Flowline UG06, UG12 Operating Manual

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EchoPod®

Ultrasonic Level Transmitter

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UG06 & UG12 Series Manual

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Flowline, Inc. | 10500 Humbolt Street, Los Alamitos, CA 90720 p 562.598.3015 f 562.431.8507 w flowline.com MN310140 Rev A5

Introduction / Table of Contents Step One

An ultrasonic sound wave is pulsed from the base of the transducer. The sound wave reflects against the process medium below it. The sound wave energy is returned to the transducer. The microprocessor based electronics measures the time of flight between the sound pulse generation and its receipt. This translates into the distance or range between the transducer and process media below.

NEW FEATURES

 Reflective Ultrasonic Technology  Simple configuration with push button or WebCal

software configuration

 Increased temperature range  Increased output filtering

TABLE OF CONTENTS

Introduction: ...................................................................................................................................................... 2

Specifications: ........................................................................................................................................... 4

Dimensions: .............................................................................................................................................. 5

Reflective Technology: .............................................................................................................................. 6

About this manual: .................................................................................................................................... 7

Getting Started: ..................................................................................................................................................... 8

Setup Overview: ........................................................................................................................................ 8

Components: ............................................................................................................................................. 9

WebCal

vs. Display Configuration: ........................................................................................................ 10

Understanding Sensor Height (Height): .................................................................................................. 11

Understanding Fill-Height (Fill-H): ...................................................................................................... 12-13

Sensor Output to Local Display: ............................................................................................................. 14

Configuration (with WebCal Step 1 – Install WebCal WebCal

): ............................................................................................................................ 15

Software: ......................................................................................................... 16

System Requirements: ................................................................................................ 16

USB Fob Interface: ...................................................................................................................... 17

Step 2 – Measure the Tank: .................................................................................................................... 18

Step 3 – Sensor Configuration: ............................................................................................................... 19

Step 4 – Dimensional Entry: ................................................................................................................... 20

Step 5 – Tank Level Confirmation: .......................................................................................................... 21

Step 6 – Write to Unit: ............................................................................................................................. 21

Configuration

(

with Display): ................................................................................................................................ 22

Step1 – Measure Tank: ........................................................................................................................... 23

Step 2 – Setting the Units of Measurement: ........................................................................................... 24

Step 3 – Setting the Height: .................................................................................................................... 25

Step 4 – Setting the Fill-H: ...................................................................................................................... 26

Step 5 – Setting the Fail-Safe Current Output: ....................................................................................... 27

Installation: .......................................................................................................................................................... 28

Mounting Guide: ...................................................................................................................................... 28

Fitting Selection: ................................................................................................................................ 29-31

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Introduction / Table of Contents Step One

Wiring: ................................................................................................................................................................ 32

Wiring Diagram – Sample: ...................................................................................................................... 32

Wiring EchoPod

Wire Connections: ................................................................................................................................... 33

General Notes for Electrical Connections, Usage and Safety: ............................................................... 33

Analog Output: ........................................................................................................................................ 34

Common Wiring to Displays, Controllers & PLCs: ............................................................................. 35-36

Voltage Output: ....................................................................................................................................... 37

WebCal

Appendix: ............................................................................................................................................ 38

Sensor Configuration: ........................................................................................................................ 38-39

Volumetric Configuration: ................................................................................................................... 40-42

Tank Level Confirmation: ........................................................................................................................ 43

“Write to Unit” .......................................................................................................................................... 44

Display Appendix: ............................................................................................................................................... 45

Air Gap vs. Liquid Level: ......................................................................................................................... 45

How to reverse the current output (Rev mA): ......................................................................................... 46

How to Setup to Start-up Power: ............................................................................................................ 47

Values Menu: .......................................................................................................................................... 48

SETUP: ....................................................................................................................................... 48

Diagnostic (DIAG) parameters: ................................................................................................... 48

Reset: .......................................................................................................................................... 49

Appendix: ............................................................................................................................................................ 50

Factory Settings: ..................................................................................................................................... 50

User Settings: ......................................................................................................................................... 50

Troubleshooting: ..................................................................................................................................... 51

Warranty: ............................................................................................................................................................ 52

: .................................................................................................................................... 32

MN310140 Rev A5 3 |

Introduction (continued) Step One

SPECIFICATIONS

Electrical:

Supply Voltage: 14-28 Vdc Signal: 4 to 20 mA current loop; 22 mA

max.

Mechanical: Display Module: Removable via short cable and

plug

LCD: 6 characters, 10 mm (0.394”)

height

Buttons: Three, UP / OK / DN

Pin Connection: Display can be removed such

that the open connection allows the sensor to be WebCal

capable.

Enclosure: Polypropylene head with skirt to

Environmental: Temperature: -40 to 80 °C (-40 to 176 °F) Pressure: 30 psi (2 bar) Enclosure: IP68

Functional:

Range: UG06: 6.0m (19.69 feet) UG12: 12.0m (39.4 feet) Dead band: UG06: 20cm (8 inches) UG12: 45.7cm (18 inches) Accuracy: 0.2% of Range in air at 20 °C Resolution: UG06: 2mm (0.079 inches) UG12: 5mm (0..196 inches) Beam width: UG06: 7.6cm (3 inches) UG12: 15.2cm (6 inches) Menu: Self-scrolling

support transducer w/ conduit Conduit Connection: Single, 1/2 inch NPT Transducer: Black, PVDF with Viton A

gasket Process Mount: UG06: 2" NPT or 2” G UG12: 3” NPT or 3” G Gasket Viton A (G thread only) Electrical Connections: Power & Return: 2-pin quick connect terminal

block WebCal Connect.: 2-pin quick connect terminal

block Display Connect.: 5-pin plug & socket

| 4 MN310140 Rev A5

Introduction (continued) Step One

DIMENSIONS

Dimensions for UG06 Series

Dimensions for UG12 Series

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MN310140 Rev A5 5 |

Introduction (continued) Step One

REFLECTIVE TECHNOLOGY

Condensation is the most common variable in liquid level applications. Condensation attenuates the acoustic signal of ultrasonic sensors with horizontal transducers, weakening their signal strength and signal to noise ratio by up to 50%, and substantially reducing their measurement reliability. At the core of Reflective Technology™ is a simple fact. Unlike flat horizontal surfaces, significant water droplets cannot adhere to smooth vertical surfaces. By orienting the transducer vertically, condensation runs off the transducer and does not affect sensor performance. The unimpeded transmit and receive signals are redirected to and from the liquid off a 45º reflector, delivering reliable level measurement.

FLAT TRANSDUCER REFLECTIVE TRANSDUCER

Signal Attenuation Reliable Measurement

| 6 MN310140 Rev A5

Introduction (continued) Step One

About this Manual: PLEASE READ THE ENTIRE MANUAL PRIOR TO INSTALLING OR USING THIS

PRODUCT. This manual includes information on the EchoPod

series Ultrasonic Level Transmitter from FLOWLINE. Please refer to the part number located on the switch label to verify the exact model configuration, which you have purchased.

User’s Responsibility for Safety: FLOWLINE manufactures a broad range of level sensing technologies.

While each of these sensors is designed to operate in a wide variety of applications, it is the user’s responsibility to select a sensor model that is appropriate for the application, install it properly, perform tests of the installed system, and maintain all components. The failure to do so could result in property damage or serious injury.

Proper Installation and Handling: Only professional staff should install and/or repair this product. Never

over tighten the sensor within the fitting. Always check for leaks prior to system start-up.

Wiring and Electrical: A supply voltage of 14 to 28 VDC is used to power the EchoPod®. Electrical wiring

of the transmitter should be performed in accordance with all applicable national, state, and local codes.

Material Compatibility: The enclosure is made of Polypropylene (PP). The transducer is made of

Polyvinylidene Fluoride (PVDF). Make sure that the model, which you have selected, is chemically compatible with the application media.

Enclosure: While the sensor housing is liquid-resistant the EchoPod® is not designed to be operational

when immersed. It should be mounted in such a way that the enclosure and transducer do not come into contact with the application media under normal operational conditions.

Note: If using the Flowline LM90-1001 (liquid tight fitting) on the ½” conduit, the cable minimum is 0.170” (4.3mm) and the maximum is 0.450” (11.4mm).

Handling Static-Sensitive Circuits/Devices: When handling the transmitter, the technician should follow

these guidelines to reduce any possible electrostatic charge build-up on the technician’s body and the electronic part.

1. Always touch a known good ground source before handling the part. This should be repeated while handling the part and more frequently after sitting down from a standing position, sliding across the seat or walking a distance.

2. Avoid touching electrical terminals of the part unless making connections.

3. DO NOT open the unit cover until it is time to calibrate.

Make a Fail-Safe System: Design a fail-safe system that accommodates the possibility of switch and/or

power failure. FLOWLINE recommends the use of redundant backup systems and alarms in addition to the primary system.

Flammable, Explosive or Hazardous Applications:

EchoPod® should not be used within classified hazardous environments.

Warning: Always use the Viton gasket when installing “G” threaded versions of EchoPod®.

Warning: Make sure that all electrical wiring of the switch is in accordance with applicable codes.

MN310140 Rev A5 7 |

Getting Started Section Two

SETUP OVERVIEW

Below highlights the initial steps in setting up your sensor for operation.

1. Check Part Number (Section Two)

a. Confirm that the sensor’s part number matches the ordered part number and all components

are provided with the model delivered.

2. Measurements, Installation & Software (Section Two)

a. Understand the location placement of the sensor relative to Measurement Range including

Sensor Height and Fill-Height settings.

b. Download the WebCal

3. Configure Sensor with WebCal

a. Section 3 contains information on using the WebCal

4. Configure Sensor with Push Button (Section Four)

a. Section 4 contains information on using the Push Button Display to configure the sensor.

5. Install the sensor (Section Five)

a. Section 5 contains information about the sensor location placement and its mechanical

installation.

6. Wire the sensor (Section Six)

a. Section 6 contains information about the sensor’s electrical wiring and power requirements.

Note: When configuring EchoPod accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.

software from www.flowline.com/webcal-software/.

(Section Three)

, choose either the WebCal® or Push Button method. Either method will

configuration software.

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Getting Started (continued) Section Two

COMPONENTS

EchoPod® is offered in different models. Depending on the model purchased, you may or may not have been shipped all the components shown below. All G threaded process mounts require a Viton

installation and operation of EchoPod

P/N

Max.

Range

Dead Band

UG06-0001-00

Thread Fob Output Configuration

Not Included

gasket for

2” NPT

UG06-0001-01 Included

UG06-0011-00

UG06-0011-01 Included

UG12-0001-00

UG12-0001-01 Included

UG12-0011-00

19.7’ (6m)

39.4’

(12m)

8”

(20cm)

18”

(45.7cm)

2” G

3” NPT

Not Included

4-20 mA

Display

with

Push Button

WebCal

3” G

UG12-0011-01 Included

 Viton Gasket (G threaded version only)

o Part # 200129 – (UG06-0011-0_ only) o Part # 210157 – (UG12-0011-0_ only)

 Liquid Tight Fitting

o Part # LM90-1001 o Note: If using the Liquid Tight Fitting on

the ½” conduit, the cable minimum is

0.170” (4.3mm) and the maximum is

0.450” (11.4mm).

 Quick Start Guide

MN310140 Rev A5 9 |

Getting Started (continued) Step Two

WEBCAL® VS. DISPLAY CONFIGURATION

EchoPod® can be configured using either the free WebCal® software and USB® Fob or with the internal display module. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. Upon implementing one methodology, it is recommended to complete the configuration before using the other methodology in making any adjustments.

EchoPod

can be configured before installation or after installation. The transmitter features non-volatile memory, so any settings configured before installation will not be lost when the sensor is powered down. To start, the following information is required:

 Basic Tank Information

o HEIGHT (Sensor Height) – Distance from

the bottom of the tank to the bottom of the sensor.

o FILL-H (Fill-Height) – Distance from the

bottom of the tank to the fill-height of the liquid.

 Power:

o Provide input power to the EchoPod

Note: The HEIGHT and Fill-Height (FILL-H) settings also determine the 4 to 20 mA current span. The HEIGHT setting determines the 4mA position and the FILL-H setting determines the 20 mA position.

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Getting Started (continued) Step Two

UNDERSTANDING SENSOR HEIGHT (HEIGHT)

This is a critical setting for EchoPod®. Sensor Height (SH) defines the location of the sensor from the bottom of the tank. The value must take into account the shape of the tank and any risers, fittings, structures or extensions associated with the tank or the installation (see examples below). The reference point for definition of the Sensor Height is always the bottom of the mounting nut.

Sensor Off-center

Simple Vertical Tank Dome Top Raises HEIGHT

Changes HEIGHT

Simple Open Top Tank Sensor Extends into Sump

Simple Horizontal Tank Riser Elevates HEIGHT

Cone Bottom

Elevates HEIGHT

Mounting Fixture Elevates HEIGHT

MN310140 Rev A5 11 |

Getting Started (continued) Step Two

UNDERSTANDING FILL-HEIGHT (FILL-H)

This is another critical setting for EchoPod®. FILL-H (Fill-Height) defines the location of the highest point in the tank where the sensor will read level changes. When the level rises above FILL-H, the sensor will read full (as long as the level does not enter the dead band). The reference point for definition of FILL-H is always from the bottom location of the Sensor Height. The value must take into account the sensors dead band, any risers, fittings, structures or extensions associated with the tank or the installation as well as the tanks geometry.

Example #1 – Flat Top Tanks Tank A is a vertical tank with a flat top. The highest

value for FILL-H can be calculated by subtracting the Dead Band from the Sensor Height.

FILL-H = Sensor Height – Dead Band

Tank B is another vertical tank with a riser that

matches the dead band of the sensor. In this case, the FILL-H will be set to the top of the tank.

Note: The ratio of height to diameter of the riser must be no greater than 2:1. Any higher and the sensor will target the inside wall of the riser.

Example #2 – Dome Top Tanks Tank C has a tall enough dome whereas the Dead

Band is above the straight side of the tank. The FILL-H can be set to the top of the straight side (this is advantageous because the top of the straight side is typically a known volume of liquid).

The sensor is moved to a flat part of Tank D. As a result, the Dead Band is now below the straight side of the tank. FILL-H cannot be set to match the straight side of the tank. Calculate FILL-H as follows:

FILL-H = Sensor Height – Dead Band

Example #3 – Horizontal Tanks Tank E is a horizontal tank with a rounded top.

The highest value for FILL-H can be calculated by subtracting the Dead Band from the Sensor

Height.

FILL-H = Sensor Height – Dead Band

Tank

F is another horizontal tank with a riser that

matches the dead band of the sensor. In this case, the FILL-H will be set to the top of the tank.

Note: The ratio of height to diameter of the riser must be no greater than 2:1. Any higher and the sensor will target the inside wall of the riser.

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Getting Started (continued) Step Two

Example #4 – Cone Bottom Tank Tank G and Tank H are both vertical tanks that are

being supported above ground level with tank stands. The location of the Sensor Height (Tank G - bottom of tank or Tank H – ground level) will influence the FILL-H setting.

Note: FILL-H must always be referenced to the lowest location of the Sensor Height.

Since Tank G is off of the ground, the lowest location may be difficult to identify/measure. This location is required if the Volumetric Mode in WebCal

Tank H uses ground level as the main reference location. This method is easiest to use and ideal for using the Distance Mode of WebCal

is used.

Cone and Rounded Bottom Tanks

The location of an EchoPod

installed along the top of a cone or rounded bottom tank may have an effect on the installation of the sensor. Be sure to understand the geometry directly underneath the sensor. Cone or rounded bottom tanks will provide off angled surfaces that can reflect the ultrasonic sound energy away from the sensor as the liquid level is lowered.

#1 Center of Cone #2 Above an Angled Tank

Bottom (straight side only)

#3 Above an Angled Tank

Bottom (full range)

Tank

Geometry

Does not impede sensor’s performance. Sensor is able to track the entire range of the tank.

Does not impede sensor’s performance as long as the level remains within the

straight side of the tank wall.

Does impede sensor’s performance. The angled bottom will reflect ultrasonic energy away from the sensor. HEIGHT is set to the bottom of the tank; the sensor will function as long as the level is within the straight side of

Distance

Reading

HEIGHT is typically set to

the bottom of the tank. Sensor will track the full range of the tank.

HEIGHT is typically set to the bottom of the straight side. Sensor will only tack the straight side of the tank.

the tank.

MN310140 Rev A5 13 |

Getting Started (continued) Step Two

SENSOR OUTPUT TO LOCAL DISPLAY/CONTROLLER

EchoPod® outputs a 4-20 mA signal to a local display/controller or to remote devices such as PLCs, SCADA, DCS or other displays/controllers. The 4-20 mA signal is set relative to the Sensor Height and Fill-Height settings. These settings create an operational range that can be translated into a level reading in defined units (i.e. inches, feet, gallons, meters, liters, etc.).

Tank A

In the Tank A example, the Sensor Height sets the 4mA to the bottom of the tank. Fill-Height sets the 20mA to the top of the straight side of the tank.

In the Tank B example, the 4-20mA sensor range is correlated to actual units of level measurement. The operational range now will have engineering values of 0 to 10 feet or 0 to 1000 gallons or 0 to 120 inches.

Tank B

Tank C

In the Tank C example, the 20mA setting was lowered by 1 foot, so the engineering values for the new shorter operational ranges are either 0 to 9 feet, 0 to 900 gallons or 0 to 108 inches.

| 14 MN310140 Rev A5

Configuration Using WebCal® Step Three

EchoPod

can be configured before installation. The transmitter features non-volatile memory, so any setting configured before installation will not be lost when the switch is powered down. To configure, follow the steps below:

1. Install WebCal a. Go to www.flowline.com/webCal-software/ b. Review how USB

software

and select language version.

Fob interfaces with EchoPod® and your computer.

2. Measure the Tank a. Begin by measuring the key tank and fitting dimensions. b. Correct tank dimensions will result in accurate sensor measurement.

3. Sensor Configuration a. Configures Loop Fail-Safe, Output at Empty & Startup Condition for the sensor.

4. Dimensional Entry a. Distance Mode (default)

i. Basic information for operation (Sensor Height & Fill-Height).

5. Tank Level Confirmation a. Confirm the values are accurate for the application.

6. Write to Unit a. Uploads configuration into the sensor. b. Access to a customer wiring diagram specific to the relay configuration.

Note: When configuring EchoPod

, choose either the WebCal® or Push Button method. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.

MN310140 Rev A5 15 |

Configuration Using WebCal

STEP 1 – INSTALL WEBCAL® SOFTWARE

(continued) Step Three

EchoPod® is configured through WebCal®*, a PC software program. WebCal® is a free download from

Flowline’s website. You must download and install WebCal

prior to plugging in the USB® Fob (LI99-

2001). Please go to .flowline.com/webcal-software/, and select your language version.

WEBCAL® SYSTEM REQUIREMENTS

Windows® XP, Vista, 7, 8, 10 32 or 64-bit system 1 USB

2.0 port 10 mB hard drive space 256 mB RAM Internet connection

For complete information on the WebCal

software, please refer to the WebCal® manual located at

www.flowline.com/webcal-software/.

| 16 MN310140 Rev A5

Configuration Using WebCal

USB® FOB INTERFACE

(continued) Step Three

EchoPod (LI99-2001) into your computer’s USB

www.flowline.com/webcal-software/

Connect the red, green, white and black wires from EchoPod the screws on the terminals. Plug your Fob into the USB

Wiring to Fob (LI99-2001)

communicates with WebCal®* through a USB® interface called a Fob. Before plugging your Fob

port, be sure that you have installed WebCal® (see

) on your computer.

port of your computer.

LI99-2001 USB

Wiring is identical for all EchoPod

 The maximum cable distance

configuring the EchoPod

Series – Use only the Red, Black, Green and White wires.

between the computer and EchoPod® is 15’. This only applies for

into the correct terminals on the Fob. Tighten

Fob

Note: Only use the LI992001 USB

Fob (white). The LI99-1001 USB (black) will not work with the EchoPod

series.

Fob

 Once EchoPod

is configured and prior to installation, isolate the white and green terminals from active

power to prevent a short from the configuration circuit.

 Note: When using the Fob, do not add VDC or VAC power. The Fob, when connected to the computer, will

provide the required power to the EchoPod

 Note: When connecting the sensor to the WebCal

Software, you must remove the display or the software

will not connect. Once completed, you can re-connect the display to the terminal.

 * For complete information on the WebCal

www.flowline.com/webcal-software/

software, please refer to the WebCal® manual located at

MN310140 Rev A5 17 |

Configuration Using WebCal

STEP 2 - MEASURE THE TANK

(continued) Step Three

Measuring the tank is one of the most important aspects in configuring the sensor. When measuring the tank, take into account the location of the sensor with respect to fittings, risers, dome tops and bottoms, and identify where the measurements are taken from the sensor. The Sensor Height is influenced by the installation location. Sensors mounted along the sloped portion of the tank will result in a lower (HEIGHT) value. On the other hand, sensors installed in risers/nozzles will result in a higher (HEIGHT) value.

The basic measurements (Height and Fill-H) for configuration are described below:

1. HEIGHT (Sensor Height) - Distance from the bottom of

the tank to the Bottom of Sensor.

a. The bottom of the tank will be the sensor’s zero

level / empty level.

b. This setting determines the 4mA location.

2. FILL-H (Fill-Height) - Distance from the bottom of the tank to the level of liquid where the tank is full is FILL-H.

a. The FILL-H is typically set to the liquid full level. b. This setting determines the 20 mA location. c. 20mA cannot be set within the sensor’s dead

band [8” (20cm) from bottom of sensor]. Largest FILL-H value will be as follows:

Largest FILL-H = HEIGHT – 8” (20cm)

| 18 MN310140 Rev A5

Configuration Using WebCal

(continued) Step Three

With EchoPod

connected to your computer, open the WebCal®* software by clicking on the WebCal® icon. Follow steps 3-6 to configure the transmitter. Click “Help” in the lower right hand corner and open the help menu of WebCal

for instructions on WebCal®. If you need additional assistance using WebCal®, please

contact a Flowline applications engineer at (562) 598-3015. Note: For complete information on the WebCal

software, please refer to the WebCal

STEP 3 - SENSOR CONFIGURATION:

manual located at .flowline.com/webcal-software/.

Configures the Loop Fail-Safe, Output at Empty and Startup Condition for the sensor.

Note: When configuring EchoPod®, choose either the WebCal® or Push Button method. Either method will accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.

Note: When connecting the sensor to the WebCal® Software, you must remove the display or the software will not connect. Once completed, you can re-connect the display to the terminal.

MN310140 Rev A5 19 |

Configuration Using WebCal

STEP 4 – DIMENSIONAL ENTRY:

Distance Mode (default): Output of sensor is based on the distance (height of liquid) in the tank. Any

change in liquid level will reflect linearly to the current output. Note: Most applications will fall into this category. For Volumetric outputs, refer to VOLUMETRIC CONFIGURATION on page 40. The two values (Sensor Height and Fill-Height) below set the 4-20 mA current span for the sensor. Both values will be set in the units shown under Height Units.

Sensor Height: Sets the location for 4mA. It is based on the distance from the Empty level position (bottom of tank) to the Measurement location for the sensor (bottom of sensor).

Fill-Height: Sets the location for 20mA. It is based on the distance from the Empty level position (bottom of tank) to the Full level position (see below).

(continued) Step Three

| 20 MN310140 Rev A5

Configuration Using WebCal

STEP 5 – TANK LEVEL CONFIRMATION:

Verify the Height Units, Sensor Height & Fill-Height. All values were calculated in the previous Dimensional Entry window. To adjust these settings, click on Volumetric Modes.

(continued) Step Three



STEP 6 – WRITE TO UNIT:

This WebCal®* operation uploads configuration into the sensor. Other features in the section include providing a custom wiring diagram specific to the signal output and saving the configuration file to your hard drive.

VolumetricSensorOutput

The Volumetric Mode button will be highlighted inBluewhenavolume outputisselected.

* For complete information on the WebCal

software, please refer to the WebCal® manual located at

flowline.com/webcal-software/.

MN310140 Rev A5 21 |

Configuration Using Display Step Four

EchoPod

1. Measure the Tank a. Begin by measuring the key tank and fitting dimensions. b. Correct tank dimensions will result in accurate sensor measurement.

2. Set the Units of Measurement (UNITS)

a. Units can be configured in basic engineering units of length including Feet, Inches, Centimeters

or Meters.

3. Set the Sensor Height (HEIGHT)

a. This is the empty setting (4mA) for the tank.

4. Set the Fill-Height (FILL-H)

a. This is the full setting (20mA) for the tank.

5. Set the Fail-Safety (SAFE)

a. This is the maximum measurement range for the sensor. The sensor will ignore all echo returns

beyond this setting.

NOTE: When configuring EchoPod

accomplish the goal of sensor configuration. Changes to the configuration can be made using the alternative method. When beginning with one method, it is recommended to complete the configuration before using the other method to make any adjustments.

, choose either the WebCal® or Push Button method. Either method will

| 22 MN310140 Rev A5

Configuration Using Display (continued) Step Four

STEP 1 - MEASURE THE TANK

The basic measurements (Height and Fill-H) for configuration are described below:

1. HEIGHT (Sensor Height) - Distance from the bottom of

the tank to the Bottom of Sensor.

a. The bottom of the tank will be the sensor’s zero

level / empty level.

b. This setting determines the 4mA location.

2. FILL-H (Fill-Height) - Distance from the bottom of the

tank to the level of liquid where the tank is full is FILL-H.

a. The FILL-H is typically set to the liquid full level. b. This setting determines the 20 mA location. c. 20mA cannot be set within the sensor’s dead

band [8” (20cm) from bottom of sensor]. Largest FILL-H value will be as follows:

Largest FILL-H = HEIGHT – 8” (20cm)

MN310140 Rev A5 23 |

Configuration Using Display (continued) Step Four

TOP-LEVEL MENU

 The TOP-LEVEL MENU will continue to scroll

through the items listed to the right until the OK button is pressed.

 To return to the Normal / Operational mode of

EchoPod

, press OK while RUN appears in the

display.

How to enter the TOP-LEVEL MENU

1. Press and hold OK (approximately 5 seconds) until

MENU is displayed.

2. The TOP-LEVEL MENU items will rotate through

display.

3. Use OK to choose a MENU item.

How to exit the TOP-LEVEL MENU

In TOP-LEVEL MENU, press OK when RUN appears.

STEP 2 - SETTING THE UNITS OF MEASUREMENT (UNITS)

1. In the TOP-LEVEL MENU mode, select UNITS.

2. Press OK to choose between INCHES, CM

(centimeter), FEET or METERS.

a. Press and hold OK on the selected setting for 2

seconds then release.

a. To cancel UNITS, Select EXIT.

3. Select EXIT to return to the TOP-LEVEL MENU.

Note: EchoPod

will adjust the display when measurement units are changed under UNITS. Example: If you are in inches and the display reads 60.0, the display will change to

5.00 when feet is selected as the unit of measurement.

| 24 MN310140 Rev A5

Configuration Using Display (continued) Step Four

STEP 3 - SETTING THE HEIGHT (SENSOR HEIGHT)

1. In TOP-LEVEL MENU mode, select TANK.

2. Select HEIGHT.

3. Using the UP and DOWN buttons, set the HEIGHT of

the tank (transducer face to the bottom of the tank).

4. To enter the value, press and hold OK for 5 seconds

and release. SAVED will display.

5. Select EXIT to return to TOP-LEVEL MENU.

Note: The HEIGHT setting also determines the 4 mA current location. To reverse the current output with 20mA at the bottom of the tank, use the REV MA function.

Note: To speed up the scrolling of the values on the display, hold down the OK button while holding down the UP or DOWN buttons.





MN310140 Rev A5 25 |

Configuration Using Display (continued) Step Four

STEP 4 - SETTING THE FILL-H (FILL-HEIGHT)

1. In TOP-LEVEL MENU mode, select TANK.

2. Select FILL-H.

3. Using the UP and DOWN buttons, set the Fill Height

(FILL-H) of the tank (max. level of liquid to the bottom of

the tank).

4. To enter the value, press and hold OK for 5 seconds

and release. SAVED will display.

5. Select EXIT to return to TOP-LEVEL MENU.

Note: The Fill-Height (FILL-H) setting determines the 20 mA current span. To reverse the current output with 4mA being at the top of the tank, use the REV MA function.

Note: To speed up the scrolling of the values on the display, hold down the OK button while holding down the UP or DOWN buttons.





| 26 MN310140 Rev A5

Configuration Using Display (continued) Step Four

STEP 5 - HOW TO SELECT FAIL-SAFE CURRENT OUTPUT (LOST)

In the event the sensor does not receive an echo, the Fail-Safe Current Output or LOST setting can be set to output a current of 4mA, 20mA, 21mA, 22mA or Hold (last known value). During fail-safe, the display will read LOST.

2. In TOP-LEVEL MENU mode, select

OUTPUT.

3. Select SAFE.

4. Select 4mA, 20mA, 21mA, 22mA or

HOLD.

a. Press and hold OK on the

selected setting for 2 seconds then release.

b. To cancel SAFE, Select EXIT.

5. Select EXIT to return to TOP-LEVEL

MENU.

 

MN310140 Rev A5 27 |

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| 28

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| 30

MN310140 Rev

Installation (continued) Step Five

5. Stand Pipe: A standpipe maybe used to dampen turbulence or when foam is present in the

application.

a) Pipe can be constructed from any material.

b) Select a minimum 3” ID pipe or greater for the stand pipe.

i) Select a minimum 4” ID pipe for the UG12 series.

c) Use a coupling and reducer bushing to attach the

EchoPod

to the pipe.

i) Use a reducer bushing such as LM52-2400 (3” Thread

x 2” Thread) fitting or the LM52-2410 (3” Slip x 2” Thread) fitting.

d) The pipe length should run the measurement span. The

bottom of the pipe should remain submerged at all times to prevent foam from entering the pipe.

e) Cut a 45°notch at the bottom of the pipe. Drill a

1/4”pressure equalization hole in the dead band.

f) The pumps should not drive liquid past the open end of the

stand pipe which causes the liquid in the pipe to oscillate.

Note: Never allow the bottom of the stand pipe to become exposed to air. This will break the liquid seal which will prevent echoes from returning back to the sensor.

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Coupling.

Avoid the use of a tee within the

stand pipe. A tee can create false

signals impeding the sensor’s

performance.

MN310140 Rev A5 31 |

Wiring Step Six

WIRING DIAGRAM - SAMPLE

SampleWiringDiagram

Diagram will change based upon the sensor’s configuration, use WebCal®toviewappropriatewiring diagram.

WIRING ECHOPOD

Once EchoPod

has been configured; follow the Wiring Diagram provided by the WebCal® software. A typical wiring diagram is shown above. Flowline recommends using a qualified licensed electrician to wire EchoPod with your application’s components.

Configure your EchoPod® with WebCal® and use the wiring diagram button to view the appropriate

diagram. Each configuration will have its own unique diagram. The diagram shown above is only a sample and should not be used as a wiring diagram.

The analog output of the EchoPod® is a loop powered 4-20 mA control circuit. The typical way to use

this feature is to connect a positive supply to the (+) input and to sense the current flow out of the (-) output.

| 32 MN310140 Rev A5

Wiring (continued) Step Six

WIRE CONNECTIONS

(+) Power & (-) Return: (+) Power and (-) Return leads are for

connection to a 24 VDC power supply or to a 4-20 mA loop power source. The (+) and (-) wires can be extended up to 1,000 feet using a 22-gauge or larger wire.

(W) Tx (Out) & (G) Rx (In): (W) Tx and (G) Rx leads are reserved for use with WebCal

and also to communicate to PodView®. These wires should only be connected to one device at a time (i.e. only to WebCal be connected to WebCal



UG06 Series



other than the LI99 series Fob. The maximum cable distance between the computer and EchoPod

or PodView®. In addition, these wires should not

while power is supplied from any source

is 15’. Note: Never allow the

white or green wires to touch any power supply.

GENERAL NOTES FOR ELECTRICAL CONNECTIONS, USAGE AND SAFETY

 Where personal safety or significant property damage can occur due to a spill, the installation

must have a redundant backup safety system.

 Wiring should always be completed by a licensed electrician.  Supply voltage should never exceed 28 VDC.  Protect the sensor from excessive electrical spikes by isolating the power, whenever possible.  The sensor materials must be chemically compatible with the liquids to be measured.  Design a fail-safe system for possible sensor and/or power failure.

o During power failure, relays will remain in their current state and will not change until power is

restored and the signal is reacquired.

 Note: When connecting the sensor to the WebCal

Software, you must remove the display or the

software will not connect. Once completed, you can re-connect the display to the terminal.

 Never use the sensor in environments classified as hazardous.

MN310140 Rev A5 33 |

Wiring (continued) Step Six

ANALOG OUTPUT

The analog output of the EchoPod® is a loop powered 4-20 mA control circuit. The typical way to use this feature is to connect a positive supply to the Power (+) input terminal and to sense the current flow out of the Power (-) output terminal with a sampling resistor as shown in the following diagram.

The cabling should be a shielded twisted pair to minimize EMI interference. Typically 20 to 24 gauge wire is used in this application. To access the terminals, gently remove the display from the housing.

When wiring is completed, restore the display to the housing and replace the cover.

The UG06 series can operate without the display. When wired and powered correctly, the sensor will

continue to provide a proportional 4-20 mA signal.

| 34 MN310140 Rev A5

Wiring (continued) Step Six

COMMON WIRING TO DISPLAYS, CONTROLLERS & PLC’S

Below is a quick review of wiring the EchoPod® to common display, controllers and PLC’s.

DataView™ LI55 Series

Level Controller

Commander™ LI90 Series

Multi-Tank Level Controller

DataLoop™ LI23 Series

Level Indicator

without the backlight

DataLoop™ LI23 Series

Level Indicator

with the backlight

MN310140 Rev A5 35 |

Wiring (continued) Step Six

COMMON WIRING TO DISPLAYX, CONTROLLERS & PLC’S (CONTINUED)

DataPoint™ LC52 Series

Level Controller

*JWA mode (Factory Setting)

DataPoint™ LC52 Series

Level Controller

*JWB mode

Generic Loop

Generic PLC

Powered Display

* Refer to the DataPoint™, LC52 Series, Level Controller manual for information on JWA mode and JWB mode

settings in the controller.

| 36 MN310140 Rev A5

Wiring (continued) Step Six

VOLTAGE OUTPUT

EchoPod® can be configured as a 0 to 5 VDC or 0 to 10 VDC output. A resistor will need to be added to the circuit to enable a voltage output (refer to the wiring diagram below).

 0-5 VDC output

o Add a 250 Ohm resistor o Actual output will be 1 to 5 VDC

 0-10 VDC output

o Add a 500 Ohm resistor o Actual output will be 2 to 10

VDC

MN310140 Rev A5 37 |

WebCal® Appendix Section Seven

This section of WebCal

is where you select the sensor configuration settings. Start from the top and work to the bottom, choosing the selections that are applicable to your application. All configuration settings must be selected before you can continue to the next step.

SENSOR CONFIGURATION

LOOP FAIL-SAFE

This feature allows you to select the fail-safe current output if the sensor looses echo confidence (LOST). When the sensor regains echo confidence, the output current will revert back to the current level condition.

 Hold Last Value - The output will remain in the same state as

the last validated echo detected. Example: If the output was

6.7mA just prior to the lost signal, the sensor will continue to output 6.7mA until echo confidence is regained.

 Empty - The output will revert to the current value for an

empty condition. When 4 mA at Bottom is selected, the sensor will output 4 mA during a fail-safe condition. If 20 mA at Bottom is selected, the sensor will output 20 mA during a

fail-safe condition.

 Full - The output will revert to the current value for a full

condition. When 4 mA at Bottom is selected, the sensor will output 20 mA during a fail-safe condition. If 20 mA at Bottom is selected, the sensor will output 4 mA during a fail-

safe condition.

 Overfill (21mA) - The sensor will output 21mA during a fail-

safe condition.

 Overfill (22mA) - The sensor will output 22mA during a fail-

safe condition.

OUTPUT AT EMPTY

This feature allows you to select the orientation of the 4 to 20mA output (4 to 20 mA or 20 to 4 mA). Choose which output setting best fits the application. Factory default is 4mA at bottom and 20mA at top, as this

configuration scenario is an industry standard. When connecting your sensor to a display, you must account for

your output orientation setting.

 4mA at Bottom - The output current will be 4mA when the sensor measures an empty tank and 20mA

when the sensor measures a full tank.

 20mA at Bottom - The output current will be 20mA when the sensor measures an empty tank and 4mA

when the sensor measures a full tank.

Note: Right click on any item to open the help menu. Note: To reset the configuration table, press the Clear Screen button

| 38 MN310140 Rev A5

WebCal® Appendix (continued) Section Seven

SENSOR CONFIGURATION (CONTINUED)

STARTUP CONDITION

This feature allows you to select the startup current when power is first applied to the sensor. The sensor will consume the selected power while it is acquiring the liquid level. When the correct level has been identified, the output will adjust to the level output. Use this feature to avoid false alarms with the controller when power is first applied to the sensor.

 Empty - The current output will revert to the selected current

value for an empty condition.

o 4 mA at Bottom - The sensor will output 4 mA while

the sensor powers up.

o 20 mA at Bottom - The sensor will output 20 mA while

the sensor powers up.

 Mid Tank (12 mA) – The sensor will output 12 mA while the

sensor powers up.

 Full - The output will revert to the selected current value for a

full condition.

o 4 mA at Bottom - The sensor will output 20 mA while

powering up.

o 20 mA at Bottom - The sensor will output 4 mA while the

sensor powers up.

 Overfill (22mA) - The sensor will output 22mA while the

Note: Right click on any tem to open the help menu. Note: To reset the configuration table, press the Clear Screen button

sensor powers up.

MN310140 Rev A5 39 |

WebCal® Appendix (continued) Section Seven

VOLUMETRIC CONFIGURATION

The sensor may be configured in volumetric units (Gallons or Liters) or Distance (Height of Liquid) units (inches, cm, feet or meters). WebCal default to Distance (Height of Liquid) with units of Inches. To change units or change from Distance to Volume, press the Volumetric Mode button as located near the center of the window.

Distance (Height of Liquid): When this is selected, the sensor will always output a linear output proportional to the height of liquid (regardless of the tank shape). In the two drawings below, the Sensor High is set to 64” and Fill-Height is set to 60”. If the tank is empty, the sensor will output 4mA. If the level is at 30”, then the sensor will output 12mA. Either tank can be configured with a display from 0” to 60” and the sensor will always output the height of liquid.

will

Volume: When volume is selected, the 4-20 mA output from the sensor will be proportional to the volume of the tank, not the height of the tank. This means that the current output will track the volume of the tank (in gallons or liters). Depending on the shape of the tank, the values may be a linear or non-linear scale. In the same examples below, the sensors are also configured with SH = 64” and FH = 60”. The current output in a linear tank will act as expected with volume increase matching equal changes to level. However, the current output in the Non-Linear tank will reflect the actual changes in volume. So even though the liquid height changes incrementally the same amount, the volume change will adjust throughout the entire span of the tank. The advantage of this is that sensor does all the math so you can read tank volume using a simple two-point display/controller such as the DataLoop

Linear Tank Example

™

LI25 series or DataView™ LI55 series.

Non-Linear Tank Example

Note: In the above illustration, 10” of liquid will

always be equal to 100 gallons of liquid (1” = 10 gallons).

Note: In the above illustration, 1” of liquid does not equal 10 gallons. The 10” at the bottom represents a rise of 62.8 gallons. As a change between 10” and 20” represents an increase of 109.6 gallons (i.e.

172.4 gallons – 62.8 gallons).

| 40 MN310140 Rev A5

WebCal® Appendix (continued) Section Seven

Shape Selection Window: This window will shows the different tank shape options available in WebCal

 Vertical Cylinder

 Vertical Cylinder with Cone Bottom

 Horizontal Cylinder with End caps

 Horizontal Cylinder with Spherical Ends

 Spherical

 Rectangular

 Strapping Table – Use this feature for manual entry

of measured tank distances and volumes.

Select any of the above tank shapes and press OK to confirm.

A. Dimensional Entry – Vertical Cylinder Example: Choose the Sensor Output Units as Distance or

Volume. After choosing the Sensor Output Units, select the units of measurement in the pull down to the left.

Units of Measurement

Distance Volume

Inches

Feet

Meters

Distance – Sensor Output Units (Vertical Cylinder Example):

Enter the dimensions of the tank. You must enter data in all fields shown.

Sensor Height: Distance from the bottom of the tank to the bottom of the sensor.

Fill Height: Distance from the bottom of the tank to the operational full level of liquid (20mA). This setting defines the location of full current output and is the top of the sensor’s measurement range.

Riser Height: Distance the sensor is above the top of the tank (including all fittings). Measured from the bottom of the sensor.

Gallons

Liters



MN310140 Rev A5 41 |

WebCal® Appendix (continued) Section Seven

Volume – Sensor Output Units (Vertical Cylinder Example):

Enter the dimensions of the tank. You must enter data in all fields shown.

Sensor Height: Distance from the bottom of the tank to the bottom of the sensor.

Riser Height: Distance the sensor is above the top of the tank (including all fittings). Measured from the bottom of the sensor.

Tank Height: Distance from the bottom of the tank to the top of the straight side wall.

Diameter: Distance of the inside tank diameter.

Volume – Tank Capacity (Vertical Cylinder Example): After entering the dimensions, press the Capacity

button to show the Calculated Capacity of the tank. If the Calculated Capacity is slightly different than the expected capacity, click on the Adjust Capacity box and enter the expected capacity of the tank. If the Adjusted Capacity is more than 10% of the Calculated Capacity, recheck the dimensions information entered above.

When all dimensions are entered, press the Apply button to return to the previous Configuration window.

 Apply – Transfers the dimensions to the original Configuration window.

 Tanks – Returns to the previous Shape Selection window.

 Cancel – Returns to the Configuration window without saving any information.

 Help – Jumps to the Help menu.

| 42 MN310140 Rev A5

WebCal® Appendix (continued) Section Seven

TANK LEVEL CONFIRMATION

This section of WebCal® is where you confirm the values set in the previous step. The values were entered under the Dimensional entry window. To edit these settings, you must go back to the Dimensional entry window via the Volumetric Mode button.

 Height Units: Units selected for configuration. When used as a device to measure the distance (height

of liquid), the options are inches, cm, feet or m. When used as a device to measure the volume of liquid, the options are gallons or liters.

 Sensor Height: Distance from the bottom of the tank to the bottom of the sensor.  Fill-Height: Distance from the bottom of the tank to the operational full level of liquid (20mA). This

setting defines the location of full current output and is the top of the sensor’s measurement range.

 Capacity: The total volume of the tank. Only shown when gallons or liters are selected.

Note: By extending the empty (4mA) to the bottom of the tank, the 4-20 mA output will track the volume of the tank. This allows any local display to read the actual volume of liquid without the need for any unique configuration. This feature is very useful with any non-linear tanks such as horizontal, spherical or tanks with cone bottoms.

HeightUnits



Capacity



SensorHeight



Fill‐Height



Volumetric Sensor Output: The volumetric mode button will be highlighted in Blue when a volume output is selected.



MN310140 Rev A5 43 |

WebCal® Appendix (continued) Section Seven

WRITE TO UNIT

After you have entered configurations, selected and configured the Tank Shape and entered the Tank Values,

Write to Unit

Wiring diagram

Advanced

click “Write to Unit” and load the configuration into the memory of the sensor. When completed, this configuration will remain inside the sensor memory and will not change unless the sensor is connected to WebCal

and a new configuration is written to the sensor. Loss of power will not change or lose the configuration within sensor memory.

Next, use the file management features to save your

Save Config File

configuration by clicking “Save Config File” and print your wiring diagram by clicking “Wiring Diagram.”

“Save Config File” will save this configuration as a text file which can be loaded back into WebCal® by pressing the “Open Config File” button. It is good practice to save the configuration file for each different configuration with a unique name for easy identification. If using multiple sensors in identical applications, then use of a single configuration file is recommended.

“Wiring Diagram” will display a PDF file showing the unique wiring for the specific configuration created in WebCal™. The PDF can be printed or emailed. It is good practice to save the wiring diagram as a backup

“Advanced” is a feature setting designed to help solve performance or operational issues for specific applications. Changing these setting will alter the factory default performance or operation, of your sensor.

 Increase Output Filtering: Placing a check mark in the box will increase the filtering (averaging) of the

analog output. Use this filter if the 4 to 20 mA output requires a smoother output for the application such as open channel flow measurement.

 Decrease Output Filtering: Placing a check mark in the box

will eliminate all filtering (averaging) of the analog output which enables a pulse by pulse level reading. Use this filter to see changes in level after every echo pulse.

Note: Never check increase output filtering and decrease output filtering at the same time.

 Stabilize Output in Dead Band: Placing a check mark in the box will activate a filter to hold the output

at Full if the level enters the dead band of the EchoPod

. This filter requires the level to leave the dead

band at a smooth and steady rate.

 Reduce Fast Level Jump Response Time: Changes the sensor’s response time from 60 seconds to

10 seconds. This filter prevents the sensor from making a quick jump in level if a false signal suddenly appears. Change the response time if application involves expected quick level changes.

 Increase LOST Response Time: Changes the sensor’s response time from 60 seconds to 180

seconds. This filter sets the time the sensor waits before entering a LOST state. Change the response time if you want to delay the sensor from stating LOST.

| 44 MN310140 Rev A5

Display Appendix Section Eight

AIR GAP VS. LIQUID LEVEL (HOW TO SELECT THE DISPLAY SETTING)

The display can be made to display either the height of liquid in the tank (LIQUID mode) or the amount of air in the tank (AIR mode). This function does not influence the current output, just the display on the sensor.

1. In TOP-LEVEL MENU mode, select DISPLAY.

2. Select LIQUID or AIR.

a. Press and hold OK on the selected setting for

2 seconds then release.

b. To cancel DISPLAY, Select EXIT.

3. Select EXIT to return to TOP-LEVEL MENU.

Liquid Mode Air Mode

MN310140 Rev A5 45 |

Display Appendix (continued) Section Eight

HOW TO REVERSE THE CURRENT OUTPUT

The factory setting for EchoPod® has 4mA set at the bottom of the tank and 20mA at the top. If the application requires this output to be reversed (20mA at bottom and 4mA at top), then use the REV MA setting to reverse the current output.

 With REV MA set to NORM (factory default), 4mA will be at the bottom and 20 mA at the top of the tank.  With REV MA set to REV, 20mA will be at the bottom and 4mA at the top of the tank.

1. In TOP-LEVEL MENU mode, select

OUTPUT.

2. Select REV MA.

3. Select 4 BOTT or 4 TOP.

a. Press and hold OK on the selected

setting for 2 seconds then release.

b. To cancel REV MA, Select EXIT.

4. Select EXIT to return to TOP-LEVEL MENU.

| 46 MN310140 Rev A5

Display Appendix (continued) Section Eight

HOW TO SETUP THE START-UP POWER (STRTUP)

During the window of time between when power is first applied to the sensor and the sensor acquires the level reading, the output current can be preset in order to avoid any false alarms during this window. The options for start-up are 4mA, 12mA, 20mA or 22mA.

1. In TOP-LEVEL MENU mode, select

OUTPUT.

2. Select STRTUP.

3. Select 4mA, 12mA, 20mA or 22mA.

a. Press and hold OK on the selected

setting for 2 seconds then release.

b. To cancel STRTUP, Select EXIT .

4. Select EXIT to return to TOP-LEVEL MENU.

MN310140 Rev A5 47 |

Display Appendix (continued) Section Eight

VALUES MENU

Functions include providing setup information (SETUP), a diagnostic to be used in conjunction with a Flowline Representative (DIAG) and the ability to reset the EchoPod

SETUP

(RESET).

Will display the configuration settings for EchoPod

1. In TOP-LEVEL MENU mode, select

VALUES.

2. Select SETUP.

3. Setup will list the following information:

a. HEIGHT, b. FILL-H

4. Select EXIT to return to TOP-LEVEL

MENU.

DIAGNOSTIC (DIAG) PARAMETERS

This mode runs diagnostic tests that confirm

operation of EchoPod

. This is a production

test feature used by the factory to confirm operation.

1. In TOP-LEVEL MENU, select VALUES.

2. Select DIAG.

3. DIAG will list the following settings:

a. Display Test b. RANGE c. TEMP d. ECHO e. POWER f. VER

4. Select EXIT to return to TOP-LEVEL

MENU.

Note: This mode should only be used when supervised by a Flowline representative.

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| 48 MN310140 Rev A5

Display Appendix (continued) Section Eight

RESET

EchoPod® enables the end user to reset the entire configuration back to the original factory settings.

1. In TOP-LEVEL MENU mode, select

VALUES.

2. Select RESET.

3. Select YES. a. To cancel the reset, Select NO.

4. Select EXIT to return to TOP-LEVEL

MENU.

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MN310140 Rev A5 49 |

Appendix Section Nine

FACTORY SETTINGS

EchoPod

Sensor Height Fill-Height

UG06 Series

UG12 Series

USER SETTINGS

236.2”

(600 cm)

472.4”

(1200 cm)

228.2”

(579.7 cm)

454.4”

(1154.3 cm)

Loop Fail-

Safe

Hold Last

Fill out the chart below and keep as a record of your configuration.

Tank

Height = Fill-H =

Units

Inches Feet cm Meter

Display

Air Liquid

Safe

Output @

Empty

4mA at Bottom 4mA at Bottom

Startup

Condition

Empty

22mA 21 mA 20mA Hold Last 4mA

Rev mA

4mA @ Bottom 4mA at Top

Start-up

4mA 12mA 20mA 22mA

TROUBLESHOOTING

PROBLEM SOLUTION

No Unit Detected in WebCal

Cannot access some of the configuration features in WebCal

If WebCal

 Check that the LI99-2001 Fob is connected to the USB

cannot detect EchoPod® when connected to the computer:

port.

 Check that all four wires (Red, Black, White and Green) are securely

attached to the Fob.

 Check Device Manager and confirm that both drivers (WebCal

Configuration & EchoFob) are present.

 If the above do not work, reinstall the WebCal

software while the computer

is in Safe Mode.

As choices are made in Configuration, WebCal

will begin to eliminate

functions that are not applicable to a configuration. To reset Configuration or get access to all the features, click on the Clear Screen button.

| 50 MN310140 Rev A5

Appendix (continued) Section Nine

TROUBLESHOOTING

PROBLEM SOLUTION

Internet error. The server name or address could not be resolved.

Display shows FULL: Level of liquid is above the FILL-H setting: Check the FILL-H setting,

Display shows EMPTY: Level of liquid is beyond the HEIGHT setting: Check the HEIGHT setting,

Display shows WARMUP: Typically occurs when power is being applied to transmitter. Indicates a

Display shows LOST: Sensor is in a Fail-Safe state. The return sound pulses are not reaching the

Display is opposite of the measured value:

Transmitter indicates a current of 0 mA: Transmitter jumps to a current reading between 19 and 20 mA:

Transmitter indicates a current over 23 mA: No unit detected error 1 Both errors can occur when the Display is still plugged in when connecting Data page read error 2 Data page read error X (X is any number greater than 2)

-1 No device is attached to the USB Fob, or it is attached incorrectly. Please correct and try again.

-2 Program to loader error open wires



This is a warning indicating that the computer configuring EchoPod® is not connected to the Internet. Click OK to continue. Flowline recommends being connecting to the Internet during configuration. But, not being connected to the Internet will not prevent EchoPod

from being configured.

making sure the FILL-H setting is high enough so the level of liquid is below the FILL-H setting. The Fill-H setting is the distance from the bottom of the

tank to the Full level of liquid.

making sure the HEIGHT setting is low enough so the level of liquid is above the HEIGHT setting.

weak power supply, bad wire connections or the sensor is out of the operational range.

transducer. First, cycle power off and on, waiting 5 seconds between the off and on states. If problem persists, check the installation fitting against the Installation instructions in the manual.

Check the DISPLAY setting. AIR mode indicates the distance from the liquid to the sensor. LIQUID mode indicates the height of liquid in the tank. Change the DISPLAY mode from AIR to LIQUID or vice versa to correct.

Check the wiring for an open circuit. An open circuit is the most common issue with a 0 mA signal. Check the installation of the transmitter. Bad installation fittings will cause false signals near the top of the tank, which typically translates to a signal between 19 and 20 mA. Also look for interference just below the transmitter. If the transmitter is installed in a metal fitting, switch to a plastic fitting. Immediately check the wiring for a short circuit. The EchoPod® is current limited to 22 mA. Anything above 23 mA indicates a short circuit.

to WebCal. Remove the display from its plug and try again. Make sure display is removed. If issue persists, contact a Flowline representative.

1. Check the wires connected to the USB Fob as well as to the EchoPod terminals.

2. Make sure the cable length between the sensor and the computer is less than 15’ of total cable.

3. Make sure the display was removed from its plug.

4. If this persists, reboot computer in SAFE mode and re-install the WebCal

installer program. Check the wires connected to the USB Fob as well as to the EchoPod terminals.

MN310140 Rev A5 51 |

Warranty, Returns and Limitations Step Ten

WARRANTY

Flowline warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Flowline for a period of two years from the date of manufacture of such products. Flowline's obligation under this warranty is solely and exclusively limited to the repair or replacement, at Flowline's option, of the products or components, which Flowline's examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Flowline must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the full two years from the date of manufacture.

RETURNS

Products cannot be returned to Flowline without Flowline's prior authorization. To return a product that is thought to be defective, go to flowline.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Flowline must be shipped prepaid and insured. Flowline will not be responsible for any products lost or damaged in shipment.

LIMITATIONS

This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Flowline have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Flowline. Flowline reserves the right to unilaterally waive this warranty and dispose of any product returned to Flowline where: 1) there is evidence of a potentially hazardous material present with the product; or 2) the product has remained unclaimed at Flowline for more than 30 days after Flowline has dutifully requested disposition. This warranty contains the sole express warranty made by Flowline in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL FLOWLINE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF FLOWLINE. This warranty will be interpreted pursuant to the laws of the State of California. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.

For complete product documentation, video training, and technical support, go to flowline.com. For phone support, call 562-598-3015 from 8am to 5pm PST, Mon - Fri. (Please make sure you have the Part and Serial number available.)

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| 52 MN310140 Rev A5

Flowline UG06, UG12 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual