it becomes.
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